CN114212292A - Intelligent processing and packaging unit for nickel - Google Patents

Intelligent processing and packaging unit for nickel Download PDF

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Publication number
CN114212292A
CN114212292A CN202111659957.3A CN202111659957A CN114212292A CN 114212292 A CN114212292 A CN 114212292A CN 202111659957 A CN202111659957 A CN 202111659957A CN 114212292 A CN114212292 A CN 114212292A
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CN
China
Prior art keywords
nickel
plate
machine
conveyor
intelligent
Prior art date
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Pending
Application number
CN202111659957.3A
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Chinese (zh)
Inventor
唐勇
李明杰
周向荣
张建彬
张伯文
吴伟
谭沁源
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Changsha Institute of Mining Research Co Ltd
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Changsha Institute of Mining Research Co Ltd
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Application filed by Changsha Institute of Mining Research Co Ltd filed Critical Changsha Institute of Mining Research Co Ltd
Priority to CN202111659957.3A priority Critical patent/CN114212292A/en
Publication of CN114212292A publication Critical patent/CN114212292A/en
Pending legal-status Critical Current

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B13/00Bundling articles
    • B65B13/18Details of, or auxiliary devices used in, bundling machines or bundling tools
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23DPLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
    • B23D15/00Shearing machines or shearing devices cutting by blades which move parallel to themselves
    • B23D15/06Sheet shears
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B11/00Wrapping, e.g. partially or wholly enclosing, articles or quantities of material, in strips, sheets or blanks, of flexible material
    • B65B11/58Applying two or more wrappers, e.g. in succession
    • B65B11/585Applying two or more wrappers, e.g. in succession to stacked articles, e.g. pallettised loads
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B35/00Supplying, feeding, arranging or orientating articles to be packaged
    • B65B35/10Feeding, e.g. conveying, single articles
    • B65B35/16Feeding, e.g. conveying, single articles by grippers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B35/00Supplying, feeding, arranging or orientating articles to be packaged
    • B65B35/30Arranging and feeding articles in groups
    • B65B35/50Stacking one article, or group of articles, upon another before packaging
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B57/00Automatic control, checking, warning, or safety devices
    • B65B57/10Automatic control, checking, warning, or safety devices responsive to absence, presence, abnormal feed, or misplacement of articles or materials to be packaged
    • B65B57/14Automatic control, checking, warning, or safety devices responsive to absence, presence, abnormal feed, or misplacement of articles or materials to be packaged and operating to control, or stop, the feed of articles or material to be packaged
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B61/00Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages
    • B65B61/20Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages for adding cards, coupons or other inserts to package contents
    • B65B61/207Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages for adding cards, coupons or other inserts to package contents for inserting partitions between package contents
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G1/00Storing articles, individually or in orderly arrangement, in warehouses or magazines
    • B65G1/02Storage devices
    • B65G1/04Storage devices mechanical

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Basic Packing Technique (AREA)

Abstract

The invention discloses an intelligent processing and packaging unit for electrolytic nickel, which comprises an intelligent control device, at least one shearing unit, an automatic guided transport vehicle system arranged on one side of the shearing unit, an oil press, a metering device, a code spraying device, a small centering device, a bundling machine connected with the small centering device, a robot wood-padding mechanism arranged on the lower side of the bundling machine, a film winding machine connected with the bundling machine, and a warehousing centering device connected with the film winding machine. Through the mode, the automatic processing system can automatically realize a series of processing of nickel electroplating from feeding, visual board surface quality detection and positioning, nickel lug shearing, plate stacking and weight balancing, flattening, weighing and code spraying, centering, bundling, film winding, centering, warehousing and the like, greatly reduces the labor intensity and potential safety hazard of workers, can effectively improve the production efficiency, and realizes the automatic, intelligent and unmanned production of the whole process of nickel electroplating processing and packaging.

Description

Intelligent processing and packaging unit for nickel
Technical Field
The invention relates to the technical field of processing and packaging of nickel, in particular to an intelligent processing and packaging unit for nickel.
Background
In the production process flow of the electrolytic nickel plate or the electrodeposited nickel plate, the production processes of ear shearing, plate stacking, weight balancing, flattening, weighing, code spraying, bundling, film winding, centering, warehousing and the like need to be carried out on the electrolytic nickel plate, and due to factors such as process flow, process parameters, subsequent treatment and the like, the surface of the nickel plate has the defects of air holes, grains, impurities, plate burning, cracks, watermarks, trademark missing or dislocation, oil stains, foot prints and the like, and the nickel plate with the defects needs to be removed. At present, the surface quality detection of the nickel plate is mainly completed manually, the nickel plate needs to be checked one by one after being manually sliced, and the unqualified nickel plate is identified by chalk and picked out after being found. And the procedure of bundling can be carried out manually by adding the paddings. In addition, the process of balancing the nickel plate also requires manual plate lifting and weighing. The whole intelligent level of the nickel electroplating processing package is low, and the nickel electroplating processing package is realized by depending on a large amount of manpower, so that the traditional nickel electroplating processing package method has the problems of high equipment noise, low production efficiency, high labor intensity, more labor determiners, large potential safety hazards, backward production, high cost and the like. At present, the processing and packaging of the nickel electrode do not have a complete automatic machine set, and only can realize the automation and intellectualization of partial processing and packaging processes of the nickel electrode.
