CN114059736A - Granite soft ceramic chip and preparation method thereof - Google Patents
Granite soft ceramic chip and preparation method thereof Download PDFInfo
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- CN114059736A CN114059736A CN202010795778.1A CN202010795778A CN114059736A CN 114059736 A CN114059736 A CN 114059736A CN 202010795778 A CN202010795778 A CN 202010795778A CN 114059736 A CN114059736 A CN 114059736A
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- 239000010438 granite Substances 0.000 title claims abstract description 75
- 239000000919 ceramic Substances 0.000 title claims abstract description 42
- 238000002360 preparation method Methods 0.000 title claims description 9
- 239000000463 material Substances 0.000 claims abstract description 76
- 239000011248 coating agent Substances 0.000 claims abstract description 57
- 238000000576 coating method Methods 0.000 claims abstract description 57
- 239000012752 auxiliary agent Substances 0.000 claims abstract description 22
- 239000000839 emulsion Substances 0.000 claims abstract description 19
- 238000009413 insulation Methods 0.000 claims abstract description 19
- 230000001681 protective effect Effects 0.000 claims abstract description 19
- 238000004321 preservation Methods 0.000 claims abstract description 18
- 239000002904 solvent Substances 0.000 claims abstract description 17
- 239000000853 adhesive Substances 0.000 claims abstract description 16
- 230000001070 adhesive effect Effects 0.000 claims abstract description 16
- 239000002131 composite material Substances 0.000 claims abstract description 9
- 239000004576 sand Substances 0.000 claims abstract description 9
- 239000004570 mortar (masonry) Substances 0.000 claims abstract description 8
- 230000000379 polymerizing effect Effects 0.000 claims abstract description 6
- 238000011049 filling Methods 0.000 claims abstract description 4
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims description 22
- 238000005507 spraying Methods 0.000 claims description 21
- 238000001035 drying Methods 0.000 claims description 19
- 239000003795 chemical substances by application Substances 0.000 claims description 17
- 238000004381 surface treatment Methods 0.000 claims description 17
- 239000011324 bead Substances 0.000 claims description 16
- 239000011521 glass Substances 0.000 claims description 15
- 239000000047 product Substances 0.000 claims description 11
- 239000005995 Aluminium silicate Substances 0.000 claims description 8
- 235000012211 aluminium silicate Nutrition 0.000 claims description 8
- NLYAJNPCOHFWQQ-UHFFFAOYSA-N kaolin Chemical group O.O.O=[Al]O[Si](=O)O[Si](=O)O[Al]=O NLYAJNPCOHFWQQ-UHFFFAOYSA-N 0.000 claims description 8
- WMHSAFDEIXKKMV-UHFFFAOYSA-N oxoantimony;oxotin Chemical compound [Sn]=O.[Sb]=O WMHSAFDEIXKKMV-UHFFFAOYSA-N 0.000 claims description 8
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- 239000003086 colorant Substances 0.000 claims description 4
- 239000000945 filler Substances 0.000 claims description 4
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- 229910052751 metal Inorganic materials 0.000 claims description 4
- 239000002184 metal Substances 0.000 claims description 4
- 239000000843 powder Substances 0.000 claims description 4
- 239000002002 slurry Substances 0.000 claims description 4
- 229910021532 Calcite Inorganic materials 0.000 claims description 3
- 241000276489 Merlangius merlangus Species 0.000 claims description 3
- 239000004902 Softening Agent Substances 0.000 claims description 3
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- 230000003712 anti-aging effect Effects 0.000 claims description 3
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- 239000010456 wollastonite Substances 0.000 claims description 3
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- 239000000454 talc Substances 0.000 claims description 2
- 235000012222 talc Nutrition 0.000 claims description 2
- 229910052623 talc Inorganic materials 0.000 claims description 2
- 239000003063 flame retardant Substances 0.000 claims 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 abstract description 14
- 239000004579 marble Substances 0.000 abstract description 6
- 238000005034 decoration Methods 0.000 abstract description 3
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- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 description 4
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- 229920005596 polymer binder Polymers 0.000 description 2
- 239000002491 polymer binding agent Substances 0.000 description 2
- 239000002994 raw material Substances 0.000 description 2
- 239000004408 titanium dioxide Substances 0.000 description 2
- 239000006004 Quartz sand Substances 0.000 description 1
- 239000000654 additive Substances 0.000 description 1
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- 210000002469 basement membrane Anatomy 0.000 description 1
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- FPAFDBFIGPHWGO-UHFFFAOYSA-N dioxosilane;oxomagnesium;hydrate Chemical compound O.[Mg]=O.[Mg]=O.[Mg]=O.O=[Si]=O.O=[Si]=O.O=[Si]=O.O=[Si]=O FPAFDBFIGPHWGO-UHFFFAOYSA-N 0.000 description 1
