CN113978074B - 一种亚克力饰面板及其制备方法与应用 - Google Patents

一种亚克力饰面板及其制备方法与应用 Download PDF

Info

Publication number
CN113978074B
CN113978074B CN202111232887.3A CN202111232887A CN113978074B CN 113978074 B CN113978074 B CN 113978074B CN 202111232887 A CN202111232887 A CN 202111232887A CN 113978074 B CN113978074 B CN 113978074B
Authority
CN
China
Prior art keywords
acrylic
hot melt
melt adhesive
polyurethane hot
veneer
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
CN202111232887.3A
Other languages
English (en)
Other versions
CN113978074A (zh
Inventor
柯建生
杨琳慧
阮君冰
郑智华
李锦龙
朱银凤
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
SUOFEIYA HOME COLLECTION CO Ltd
Original Assignee
SUOFEIYA HOME COLLECTION CO Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by SUOFEIYA HOME COLLECTION CO Ltd filed Critical SUOFEIYA HOME COLLECTION CO Ltd
Priority to CN202111232887.3A priority Critical patent/CN113978074B/zh
Publication of CN113978074A publication Critical patent/CN113978074A/zh
Application granted granted Critical
Publication of CN113978074B publication Critical patent/CN113978074B/zh
Active legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/30Layered products comprising a layer of synthetic resin comprising vinyl (co)polymers; comprising acrylic (co)polymers
    • B32B27/308Layered products comprising a layer of synthetic resin comprising vinyl (co)polymers; comprising acrylic (co)polymers comprising acrylic (co)polymers
    • AHUMAN NECESSITIES
    • A47FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
    • A47BTABLES; DESKS; OFFICE FURNITURE; CABINETS; DRAWERS; GENERAL DETAILS OF FURNITURE
    • A47B96/00Details of cabinets, racks or shelf units not covered by a single one of groups A47B43/00 - A47B95/00; General details of furniture
    • A47B96/20Furniture panels or like furniture elements
    • A47B96/205Composite panels, comprising several elements joined together
    • A47B96/206Composite panels, comprising several elements joined together with laminates comprising planar, continuous or separate layers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/06Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/10Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the pressing technique, e.g. using action of vacuum or fluid pressure
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/12Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by using adhesives
    • B32B37/1207Heat-activated adhesive
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/12Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by using adhesives
    • B32B37/1284Application of adhesive
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B38/00Ancillary operations in connection with laminating processes
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B38/00Ancillary operations in connection with laminating processes
    • B32B38/14Printing or colouring
    • B32B38/145Printing
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B38/00Ancillary operations in connection with laminating processes
    • B32B38/16Drying; Softening; Cleaning
    • B32B38/162Cleaning
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B7/00Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers
    • B32B7/04Interconnection of layers
    • B32B7/12Interconnection of layers using interposed adhesives or interposed materials with bonding properties
    • AHUMAN NECESSITIES
    • A47FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
    • A47BTABLES; DESKS; OFFICE FURNITURE; CABINETS; DRAWERS; GENERAL DETAILS OF FURNITURE
    • A47B96/00Details of cabinets, racks or shelf units not covered by a single one of groups A47B43/00 - A47B95/00; General details of furniture
    • A47B96/20Furniture panels or like furniture elements
    • A47B2096/208Decorative panels for household appliances
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/12Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by using adhesives
    • B32B37/1207Heat-activated adhesive
    • B32B2037/1215Hot-melt adhesive
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00Properties of the layers or laminate
    • B32B2307/40Properties of the layers or laminate having particular optical properties
    • B32B2307/402Coloured
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2479/00Furniture

Abstract

本发明公开了一种亚克力饰面板及其制备方法与应用,包括自下而上依次设置的基材、聚氨酯热熔胶层、亚克力层;上述亚克力层经过UV喷印处理;上述聚氨酯热熔胶层所使用的聚氨酯热熔胶的pH=7~8。上述技术方案无需底涂处理、生产工序简单、环保且制备出来的亚克力饰面板色彩可以很丰富。