Therefore, it is necessary to design an intelligent processing and packaging unit for nickel electroplating, which has a simple structure, high automation and intelligence and can realize full-process automation operation of nickel electroplating processing and packaging.
Disclosure of Invention
In order to overcome the problems, the invention provides an intelligent processing and packaging unit for nickel, which can automatically realize a series of processing of nickel, such as feeding, visual plate surface quality detection and positioning, nickel lug shearing, plate stacking and weight balancing, flattening, weighing and code spraying, centering, bundling, film winding, centering, warehousing and the like, greatly reduces the labor intensity and potential safety hazard of workers, can effectively improve the production efficiency, and realizes the automatic, intelligent and unmanned production of the whole process of nickel processing and packaging.
In order to achieve the purpose, the invention adopts the technical scheme that:
an electric nickel intelligence processing packing machine group includes: the automatic film winding machine comprises an intelligent control device, at least one shearing unit, an automatic guide transport vehicle system arranged on one side of the shearing unit, an oil press, a metering device, a code spraying device, a small centering device, a bundling machine connected with the small centering device, a robot wood-pad adding mechanism arranged on the lower side of the bundling machine, a film winding machine connected with the bundling machine and a warehousing centering device connected with the film winding machine, wherein the oil press, the metering device, the code spraying device, the small centering device, the bundling machine connected with the small centering device are sequentially arranged on the outer side of the automatic guide transport vehicle system;
the shearing unit comprises a feeding conveyor, a visual detection device connected with the feeding conveyor, an unqualified plate output table and a plate shearing device which are respectively connected with the visual detection device, and a counterweight device arranged on one side of the plate shearing device and connected with the automatic guide transport vehicle system, wherein at least one transport manipulator used for transporting plates is arranged between the counterweight device and the visual detection device.
Furthermore, the visual detection device comprises a first nickel pile station to be cut arranged on the right side of the feeding conveyor, an upper visual detection camera arranged above the first nickel pile station to be cut, an upper visual detection hood and a light source arranged above the upper visual detection camera, a second nickel pile station to be cut arranged on the right side of the first nickel pile station to be cut, a lower visual detection camera arranged below the second nickel pile station to be cut, a lower visual detection hood and a light source arranged below the lower visual detection camera, and an image processing device, wherein the upper visual detection camera and the lower visual detection camera are in signal connection with the intelligent control device.
Furthermore, the plate shearing device comprises a plate shearing machine arranged on the right side of the second nickel pile station to be sheared and in signal connection with the intelligent control device, a nickel lug horizontal conveyor with one end connected with the output end of the plate shearing machine, a nickel lug lifting conveyor connected with the other end of the nickel lug horizontal conveyor, and a nickel lug collecting hopper arranged at the output end of the nickel lug lifting conveyor.
Furthermore, the counterweight device comprises a nickel plate counterweight table, an upper plate-matching table and a lower plate-matching table which are respectively arranged at the upper side and the lower side of the nickel plate counterweight table; the transportation manipulator is including set up in plate shearing machine top is located and is close to the material loading manipulator of visual detection device one side and set up side by side in the unloading manipulator on material loading manipulator right side, material loading manipulator reaches unloading manipulator all with intelligent control device signal connection.
Further, the automatic guided vehicle system comprises an automatic guided traveling area arranged on the right side of the counterweight device and at least one automatic guided vehicle traveling in the automatic guided traveling area, wherein the automatic guided vehicle is in signal connection with the intelligent control device and moves to and from the counterweight device, the oil press, the metering device, the code spraying device and the small centering device.
Furthermore, the oil press is arranged on the upper side of the automatic guide walking area, the metering device and the code spraying device are arranged on the right side of the automatic guide walking area and are located at the same station, and the small centering device is arranged on the right side of the automatic guide walking area and is located below the metering device.
Furthermore, a packing conveyor is arranged on the right side of the small centering device along the horizontal direction, the bundling machine, the film winding machine and the warehousing centering device are sequentially arranged above the packing conveyor from left to right, and a three-dimensional warehouse is arranged at the right end of the packing conveyor; the lower side of the bundling machine is provided with a skid tray, and the robot and the skid mechanism walk between the skid tray and the bundling machine.
Further, electric nickel intelligence processing packing unit still includes security fence and set up in a plurality of emergency exits on the security fence, all be provided with the grating on a plurality of emergency exits and open the door the inductor.
Furthermore, the intelligent control device is in communication connection with the remote mobile equipment and comprises an operation table and a large display screen which are arranged on the outer side of the safety fence.
Furthermore, the intelligent control device is internally provided with an intelligent control system, and the intelligent control system adopts a 5G technology, a robot technology, a vision technology, an AGV technology, a remote control technology, an industrial internet technology, a cloud platform and a digital twinning technology.