- 238000007667 floating Methods 0.000 description 1
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Images
Classifications
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
- E04F13/00—Coverings or linings, e.g. for walls or ceilings
- E04F13/07—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor
- E04F13/08—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements
- E04F13/0875—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements having a basic insulating layer and at least one covering layer
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B26/00—Compositions of mortars, concrete or artificial stone, containing only organic binders, e.g. polymer or resin concrete
- C04B26/02—Macromolecular compounds
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D201/00—Coating compositions based on unspecified macromolecular compounds
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D7/00—Features of coating compositions, not provided for in group C09D5/00; Processes for incorporating ingredients in coating compositions
- C09D7/40—Additives
- C09D7/60—Additives non-macromolecular
- C09D7/61—Additives non-macromolecular inorganic
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D7/00—Features of coating compositions, not provided for in group C09D5/00; Processes for incorporating ingredients in coating compositions
- C09D7/40—Additives
- C09D7/70—Additives characterised by shape, e.g. fibres, flakes or microspheres
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
- E04F13/00—Coverings or linings, e.g. for walls or ceilings
- E04F13/07—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor
- E04F13/08—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements
- E04F13/0866—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements composed of several layers, e.g. sandwich panels or layered panels
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2111/00—Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
- C04B2111/00474—Uses not provided for elsewhere in C04B2111/00
- C04B2111/00482—Coating or impregnation materials
Landscapes
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Organic Chemistry (AREA)
- Materials Engineering (AREA)
- Architecture (AREA)
- Structural Engineering (AREA)
- Wood Science & Technology (AREA)
- Life Sciences & Earth Sciences (AREA)
- Civil Engineering (AREA)
- Ceramic Engineering (AREA)
- Inorganic Chemistry (AREA)
- Adhesives Or Adhesive Processes (AREA)
- Finishing Walls (AREA)
Abstract
The invention discloses a granite soft ceramic chip, which comprises: the fireproof pre-arranged base net layer, the granite coating and the light reflection weather-resistant composite layer are sequentially arranged on the bonding mortar layer of the wall body along the direction far away from the outer side of the wall body; the granite coating comprises a granite coating, and the granite coating comprises the following components in parts by weight: polymerizing the emulsion: 20-50 parts of a solvent; inorganic auxiliary agents: 0.5-1 part; organic auxiliary agents: 0.5-1 part; main filling: 5-30 parts of a solvent; sand: 30-50 parts of a solvent; first functional material: 5-20 parts of a solvent; 5-10 parts of colorful protective adhesive. The product of the invention has the advantages of fire resistance, heat preservation, heat insulation, light weight, flexibility, water resistance, low cost, texture and texture of ceramic tiles and marble, multiple use scenes, capability of replacing the existing wall decoration material and very large market prospect.
Description
Technical Field
The invention belongs to the technical field of wall decoration, and particularly relates to a granite soft ceramic chip and a preparation method thereof.
Background
Since the introduction of the German single-component polymer dry-mixed mortar technology in 1997, the application of the single-component polymer dry-mixed mortar technology breaks the technical bottleneck of the external wall, the single-component polymer dry-mixed mortar technology and the EPS board thin-plastered external wall technology in China are developed together, great progress is made, and the technology starts to meet the international advanced technology. However, for safety reasons, the EPS board thin-plastered exterior wall system can only use paint as a facing on a high-rise building, and the application of the EPS board thin-plastered exterior wall on the high-rise building is limited. However, developers and construction engineers are not satisfied with using only paint as a finishing material for exterior walls of high-rise buildings, and they need a wider space for exterior wall finishing materials to decorate their exterior walls. Under such strong market demands, decorative materials, rigid sintered faced tiles and granite soft stones, which are originally used in ordinary masonry structures and still present a risk of falling, have attracted attention.
