CN113977710A - 一种环保型无醛阻燃的胶合板及其制备工艺 - Google Patents
一种环保型无醛阻燃的胶合板及其制备工艺 Download PDFInfo
- Publication number
- CN113977710A CN113977710A CN202111282138.1A CN202111282138A CN113977710A CN 113977710 A CN113977710 A CN 113977710A CN 202111282138 A CN202111282138 A CN 202111282138A CN 113977710 A CN113977710 A CN 113977710A
- Authority
- CN
- China
- Prior art keywords
- plywood
- layer
- fire
- wood veneer
- veneer
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 239000011120 plywood Substances 0.000 title claims abstract description 104
- 239000003063 flame retardant Substances 0.000 title claims abstract description 28
- RNFJDJUURJAICM-UHFFFAOYSA-N 2,2,4,4,6,6-hexaphenoxy-1,3,5-triaza-2$l^{5},4$l^{5},6$l^{5}-triphosphacyclohexa-1,3,5-triene Chemical compound N=1P(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP=1(OC=1C=CC=CC=1)OC1=CC=CC=C1 RNFJDJUURJAICM-UHFFFAOYSA-N 0.000 title claims abstract description 23
- 238000002360 preparation method Methods 0.000 title description 7
- 239000002023 wood Substances 0.000 claims abstract description 65
- 238000012856 packing Methods 0.000 claims abstract description 38
- 239000000428 dust Substances 0.000 claims abstract description 31
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims abstract description 8
- 229910052782 aluminium Inorganic materials 0.000 claims abstract description 8
- 239000011888 foil Substances 0.000 claims abstract description 8
- 229920000297 Rayon Polymers 0.000 claims abstract description 6
- 239000012528 membrane Substances 0.000 claims abstract description 6
- 239000002245 particle Substances 0.000 claims abstract description 6
- 239000000945 filler Substances 0.000 claims description 17
- 238000000034 method Methods 0.000 claims description 12
- 238000005520 cutting process Methods 0.000 claims description 10
- 238000007731 hot pressing Methods 0.000 claims description 9
- 239000000463 material Substances 0.000 claims description 9
- 238000004026 adhesive bonding Methods 0.000 claims description 7
- 239000011248 coating agent Substances 0.000 claims description 6
- 238000000576 coating method Methods 0.000 claims description 6
- 238000001816 cooling Methods 0.000 claims description 6
- 238000002156 mixing Methods 0.000 claims description 6
- 230000008569 process Effects 0.000 claims description 6
- 239000002313 adhesive film Substances 0.000 claims description 4
- 238000011049 filling Methods 0.000 claims description 4
- 239000004831 Hot glue Substances 0.000 claims description 3
- 238000001035 drying Methods 0.000 claims description 3
- 125000002485 formyl group Chemical class [H]C(*)=O 0.000 claims description 3
- 238000009958 sewing Methods 0.000 claims description 3
- 238000003756 stirring Methods 0.000 claims description 3
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 3
- 238000004519 manufacturing process Methods 0.000 claims description 2
- 239000005030 aluminium foil Substances 0.000 claims 1
- 238000005056 compaction Methods 0.000 claims 1
- 239000010410 layer Substances 0.000 abstract description 105
- 230000000694 effects Effects 0.000 abstract description 12
- 239000011229 interlayer Substances 0.000 abstract description 4
- 238000004880 explosion Methods 0.000 abstract 1
- 230000002265 prevention Effects 0.000 description 6
- WSFSSNUMVMOOMR-UHFFFAOYSA-N Formaldehyde Chemical compound O=C WSFSSNUMVMOOMR-UHFFFAOYSA-N 0.000 description 3
- 230000009471 action Effects 0.000 description 3
