CN114074103A - Automatic cleaning device and process for stainless steel cup - Google Patents
Automatic cleaning device and process for stainless steel cup Download PDFInfo
- Publication number
- CN114074103A CN114074103A CN202010811559.8A CN202010811559A CN114074103A CN 114074103 A CN114074103 A CN 114074103A CN 202010811559 A CN202010811559 A CN 202010811559A CN 114074103 A CN114074103 A CN 114074103A
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- CN
- China
- Prior art keywords
- spraying
- cylinder
- cup body
- rack
- brush
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn
Links
- 238000004140 cleaning Methods 0.000 title claims abstract description 46
- 229910001220 stainless steel Inorganic materials 0.000 title claims abstract description 21
- 239000010935 stainless steel Substances 0.000 title claims abstract description 21
- 238000000034 method Methods 0.000 title claims abstract description 13
- 238000005507 spraying Methods 0.000 claims abstract description 57
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 32
- 230000001680 brushing effect Effects 0.000 claims abstract description 24
- 238000005406 washing Methods 0.000 claims abstract description 21
- 239000007921 spray Substances 0.000 claims abstract description 20
- 239000007788 liquid Substances 0.000 claims abstract description 17
- 238000005201 scrubbing Methods 0.000 claims abstract description 15
- 230000001105 regulatory effect Effects 0.000 claims abstract description 9
- 238000004519 manufacturing process Methods 0.000 claims description 11
- 239000011248 coating agent Substances 0.000 claims description 9
- 238000000576 coating method Methods 0.000 claims description 9
- 238000003825 pressing Methods 0.000 claims description 9
- 238000003860 storage Methods 0.000 claims description 6
- 238000001914 filtration Methods 0.000 claims description 4
- 230000007547 defect Effects 0.000 abstract description 4
- 239000012530 fluid Substances 0.000 description 4
- 238000004506 ultrasonic cleaning Methods 0.000 description 4
- XEEYBQQBJWHFJM-UHFFFAOYSA-N iron Substances [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 3
- 229910052742 iron Inorganic materials 0.000 description 3
- 238000005498 polishing Methods 0.000 description 3
- 238000005491 wire drawing Methods 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 2
- -1 iron ions Chemical class 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 150000003839 salts Chemical class 0.000 description 2
- 239000008399 tap water Substances 0.000 description 2
- 235000020679 tap water Nutrition 0.000 description 2
- 239000004677 Nylon Substances 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000006835 compression Effects 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000004134 energy conservation Methods 0.000 description 1
- 238000007667 floating Methods 0.000 description 1
- 229920001778 nylon Polymers 0.000 description 1
- 239000004576 sand Substances 0.000 description 1
- 239000010865 sewage Substances 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B9/00—Cleaning hollow articles by methods or apparatus specially adapted thereto
- B08B9/08—Cleaning containers, e.g. tanks
- B08B9/20—Cleaning containers, e.g. tanks by using apparatus into or on to which containers, e.g. bottles, jars, cans are brought
- B08B9/36—Cleaning containers, e.g. tanks by using apparatus into or on to which containers, e.g. bottles, jars, cans are brought the apparatus cleaning by using brushes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B13/00—Accessories or details of general applicability for machines or apparatus for cleaning
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B9/00—Cleaning hollow articles by methods or apparatus specially adapted thereto
- B08B9/08—Cleaning containers, e.g. tanks
- B08B9/20—Cleaning containers, e.g. tanks by using apparatus into or on to which containers, e.g. bottles, jars, cans are brought
- B08B9/28—Cleaning containers, e.g. tanks by using apparatus into or on to which containers, e.g. bottles, jars, cans are brought the apparatus cleaning by splash, spray, or jet application, with or without soaking
- B08B9/30—Cleaning containers, e.g. tanks by using apparatus into or on to which containers, e.g. bottles, jars, cans are brought the apparatus cleaning by splash, spray, or jet application, with or without soaking and having conveyors
- B08B9/32—Rotating conveyors
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Cleaning By Liquid Or Steam (AREA)
- Cleaning In General (AREA)
Abstract
An automatic cleaning device and process for stainless steel cups, wherein a brushing mechanism and a spraying and water-washing mechanism are arranged on a platform-type desktop of a rack. The scrubbing frame is provided with a cylindrical sleeve brush and a cylindrical roller brush which are respectively driven by a waterproof motor and a cylinder. The spraying and washing mechanism is provided with a spraying head, the spraying head is installed on a piston frame of the cylinder, the platform type table top is provided with a plurality of hole-shaped positioning stations, and the platform type table top is driven by a speed regulating motor through an intermittent divider. The bottom of the platform type platform desktop is provided with a water chute. The electric appliance control system is connected with the waterproof motor, the cylinder, the speed regulating motor and the spray water pump circuit. The process comprises the five steps of blanking positioning, spraying cleaning liquid, scrubbing the inner surface and the outer surface of the cup body, spraying water to wash the inner surface and the outer surface of the cup body, and taking out the cup body to be clean. The invention has the advantages that the inner and outer surfaces of the stainless steel cup are brushed and cleaned through multi-station automatic operation, and the defects of low manual cleaning efficiency, high labor intensity and unclean cleaning are overcome.