Compared with the prior art, the invention has the beneficial effects that:
1. the invention relates to an intelligent processing and packaging unit for electrolytic nickel, which is characterized in that an automatic guide transport vehicle system is arranged, a plurality of groups of shearing units, an oil press, a metering device, a code spraying device and a small centering device are sequentially arranged on the outer side of the automatic guide transport vehicle system in a surrounding manner, the automatic transport vehicle can move back and forth among the devices to realize the automatic transportation of nickel plates, a packing conveyor is arranged at the output end of the small centering device, a bundling machine, a robot wood-cushion adding mechanism, a film winding machine and a warehousing centering device are sequentially arranged along the line of the packing conveyor, so that a series of automatic packaging is continuously carried out on nickel piles subjected to metering and code spraying, and further a series of automatic processing of electrolytic nickel from feeding, visual plate surface quality detection and positioning, nickel lug shearing, pile plate and counterweight, flattening, weighing and code spraying, centering, bundling, film winding, centering, warehousing and the like is realized, greatly reduces the labor intensity and potential safety hazard of workers, can effectively improve the production efficiency, and realizes the automatic, intelligent and unmanned production of the whole process of the nickel processing and packaging. In addition, various automation technologies are adopted, the labor intensity of operators can be obviously reduced, 1 operator replaces 8-10 operators/team, labor order is reduced, labor cost is obviously reduced, and potential safety hazards of manual processing are reduced.
2. According to the intelligent processing and packaging unit for the nickel plate, disclosed by the invention, the visual system is adopted to automatically detect the surface quality and visually position the nickel plate, so that the defective nickel plate can be quickly removed, and the qualified nickel plate is marked so as to be convenient for subsequent cutting of the earrings. In addition, this application sets up counter weight device and automatic lumber skid device that adds, has realized the counter weight of current unit and the automatic technology of adding the lumber skid, has realized the unmanned operation of the full flow of whole unit, need not artifical participation or set up other positioning mechanism and location action etc. has improved production efficiency greatly, has reduced manufacturing cost and production potential safety hazard.
3. According to the intelligent processing and packaging unit for the nickel electrode, the intelligent control device is connected with the remote mobile terminal, so that an operator can conveniently perform remote operation or remotely check the production condition of the nickel electrode processing and packaging, and can remotely derive a production report and product history record for tracing on the same day, the automation and intelligence degree of the nickel electrode processing and packaging industry is improved, the industry problem that the automation and intelligence level of the existing nickel electrode processing and packaging industry is low is solved, the production efficiency is obviously improved, the grade rate of the whole product is improved, and the enterprise benefit and the enterprise image are improved.
4. According to the intelligent processing and packaging unit for the nickel electrode, the feasibility that the new technology can be applied to the computer processing and packaging industry is proved by adopting a 5G technology, a robot technology, a vision technology, an AGV technology, a remote control technology, an industrial internet technology, a cloud platform, a digital twinning technology and the like, and a reference example is provided for the intelligent application of the nickel electrode processing and packaging industry and other industries.
Drawings
FIG. 1 is a schematic structural diagram of an intelligent processing and packaging unit for nickel electroplating;
FIG. 2 is a schematic side view of the intelligent processing and packaging unit for nickel electrode of the present invention;
FIG. 3 is an enlarged partial schematic view of area A of FIG. 1;
FIG. 4 is an enlarged partial schematic view of region B of FIG. 1;
the parts in the drawings are numbered as follows: 1. an unqualified plate output table; 2. a non-conforming panel; 3. a feeding manipulator; 4. a nickel pile is to be cut; 5. a feeding conveyor; 6. a top view vision camera; 7. an upper surface inspection light shield and a light source; 8. the following table inspects the vision camera; 9. a lower inspection light shield and a light source; 10. a plate shearing machine; 11. a nickel lug horizontal conveyor; 12. a nickel lug raising conveyor; 13. a nickel ear collecting hopper; 14. an operation table; 15. a security fence; 16. a feeding manipulator; 17. a lower board distribution table; 18. a nickel plate counterweight table; 19. a board mounting table is arranged; 20. displaying a large screen; 21. an oil press; 22. an automated guided vehicle; 23. an intelligent control device; 24. a small centering device; 25. a code spraying device; 26. a metering device; 27. a hydraulic servo system; 28. a skid pallet; 29. a skid mechanism is added to the robot; 30. a bundler; 31. winding a film machine; 32. a packing conveyor; 33. a warehousing centering device; 34. a power distribution cabinet group.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention will be described in detail with reference to the accompanying drawings and specific embodiments.
It should be noted that, in order to avoid obscuring the present invention with unnecessary details, only the structures and/or processing steps closely related to the aspects of the present invention are shown in the drawings, and other details not closely related to the present invention are omitted.
In addition, it is also to be noted that the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.
Example 1
As shown in fig. 1 to 2, an intelligent processing and packaging unit 100 for nickel electroplating comprises an intelligent control device 23, at least one shearing unit, an automatic guided vehicle system arranged on one side of the shearing unit, an oil press 21, a metering device 26, a code spraying device 25, a small centering device 24, a bundling machine 30 connected with the small centering device 24, a robot wood-cushioning mechanism 29 arranged on the lower side of the bundling machine 30, a film winding machine 31 connected with the bundling machine 30, and a warehousing centering device 33 connected with the film winding machine 31.
