CN114009264A - Membrane impurity separation type residual membrane recycling machine - Google Patents
Membrane impurity separation type residual membrane recycling machine Download PDFInfo
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- CN114009264A CN114009264A CN202111483348.7A CN202111483348A CN114009264A CN 114009264 A CN114009264 A CN 114009264A CN 202111483348 A CN202111483348 A CN 202111483348A CN 114009264 A CN114009264 A CN 114009264A
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- film
- roller
- membrane
- chain wheel
- impurity
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- A—HUMAN NECESSITIES
- A01—AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
- A01G—HORTICULTURE; CULTIVATION OF VEGETABLES, FLOWERS, RICE, FRUIT, VINES, HOPS OR SEAWEED; FORESTRY; WATERING
- A01G13/00—Protecting plants
- A01G13/02—Protective coverings for plants; Coverings for the ground; Devices for laying-out or removing coverings
- A01G13/0256—Ground coverings
- A01G13/0287—Devices for laying-out or removing ground coverings
Abstract
The invention discloses a film and impurity separation type residual film recycling machine, which is characterized in that a longitudinal film cutting wheel is arranged, so that a mulching film is longitudinally and continuously cut along the side of a crop root when the residual film is recycled, a film collecting working part can be prevented from being wound by the mulching film, the film is conveniently removed, the recycling part can continuously operate, and the recycling rate of the mulching film is improved. Meanwhile, the impurity removing mechanism, the film conveying mechanism and the film collecting mechanism are arranged, the film collecting mechanism and the film conveying mechanism are matched with each other, the mulching film and the impurities are separated twice, the impurities fall into the impurity removing auger of the impurity removing mechanism after being separated, the impurities are discharged finally, the processes of film collecting, film conveying and impurity removing are carried out continuously, the mulching film and the impurities are separated thoroughly finally, the mulching film after the impurities are removed can be reused, and the waste of resources and the pollution to the environment are avoided. The residual film recycling machine has the advantages of compact structure, small volume, ingenious design of each mechanism, reasonable and ingenious layout among the mechanisms, buckling of rings, small power input, low energy consumption and good popularization and application values.
Description
Technical Field
The invention relates to the field of agricultural mechanical equipment, relates to a residual film recycling machine, and particularly relates to a film impurity separation type residual film recycling machine.
Background
The plastic film mulching planting technology is an advanced agricultural planting technology which improves and optimizes the growth environment of crops, overcomes the influence of adverse conditions and achieves the effects of early maturity, high yield, high quality, high efficiency and the like. The technology can not only increase effective accumulated temperature and prolong the growth period of crops, but also play a role in inhibiting the growth of weeds; meanwhile, land resources and water resources can be effectively utilized, and the effects of warming and preserving soil moisture are achieved. Therefore, the mulching film technology has important strategic significance for developing agriculture in China, particularly dry land agriculture in northwest China. However, because mulching needs to be spread year after year, and the used mulching film cannot be effectively recovered in time, serious 'white pollution' is caused to farmland soil, and the crop yield is reduced year after year, the mulching film recovery technology becomes an important subject which needs to be researched urgently in the agricultural field.
At present, various types of residual film recycling machines have been developed in China, and from market research and reference documents, the existing residual film recycling machines have advantages and disadvantages in the aspect of recycling mulching films. However, the major key problem affecting the operation of various machines and tools in each film collecting operation link is that the field operation environment is complicated, the ground sundries are various, and it is difficult to make various film collecting parts directly function. Therefore, a difficult problem in the residual film recycling process is that the residual film and impurities are difficult to separate in the residual film recycling process, so that the recycled residual film has a large impurity content and is difficult to reuse.
In addition, because current agricultural plastic film is very thin, and thickness only is 0.006~0.008mm, though some places require plastic film thickness not less than 0.01mm, use after a certain time, tensile strength still very low during the recovery, very easily the breakage. The existing mulching film recycling machine is difficult to separate recycled mulching films from sundries in the process of recycling the mulching films, so that the recycling rate of the mulching films is low. Particularly, when the existing mulching film recycling part is used for recycling a large number of mulching films, the mulching films contain more straws, plant branches and leaves, weeds and soil, the mulching films are easy to wind on the film recycling working part, the continuous recycling operation of the mulching film recycling machine is further influenced, the recycling rate of the mulching films is low, and the requirement for recycling the mulching films is difficult to meet.