Description
Technical Field
The invention relates to a processing device and a processing technology of a stainless steel container, in particular to an automatic cleaning device and an automatic cleaning technology of a stainless steel cup.
Background
At present, the cleaning process of the stainless steel cup body is mainly pure manual cleaning and an ultrasonic cleaning machine, the labor intensity of the pure manual cleaning is high, the working procedures are complicated, and especially the water consumption and sewage discharge of the pure manual cleaning are not beneficial to energy conservation and emission reduction; the ultrasonic cleaning machine has great advantages for cleaning oil stain and floating dust, but can not completely remove iron ion residues in polished sand after wire drawing and polishing of the inner surface and the outer surface of the stainless steel cup body, and can not meet production requirements. Therefore, with the increasing industrial automation and technological innovation of enterprises, the cleaning equipment and method for stainless steel containers become a problem to be solved urgently.
Disclosure of Invention
The invention aims to provide a device and a process for automatically cleaning a stainless steel cup, aiming at the defects in the prior art. The defects of low working efficiency, high labor intensity and unclean cleaning of manual cleaning are overcome; the problems that the ultrasonic cleaning work efficiency is slow and the salt spray test cannot pass after the inner side of the stainless steel cup body is subjected to wire drawing and polishing are solved; the device can be matched with an automatic feeding mechanism of a manipulator to realize full-automatic production; the operation personnel are saved, the production cost and the labor intensity are reduced, and the quality and the production efficiency of the product are improved.
The multifunctional table comprises a frame, a brushing mechanism, a spraying and washing mechanism and an electric appliance control system, and is characterized in that the brushing mechanism and the spraying and washing mechanism are arranged on a platform type table top of the frame. The scrubbing mechanism is provided with a scrubbing rack, a cylindrical sleeve brush and a cylindrical roller brush are arranged on the scrubbing rack, the cylindrical sleeve brush is arranged above the cylindrical roller brush, a cylinder B is arranged on the scrubbing rack, a rotating shaft of the cylindrical sleeve brush is connected with a rotating shaft of a waterproof motor B, and the cylindrical sleeve brush and the waterproof motor B are arranged on a piston rack B of the cylinder B. The rotating shaft of the cylindrical roller brush is connected with the rotating shaft of the waterproof motor A, and the cylindrical roller brush and the waterproof motor A are arranged on the piston frame A of the cylinder A. When the cup body to be washed enters the brushing mode, the cup body can be tightly pressed by the pressing block in the cylindrical sleeve brush through the spring, and the cup body is fixed on a station. The rotating directions of the cylindrical sleeve brush and the cylindrical roller brush are opposite to each other, so that the effect of full brushing is achieved. The spraying and washing mechanism is provided with a spraying rack, an upper group of spraying heads and a lower group of spraying heads are arranged on the spraying rack, the upper spraying heads are installed on a piston frame of a cylinder C, the lower spraying heads are installed on a piston frame of a cylinder D, the cylinder C and the cylinder D are fixed on the spraying rack, the spraying heads are connected with a three-stage filtering water tank through water pipes, water pumps and a cleaning fluid storage box, a plurality of uniformly distributed hole-shaped positioning stations are arranged on a platform type desktop of the rack, an intermittent divider is arranged on the rack and connected with the intermittent divider, the intermittent divider is connected with a speed regulating motor, a water guide groove is arranged at the bottom of the platform type desktop of the rack and connected with the filtering water tank, and an electric appliance control system is in circuit connection with a spraying water pump of a waterproof motor A, a cylinder A, a waterproof motor B and a speed regulating motor B.
The cylindrical roller brush is characterized in that a pressing block is arranged at the bottom of the cylindrical sleeve brush, a spring is arranged between the pressing block and the bottom of the cylindrical sleeve brush, the cylindrical sleeve brush is arranged above the cylindrical roller brush, and the axial lead of the cylindrical sleeve brush coincides with the axial lead of the cylindrical roller brush.
