CN204953488U - Empty bucket cleaning machine of full -automatic high efficiency environmental protection type of modularization - Google Patents

Abstract

The utility model discloses a modularized full-automatic, high-efficiency and environment-friendly empty barrel cleaning machine, which comprises a conveying track and a cleaning tunnel, and the cleaning tunnel is divided into three cleaning stations; a first cleaning nozzle and a top brush are arranged above the first cleaning station set the external brush and internal brush at the bottom; set the second cleaning nozzle above the second cleaning station, and set the flushing pipe below; set the external compressed air blowing head above the third cleaning station, and set the internal compressed air below Blowing head; the top brush plate is rotated by the top motor, the external brush and the internal brush are rotated by the bottom drive motor, and the external brush, internal brush, flushing pipe and internal compressed air purge head are controlled by the hoist up and down synchronously Move; a water recovery pool is set under the second cleaning station and the third cleaning station. The cleaning machine of the utility model can continuously clean empty barrels, has high cleaning efficiency, low labor intensity, relatively less water consumption and is more environmentally friendly.

Description

Modular automatic high-efficiency and environmentally friendly empty barrel washing machine

technical field

The embodiment of the present utility model relates to plastic empty barrel cleaning equipment, more specifically, the embodiment of the present utility model relates to a modularized fully automatic, high-efficiency and environment-friendly empty barrel cleaning machine.

Background technique

Food, chemical and other industries need to use plastic empty barrels to hold various substances. After use, a considerable number of plastic empty barrels can be recycled and reused after cleaning, effectively saving costs and protecting the environment. The current cleaning of plastic empty barrels is mainly done by manual cleaning and mechanical equipment cleaning. Manual washing of barrels is too labor-intensive, the efficiency is extremely low, and it is not easy to clean. Although the washing of mechanical equipment partially reduces the labor intensity, the washing efficiency of the existing mechanical washing equipment is still too low, the continuous operation ability is not strong, and the equipment cannot be fully automatic. Most of the empty barrels need to be manually placed in the cleaning position when cleaning the empty barrels, and then the washed empty barrels are manually taken out, or the equipment is bulky and the location is fixed, which is not easy to move and arrange according to the environment. None of these cleaning methods can efficiently clean the empty bucket. At the same time, the waste water produced by these cleaning methods cannot be recycled.

Utility model content

The utility model overcomes the deficiencies of the prior art, and provides a modular, fully automatic, high-efficiency and environment-friendly empty bucket cleaning machine, in order to reduce the labor intensity of cleaning the empty bucket and improve the cleaning efficiency of the empty bucket.

In order to solve the above-mentioned technical problems, an embodiment of the utility model adopts the following technical solutions:

A modular, fully automatic, high-efficiency and environment-friendly empty barrel cleaning machine, including a conveying track and a cleaning tunnel arranged on the conveying track, the cleaning tunnel is divided into a first cleaning station, a second cleaning station and a third cleaning station; A first cleaning nozzle and a top brush plate are arranged above the first cleaning station, and an external brush and an internal brush are arranged below; a second cleaning nozzle is arranged above the second cleaning station, and a flushing pipeline is arranged below; The top of the third cleaning station is provided with an external compressed air purge head, and the bottom is provided with an internal compressed air purge head; the top brush plate is controlled by a top motor to rotate, and the external brush and internal brush are controlled by a bottom drive motor Rotate, the external brush, internal brush, flushing pipe and internal compressed air purge head move up and down synchronously under the control of the hoist; a water recovery pool is set under the second cleaning station and the third cleaning station.

When the empty barrel with the opening facing down is transported to the first cleaning station, the first cleaning nozzle sprays water, the top brush plate rotates to scrub the bottom of the barrel, the outer brush and the inner brush rise to the working position, and scrub the surrounding area and the empty barrel respectively. The inner cavity of the barrel, after the scrubbing is completed, the external brush and the internal brush descend to the bottom of the conveying track, the empty barrel is transported to the second cleaning station, the flushing pipe rises to the working position, and the second cleaning nozzle and flushing pipe respectively flush the empty barrel The outer wall, after the flushing is completed, the flushing pipeline descends to the bottom of the conveying track, and the empty barrel is transported to the third cleaning station, and the external compressed air blowing head and the internal compressed air blowing head dry the inner and outer walls of the empty barrel respectively.

A further technical solution is: the water recovery tank includes a first water recovery tank and a second water recovery tank, the first water recovery tank is located below the second cleaning station and the third cleaning station, and the second water recovery The recovery tank is located below the first cleaning station, the water in the first water recovery tank is used for the spray water of the first cleaning nozzle, and the water in the second water recovery tank is filtered by a purification filter and discharged into the sewer .

A further technical solution is: an online COD detector is installed at the water outlet of the purification filter, which automatically takes samples for detection every 1-2 hours, and sends a reminder to replace the purification filter after the COD exceeds the standard.