Disclosure of Invention
The invention aims to solve the technical problems of the existing residual film recycling machine and provide a film impurity separation type residual film recycling machine which is low in impurity recycling rate, easy in film removal and capable of recycling residual films.
In order to realize the purpose, the invention adopts the following technical scheme:
a membrane and impurity separation type residual membrane recycling machine comprises a rack, wherein a traction frame is arranged right ahead the rack, a gearbox is arranged at the front end of the upper surface of the rack, a power input shaft of the gearbox is connected with a power output shaft of traction equipment, and a land wheel is arranged on the lower surface of the rack;
a first chain wheel is arranged at the end part of a power output shaft of the gearbox, a stripping roller is arranged on the upper surface of the rack, and a stripping brush is arranged on the stripping roller; the first chain wheel is linked with a main shaft of the stripping roller, and the main shaft of the stripping roller is linked with a impurity removing mechanism at the bottom of the rack; a film collecting box is arranged between the gearbox and the film stripping roller on the rack; a second chain wheel is arranged at the end part of the main shaft of the stripping roller, which is close to one end of the first chain wheel, and the second chain wheel is linked with the longitudinal film cutting wheel;
the middle part of the upper surface of the rack is provided with a film conveying mechanism, the film conveying mechanism comprises a film conveying roller, a plurality of film conveying nail teeth are uniformly distributed on the periphery of the film conveying roller, and a fourth chain wheel is arranged at one end, close to the first chain wheel, of a central main shaft of the film conveying roller; a film collecting mechanism is arranged between the film conveying mechanism and the rear land wheel on the rack and comprises a semicircular film lifting shovel, a film collecting roller is arranged inside the semicircular film lifting shovel, and a plurality of film conveying clamping plates are uniformly distributed between the periphery of the film collecting roller and the semicircular film lifting shovel; the fourth chain wheel is linked with the main shaft of the film collecting roller, and the main shaft of the film collecting roller is linked with the rear land wheel.
Preferably, the first chain wheel is linked with the main shaft of the demoulding roller through a demoulding transmission chain.
Further, the second chain wheel is linked with the longitudinal film cutting wheel through a film cutting transmission chain.
Furthermore, the impurity removing mechanism is an impurity removing auger.
Furthermore, a third chain wheel is arranged at the end part of the impurity removing auger close to one end of the first chain wheel, and the main shaft of the stripping roller is linked with the third chain wheel through an impurity removing transmission chain.
Furthermore, a fixed support plate is arranged outside the impurity removing auger.
Furthermore, the semicircular film lifting shovel is formed by connecting a plurality of semicircular strip-shaped structures, and gaps are reserved among the semicircular strip-shaped structures.
Furthermore, the fourth chain wheel is linked with a main shaft of the film collecting roller through a film conveying transmission chain, and the main shaft of the film collecting roller is linked with the rear land wheel through a film collecting transmission chain.
Furthermore, the film collecting box, the film stripping roller, the impurity removing mechanism, the film conveying mechanism and the film collecting mechanism are respectively two groups.
Furthermore, the film collecting box, the film removing roller, the impurity removing mechanism, the film conveying mechanism and the film collecting mechanism are all fixed on the frame through a support.
Compared with the existing residual film recycling machine, the invention has the following beneficial effects:
1. when the existing mulching film recycling part is used for recycling a large number of mulching films, the number of straws, plant branches and leaves, weeds and soil contained in the mulching films is large, the mulching films are easy to wind on the film recycling working part, the continuous recycling operation of the mulching film recycling machine is influenced, the recycling rate of the mulching films is low, and the requirement for recycling the mulching films is difficult to meet. The longitudinal film cutting wheel is arranged, so that the mulching films are longitudinally and continuously cut along the side of the crop roots when the residual films are recovered, the mulching films can be prevented from winding the film collecting working parts, the film stripping is convenient, the recovery parts can continuously operate, and the recovery rate of the mulching films is improved.