And a plurality of cleaning fluid spray heads, a cleaning fluid storage tank and a three-stage filter water tank are arranged in the spraying and washing mechanism. The iron ions in the filtered water can reach the standard of industrial pure water, and the water quality can reach the standard of tap water.
And a plurality of hole-shaped positioning stations on the platform type table top of the rack are provided with clamps for fixing the stainless steel cup, and the platform type table top is driven by a speed regulating motor through an intermittent divider.
The process of the invention comprises the following steps:
A. putting a cup body to be cleaned into a positioning station of a platform type desktop, pressing a start button to start equipment, and driving the cup body to be cleaned on the platform type desktop to rotate to a spraying and liquid coating station by an intermittent divider;
B. after a small amount of cleaning liquid is sprayed on the inner surface and the outer surface of the cup body by the spraying and washing mechanism on the spraying and liquid-coating station, the intermittent divider drives the cup body to be cleaned on the platform type desktop to automatically rotate to the brushing station;
C. the cylinder A on the brushing mechanism ascends on the brushing station, the cylindrical roller brush brushes the inner surface of the cup body, the cylinder B descends, the cylindrical pot-shaped sleeve brush brushes the outer surface of the cup body, the cylinder A and the cylinder B reset after the brushing is finished, and the intermittent divider drives the cup body to be sprayed and washed on the platform type desktop to automatically rotate to the spraying and washing station again;
D. spraying and cleaning the inner surface and the outer surface of the cup body on a spraying and water-cleaning station, and after cleaning, driving a clean cup body on the platform type desktop to automatically rotate to a blanking station again by an intermittent divider;
E. and taking out the cleaned cup body, putting the cleaned cup body into the platform table again, and driving the to-be-cleaned cup body on the platform table to rotate to the spraying and coating liquid station by the intermittent divider so as to enter the next round of circular production.
The invention has the advantages that the inner and outer surfaces of the stainless steel cup are brushed and cleaned through multi-station automatic operation, and the defects of low manual cleaning efficiency, high labor intensity and unclean cleaning are overcome. The problems of low ultrasonic cleaning efficiency and incapability of passing salt spray test after wire drawing and polishing of the inner side of the stainless steel cup body are solved, the quality and the production efficiency of products are improved, full-automatic production can be realized by matching with an automatic feeding mechanism of a manipulator, the quality and the production efficiency of the products are improved, operating personnel are saved, and the production cost is reduced
Drawings
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is a schematic structural view of a brushing mechanism configuration;
FIG. 3 is a schematic diagram of a spray rinsing mechanism;
fig. 4 is a schematic view of a rotating structure of the platform desktop.
In the figure: the device comprises a rack 1, a brushing mechanism 2, a spraying and washing mechanism 3, an electric appliance control system 4, a cylindrical roller brush 5, a waterproof motor A6, a cylinder A7, a cylindrical can-shaped sleeve brush 8, a waterproof motor B9, a cylinder B10, a compression block 11, a spring 12, an intermittent divider 13, a speed-regulating motor 14, a platform-type table top 15, a brushing rack 16, a spraying rack 17, a piston rack A18, a piston rack B19, an upper spraying head 20, a lower spraying head 21, a cylinder C22 and a cylinder D23.