The dry-hanging marble and the common face brick are very dangerous to be pasted on an external wall system, because the external wall system is common abroad, but the external wall system is a small building and a multi-layer building, green belts and other relatively closed spaces are reserved around the building, the population density is low, the possibility that the common face brick falls off and hits objects such as people or vehicles hardly exists, and fire disasters and the like are basically safe. Compared with the prior art, most buildings which are used or prepared to use outer walls to stick common facing bricks and hang marble in a dry mode in China are large-sized and high-rise buildings, except skirt houses, the buildings leave relatively closed spaces required by falling object drifting unconditionally around the buildings, and are high in population density, high in possibility of damaging people and objects due to falling objects, unsafe in fire resistance, poor in heat preservation and insulation and the like.
The fireproof heat-insulating granite soft ceramic chip is a high-fidelity stone-imitating semi-finished product prepared by using chemical fibers and metals as base materials, using inorganic and organic cementing materials, aggregate, filler and other materials to prepare a polymer architectural colorful stone-imitating coating, prefabricating a fireproof flaky facing stone-imitating material through the processes of blocking, forming and drying, and spraying a water-based heat-insulating granite coating.
However, in the prior art, the soft stone facing material has the function simplification, so that the use of the soft stone facing material on buildings is limited. In order to make the facing material have the flexibility, the color diversity and the fireproof heat-insulating function diversity and the use convenience. The invention provides a granite soft ceramic chip and a preparation method thereof.
Disclosure of Invention
In view of the problems in the prior art, the invention provides a granite soft ceramic chip, which comprises: the fireproof pre-arranged base net layer, the granite coating and the light reflection weather-resistant composite layer are sequentially arranged on the bonding mortar layer of the wall body along the direction far away from the outer side of the wall body; the granite coating comprises a granite coating, and the granite coating comprises the following components in parts by weight: polymerizing the emulsion: 20-50 parts of a solvent; inorganic auxiliary agents: 0.5-1 part; organic auxiliary agents: 0.5-1 part; main filling: 5-30 parts of a solvent; sand: 30-50 parts of a solvent; first functional material: 5-20 parts of a solvent; 5-10 parts of colorful protective adhesive.
In some embodiments of the invention, wherein the primary filler is kaolin, calcite, coarse whiting powder, wollastonite, or talc; the first functional material comprises nano glass beads, a silicon dioxide softening agent and an aging-resistant agent, wherein the weight of the nano glass beads accounts for 5-8 parts of the total weight of the granite coating.
In some embodiments of the present invention, the granite coating comprises the following components in parts by weight: 20 parts of polymerized emulsion, 1 part of inorganic assistant, 1 part of organic assistant, 25 parts of kaolin, 25 parts of sand, 5 parts of nano glass beads, 7 parts of silicon dioxide softener, 8 parts of anti-aging agent and 8 parts of multicolor protective adhesive.
In some embodiments of the present invention, the fire-proof pre-mesh layer is at least one of a chemical fiber mesh layer and a metal mesh layer.
In some embodiments of the present invention, the light reflecting weatherable composite layer comprises a light reflecting surface treatment material comprising the following components in parts by weight: 30-80 parts of polymerized emulsion; 5-10 parts of an organic auxiliary agent; and 2-10 parts of a second functional material.
In some embodiments of the invention, the second functional material comprises nano tin antimony dioxide, an antioxidant, an adhesion promoter, and a hydrophobizing agent.
In some embodiments of the present invention, the light reflective surface treatment material comprises the following components in parts by weight: 80 parts of polymerized emulsion, 10 parts of organic auxiliary agent, 4 parts of nano tin dioxide antimony, 2 parts of antioxidant, 3 parts of adhesion promoter and 1 part of hydrophobic agent.