- 239000000853 adhesive Substances 0.000 description 3
- 230000001070 adhesive effect Effects 0.000 description 3
- 230000000087 stabilizing effect Effects 0.000 description 2
- 238000005979 thermal decomposition reaction Methods 0.000 description 2
- 238000010521 absorption reaction Methods 0.000 description 1
- 230000004075 alteration Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 230000006378 damage Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000001514 detection method Methods 0.000 description 1
- 239000006185 dispersion Substances 0.000 description 1
- 239000000835 fiber Substances 0.000 description 1
- 239000003292 glue Substances 0.000 description 1
- 238000001746 injection moulding Methods 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- WSFSSNUMVMOOMR-NJFSPNSNSA-N methanone Chemical compound O=[14CH2] WSFSSNUMVMOOMR-NJFSPNSNSA-N 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 231100000956 nontoxicity Toxicity 0.000 description 1
- 230000000149 penetrating effect Effects 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 238000004080 punching Methods 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
- 230000035939 shock Effects 0.000 description 1
- 239000000243 solution Substances 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27D—WORKING VENEER OR PLYWOOD
- B27D1/00—Joining wood veneer with any material; Forming articles thereby; Preparatory processing of surfaces to be joined, e.g. scoring
- B27D1/04—Joining wood veneer with any material; Forming articles thereby; Preparatory processing of surfaces to be joined, e.g. scoring to produce plywood or articles made therefrom; Plywood sheets
-
- A—HUMAN NECESSITIES
- A62—LIFE-SAVING; FIRE-FIGHTING
- A62C—FIRE-FIGHTING
- A62C35/00—Permanently-installed equipment
- A62C35/02—Permanently-installed equipment with containers for delivering the extinguishing substance
- A62C35/10—Containers destroyed or opened by flames or heat
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27M—WORKING OF WOOD NOT PROVIDED FOR IN SUBCLASSES B27B - B27L; MANUFACTURE OF SPECIFIC WOODEN ARTICLES
- B27M1/00—Working of wood not provided for in subclasses B27B - B27L, e.g. by stretching
- B27M1/02—Working of wood not provided for in subclasses B27B - B27L, e.g. by stretching by compressing
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27M—WORKING OF WOOD NOT PROVIDED FOR IN SUBCLASSES B27B - B27L; MANUFACTURE OF SPECIFIC WOODEN ARTICLES
- B27M1/00—Working of wood not provided for in subclasses B27B - B27L, e.g. by stretching
- B27M1/04—Working of wood not provided for in subclasses B27B - B27L, e.g. by stretching by punching out
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27M—WORKING OF WOOD NOT PROVIDED FOR IN SUBCLASSES B27B - B27L; MANUFACTURE OF SPECIFIC WOODEN ARTICLES
- B27M3/00—Manufacture or reconditioning of specific semi-finished or finished articles
- B27M3/0013—Manufacture or reconditioning of specific semi-finished or finished articles of composite or compound articles
- B27M3/0073—Manufacture or reconditioning of specific semi-finished or finished articles of composite or compound articles characterised by nailing, stapling or screwing connections
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27M—WORKING OF WOOD NOT PROVIDED FOR IN SUBCLASSES B27B - B27L; MANUFACTURE OF SPECIFIC WOODEN ARTICLES
- B27M3/00—Manufacture or reconditioning of specific semi-finished or finished articles