Detailed Description
Embodiments of the invention are further described below with reference to the accompanying drawings:
referring to fig. 1 to 4, the present embodiment is composed of a frame 1, a brushing mechanism 2, a spraying and washing mechanism 3 and an electrical appliance control system 4. The brushing mechanism 2 and the spraying and washing mechanism 3 are arranged on a platform-type desktop 15 of the frame 1. The scrubbing mechanism 2 is provided with a scrubbing frame 16 on which a cylindrical sleeve brush 8 and a cylindrical roller brush 5 are provided. A can-shaped sleeve brush 8 is arranged above the cylindrical roller brush 5. The axis of the cylindrical sleeve brush 8 coincides with the axis of the cylindrical roller brush 5. The cylinder B10 is arranged on the scrubbing rack 16, the rotating shaft of the round-can-shaped sleeve brush 8 is connected with the rotating shaft of the waterproof motor B9, and the round-can-shaped sleeve brush 8 and the waterproof motor B9 are arranged on a piston rack B19 of the cylinder B10. The rotating shaft of the cylindrical roller brush 5 is connected with the rotating shaft of the waterproof motor A6, and the cylindrical roller brush 5 and the waterproof motor A6 are arranged on the piston frame 18 of the cylinder A7. 8 bobbin bottoms of the sleeve brush of circle tank form are equipped with a compact heap 11, are equipped with spring 12 between compact heap 11 and the bobbin bottom, and the sleeve brush 8 of circle tank form sets up in cylindrical roller brush 5 top, and the axial lead of the sleeve brush 8 of circle tank form coincides with the axial lead of cylindrical roller brush 5. The round can-shaped sleeve brush 8 is of a multi-piece type brush structure, the brush material in the round can-shaped sleeve brush 8 and the brush material of the cylindrical roller brush 5 are both nylon, the density of the brushes is 10x10, the diameter of the brush wire is 0.3mm, and the length of the brush hair is 8-12 mm. When the cup body to be washed enters the brushing process, the pressing block 11 in the cylindrical sleeve brush 8 presses the cup body through the spring 12. So that the cup body is fixed on the station. The cylindrical sleeve brush 8 rotates in the opposite direction to the cylindrical roller brush 5 to achieve sufficient brushing effect. The spraying and water-washing mechanism 3 is provided with a spraying frame 17. The spray rack 17 is provided with an upper spray header and a lower spray header, the upper spray header 20 is arranged on a piston frame of the cylinder prop 22, and the lower spray header 21 is arranged on a piston frame of the cylinder prop 23. The cylinder C22 and the cylinder D23 are fixed on the spray frame 17. A plurality of cleaning liquid spray heads, a cleaning liquid storage tank and a three-stage filter water tank are arranged in the spraying and washing mechanism 3. The spray header is connected with the three-stage filter water tank through a water pipe, a water pump and a cleaning fluid storage tank. The iron ions in the filtered water can reach the standard of industrial pure water, and the water quality can reach the standard of tap water. A plurality of hole-shaped positioning stations which are uniformly distributed are arranged on a platform-type desktop 15 of the frame 1, and clamps for fixing stainless steel cups are arranged on the positioning stations. The number of the present embodiment is six. Be equipped with intermittent type decollator 13 on the frame 1, platform formula desktop 15 links to each other with intermittent type decollator 13, and intermittent type decollator 13 is connected with buncher 14. The platform table top 15 is driven by a speed regulating motor 14 through an intermittent divider 13. The bottom of the platform-type desktop 15 is provided with a water chute. The water chute is connected with the filtering water tank. The electric appliance control system 4 is connected with a waterproof motor A6, a cylinder A7, a waterproof motor B9, a cylinder B10, a cylinder C22, a cylinder D23, a speed regulating motor 14 and a spray water pump circuit.
The process of the invention comprises the following steps:
A. manually placing a cup body to be cleaned into a positioning station of the platform-type desktop 15, pressing a start button to start the equipment, and driving the cup body to be cleaned on the platform-type desktop 15 to rotate to a spraying liquid coating station by the intermittent divider 13;
B. after a small amount of cleaning liquid is sprayed on the inner surface and the outer surface of the cup body by the spraying and washing mechanism 3 according to a program preset by a programmable controller on a spraying and liquid coating station, the intermittent divider 13 drives the cup body to be brushed on the platform type table top 15 to automatically rotate to the brushing station;
C. according to a program preset by a programmable controller on a brushing station, a cylinder A7 on a brushing mechanism 2 moves upwards, a cylindrical roller brush 5 brushes the inner surface of a cup body, a cylinder B10 moves downwards, a cylindrical sleeve brush 8 brushes the outer surface of the cup body, the cylinder A7 and the cylinder B10 reset after brushing is completed, and an intermittent divider 13 drives the cup body to be sprayed and washed on a platform-type desktop 15 to automatically rotate to a spraying and washing station again;
D. spraying and cleaning the inner surface and the outer surface of the cup body to be cleaned on a spraying and water-cleaning station according to a program preset by a programmable controller, and after cleaning is finished, driving a clean cup body on a platform type desktop 15 by an intermittent divider 13 to automatically rotate to a blanking station again;
E. and taking out the cleaned cup body, putting the cleaned cup body into the platform table again, and driving the cup body to be cleaned on the platform table top 15 to rotate to a spraying and liquid coating station by the intermittent divider 13 so as to enter the next round of circular production.