2. The existing residual mulching film recycling machine is difficult to separate recycled mulching films from sundries in the process of recycling the mulching films, and the recycling rate of the mulching films is low. According to the invention, the impurity removing mechanism, the film conveying mechanism and the film collecting mechanism are arranged, and the film collecting mechanism and the film conveying mechanism are matched with each other, so that the mulching film and the impurities are separated twice, the impurities fall into the impurity removing auger of the impurity removing mechanism after being separated, the impurities are discharged finally, then the processes of film collecting, film conveying and impurity removing are carried out continuously, the mulching film and the impurities are separated thoroughly, the mulching film after the impurities are removed can be reused, and the waste of resources and the pollution to the environment are avoided.
3. The residual film recycling machine has the advantages of compact structure, small volume, ingenious design of each mechanism, reasonable and ingenious layout among the mechanisms, buckling of rings, small power input, low energy consumption and good popularization and application values.
Drawings
FIG. 1 is a front view of a membrane and impurity separating type residual membrane recycling machine according to the present invention;
FIG. 2 is a perspective view of a membrane impurity separating type residual membrane recycling machine according to the present invention;
FIG. 3 is a schematic structural view of the film collecting mechanism in FIG. 1;
FIG. 4 is a schematic structural diagram of the film conveying mechanism in FIG. 1;
FIG. 5 is a schematic structural view of the impurity removing mechanism in FIG. 1;
reference numerals: 1. a traction frame; 2. a gearbox; 3. a stripping roller; 4. conveying membrane nail teeth; 5. a film conveying roller; 6. a semicircular film removing shovel; 7. a frame; 8. a land wheel; 9. a film collecting transmission chain; 10. a film collecting roller; 11. a film conveying clamping plate; 12. a film conveying transmission chain; 13. fixing the support plate; 14. cleaning the impurity auger; 15. clearing the impurity transmission chain; 16. a longitudinal film cutting wheel; 17. a film cutting transmission chain; 18. a film collecting box; 19. demolding the transmission chain; 20. a demoulding brush; 21. a first sprocket; 22. a second sprocket; 23. a third sprocket; 24. and a fourth sprocket.
Detailed Description
The structure and operation of the present invention will be described in detail with reference to the accompanying drawings.
Referring to fig. 1-5, the invention discloses a membrane impurity separation type residual membrane recycling machine, which comprises a frame 7, wherein a traction frame 1 is arranged right in front of the frame 7, a gearbox 2 is arranged at the front end of the upper surface of the frame 7, a power input shaft of the gearbox 2 is connected with a power output shaft of traction equipment, and a land wheel 8 is arranged on the lower surface of the frame 7.
Wherein, the power take-off shaft tip of gearbox 2 is equipped with first sprocket 21, and frame 7 upper surface is equipped with demoulding roller 3, is equipped with demoulding brush 20 on the demoulding roller 3. The first chain wheel 21 is linked with the main shaft of the demoulding roller 3 through the demoulding transmission chain 19, and the main shaft of the demoulding roller 3 is linked with the impurity removing mechanism at the bottom of the frame 7. The impurity removing mechanism is an impurity removing packing auger 14, a fixed support plate 13 is arranged outside the impurity removing packing auger 14, a third chain wheel 23 is arranged at the end part of the impurity removing packing auger 14 close to one end of the first chain wheel 21, and the main shaft of the stripping roller 3 is linked with the third chain wheel 23 through an impurity removing transmission chain 15. A film collecting box 18 is arranged between the gearbox 2 and the film stripping roller 3 on the frame 7. The end part of the main shaft of the film removing roller 3, which is close to one end of the first chain wheel 21, is provided with a second chain wheel 22, and the second chain wheel 22 is linked with the longitudinal film cutting wheel 16 through a film cutting transmission chain 17.
The middle part of the upper surface of the frame 7 is provided with a film conveying mechanism which comprises a film conveying roller 5, a plurality of film conveying nail teeth 4 are uniformly distributed on the periphery of the film conveying roller 5, and a fourth chain wheel 24 is arranged at one end, close to the first chain wheel 21, of the central main shaft of the film conveying roller 5. Be equipped with between defeated membrane mechanism and the rear land wheel and receive membrane mechanism on frame 7, receive membrane mechanism and include semi-circular film shovel 6, semi-circular film shovel 6 is inside to be equipped with and to receive membrane cylinder 10, receives a plurality of defeated membrane grip blocks 11 of equipartition between membrane cylinder 10 periphery and the semi-circular film shovel 6. The fourth chain wheel 24 is linked with the main shaft of the film collecting roller 10 through the film conveying transmission chain 12, and the main shaft of the film collecting roller 10 is linked with the rear land wheel through the film collecting transmission chain 9.