In some embodiments of the invention, wherein the thickness of the fire-proof pre-ground mesh layer is 2-5 mm; the amount of the granite coating is 0.5-1.5 Kg/m2(ii) a The dosage of the light reflection surface treatment material is 0.2-0.5 Kg/m2。
The invention also provides a preparation method of the granite soft ceramic chip, which is characterized by comprising the following steps: (1) pre-treating a preset net material: mixing the pretreatment materials, uniformly stirring, then coating and pressing on a preset net material, injecting the coating and pressing into a specific mould through an injection machine, and leveling, and manually leveling if necessary; (2) drying: the textile material with the slurry obtained in the previous step is dried for 10-25 minutes in a short time at 50-100 ℃ through a drying channel, then placed on a drying rack to be dried, and dried until dehydrated and dried; (3) molding: after being dried by a drying rack, the ceramic tile is trimmed and formed to obtain a formed ceramic tile; (4) spraying heat preservation and insulation granite coating: putting the formed semi-soft ceramic chip into a facing sprayer for spraying heat-preservation and heat-insulation granite coating; (5) drying: after the spraying is finished, conveying the sprayed material to an airing rack for airing; (6) spraying a light reflection surface treatment material: after the molded product is dried in various colors, spraying a light reflection surface treatment material; (7) and (6) drying again: after the spraying is finished, conveying the product to an airing rack for airing to obtain a semi-finished product; (8) stamping: the semi-finished product is punched into a specification size by a punching machine; (9) film covering: and (4) covering a thin film on the facing coating for protection after stamping to obtain the finished granite soft ceramic chip.
The granite soft ceramic chip and the preparation method thereof provided by the invention have the following beneficial effects:
1. compared with the traditional tile, marble outer wall and soft stone outer decoration system, the product has the defects of large dead weight, high price, insufficient energy conservation and environmental protection, poor fireproof and heat-insulating properties, incapability of being used in high-rise buildings due to the national regulation, and the like, is easy to crush people due to falling, has small dead weight, various colors, simple manufacture, low price, environmental protection and energy conservation, water resistance, fire resistance, heat insulation and the like, has the flexibility which is not possessed by tile and marble, and can be used for pasting any part.
2. For the wall surface which is purely sprayed by the exterior wall coating, the product of the invention takes the preset net material as the base material, and the finished product is prepared by mechanical automatic spraying in a factory, thus the field problems of coating spraying, floating and the like on the field can be prevented; compared with the problem that the wall surface is painted by the paint, the paint takes time and labor, the product can be directly pasted on the outer wall, and has simpler and more convenient construction, namely, the paint can be pasted on the pointing seam like ceramic tiles.
In summary, compared with the existing similar facing materials, the product of the invention has the advantages of fire resistance, heat preservation, heat insulation, light weight, flexibility, water resistance and low cost, has the texture and texture of ceramic tiles and marble, has a plurality of use scenes, can replace the existing wall body decorating materials, and has very large market prospect.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings needed to be used in the description of the embodiments are briefly introduced below, and it is obvious that the drawings in the following description are some embodiments of the present invention, and it is obvious for those skilled in the art to obtain other drawings based on the drawings without creative efforts.
Fig. 1 is a structural diagram of a granite soft ceramic chip according to an embodiment of the present invention;
FIG. 2 is a comparison of the improved granite soft ceramic tile of the present invention with a prior art sample plate;
fig. 3 is a schematic view illustrating the effect of sunlight on the surface of the granite soft ceramic tile according to an embodiment of the present invention.
Wherein the figures include the following reference numerals:
10. bonding a mortar layer; 20. fireproof preset base net layer; 30. a granite coating; 40. a light-reflecting weatherable composite layer; 50. a wall body.
Detailed Description
In order to make the objects, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are some, but not all, embodiments of the present invention. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1, the present invention shows a granite soft ceramic tile, comprising: the fireproof pre-arranged base mesh layer 20, the granite coating 30 and the light reflection weather-resistant composite layer 40 are sequentially arranged on the bonding mortar layer 10 of the wall 50 along the direction away from the outer side of the wall 50; the granite coating 30 comprises a granite coating, and the granite coating comprises the following components in parts by weight: polymerizing the emulsion: 20-50 parts of a solvent; inorganic auxiliary agents: 0.5-1 part; organic auxiliary agents: 0.5-1 part; main filling: 5-30 parts of a solvent; sand: 30-50 parts of a solvent; first functional material: 5-20 parts of a solvent; 5-10 parts of colorful protective adhesive.
Like this, increase first functional material in granite coating for increase granite coating's the thermal-insulated effect of heat preservation, adopt from inside to outside moreover to set up fire prevention preset basal lamina layer 20, granite coating 30 and the resistant composite bed 40 of waiting of light reflection, realized the effect of multilayer protection, improved the thermal-insulated effect of heat preservation of the soft ceramic chip of granite effectively.