Claims (5)
1. An automatic cleaning device for stainless steel cups comprises a rack, a scrubbing mechanism, a spraying and washing mechanism and an electric appliance control system, and is characterized in that the scrubbing mechanism and the spraying and washing mechanism are arranged on a rack platform type desktop, the scrubbing mechanism is provided with a scrubbing rack, a round tank-shaped sleeve brush and a cylindrical roller brush are arranged on the scrubbing rack, the round tank-shaped sleeve brush is arranged above the cylindrical roller brush, a cylinder B is arranged on the scrubbing rack, a round tank-shaped sleeve brush rotating shaft is connected with a waterproof motor B rotating shaft, the round tank-shaped sleeve brush and the waterproof motor B are arranged on a piston frame B of the cylinder B, a rotating shaft of the cylindrical roller brush is connected with a rotating shaft of the waterproof motor A, the cylindrical roller brush and the waterproof motor A are arranged on the piston frame A of the cylinder A, the spraying and washing mechanism is provided with a spraying rack, an upper group of spraying heads and a lower group of spraying heads are arranged on the spraying rack, the upper spray header is installed on a piston frame of a cylinder C, the lower spray header is installed on a piston frame of a cylinder D, the cylinder C and the cylinder D are fixed on a spray rack, the spray headers are connected with a three-stage filter water tank through a water pipe, a water pump and a cleaning liquid storage box, a plurality of uniformly distributed hole-shaped positioning stations are arranged on a platform type desktop of the rack, an intermittent divider is arranged on the rack, the platform type desktop is connected with the intermittent divider, the intermittent divider is connected with a speed regulating motor, a water guide groove is arranged at the bottom of the platform type desktop of the rack and is connected with the filter water tank, and an electric appliance control system is in circuit connection with a spray water pump of a waterproof motor A, a cylinder A, a waterproof motor B and a cylinder B speed regulating motor.
2. The automatic cleaning device for the stainless steel cup according to claim 1, wherein a pressing block is arranged at the bottom of the round can-shaped sleeve brush, a spring is arranged between the pressing block and the bottom of the round can-shaped sleeve brush, the round can-shaped sleeve brush is arranged above the cylindrical roller brush, and the axis of the round can-shaped sleeve brush coincides with the axis of the cylindrical roller brush.
3. The automatic cleaning device for stainless steel cups according to claim 1, wherein a plurality of cleaning liquid nozzles, a cleaning liquid storage tank and a three-stage filtering water tank are arranged in the spraying and washing mechanism.
4. The automatic stainless steel cup cleaning device according to claim 1, wherein the rack platform table top is provided with a plurality of hole-shaped positioning stations provided with clamps for fixing the stainless steel cups, and the platform table top is driven by a speed-regulating motor through an intermittent divider.
5. A cleaning process of an automatic cleaning device for a stainless steel cup comprises the following process steps:
A. putting a cup body to be cleaned into a positioning station of a platform type desktop, pressing a start button to start equipment, and driving the cup body to be cleaned on the platform type desktop to rotate to a spraying and liquid coating station by an intermittent divider;
B. after a spraying and washing mechanism sprays cleaning liquid on the inner surface and the outer surface of the cup body on a spraying and liquid coating station, an intermittent divider drives the cup body to be brushed on the platform type desktop to automatically rotate to a brushing station;
C. the cylinder A on the brushing mechanism ascends on the brushing station, the cylindrical roller brush brushes the inner surface of the cup body, the cylinder B descends, the cylindrical pot-shaped sleeve brush brushes the outer surface of the cup body, the cylinder A and the cylinder B reset after the brushing is finished, and the intermittent divider drives the cup body to be sprayed and washed on the platform type desktop to automatically rotate to the spraying and washing station again;
D. spraying and cleaning the inner surface and the outer surface of the cup body on a spraying and water-cleaning station, and after cleaning, driving a clean cup body on the platform type desktop to automatically rotate to a blanking station again by an intermittent divider;
E. and taking out the cleaned cup body, putting the cleaned cup body into the platform table again, and driving the to-be-cleaned cup body on the platform table to rotate to the spraying and coating liquid station by the intermittent divider so as to enter the next round of circular production.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010811559.8A CN114074103A (en) | 2020-08-13 | 2020-08-13 | Automatic cleaning device and process for stainless steel cup |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010811559.8A CN114074103A (en) | 2020-08-13 | 2020-08-13 | Automatic cleaning device and process for stainless steel cup |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN114074103A true CN114074103A (en) | 2022-02-22 |
Family
ID=80280599
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202010811559.8A Withdrawn CN114074103A (en) | 2020-08-13 | 2020-08-13 | Automatic cleaning device and process for stainless steel cup |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN114074103A (en) |
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2020
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| US20130087170A1 (en) * | 2010-06-01 | 2013-04-11 | Ever Green Environmental Corporation | Method and apparatus for removing labels from wine and beverage bottles |
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Application publication date: 20220222 |