The shearing unit can detect the defects of the upper surface quality and the lower surface quality of the fed nickel plate, reject unqualified nickel plates and shear the qualified nickel plates to remove nickel lugs and stack the nickel lugs in a counterweight manner. The shearing unit, the oil press 21, the metering device 26, the code spraying device 25 and the small centering device 24 are sequentially arranged outside the automatic guide transport vehicle 22 system in an enclosing mode, and automatic transfer of the nickel plate after counterweight among the production links can be achieved. The output end of the small centering device 24 is provided with a packing conveyor 32, and a bundling machine 30, a robot wood-pad adding mechanism 29, a film winding machine 31 and a warehousing centering device 33 are sequentially arranged along the packing conveyor 32, so that the nickel stacks after being metered and sprayed with codes are continuously subjected to a series of automatic packaging.
It is worth noting that the method for processing and packaging the electro-nickel can also be applied to processing and packaging of copper plates, cobalt plates, aluminum plates, steel plates and non-metal materials.
According to the arrangement, the automatic processing of the nickel electroplating machine can be realized from a series of automatic processing of feeding, visual plate surface quality detection and positioning, nickel lug shearing, plate stacking and counter weight, flattening, weighing, code spraying, centering, bundling, film winding, centering, warehousing and the like, the labor intensity and potential safety hazards of workers are greatly reduced, the production efficiency can be effectively improved, and the full-process automation, the intellectualization and the unmanned production of the nickel electroplating machine packaging are realized. In addition, various automation technologies are adopted, the labor intensity of operators can be obviously reduced, 1 operator replaces 8-10 operators/team, labor order is reduced, labor cost is obviously reduced, and potential safety hazards of manual processing are reduced.
As shown in fig. 1 to 3, in some embodiments, the electrical nickel smart process packaging unit further includes a safety fence 15, and a plurality of safety doors disposed on the safety fence 15. And the plurality of safety doors are provided with gratings and door opening sensors. The door opening sensor is used for detecting whether the safety door is opened or not and is in signal connection with the intelligent control device 23. The safety fence 15 surrounds other processing devices except the feeding conveyor 5 and the intelligent control device 23, and production safety is guaranteed.
So set up, realize man-machine isolation through setting up security fence 15 and emergency exit. And, when the emergency exit was opened, the sensor that opens the door detected the emergency exit and opened to give intelligent control device 23 with this signal transmission, intelligent control device 23 and then control entire system and shut down, appear the production accident after preventing that the staff from getting into.
As shown in fig. 1, in some embodiments, the intelligent control device 23 is communicatively connected to a remote mobile device, and includes an operation console 14 and a display screen 20, which are disposed outside the security fence 15. The remote mobile equipment is a mobile phone, a tablet, a computer and the like. The intelligent control device 23 incorporates an intelligent control system that employs a 5G technology, a robot technology, a vision technology, an AGV technology (automatic guided transport technology), a remote control technology, an industrial internet technology, a cloud platform, and a digital twinning technology. All production information of each link of this application is uploaded to industrial internet, and the operation personnel can look over various production data, equipment status, fault information, historical record review, product information and trace back etc. through cell-phone, panel, computer long-rangely to can derive the production statement, realized whole flow unmanned production. The console 14 and the large display screen 20 are disposed away from the unit and outside the safety fence 15. Meanwhile, the operator can also remotely control the production equipment through the 5G technology. Particularly, the intelligent control system adopts the mobile touch screen technology to operate and control the whole processing and packaging production of the nickel, and the intelligent level of the whole unit is higher. The intelligent control device 23, the control cabinet group and the power distribution cabinet group 34 adopt a strong and weak current separation mode, so that fault maintenance is facilitated, and signal interference of a control system is reduced.
As shown in fig. 1 to 3, in some embodiments, the shearing units are provided in two groups, and the two groups have the same structure. The number of the cutting units can be set to be different according to the requirement. The two groups of shearing units are arranged in parallel and comprise a feeding conveyor 5, a visual detection device connected with the feeding conveyor 5, an unqualified plate output table 1 and a plate shearing device which are respectively connected with the visual detection device, and a counterweight device which is arranged on one side of the plate shearing device and is connected with an automatic guide transport vehicle 22 system. At least one conveying manipulator used for carrying the plate is arranged between the counterweight device and the visual detection device. The transportation manipulator comprises a feeding manipulator 3 and a discharging manipulator 16, wherein the feeding manipulator 3 is arranged above the plate shearing machine 10 and is located on one side close to the visual detection device, the discharging manipulator 16 is arranged on the right side of the feeding manipulator 3 side by side, the feeding manipulator 3 and the discharging manipulator 16 are in signal connection with an intelligent control device 23, and the intelligent control device 23 controls the actions of the feeding manipulator 3 and the discharging manipulator 16. In particular, the feeding manipulator 3 and the discharging manipulator 16 are both multi-degree-of-freedom manipulators, and are provided with negative pressure devices for sucking nickel plates. Meanwhile, according to the understanding of the technical solution of the present application by those skilled in the art, the feeding manipulator 3 and the discharging manipulator 16 may also be configured as an automatic device composed of a suction robot, a truss servo system, and a combined clamp for grabbing and transferring nickel plates.