Referring to fig. 3, the semicircular film lifting shovel 6 is formed by connecting a plurality of semicircular strip-shaped structures, and gaps are reserved among the semicircular strip-shaped structures.
Referring to fig. 1, in order to improve the residual film recycling efficiency, the film collecting box 18, the film removing roller 3, the impurity removing mechanism, the film conveying mechanism and the film collecting mechanism are two groups, and each group is arranged along the advancing direction of the residual film recycling machine and is fixed on the frame 7 through a support.
When the residual film is recovered, a traction device (tractor) is connected with the residual film recovering machine through a traction frame 1, a power output shaft of the tractor is connected with a power input shaft of a gearbox 2, and the gearbox 2 is respectively linked with a film stripping transmission system, a longitudinal film cutting transmission system, an impurity removing transmission system, a film conveying transmission system and a film collecting transmission system through the method to form an operation unit.
When the whole machine works, the gearbox is started, the second chain wheel 21 arranged at the end part of the power output shaft of the gearbox 2 drives the stripping roller 3 to rotate through the stripping transmission chain 19, and the stripping roller 3 drives the longitudinal film cutting wheel 16 to continuously cut off the mulching film longitudinally along the root of the crop through the film cutting transmission chain 17. Meanwhile, the semicircular film removing shovel 6 shovels the mulching films, the rear land wheel drives the film collecting roller 10 to rotate through the film collecting transmission chain 9, the film collecting roller 10 drives the film conveying clamping plates 11 to rotate circumferentially to convey the films, in the film conveying process, soil below the films drops from the gap of the semicircular film removing shovel 6, and sundries on the films fall onto the film collecting rollers 10 of the two clamping plates along the film conveying clamping plates 11. Then, the mulching film shoveled by the film conveying clamping plate 11 is conveyed to the uppermost end of the shovel handle of the semicircular shovel 6, then conveyed to the position of the film removing roller 3 through the film conveying spike teeth 4 on the film conveying roller 5, and brushed away from the film collecting spike teeth 4 by the film removing brush 20 on the film removing roller 3 to fall into the film collecting box 18, so that the recycling of the mulching film is completed. Meanwhile, the sundries clamped by the film conveying clamping plates 11 in the film conveying process can fall onto the film collecting roller 10 between the two clamping plates along the clamping plates 11, so that secondary sundries separation is realized. Finally, when the film conveying clamping plate 11 rotates to a certain angle, sundries on the film conveying clamping plate can fall into the sundry removing auger 14 along the film conveying clamping plate 11, and finally the sundries are discharged, so that the film collection is not influenced.
Claims (10)
1. The utility model provides a miscellaneous disconnect-type plastic film residue collector of membrane, includes the frame, and the frame dead ahead is equipped with the traction frame, and frame upper surface front end is equipped with the gearbox, and the power input shaft of gearbox is connected with traction equipment's power output shaft, and the frame lower surface is equipped with land wheel, its characterized in that:
a first chain wheel is arranged at the end part of a power output shaft of the gearbox, a stripping roller is arranged on the upper surface of the rack, and a stripping brush is arranged on the stripping roller; the first chain wheel is linked with a main shaft of the stripping roller, and the main shaft of the stripping roller is linked with a impurity removing mechanism at the bottom of the rack; a film collecting box is arranged between the gearbox and the film stripping roller on the rack; a second chain wheel is arranged at the end part of the main shaft of the stripping roller, which is close to one end of the first chain wheel, and the second chain wheel is linked with the longitudinal film cutting wheel;
the middle part of the upper surface of the rack is provided with a film conveying mechanism, the film conveying mechanism comprises a film conveying roller, a plurality of film conveying nail teeth are uniformly distributed on the periphery of the film conveying roller, and a fourth chain wheel is arranged at one end, close to the first chain wheel, of a central main shaft of the film conveying roller; a film collecting mechanism is arranged between the film conveying mechanism and the rear land wheel on the rack and comprises a semicircular film lifting shovel, a film collecting roller is arranged inside the semicircular film lifting shovel, and a plurality of film conveying clamping plates are uniformly distributed between the periphery of the film collecting roller and the semicircular film lifting shovel; the fourth chain wheel is linked with the main shaft of the film collecting roller, and the main shaft of the film collecting roller is linked with the rear land wheel.