Description

一种亚克力饰面板及其制备方法与应用
技术领域
本发明属于亚克力饰面板技术领域,具体涉及一种亚克力饰面板及其制备方法与应用。
背景技术
近年来市面上亚克力饰面板主要采用丝网印刷作亚克力表面装饰后,饰面亚克力与基材再采用冷压胶合的制作工艺,其工艺路线为亚克力表面底涂处理→亚克力表面丝网印刷→基材表面清洁→基材表面涂胶→亚克力与基材冷压胶合,此种方法生产的亚克力饰面板,受丝网印刷技术的限制,一般装饰图案造型较简单且颜色少,不同批次间色差问题严重,印刷生产工序复杂,并且对环境造成污染;采用冷压胶合工艺生产的饰面板,使用的是白乳胶,其胶合强度低,导致后续家具制造开料等工序加工时基材与亚克力分离等问题。
发明内容
本发明所要解决的第一个技术问题是:
提供一种亚克力饰面板。
本发明所要解决的第二个技术问题是:
提供一种上述亚克力饰面板的制备方法。
本发明所要解决的第三个技术问题是:
上述亚克力饰面板的应用。
为了解决上述第一个技术问题,本发明采用的技术方案为:
一种亚克力饰面板,包括依次层叠设置的基材、聚氨酯热熔胶层、UV喷印层和亚克力层;
上述聚氨酯热熔胶层所使用的聚氨酯热熔胶的pH=7~8。
为了解决上述第二个技术问题,本发明采用的技术方案为:
一种制备上述亚克力饰面板的方法,包括以下步骤:
上述基材一侧表面涂覆聚氨酯热熔胶;
上述亚克力层的一侧表面进行UV喷印;
将上述亚克力层经过上述UV喷印的一侧与上述基材涂覆了聚氨酯热熔胶的一侧贴合,得到上述亚克力饰面板。
根据本发明的一种实施方式,上述聚氨酯热熔胶为湿气固化反应型聚氨酯热熔胶。
上述湿气固化反应型聚氨酯热熔胶,相比非湿气固化热熔胶,其与亚克力等无机材料结合、胶合强度更高,耐候性(耐高低温、耐老化)更好。
根据本发明的一种实施方式,上述基材在涂覆上述聚氨酯热熔胶之前,还有对上述基材除静电的工序。
根据本发明的一种实施方式,上述聚氨酯热熔胶的涂胶量约为80g/m2
根据本发明的一种实施方式,上述聚氨酯热熔胶在130℃时熔融粘度为5000-10000cps。
根据本发明的一种实施方式,上述贴合的工艺为辊压。
根据本发明的一种实施方式,上述辊压的传送速度为10m/min。
根据本发明的一种实施方式,上述辊压的时间为15~30s。
本发明的另一个方面,还涉及上述亚克力饰面板在家具中的应用。
上述技术方案中的一个技术方案至少具有如下优点或有益效果之一:
1.上述技术方案无需底涂处理、生产工序简单、环保且制备出来的亚克力饰面板色彩可以很丰富;
2.上述技术方案采用了湿气固化反应型聚氨酯热熔胶,胶水与空气中湿气反应,生成有高内聚力的高分子聚合物胶层,其胶层具有优异的胶合强度,此外,胶水控制pH=7~8,即中性偏弱碱性,从而减少胶水与油墨的化学反应,从而使得油墨色彩效果好;
3.UV喷墨采用方向喷印,在透明亚克力层接近聚氨酯热熔胶层的一面进行UV喷印,从而使得喷印的图案不会与外部环境接触,以延长产品使用年限。
具体实施方式
为详细说明本发明的技术内容、所实现目的及效果,以下结合实施方式予以说明。
实施例中,UV喷印设备为UV喷印数码喷印机,型号DG-2513(TC2513)。
实施例
一种制备上述的一种亚克力饰面板的方法,包括以下步骤:
用气喷枪清洁基材表面,将pH≈7的聚氨酯热熔胶通过网辊加温方式涂覆在基材表面,网辊温度设为120℃,涂胶量为80g/m2
用粘辊对亚克力层表面进行清理,去除灰尘释放静电,在紫外灯的照射下,在亚克力层表面进行UV喷印;
将亚克力层经过UV喷印处理的一面附在涂覆有聚氨酯热熔胶的基材上,确保亚克力与基材四周对齐,随后送入平贴机上辊压胶合,设定压辊高度低于基材高度0.3mm,随后在连续辊压机上压辊,连续辊压机的传送速度设为10m/min,辊压4*8尺的亚克力饰面板需压合15s,从而得到上述亚克力饰面板。
对比例1
一种制备传统亚克力饰面板的方法,包括以下步骤:
用气喷枪清洁基材表面,基材与亚克力粘合面的表面喷涂环保型胶水,该胶水pH≈5.5;
亚克力层待印刷表面涂底涂剂,干燥后在所得底涂层上进行单面丝网印刷;
将亚克力层的印刷面平铺在基材的涂胶面上,,送入冷压机,在2MPa压力下压贴3min,得到上述传统亚克力饰面板。
对比例2
一种制备亚克力饰面板的方法,包括以下步骤:
用气喷枪清洁基材表面,将pH≈6的聚氨酯热熔胶通过网辊加温方式涂覆在基材表面,网辊温度设为120℃,涂胶量为80g/m2
用粘辊对亚克力层表面进行清理,去除灰尘释放静电,在紫外灯的照射下,在亚克力层表面进行UV喷印;
将经过UV喷印处理的亚克力层的一面附在涂覆有聚氨酯热熔胶的基材上,确保亚克力与基材四周对齐,随后送入平贴机上辊压胶合,设定压辊高度低于基材高度0.3mm,随后在连续辊压机上进一步压辊,连续辊压机的传送速度设为10m/min,辊压4*8尺的亚克力饰面板需压合15s,从而得到上述亚克力饰面板。
性能测试:
取实施例1和对比例1-2的亚克力饰面板,分别对其进行如下测试,测试结果如表1:
表1
耐黄变测试参考标准GB/T 28983-2009,标准要求≥4级。
显然,本发明的亚克力饰面板,耐黄变性能较好,且生产周期较短。
以上仅为本发明的实施例,并非因此限制本发明的专利范围,凡是利用本发明说明书内容所作的等同变换,或直接或间接运用在相关的技术领域,均同理包括在本发明的专利保护范围内。