Specifically, the visual inspection device comprises a first nickel pile station to be cut arranged on the right side of the feeding conveyor 5, an upper surface vision camera 6 arranged above the first nickel pile station to be cut, an upper surface vision hood and a light source 7 arranged above the upper surface vision camera 6, a second nickel pile station to be cut arranged on the right side of the first nickel pile station to be cut, a lower surface vision camera 8 arranged below the second nickel pile station to be cut, a lower surface vision hood and a light source 9 arranged below the lower surface vision camera 8, and an image processing device.
Go up and examine lens hood and light source 7 and lower table and examine lens hood and light source 9, can block ambient light through upper and lower lens hood when shooing the upper and lower surface of nickel board, avoid ambient light to shine the upper and lower surface of nickel board. Meanwhile, the light source arranged at the cover opening illuminates the upper surface and the lower surface of the nickel plate so as to obtain the photos of the front surface and the back surface of the nickel plate which are consistent in polishing and free of ambient light interference.
The feeding conveyor 5 is arranged on the outer side of the safety fence 15, and can ensure that the processing and production of nickel plates in the safety fence 15 cannot be influenced during nickel plate feeding. The upper surface inspection vision camera 6, the lower surface inspection vision camera 8, the image processing device, the industrial personal computer and the display form a vision detection system, and the vision detection system can detect the surface quality of the nickel plate and perform vision positioning on the nickel plate. In addition, the visual detection system is in signal connection with the intelligent control device 23 so as to realize signal transmission of the nickel plate surface defect detection condition and the nickel plate positioning condition. The surface defects of the nickel plate include but are not limited to pores, nodules, inclusions, burned plates, cracks, watermarks, trademark deletion or dislocation, oil stains, foot prints and other defects.
So set up, wait to cut nickel pile 4 material loading to material loading conveyor 5 to by material loading conveyor 5 with waiting to cut nickel pile 4 and carry to first waiting to cut nickel pile station. The upper surface inspection light shield and the light source 7 descend to shield the ambient light on the upper surface of the uppermost nickel plate, the upper surface inspection camera 6 photographs the upper surface of the uppermost nickel plate, and the photographed pictures are transmitted to the intelligent control device 23 and the image processing device.
After the upper surface inspection vision camera 6 finishes photographing, the upper surface inspection light shield is lifted. And judging whether the upper surface of the current nickel plate is qualified or not, if so, absorbing the current nickel plate by the feeding manipulator 3, moving the current nickel plate to the upper part of the lower surface inspection light shield and light source 9 and the lower surface inspection vision camera 8, taking a picture of the lower surface of the nickel plate by the lower surface inspection vision camera 8, and transmitting the taken picture to the intelligent control system and the image processing device.
As shown in fig. 1-3, in some embodiments, the image processing device has built in vision algorithms as well as a database of defect pictures. When the upper table inspection visual camera 6 and the lower table inspection visual camera 8 upload the shot pictures of the nickel plate to the image processing device, the image processing device divides the pictures into a plurality of pixel points, and compares each pixel point with the defect picture database respectively. At the moment, the visual algorithm intelligently identifies the profile of the nickel plate surface and various surface defects, and calculates to obtain a defect area and a boundary line thereof. And then sequentially judging whether the nickel plate belongs to a qualified plate or an unqualified plate and the position information of the nickel plate on the feeding manipulator 3. The position information of the nickel plate on the feeding manipulator 3 is based on the requirement of cutting nickel lugs on qualified nickel plates in subsequent processes.
So set up, it is all qualified to judge the upper and lower surface through visual detection system when the nickel board, is located the positional information on the material loading manipulator 3 when being snatched by material loading manipulator 3 by visual detection system judgement nickel board. And then, the vision detection system feeds the detection result back to the intelligent control device 23, the intelligent control device 23 calculates the displacement distance and the offset angle of the nickel plate placed on the plate shearing machine 10, and controls the feeding manipulator 3 to directly convey the nickel plate to the position below the shearing edge of the plate shearing machine 10 for lifting lug shearing according to the length of the nickel lug which is not more than 10mm after the nickel plate is sheared.
When the nickel plate is judged to be the qualified plate 2 by the vision detection system, the vision detection system judges the position information of the nickel plate on the feeding mechanical arm 3 when the nickel plate is grabbed by the feeding mechanical arm 3. And then, the visual detection system feeds back the detection result to the intelligent control device 23, the intelligent control device 23 calculates the displacement distance and the offset angle of the nickel plate placed on the unqualified plate output platform 1, and controls the feeding manipulator 3 to directly send the nickel plate to the unqualified plate output platform 1 to be orderly stacked. When the nickel plates are piled up to a predetermined number, the whole pile of nickel plates is carried away.