A further technical solution is: the water in the first water recovery tank is pumped to the first cleaning nozzle by a high-pressure pump.

A further technical solution is: the flushing pipeline includes a vertical water pipe and no less than 5 horizontal water spray pipes that are vertical to the vertical water pipe and diverge around.

A further technical solution is: the internal compressed air purge head includes a vertical air pipe and no less than five horizontal air jet pipes that are vertical to the vertical air pipe and diverge around.

Compared with the prior art, one of the beneficial effects of the utility model is: the cleaning machine of the utility model can continuously clean the empty bucket, which improves the cleaning efficiency, and the cleaning process is automated, which greatly reduces the intensity of manual work, and the cleaning workers The location is modular design, which can adapt to the working site and control the working efficiency by adding or reducing cleaning stations. The cleaning water is recycled and reused, which can effectively save water. Moreover, the cleaning machine has the function of sewage discharge monitoring, which is more environmentally friendly.

Description of drawings

Fig. 1 is a structural schematic diagram of a modular fully automatic, high-efficiency and environment-friendly empty bucket cleaning machine of the present invention.

The labels in Figure 1 represent: 1-conveyor track, 2-empty bucket, 3-cleaning tunnel, 4-external brush, 5-first cleaning nozzle, 6-top motor, 7-top brush plate, 8-second Cleaning nozzle, 9-external compressed air purge head, 10-elevator, 11-high pressure pump, 12-third cleaning station, 13-first water recovery tank, 14-internal compressed air purge head, 15-th Two cleaning stations, 16- flushing pipe, 17- internal brush, 18- first cleaning station, 19- second water recovery tank, 20- bottom drive motor, 21- purification filter, 22- online COD detector .

detailed description

In order to make the purpose, technical solution and advantages of the utility model clearer, the utility model will be further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described here are only used to explain the utility model, and are not intended to limit the utility model.

As shown in Figure 1, the modularized fully automatic, high-efficiency and environment-friendly empty barrel cleaning machine of the present invention transports empty barrels through the conveying track 1, and a cleaning tunnel 3 is set in a local area of the conveying track 1, and the cleaning tunnel 3 is divided into The first cleaning station 18, the second cleaning station 15 and the third cleaning station 12; the first cleaning nozzle 5 and the top brush plate 7 are arranged above the first cleaning station 18, and the external hair brush 4 and the internal hair brush are arranged below. Brush 17; the second cleaning nozzle 8 is set above the second cleaning station 15, and the flushing pipeline 16 is set below; the external compressed air purge head 9 is set above the third cleaning station 12, and the internal compressed air purge head 14 is set below The top brush plate 7 uses the top motor 6 to control the rotation, the external hair brush 4 and the internal hair brush 17 use the bottom drive motor 20 to control the rotation, the external hair brush 4, the internal hair brush 17, the flushing pipeline 16 and the internal compressed air purge head 14 Use the hoist 10 to control the synchronous up and down movement; when the empty bucket 2 with the opening facing down is transported to the first cleaning station 18, the first cleaning nozzle 5 sprays water, the top brush plate 7 rotates to scrub the bottom of the bucket, the outer brush 4 and the inner The brush 17 rises to the working position to scrub the surroundings of the empty barrel and the inner cavity of the empty barrel respectively. After the scrubbing is completed, the outer brush 4 and the inner brush 17 descend to the bottom of the conveying track 1, and the empty barrel 2 is transported to the second cleaning station 15 , the flushing pipe 16 rises to the working position, the second cleaning nozzle 8 and the flushing pipe 16 respectively flush the inner and outer walls of the empty barrel, and after the flushing is completed, the flushing pipe 16 descends to the bottom of the conveying track 1, and the empty barrel 2 is transported to the third cleaning station 12 , the external compressed air purge head 9 and the internal compressed air purge head 14 dry the inner and outer walls of the empty barrel respectively; the second cleaning station 15 and the third cleaning station 12 are provided with water recovery pools 13 and 19 below; each cleaning station The water will eventually flow back to the corresponding water recovery tank below.

For the layout of the above-mentioned water recovery pool, the utility model has also improved, specifically the water recovery pool includes a first water recovery pool 13 and a second water recovery pool 19, and the first water recovery pool 13 is located at the second cleaning station 15 and Below the third cleaning station 12, the second water recovery tank 19 is located below the first cleaning station 18, and the water in the first water recovery tank 13 is used for the spray water of the first cleaning nozzle 5, and is pumped to The first cleaning nozzle 5, the water in the second water recovery tank 19 is discharged into the sewer after being filtered by the purification filter 21. The water outlet of the purification filter 21 is provided with an online COD detector 22, which automatically samples and detects every 1-2 hours, and sends a reminder to replace the purification filter after the COD exceeds the standard.