- B27M3/0013—Manufacture or reconditioning of specific semi-finished or finished articles of composite or compound articles
- B27M3/0086—Manufacture or reconditioning of specific semi-finished or finished articles of composite or compound articles characterised by connecting using glue
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B15/00—Layered products comprising a layer of metal
- B32B15/04—Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material
- B32B15/10—Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material of wood
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B15/00—Layered products comprising a layer of metal
- B32B15/20—Layered products comprising a layer of metal comprising aluminium or copper
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B21/00—Layered products comprising a layer of wood, e.g. wood board, veneer, wood particle board
- B32B21/04—Layered products comprising a layer of wood, e.g. wood board, veneer, wood particle board comprising wood as the main or only constituent of a layer, which is next to another layer of the same or of a different material
- B32B21/042—Layered products comprising a layer of wood, e.g. wood board, veneer, wood particle board comprising wood as the main or only constituent of a layer, which is next to another layer of the same or of a different material of wood
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B21/00—Layered products comprising a layer of wood, e.g. wood board, veneer, wood particle board
- B32B21/14—Layered products comprising a layer of wood, e.g. wood board, veneer, wood particle board comprising wood board or veneer
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B3/00—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form
- B32B3/02—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form characterised by features of form at particular places, e.g. in edge regions
- B32B3/08—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form characterised by features of form at particular places, e.g. in edge regions characterised by added members at particular parts
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/06—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the heating method
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/10—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the pressing technique, e.g. using action of vacuum or fluid pressure
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/12—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by using adhesives
- B32B37/1284—Application of adhesive
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B7/00—Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers
- B32B7/04—Interconnection of layers
- B32B7/12—Interconnection of layers using interposed adhesives or interposed materials with bonding properties
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2307/00—Properties of the layers or laminate
- B32B2307/30—Properties of the layers or laminate having particular thermal properties
- B32B2307/306—Resistant to heat
- B32B2307/3065—Flame resistant or retardant, fire resistant or retardant
Landscapes
- Life Sciences & Earth Sciences (AREA)
- Engineering & Computer Science (AREA)
- Wood Science & Technology (AREA)
- Forests & Forestry (AREA)
- Manufacturing & Machinery (AREA)
- Mechanical Engineering (AREA)
- Health & Medical Sciences (AREA)