As shown in fig. 1 to 3, in some embodiments, the plate shearing device includes a plate shearing machine 10 disposed at the right side of the second nickel pile station to be sheared and in signal connection with an intelligent control device 23, a horizontal nickel lug conveyor 11 having one end connected to an output end of the plate shearing machine 10, a horizontal nickel lug lifting conveyor 12 connected to the other end of the horizontal nickel lug conveyor 11, and a nickel lug collecting hopper 13 disposed at an output end of the horizontal nickel lug lifting conveyor 12. According to the arrangement, after the qualified nickel plate is cut by the plate shearing machine 10, the cut electric nickel lifting lug falls to the nickel lug horizontal conveyor 11 behind the plate shearing machine 10, and the nickel lugs are conveyed to the nickel lug lifting conveyor 12 by the nickel lug horizontal conveyor 11 and then conveyed to the nickel lug collecting hopper 13 for collection.
As shown in fig. 1 to 3, in some embodiments, the counterweight device includes a nickel plate counterweight table 18, an upper plate table 19 and a lower plate table 17 respectively disposed at upper and lower sides of the nickel plate counterweight table 18. The nickel plate counterweight table 18 is provided with an electronic scale, and after the nickel plate is sheared, the blanking manipulator 16 sucks the sheared nickel plate from the plate shearing machine 10 and places the nickel plate on the nickel plate counterweight table 18 for weighing until the number of the piled nickel plates reaches a preset value, so that the nickel plate counterweight is completed.
Specifically, the weight of the Ni9996 type nickel stack is balanced when 1470-1530 kg, and the weight of the Ni9997 type nickel stack is balanced when 1800-2200kg (about 22 nickel plates).
Some heavier or lighter nickel plates can be placed on the upper plate matching table 19 and the lower plate matching table 17 in advance, and when the weight of the nickel stack is inappropriate after the last nickel plate of the weight balancing is placed on the nickel plate weight matching table 18, the blanking manipulator 16 changes the last nickel plate into the heavier or lighter nickel plate to complete the weight balancing operation.
As shown in fig. 4 and referring to fig. 1-2, in some embodiments, the automated guided vehicle system includes an automated guided travel area disposed on the right side of the counterweight device, and at least one automated guided vehicle 22 traveling within the automated guided travel area. The automated guided vehicle system adopts an AGV technology (automated guided vehicle technology), and can automatically control the driving route of the automated guided vehicle 22, thereby realizing the automated and intelligent transfer of the nickel plates. The transfer of the nickel pile can be accomplished by a chain conveyor, a self-guided vehicle 22, a truss mechanism, a crane, etc., as will be understood by those skilled in the art.
The automatic guided vehicle 22 is in signal connection with the intelligent control device 23, and the intelligent control device 23 controls the automatic guided vehicle 22 to move back and forth between the counterweight device, the oil press 21, the metering device 26, the code spraying device 25 and the small centering device 24 according to a preset route.
Specifically, the hydraulic press 21 is provided above the automatic guided traveling area. After the counterweight device finishes the counterweight of the qualified nickel plate, the intelligent control device 23 controls the automatic guide transport vehicle 22 to fork and take the nickel pile through the 5G data communication system, and conveys the nickel pile upwards to the workbench of the oil press 21, and the oil press 21 performs flattening and compacting operations on the nickel pile.
In particular, the hydraulic press 21 has two upper and lower work tables between which a space for placing the nickel pile is formed, so that a fork truck, a crane, a chain conveyor, etc. can convey the nickel pile between the two upper and lower work tables of the hydraulic press 21, and perform flattening and compacting operations on the nickel pile, and can protect the upper and lower work tables from being crushed by the nickel plate made of hard material.
Metering device 26 sets up in the right side in automatic guide walking district with spouting yard device 25 to be located same station, can weigh out nickel pile weight at metering device 26 and immediately spout a yard operation to it by spouting yard device 25, prevent that weight information from spouting phenomenon such as wrong nickel pile and appearing. The code spraying content comprises production information of manufacturers, names, batch numbers, package numbers, production dates, weights, quality inspectors and the like. After the oil press 21 finishes the flattening and compacting operations of the nickel plate, the intelligent control device 23 controls the automatic guided vehicle 22 to fork and take the nickel stack through the 5G data communication system, and conveys the nickel stack to the metering device 26.
The small centering device 24 is disposed on the right side of the automated guided travel area and below the metering device 26. After the weighing and code spraying operation of the nickel stacks is completed by the metering device 26 and the code spraying device 25, the intelligent control device 23 controls the automatic guided vehicle 22 to fork and take the nickel stacks through the 5G data communication system, and conveys the nickel stacks to the small centering device 24. The small centering device 24 centers and neatly stacks the nickel stacks, and prevents the nickel stacks from deviating after reaching the baling line.
As shown in fig. 4, and with reference to fig. 1-2, in some embodiments, the right side of the small centering device 24 is horizontally oriented with a bale conveyor 32. The bundling machine 30, the film winding machine 31 and the warehousing centering device 33 are sequentially arranged above the packing conveyor 32 from left to right, and a three-dimensional warehouse is arranged at the right end of the packing conveyor 32. The bundling, film winding and centering storage of the nickel bundle are sequentially realized by the bundling conveyor 32. In particular, a skid pallet 28 is provided on the lower side of the baler 30, and the robot skid-adding mechanism 29 travels between the skid pallet 28 and the baler 30, and can automatically transport the skids in the skid pallet 28 to the baler 30.