Specifically, the main filler is kaolin, calcite, coarse whiting powder, wollastonite or talcum powder; the first functional material comprises nano glass beads, a silicon dioxide softening agent and an aging-resistant agent, wherein the weight of the nano glass beads accounts for 5-8 parts of the total weight of the granite coating. Therefore, by adding the nano glass beads, the heat preservation and insulation effect can be improved by utilizing the advantages of light weight, low heat conductivity and good chemical stability of the beads, and when the usage amount of the nano glass beads is 5-8 parts, the heat preservation and insulation can be ensured to achieve better performance cost ratio.
In a specific embodiment, the granite coating comprises the following components in parts by weight: 20 parts of polymerized emulsion, 1 part of inorganic assistant, 1 part of organic assistant, 25 parts of kaolin, 25 parts of sand, 5 parts of nano glass beads, 7 parts of silicon dioxide softener, 8 parts of anti-aging agent and 8 parts of multicolor protective adhesive.
Further, the fireproof preset base net layer 20 is at least one of a chemical fiber net layer and a metal net layer.
In another specific embodiment, the fireproof preset base net layer 20 is a chemical fiber mesh layer, the chemical fiber mesh layer is pretreated by a pretreatment material, and the pretreatment material comprises the following components in parts by weight: 10-35 parts of a polymeric adhesive, 0.2-1 part of a preservative, 1-20 parts of a fireproof functional material, 10-35 parts of quartz powder and the balance of a solvent, wherein the fireproof functional material comprises a fireproof material, an alkali-resistant compound, a water-resistant agent and an adhesion promoter. Therefore, the fireproof functional material is adopted to play a role in fireproof protection of the base material.
Referring to fig. 3, in some alternative embodiments, the light reflecting weatherable composite layer includes a light reflecting surface treatment material, and the light reflecting surface treatment material includes the following components in parts by weight: 30-80 parts of polymerized emulsion; 5-10 parts of an organic auxiliary agent; and 2-10 parts of a second functional material.
Specifically, the second functional material comprises nano tin antimony dioxide, an antioxidant, an adhesion promoter and a hydrophobic agent. Thus, the nano tin dioxide antimony is added into the light reflection surface treatment material, and the high permeability of the nano tin dioxide antimony is utilized for treatment, so that the visible light wavelength is absorbed, and the heat insulation effect is achieved.
In another specific embodiment, the light reflecting surface treatment material comprises the following components in parts by weight: 80 parts of polymerized emulsion, 10 parts of organic auxiliary agent, 4 parts of nano tin dioxide antimony, 2 parts of antioxidant, 3 parts of adhesion promoter and 1 part of hydrophobic agent.
Specifically, the thickness of the fireproof preset base net layer is 2-5 mm; use of the granite coatingThe amount of the additive is 0.5 to 1.5Kg/m2(ii) a The dosage of the light reflection surface treatment material is 0.2-0.5 Kg/m2. Therefore, the production cost is reduced while the heat preservation and insulation effect of the granite soft ceramic chip is ensured.
A preparation method of a granite soft ceramic chip comprises the following steps:
(1) pre-treating a preset net material: mixing the pretreatment materials, uniformly stirring, then coating and pressing on a preset net material, injecting the coating and pressing into a specific mould through an injection machine, and leveling, and manually leveling if necessary;
(2) drying: the textile material with the slurry obtained in the previous step is dried for 10-25 minutes in a short time at 50-100 ℃ through a drying channel, then placed on a drying rack to be dried, and dried until dehydrated and dried;
(3) molding: after being dried by a drying rack, the ceramic tile is trimmed and formed to obtain a formed ceramic tile;
(4) spraying heat preservation and insulation granite coating: putting the formed semi-soft ceramic chip into a facing sprayer for spraying heat-preservation and heat-insulation granite coating;
(5) drying: after the spraying is finished, conveying the sprayed material to an airing rack for airing;
(6) spraying a light reflection surface treatment material: after the molded product is dried in various colors, spraying a light reflection surface treatment material;
(7) and (6) drying again: after the spraying is finished, conveying the product to an airing rack for airing to obtain a semi-finished product;
(8) stamping: the semi-finished product is punched into a specification size by a punching machine;
(9) film covering: and (4) covering a thin film on the facing coating for protection after stamping to obtain the finished granite soft ceramic chip.
The construction method of the granite soft ceramic chip comprises the following steps:
(1) cleaning a wall base layer;
(2) the adhesive paste is prepared by cement, quartz sand, polymer binder and water, wherein the addition amount of the water is preferably 10-40% of the weight of the adhesive paste, and the amount of the polymer binder is preferably 10-20% of the weight of the adhesive paste.