2. The film impurity separation type residual film recycling machine according to claim 1, wherein the first chain wheel is linked with the main shaft of the film removing roller through a film removing transmission chain.
3. The film impurity separating type residual film recycling machine according to claim 1, wherein the second chain wheel is linked with the longitudinal film cutting wheel through a film cutting driving chain.
4. The membrane impurity separation type residual membrane recycling machine according to claim 1, wherein the impurity removing mechanism is an impurity removing auger.
5. The membrane impurity separation type residual membrane recycling machine according to claim 4, wherein a third chain wheel is arranged at the end part of the impurity removing auger close to one end of the first chain wheel, and the main shaft of the stripping roller is linked with the third chain wheel through an impurity removing transmission chain.
6. The membrane impurity separation type residual membrane recycling machine according to claim 4 or 5, wherein a fixed support plate is arranged outside the impurity removing auger.
7. The membrane impurity separation type residual membrane recycling machine according to claim 1, wherein the semicircular film lifting shovel is formed by connecting a plurality of semicircular strip-shaped structures, and a gap is reserved between each semicircular strip-shaped structure.
8. The film impurity separation type residual film recycling machine according to claim 1, wherein the fourth chain wheel is linked with the main shaft of the film collecting roller through a film conveying transmission chain, and the main shaft of the film collecting roller is linked with the rear land wheel through a film collecting transmission chain.
9. The membrane impurity separation type residual membrane recycling machine according to any one of claims 1 to 5 and 7 to 8, wherein the membrane collecting box, the membrane removing roller, the impurity removing mechanism, the membrane conveying mechanism and the membrane collecting mechanism are provided with two groups.
10. The film impurity separation type residual film recycling machine according to claim 9, wherein the film collecting box, the film removing roller, the impurity removing mechanism, the film conveying mechanism and the film collecting mechanism are fixed on the frame through a bracket.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111483348.7A CN114009264A (en) | 2021-12-07 | 2021-12-07 | Membrane impurity separation type residual membrane recycling machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111483348.7A CN114009264A (en) | 2021-12-07 | 2021-12-07 | Membrane impurity separation type residual membrane recycling machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN114009264A true CN114009264A (en) | 2022-02-08 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202111483348.7A Withdrawn CN114009264A (en) | 2021-12-07 | 2021-12-07 | Membrane impurity separation type residual membrane recycling machine |
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| CN (1) | CN114009264A (en) |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105706550A (en) * | 2016-03-09 | 2016-06-29 | 石河子大学 | Farmland plastic mulch lifter |
| CN205611173U (en) * | 2016-05-19 | 2016-10-05 | 石河子大学 | Novel farmland mulch recycler |
| CN206713631U (en) * | 2017-05-19 | 2017-12-08 | 天祝藏族自治县绿龙农业科技发展有限公司 | Adjustable-angle mulch film edge cleaning mechanism |
| CN209473183U (en) * | 2018-10-16 | 2019-10-11 | 福建永顺机械有限公司 | A kind of skinning segmentation rotor |
| CN110419367A (en) * | 2019-07-17 | 2019-11-08 | 石河子大学 | Mulch recycles working rig after a kind of straw chopping and returning |
-
2021
- 2021-12-07 CN CN202111483348.7A patent/CN114009264A/en not_active Withdrawn
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105706550A (en) * | 2016-03-09 | 2016-06-29 | 石河子大学 | Farmland plastic mulch lifter |
| CN205611173U (en) * | 2016-05-19 | 2016-10-05 | 石河子大学 | Novel farmland mulch recycler |
| CN206713631U (en) * | 2017-05-19 | 2017-12-08 | 天祝藏族自治县绿龙农业科技发展有限公司 | Adjustable-angle mulch film edge cleaning mechanism |
| CN209473183U (en) * | 2018-10-16 | 2019-10-11 | 福建永顺机械有限公司 | A kind of skinning segmentation rotor |
| CN110419367A (en) * | 2019-07-17 | 2019-11-08 | 石河子大学 | Mulch recycles working rig after a kind of straw chopping and returning |
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Application publication date: 20220208 |