So set up, after little centering device 24 centers the nickel pile, the nickel pile falls to packing conveyer 32 on, is carried the nickel pile to bundling station department of bundling machine 30 by packing conveyer 32. The robot padding mechanism 29 automatically adds padding to the lower part of the nickel pile, and the bundling operation is carried out by the bundling machine 30 to the lower part of the nickel pile, so that the transportation of a forklift is facilitated and the lower bottom surface of the nickel pile is protected. The bundled nickel piles are continuously conveyed to a film winding station of the film winding machine 31, a top film is automatically added to the upper part of the nickel piles by the film winding machine 31, and films are wound on the periphery of the nickel piles to protect the nickel piles from being polluted in the storage and transportation processes. And then, the nickel stack after film winding is conveyed to a warehousing centering device 33 through a packaging conveyor 32, the warehousing centering device 33 centers the nickel stack, so that the falling accident caused by position deviation when the nickel stack enters a three-dimensional warehouse is prevented, and the nickel stack enters the three-dimensional warehouse for storage after warehousing and centering actions.
As shown in fig. 4, and with reference to fig. 1-2, in some embodiments, the present application further includes a hydraulic servo system 27. The hydraulic servo system 27 is connected to the small centering device 24, the warehousing centering device 33, and the bundling elevating platform of the bundling machine 30 to provide power for jacking up and centering the nickel bundle for the three.
The following describes a specific operation of the present application:
and feeding the nickel pile 4 to be sheared to a feeding conveyor 5, and conveying the nickel pile 4 to be sheared to a first nickel pile station to be sheared by the feeding conveyor 5. The upper surface inspection light shield and the light source 7 descend to shield the ambient light on the upper surface of the uppermost nickel plate, the upper surface inspection camera 6 photographs the upper surface of the uppermost nickel plate, and the photographed pictures are transmitted to the intelligent control device 23 and the image processing device.
After the upper surface inspection vision camera 6 finishes photographing, the upper surface inspection light shield rises, whether the upper surface of the current nickel plate is qualified or not is judged, if the upper surface of the current nickel plate is qualified, the feeding mechanical arm 3 absorbs the current nickel plate, the current nickel plate moves to the upper part above the lower surface inspection light shield, the light source 9 and the lower surface inspection vision camera 8, the lower surface inspection vision camera 8 photographs the lower surface of the nickel plate, and the photographed pictures are transmitted to the intelligent control system and the image processing device.
And when the nickel plate is judged to be unqualified by the visual detection system, the visual detection system judges the position information of the nickel plate on the feeding mechanical arm 3 when the nickel plate is grabbed by the feeding mechanical arm 3. And then, the visual detection system feeds back the detection result to the intelligent control device 23, the intelligent control device 23 calculates the displacement distance and the offset angle of the nickel plate placed on the unqualified plate output platform 1, and controls the feeding manipulator 3 to directly send the nickel plate to the unqualified plate output platform 1 to be orderly stacked. When the nickel plates are piled up to a predetermined number, the whole pile of nickel plates is carried away.
When the nickel plate is judged to be qualified through the visual detection system, the upper surface and the lower surface, and the visual detection system judges the position information of the nickel plate on the feeding mechanical arm 3 when the nickel plate is grabbed by the feeding mechanical arm 3. And then, the visual detection system feeds the detection result back to the intelligent control device 23, the intelligent control device 23 calculates the displacement distance and the offset angle of the nickel plate placed on the plate shearing machine 10, and controls the feeding manipulator 3 to directly send the nickel plate to the position below the shearing edge of the plate shearing machine 10 to shear the lifting lug when the length of the nickel lug is less than or equal to 10mm after the nickel plate is sheared.
After the nickel plate is cut, the blanking manipulator 16 sucks the cut nickel plate from the plate shearing machine 10 and places the nickel plate on the nickel plate counterweight table 18 for weighing until the number of the stacked nickel plates reaches a preset value, and the counterweight of the nickel plates is completed.
After the counterweight device finishes the counterweight of the qualified nickel plate, the intelligent control device 23 controls the automatic guide transport vehicle 22 to fork and take the nickel pile, and the nickel pile is upwards conveyed to the workbench of the oil press 21 to be flattened and compacted. Subsequently, the automated guided vehicle 22 transports the flattened nickel pile to a metering device 26 for metering and code spraying. And after the code spraying is finished, the nickel stacks are conveyed to the small centering device 24, and the small centering device 24 centers and neatly stacks the nickel stacks. Subsequently, the packing conveyor 32 transports the nickel bundle to the bundler 30, the film wrapping machine, and the warehousing centering device 33 in sequence, and finally enters a three-dimensional warehouse for storage.
The above description is only for the purpose of illustrating the technical solutions of the present invention and is not intended to limit the same; although the present invention has been described in detail with reference to the foregoing embodiments, it will be understood by those of ordinary skill in the art that: the technical solutions described in the foregoing embodiments may still be modified, or some or all of the technical features may be equivalently replaced; all the equivalent structures or equivalent processes performed by using the contents of the specification and the drawings of the invention, or directly or indirectly applied to other related technical fields, are included in the scope of the present invention.