(3) Coating the bonding paste on a wall base layer; the thickness of the application is preferably 1 to 3 mm. The thickness is obviously thinner than the thickness of the common adhesive in the field, because the fireproof thermal insulation granite soft sheet ceramic material has excellent light weight, so that firm adhesion can be realized by the thinner thickness of the adhesive.
(4) And pressing and adhering the fireproof heat-preservation and heat-insulation granite soft ceramic sheet on the adhesive slurry.
(5) Before the flexible bonding paste is initially set, the seams of the face bricks are brushed by a brush, and the redundant flexible bonding paste in the seams of the soft stone is brushed or covered in the peripheral seams of the soft tiles.
Preparation of granite coating
Example one
Preparing various raw materials for coating a heat-preservation and heat-insulation granite coating, and respectively preparing a protective glue solution, a base material and a base paint:
1. preparing 1000KG protective glue solution:
10-100 KG of protective adhesive; 2KG preservative; the balance of water;
2. preparing a base paint with 500 KG:
1KG of multifunctional auxiliary agent; 1KG of preservative; 10-15 KG of an antifreezing agent; 10-20 KG of a film forming auxiliary agent; polymerizing 250-370 KG emulsion; 6KG as thickener; antifoam agent 0.5
KG; the balance of water;
3. preparing a base material of 1000 KG:
2-5 KG of preservative; 1-5 KG of dispersant; 5-10 KG of cellulose; 8-15 KG of an antifreezing agent; 8-20 KG of a film forming auxiliary agent; 2-5 KG of defoaming agent; 0-50 KG titanium dioxide; 0-100 KG of kaolin; 0-50 KG of nano glass bead functional material; 1-2 KG of multifunctional auxiliary agent; 0-100 KG of protective liquid; 100-200 KG of elastic emulsion; 50-150 KG of rigid emulsion; 2-5 KG of defoaming agent; 3-5 KG of a thickening agent; 200-800 KG of 90-mesh sand and the balance of water.
Mixing the following protective glue solution, base material and base paint by weight to obtain 1000Kg of heat-preservation and heat-insulation granite coating: the protective glue solution is 100-150 KG; 200 to 350KG of base stock; 400-600 KG of basic paint (color mixing); 0-100 KG of water.
Example two
Preparing various raw materials for coating a heat-preservation and heat-insulation granite coating, and respectively preparing a protective glue solution, a base material and a base paint:
1. preparing 1000KG protective glue solution:
10-100 KG of protective adhesive; 2KG preservative; the balance of water;
2. preparing a base paint with 500 KG:
1KG of multifunctional auxiliary agent; 1KG of preservative; 10-15 KG of an antifreezing agent; 10-20 KG of a film forming auxiliary agent; polymerizing 250-370 KG emulsion; 6KG as thickener; defoaming agent 0.5 KG; the balance of water;
3. preparing a base material of 1000 KG:
2-5 KG of preservative; 1-5 KG of dispersant; 5-10 KG of cellulose; 8-15 KG of an antifreezing agent; 8-20 KG of a film forming auxiliary agent; 2-5 KG of defoaming agent; 0-50 KG titanium dioxide; 0-100 KG of kaolin; 100-200 KG of nano glass bead functional material; 1-2 KG of multifunctional auxiliary agent; 0-100 KG of protective liquid; 100-200 KG of elastic emulsion; 50-150 KG of rigid emulsion; 2-5 KG of defoaming agent; 3-5 KG of a thickening agent; 200-800 KG of 90-mesh sand and the balance of water.
Secondly, mixing the following protective glue solution, base material and base paint by weight to obtain 1000Kg of heat-insulating granite coating: the protective glue solution is 100-150 KG; 200 to 350KG of base stock; 400-600 KG of basic paint (color mixing); 0-100 KG of water.
Referring to fig. 2, in the case comparison of the granite coating, the difference of the temperature can be obviously detected by changing the amount of the nano glass beads, and the temperature of the sample plate sprayed with the granite coating is lower and lower as the amount of the nano glass beads increases, and the sample plate does not change when reaching a certain temperature.