Claims (9)

1.一种亚克力饰面板,其特征在于:包括依次层叠设置的基材、聚氨酯热熔胶层、UV喷印层和亚克力层;
所述聚氨酯热熔胶层所使用的聚氨酯热熔胶的pH=7~8;
所述聚氨酯热熔胶为湿气固化反应型聚氨酯热熔胶。
2.一种制备如权利要求1所述的一种亚克力饰面板的方法,其特征在于:包括以下步骤:
所述基材一侧表面涂覆聚氨酯热熔胶;
所述亚克力层的一侧表面进行UV喷印;
将所述亚克力层经过所述UV喷印的一侧与所述基材涂覆了聚氨酯热熔胶的一侧贴合,得到所述亚克力饰面板。
3.根据权利要求2所述的方法,其特征在于:
所述基材在涂覆所述聚氨酯热熔胶之前,还有对所述基材除静电的工序。
4.根据权利要求2所述的方法,其特征在于:
所述聚氨酯热熔胶的涂胶量约为80g/m2
5.根据权利要求2所述的方法,其特征在于:
所述聚氨酯热熔胶在130℃时熔融粘度为5000-10000cps。
6.根据权利要求2所述的方法,其特征在于:
所述贴合的工艺为辊压。
7.根据权利要求6所述的方法,其特征在于:
所述辊压的传送速度为10m/min。
8.根据权利要求6所述的方法,其特征在于:
所述辊压的时间为15~30s。
9.如权利要求1所述的一种亚克力饰面板在家具中的应用。
CN202111232887.3A 2021-10-22 2021-10-22 一种亚克力饰面板及其制备方法与应用 Active CN113978074B (zh)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202111232887.3A CN113978074B (zh) 2021-10-22 2021-10-22 一种亚克力饰面板及其制备方法与应用

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202111232887.3A CN113978074B (zh) 2021-10-22 2021-10-22 一种亚克力饰面板及其制备方法与应用

Publications (2)

Publication Number Publication Date
CN113978074A CN113978074A (zh) 2022-01-28
CN113978074B true CN113978074B (zh) 2023-11-21

Family

ID=79740368

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202111232887.3A Active CN113978074B (zh) 2021-10-22 2021-10-22 一种亚克力饰面板及其制备方法与应用

Country Status (1)

Country Link
CN (1) CN113978074B (zh)

Citations (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2001001479A (ja) * 1999-06-24 2001-01-09 Dainippon Printing Co Ltd 吸放湿性能を有する化粧材
JP2011020274A (ja) * 2009-07-13 2011-02-03 Dic Corp 化粧板の製造方法及び化粧板
CN203937260U (zh) * 2014-05-22 2014-11-12 王松亚 表面具有亚克力薄板层的新型装饰板
CN104309268A (zh) * 2014-10-24 2015-01-28 深圳市亿泽鑫科技有限公司 一种在亚克力板上印制图案的方法
WO2017110600A1 (ja) * 2015-12-21 2017-06-29 株式会社ユポ・コーポレーション 印刷媒体、印刷媒体の製造方法および印刷物
CN108248143A (zh) * 2016-12-29 2018-07-06 肖群伟 表面具有亚克力薄板层的新型装饰板
CN108864821A (zh) * 2018-06-05 2018-11-23 东莞市绿泉实业有限公司 一种亚克力玻璃uv油墨涂层
CN109439262A (zh) * 2018-10-29 2019-03-08 常州浩阳水性新材料有限公司 一种pvc带胶膜用胶水及其制备方法
CN111745952A (zh) * 2020-07-06 2020-10-09 福建华峰运动用品科技有限公司 一种水性聚氨酯底胶及使用该底胶的3d立体图案织物及其制造方法