Claims (10)

1. The utility model provides an electricity nickel intelligence processing packing machine group which characterized in that includes: the automatic cutting machine comprises an intelligent control device (23), at least one cutting unit, an automatic guide transport vehicle (22) system arranged on one side of the cutting unit, an oil press (21), a metering device (26), a code spraying device (25), a small centering device (24) which are sequentially arranged on the outer side of the automatic guide transport vehicle (22) system, a bundling machine (30) connected with the small centering device (24), a robot wood-cushioning mechanism (29) arranged on the lower side of the bundling machine (30), a film winding machine (31) connected with the bundling machine (30), and a warehousing centering device (33) connected with the film winding machine (31);
the shearing unit comprises a feeding conveyor (5), a visual detection device connected with the feeding conveyor (5), an unqualified plate output table (1) and a plate shearing device which are respectively connected with the visual detection device, and a counterweight device which is arranged on one side of the plate shearing device and is connected with the automatic guide transport vehicle (22) system, wherein at least one transport manipulator used for transporting plates is arranged between the counterweight device and the visual detection device.
2. The intelligent processing and packaging unit for nickel electroplating according to claim 1, wherein the vision inspection device comprises a first nickel pile to be sheared arranged at the right side of the feeding conveyor (5), an upper vision inspection camera (6) arranged above the first nickel pile to be sheared, an upper vision inspection hood and a light source (7) arranged above the upper vision inspection camera (6), a second nickel pile to be sheared arranged at the right side of the first nickel pile to be sheared, a lower vision inspection camera (8) arranged below the second nickel pile to be sheared, a lower vision inspection hood and a light source (9) arranged below the lower vision camera (8), and an image processing device, the upper surface vision inspection camera (6) and the lower surface vision inspection camera (8) are in signal connection with the intelligent control device (23).
3. The intelligent processing and packaging unit for nickel electricity according to claim 2, wherein the plate shearing device comprises a plate shearing machine (10) which is arranged on the right side of the second nickel pile station to be sheared and is in signal connection with the intelligent control device (23), a horizontal nickel lug conveyor (11) of which one end is connected with the output end of the plate shearing machine (10), a horizontal nickel lug lifting conveyor (12) which is connected with the other end of the horizontal nickel lug conveyor (11), and a nickel lug collecting hopper (13) which is arranged at the output end of the horizontal nickel lug lifting conveyor (12).
4. The intelligent processing and packaging unit for the electric nickel according to claim 3, wherein the counterweight device comprises a nickel plate counterweight table (18), an upper plate distribution table (19) and a lower plate distribution table (17) which are respectively arranged at the upper side and the lower side of the nickel plate counterweight table (18); the transportation manipulator is including set up in plate shearing machine (10) top is located and is close to feeding manipulator (3) of visual detection device one side and set up side by side in unloading manipulator (16) on feeding manipulator (3) right side, feeding manipulator (3) reach unloading manipulator (16) all with intelligent control device (23) signal connection.
5. The intelligent processing and packaging unit for nickel electroplating according to claim 1, wherein the automatic guided vehicle (22) system comprises an automatic guided walking area arranged on the right side of the counterweight device and at least one automatic guided vehicle (22) walking in the automatic guided walking area, and the automatic guided vehicle (22) is in signal connection with the intelligent control device (23) and moves to and from among the counterweight device, the oil press (21), the metering device (26), the code spraying device (25) and the small centering device (24).
6. The intelligent processing and packaging unit for nickel electroplating according to claim 5, wherein the oil press 21 is disposed on the upper side of the automatic guided walking area, the metering device (26) and the code spraying device (25) are disposed on the right side of the automatic guided walking area and located at the same station, and the small centering device (24) is disposed on the right side of the automatic guided walking area and located below the metering device (26).
7. The intelligent processing and packaging unit for the nickel electrode according to claim 1, wherein a packing conveyor (32) is arranged on the right side of the small centering device (24) along the horizontal direction, the bundling machine (30), the film winding machine (31) and the warehousing centering device (33) are sequentially arranged above the packing conveyor (32) from left to right, and a three-dimensional warehouse is arranged at the right end of the packing conveyor (32); the lower side of the bundling machine (30) is provided with a skid tray (28), and the robot and skid mechanism (29) walks between the skid tray (28) and the bundling machine (30).
8. The intelligent processing and packaging unit for electric nickel according to claim 1, further comprising a safety fence (15) and a plurality of safety doors arranged on the safety fence (15), wherein the plurality of safety doors are provided with a grating and a door opening sensor.
9. The intelligent processing and packaging unit for nickel-electroplating according to claim 8, wherein the intelligent control device (23) is in communication connection with a remote mobile device and comprises an operation console (14) and a large display screen (20) which are arranged outside the safety fence (15).
10. The intelligent processing and packaging unit for nickel electricity according to claim 9, characterized in that the intelligent control device (23) is internally provided with an intelligent control system which adopts 5G technology, robot technology, vision technology, AGV technology, remote control technology, industrial internet technology, cloud platform and digital twinning technology.
CN202111659957.3A 2021-12-30 2021-12-30 Intelligent processing and packaging unit for nickel Pending CN114212292A (en)

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