Finally, it should be noted that: the above examples are only intended to illustrate the technical solution of the present invention, but not to limit it; although the present invention has been described in detail with reference to the foregoing embodiments, it will be understood by those of ordinary skill in the art that: the technical solutions described in the foregoing embodiments may still be modified, or some technical features may be equivalently replaced; and such modifications or substitutions do not depart from the spirit and scope of the corresponding technical solutions of the embodiments of the present invention.
Claims (9)
1. A granite soft ceramic tile, comprising: the fireproof pre-arranged base net layer, the granite coating and the light reflection weather-resistant composite layer are sequentially arranged on the bonding mortar layer of the wall body along the direction far away from the outer side of the wall body;
the granite coating comprises a granite coating, and the granite coating comprises the following components in parts by weight:
polymerizing the emulsion: 20-50 parts of a solvent;
inorganic auxiliary agents: 0.5-1 part;
organic auxiliary agents: 0.5-1 part;
main filling: 5-30 parts of a solvent;
sand: 30-50 parts of a solvent;
first functional material: 5-20 parts of a solvent;
5-10 parts of colorful protective adhesive.
2. The granite soft ceramic tile of claim 1, wherein the main filler is kaolin, calcite, coarse whiting powder, wollastonite, or talc;
the first functional material comprises nano glass beads, a silicon dioxide softening agent and an aging-resistant agent, wherein the weight of the nano glass beads accounts for 5-8 parts of the total weight of the granite coating.
3. The granite soft ceramic tile according to claim 2, wherein the granite coating comprises the following components in parts by weight: 20 parts of polymerized emulsion, 1 part of inorganic assistant, 1 part of organic assistant, 25 parts of kaolin, 25 parts of sand, 5 parts of nano glass beads, 7 parts of silicon dioxide softener, 8 parts of anti-aging agent and 8 parts of multicolor protective adhesive.
4. The granite soft ceramic tile according to claim 1, wherein the fire-proof pre-ground mesh layer is at least one of a chemical fiber mesh layer and a metal mesh layer.
5. The granite soft ceramic tile of claim 1, wherein the light reflecting weatherable composite layer comprises a light reflecting surface treatment material comprising the following components in parts by weight:
30-80 parts of polymerized emulsion;
5-10 parts of an organic auxiliary agent; and
2-10 parts of second functional material.
6. The granite soft ceramic tile of claim 5, wherein the second functional material comprises nano tin antimony dioxide, an antioxidant, an adhesion promoter, and a hydrophobizing agent.
7. The granite soft ceramic tile according to claim 6, wherein the light reflective surface treatment material comprises the following components in parts by weight: 80 parts of polymerized emulsion, 10 parts of organic auxiliary agent, 4 parts of nano tin dioxide antimony, 2 parts of antioxidant, 3 parts of adhesion promoter and 1 part of hydrophobic agent.
8. The granite soft ceramic tile of claim 5, where the thickness of the fire-retardant pre-ground mesh layer is 2-5 mm; the amount of the granite coating is 0.5-1.5 Kg/m2(ii) a The dosage of the light reflection surface treatment material is 0.2-0.5 Kg/m2。
9. A preparation method of a granite soft ceramic chip is characterized by comprising the following steps:
(1) pre-treating a preset net material: mixing the pretreatment materials, uniformly stirring, then coating and pressing on a preset net material, injecting the coating and pressing into a specific mould through an injection machine, and leveling, and manually leveling if necessary;
(2) drying: the textile material with the slurry obtained in the previous step is dried for 10-25 minutes in a short time at 50-100 ℃ through a drying channel, then placed on a drying rack to be dried, and dried until dehydrated and dried;
(3) molding: after being dried by a drying rack, the ceramic tile is trimmed and formed to obtain a formed ceramic tile;
(4) spraying heat preservation and insulation granite coating: putting the formed semi-soft ceramic chip into a facing sprayer for spraying heat-preservation and heat-insulation granite coating;
(5) drying: after the spraying is finished, conveying the sprayed material to an airing rack for airing;
(6) spraying a light reflection surface treatment material: after the molded product is dried in various colors, spraying a light reflection surface treatment material;
(7) and (6) drying again: after the spraying is finished, conveying the product to an airing rack for airing to obtain a semi-finished product;
(8) stamping: the semi-finished product is punched into a specification size by a punching machine;
(9) film covering: and (4) covering a thin film on the facing coating for protection after stamping to obtain the finished granite soft ceramic chip.
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Application publication date: 20220218 |