In order to clean more cleanly, the flushing pipeline 16 includes a vertical water pipe and no less than 5 horizontal water spray pipes that are vertical to the vertical water pipe and diverge around, so that water can be sprayed to the entire inner wall of the empty bucket. On the other hand, the number of horizontal water spray pipes is adjusted according to actual needs; while the internal compressed air purge head 14 includes vertical air pipes and no less than 5 horizontal air pipes that are vertical to the vertical air pipes and diverge around. , It can also make the compressed air evenly sprayed on the inner wall of the empty barrel, so that the empty barrel can be dried more quickly, and the number of horizontal water spray pipes can be adjusted according to actual needs.

The cleaning machine of the present utility model can continuously clean empty barrels, as shown in Figure 1, there are multiple empty barrels on the conveying track, and there is an empty barrel on each cleaning station in the cleaning track, the first cleaning station The empty barrels in the second cleaning station are being cleaned in the first stage, the empty barrels in the second cleaning station have been brushed in the first stage, and are being rinsed in the second stage, and the empty barrels in the third cleaning station have been brushed and rinsed, and the residue is being blown off At this time, the corresponding processes of the three empty barrels take place at the same time, so each cleaning station of the washing machine is always in working condition. The cleaned empty barrels are transported by the conveying track to leave the cleaning tunnel, and the empty barrels to be cleaned are cleaned one by one. Enter the cleaning tunnel for cleaning. During this process, there is no need to manually place the empty barrels to the corresponding cleaning stations. When cleaning, there is no need to manually remove the empty barrels from the cleaning stations, which saves a lot of labor. Since the water discharged from the first cleaning station is dirty, it is filtered through a purification filter and monitored by an online COD detector to ensure that the water discharged into the sewer will not pollute the environment. When the COD is detected to exceed the standard, the staff will receive an online COD test The prompt or alarm of the instrument can replace the purification filter in time, and the water discharged from the second cleaning station and the third cleaning station is much cleaner than the water discharged from the first cleaning station, so it can be recycled as the first cleaning process Spray water, which can save a lot of water resources.

Although the invention has been described herein with reference to a number of illustrative embodiments of the invention, it should be understood that many other modifications and implementations can be devised by those skilled in the art which will fall within the scope of this application. within the scope and spirit of the principles disclosed. More specifically, within the scope disclosed in the present application, various modifications and improvements can be made to the components and/or layout of the subject combination layout. In addition to modifications and improvements in component parts and/or layout, other uses will be apparent to those skilled in the art.

Claims (6)

1. a modularization full automatic high efficiency environmental protection air barrel cleaner, it is characterized in that comprising delivery track (1), the cleaning tunnel (3) be arranged on delivery track, described cleaning tunnel is divided into the first washing station (18), the second washing station (15) and the 3rd washing station (12); The top of described first washing station arranges the first cleaning shower nozzle (5) and top brush (7), and below arranges outside hairbrush (4) and inner hairbrush (17); The top of described second washing station arranges the second cleaning shower nozzle (8), and below arranges flushing pipe (16); The top of described 3rd washing station arranges external compression air sweeping head (9), and below arranges compressed air inside sweeping head (14); Described top brush (7) controls to rotate with top motor (6), described outside hairbrush (4) and inner hairbrush (17) control to rotate with bottom drive motors (20), and described outside hairbrush (4), inner hairbrush (17), flushing pipe (16) and compressed air inside sweeping head (14) elevator (10) control synchronization move up and down; Described second washing station (15) and the 3rd washing station (12) below arrange Water Sproading pond (13,19).

2. modularization full automatic high efficiency environmental protection air barrel cleaner according to claim 1, it is characterized in that described Water Sproading pond comprises the first Water Sproading pond (13) and the second Water Sproading pond (19), described first Water Sproading pond (13) is positioned at the second washing station (15) and the 3rd washing station (12) below, described second Water Sproading pond (19) is positioned at the first washing station (18) below, water in described first Water Sproading pond (13) is used for the shower water of the first cleaning shower nozzle (5), water polishing filter (21) in described second Water Sproading pond (19) enters sewer after filtering.

3. modularization full automatic high efficiency environmental protection air barrel cleaner according to claim 2, it is characterized in that the water side of described polishing filter (21) arranges online COD detector (22), detect every 1-2h automatic sampling, send polishing filter after COD exceeds standard and change prompting.

4. modularization full automatic high efficiency environmental protection air barrel cleaner according to claim 2, is characterized in that the water in described first Water Sproading pond (13) cleans shower nozzle (5) by high-pressure pump (11) pump to the first.

5. modularization full automatic high efficiency environmental protection air barrel cleaner according to claim 1, is characterized in that described flushing pipe (16) comprises vertical water service pipe and the horizontal-spray pipe that be no less than 5 piece that to surrounding divergence expression arrange vertical with vertical water service pipe.

6. modularization full automatic high efficiency environmental protection air barrel cleaner according to claim 1, is characterized in that described compressed air inside sweeping head (14) comprises vertical breather pipe and the horizontal jet pipe that be no less than 5 piece that to surrounding divergence expression arrange vertical with vertical breather pipe.