Family Cites Families (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE102012009055B4 (de) * 2012-05-08 2015-06-03 Carl Freudenberg Kg Thermisch fixierbares Flächengebilde, Verfahren zu seiner Herstellung und seine Verwendung als Einlagestoff zur Fixierung an einem Oberstoff

Patent Citations (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2001001479A (ja) * 1999-06-24 2001-01-09 Dainippon Printing Co Ltd 吸放湿性能を有する化粧材
JP2011020274A (ja) * 2009-07-13 2011-02-03 Dic Corp 化粧板の製造方法及び化粧板
CN203937260U (zh) * 2014-05-22 2014-11-12 王松亚 表面具有亚克力薄板层的新型装饰板
CN104309268A (zh) * 2014-10-24 2015-01-28 深圳市亿泽鑫科技有限公司 一种在亚克力板上印制图案的方法
WO2017110600A1 (ja) * 2015-12-21 2017-06-29 株式会社ユポ・コーポレーション 印刷媒体、印刷媒体の製造方法および印刷物
CN108248143A (zh) * 2016-12-29 2018-07-06 肖群伟 表面具有亚克力薄板层的新型装饰板
CN108864821A (zh) * 2018-06-05 2018-11-23 东莞市绿泉实业有限公司 一种亚克力玻璃uv油墨涂层
CN109439262A (zh) * 2018-10-29 2019-03-08 常州浩阳水性新材料有限公司 一种pvc带胶膜用胶水及其制备方法
CN111745952A (zh) * 2020-07-06 2020-10-09 福建华峰运动用品科技有限公司 一种水性聚氨酯底胶及使用该底胶的3d立体图案织物及其制造方法

Also Published As

Publication number Publication date
CN113978074A (zh) 2022-01-28

Similar Documents

Publication Publication Date Title
KR20100108564A (ko) 장식된 라미네이트의 제조방법
CN105200863A (zh) 一种低温烫印的烫金型烟用接装纸及其制备方法
CN103770430B (zh) 一种柔性复合装饰薄木饰面工艺
CN104594123B (zh) 啤酒标签用镀铝纸的制备方法及由该方法获得的镀铝纸
CN106274102A (zh) 一种丝印转移烫金工艺
CN104742550A (zh) 一种防静电增艳织物转移印花烫金的方法
WO2021196263A1 (zh) 一种 spc 基 3d 打印板材及其制备方法
CN105479964A (zh) 一种用于金属材料表面印色或印图案的粘贴转印方法及粘贴转印膜
CN105479919A (zh) 一种单面透视贴的制造工艺
WO2021189503A1 (zh) 一种具有 3d 效果的打印板材及其制备方法
CN113978074B (zh) 一种亚克力饰面板及其制备方法与应用
CN102673082B (zh) 一种以硅酸钙为基材板的饰面板制造工艺
CN106379067A (zh) 一种用于扇子表面的烫金工艺
CN113793551A (zh) 全息激光镭射信息低温烤花产品及其制备方法
WO2021189501A1 (zh) 一种non-pvc基材类3d打印地板及其制备方法
CN106427260A (zh) 一种板材及其制备方法
CN208558689U (zh) 环保型粘贴转移直印花纸
CN110587731A (zh) 一种饰面板的制备工艺
CN101992485A (zh) 紫外光装饰板及其制备方法
CN105082710A (zh) 一种亚克力复合板的制作方法
CN205970442U (zh) 一种板材
CN111959178A (zh) 一种装饰材料及其制备方法
CN205762047U (zh) 一种贴纸胶面涂胶机
CN113583522B (zh) 一种装饰板及其制备工艺
CN220262269U (zh) 一种使用uv数码打印膜的地板结构

Legal Events

Date Code Title Description
PB01 Publication
PB01 Publication
SE01 Entry into force of request for substantive examination
SE01 Entry into force of request for substantive examination
GR01 Patent grant
GR01 Patent grant