- Public Health (AREA)
- Business, Economics & Management (AREA)
- Emergency Management (AREA)
- Physics & Mathematics (AREA)
- Fluid Mechanics (AREA)
- Veneer Processing And Manufacture Of Plywood (AREA)
Abstract
本发明涉及胶合板技术领域，且公开了一种环保型无醛阻燃的胶合板，包括下层木质单板，所述下层木质单板顶部设置有胶合板层，所述胶合板层顶部设置有上层木质单板，所述上层木质单板顶部设置有外膜铝箔层，所述胶合板层与下层木质单板之间和胶合板层与上层木质单板之间均喷涂有粘胶膜层；所述胶合板层内部均匀分布设置有填料方格，所述填料方格内壁粘贴有防火贴膜袋。本发明通过防火贴膜袋贴在胶合板层上填料方格的内侧，填料方格内填充上胶合填料块形成胶合板夹层，在板材受到火烧时，防火贴膜袋受到破坏，消防粉尘块热分解产生消防粉尘，配合防火贴膜袋表面的压力气泡粒爆炸，使粉尘分散开，对胶合板上的明火进行熄灭，提高胶合板阻燃效果。
Description
技术领域
本发明涉及胶合板技术领域，具体为一种环保型无醛阻燃的胶合板及其制备工艺。
背景技术
无醛胶合板是指使用不添加甲醛的胶粘剂所生产出来的胶合板，甲醛释放量检测值等同于天然木材含醛量。该产品区别于传统意义的细木工板，即用三醛胶，包含脲醛、酚醛、三聚氰胺改性甲醛树脂胶，生产出来的含醛胶合板，胶合板是由木段旋切成单板或由木方刨切成薄木，再用胶粘剂胶合而成的三层或多层的板状材料，通常用奇数层单板，并使相邻层单板的纤维方向互相垂直胶合而成。胶合板以木材为主要原料生产的胶合板，由于其结构的合理性和生产过程中的精细加工，可大体上克服木材的缺陷大大改善和提高木材的物理力学性能，胶合板生产是充分合理地利用木材、改善木材性能的一个重要方法。
现有的胶合板采用的阻燃方式大多采用夹层的方式，利用阻燃材料填充在胶合板内形成夹层，阻燃效果不好，影响胶合板的使用。
发明内容
(一)解决的技术问题
针对现有技术的不足，本发明提供了一种环保型无醛阻燃的胶合板及其制备工艺，解决了阻燃材料填充在胶合板内形成夹层，阻燃效果不好，影响胶合板的使用的问题。
(二)技术方案
为实现上述目的，本发明提供如下技术方案：一种环保型无醛阻燃的胶合板，包括下层木质单板，所述下层木质单板顶部设置有胶合板层，所述胶合板层顶部设置有上层木质单板，所述上层木质单板顶部设置有外膜铝箔层，所述胶合板层与下层木质单板之间和胶合板层与上层木质单板之间均喷涂有粘胶膜层；
所述胶合板层内部均匀分布设置有填料方格，所述填料方格内壁粘贴有防火贴膜袋，所述填料方格内部填充有胶合填料块，所述防火贴膜袋表面两侧均固定设置有压力气泡粒，所述防火贴膜袋内部固定设置有消防粉尘块。
优选的，所述胶合板层与填料方格一体成型设置。
优选的，所述防火贴膜袋由气泡膜材料制成。
优选的，所述胶合填料块中部固定设置有固定槽，所述固定槽连通胶合填料块顶端面和底端面，所述固定槽内部套设有连接块，所述连接块中部固定贯穿设置有连接钉，所述连接钉底端与下层木质单板固定连接，所述连接钉顶端与上层木质单板固定连接。
一种环保型无醛阻燃的胶合板制备工艺，具体操作步骤如下：
步骤一：切割制得下层木质单板、和上层木质单板烘干至至含水量为％-％备用；
步骤二：操作模具设备冲压制成带有均匀分布填料方格的胶合板层，冷却后备用；
步骤三：定量配比混合消防粉尘，添加热熔胶进行搅拌混合，倒入模具设备制成方块状的消防粉尘块；
步骤四：选取气泡膜进行尺寸裁剪与缝合，制成防火贴膜袋；
步骤五：将下层木质单板放入热压设备，对下层木质单板上表面涂刷一层粘胶膜层，再放上步骤二中制得的胶合板层，将步骤三种制得的消防粉尘块放入到步骤四中制得的防火贴膜袋中，装有消防粉尘块的防火贴膜袋粘贴码放在胶合板层内的填料方格内表面，连接块放入填料方格中部，连接块底端伸出的连接钉钉入下层木质单板，后续将胶合板填充料灌满填料方格，得到熔融状态的胶合填料块，胶合填料块中部放置连接块，胶合板层顶部涂刷一层粘胶膜层，覆盖上层木质单板，上层木质单板避免覆盖一层膜铝箔层，得到胶合板坯，操作热压设备对板坯先进行预压后，在这个过程中连接块顶端伸出的连接钉钉入上层木质单板，再进行热压加工，后静置冷却至室温，对板体进行尺寸切割，即得无醛阻燃的胶合板。
(三)有益效果
本发明提供了一种环保型无醛阻燃的胶合板及其制备工艺，具备以下有益效果：
(1)、本发明通过设置胶合板层，将消防粉尘块放入到防火贴膜袋中，防火贴膜袋贴在胶合板层上填料方格的内侧，填料方格内填充上胶合填料块形成胶合板夹层，在板材受到火烧时，防火贴膜袋受到破坏，消防粉尘块热分解产生消防粉尘，配合防火贴膜袋表面的压力气泡粒爆炸，使粉尘分散开，对胶合板上的明火进行熄灭，提高胶合板阻燃效果；
(2)、本发明通过设置连接块，连接块处在胶合填料块中部的固定槽，连接块上的连接钉底端与下层木质单板固定连接，连接钉顶端与上层木质单板固定连接，提高下层木质单板与上层木质单板之间的连接效果，避免胶合板出现开胶情况，提高胶合板的稳定效果，方便胶合板的使用。
附图说明
图1为本发明的整体结构示意图；
图2为本发明胶合板层的整体结构示意图；
图3为本发明防火贴膜袋的整体结构示意图。
图中：1、下层木质单板；2、胶合板层；3、上层木质单板；4、外膜铝箔层；5、粘胶膜层；6、填料方格；7、防火贴膜袋；8、胶合填料块；9、压力气泡粒；10、消防粉尘块；11、固定槽；12、连接块；13、连接钉。
具体实施方式
下面将结合本发明实施例中的附图，对本发明实施例中的技术方案进行清楚、完整地描述，显然，所描述的实施例仅仅是本发明一部分实施例，而不是全部的实施例。基于本发明中的实施例，本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例，都属于本发明保护的范围。
如图1-3所示，一种环保型无醛阻燃的胶合板，包括下层木质单板1，所述下层木质单板1顶部设置有胶合板层2，所述胶合板层2顶部设置有上层木质单板3，所述上层木质单板3顶部设置有外膜铝箔层4，所述胶合板层2与下层木质单板1之间和胶合板层2与上层木质单板3之间均喷涂有粘胶膜层5，下层木质单板1、胶合板层2和上层木质单板3组合呈胶合结构，外膜铝箔层4对上层木质单板3表面进行保护，避免影响胶合板的美观效果；
所述胶合板层2内部均匀分布设置有填料方格6，所述填料方格6内壁粘贴有防火贴膜袋7，所述填料方格6内部填充有胶合填料块8，所述防火贴膜袋7表面两侧均固定设置有压力气泡粒9，所述防火贴膜袋7内部固定设置有消防粉尘块10，在板材受到火烧时，防火贴膜袋7受到破坏，消防粉尘块10热分解产生消防粉尘，配合防火贴膜袋7表面的压力气泡粒9爆炸，使粉尘分散开，对胶合板上的明火进行熄灭，提高胶合板阻燃效果，防火贴膜袋7具有一定的隔热效果，避免消防粉尘块10因季节气候原因出现热分解，提高胶合板的阻燃稳定效果。
优选的，所述胶合板层2与填料方格6一体成型设置，利用模具进行冲压注塑成型，提高生产效率。
优选的，所述防火贴膜袋7由气泡膜材料制成，气泡膜材料具有良好的减震性、抗冲击性、热合性、无毒、无味、防潮、耐腐蚀、透明度好等优点，对消防粉尘块10进行保护。
优选的，所述胶合填料块8中部固定设置有固定槽11，所述固定槽11连通胶合填料块8顶端面和底端面，所述固定槽11内部套设有连接块12，所述连接块12中部固定贯穿设置有连接钉13，所述连接钉13底端与下层木质单板1固定连接，所述连接钉13顶端与上层木质单板3固定连接，连接块12上的连接钉13底端与下层木质单板1固定连接，连接钉13顶端与上层木质单板3固定连接，提高下层木质单板1与上层木质单板3之间的连接效果，避免胶合板出现开胶情况，提高胶合板的稳定效果。
一种环保型无醛阻燃的胶合板制备工艺，具体操作步骤如下：
步骤一：切割制得下层木质单板1、和上层木质单板3烘干至至含水量为8％-10％备用；
步骤二：操作模具设备冲压制成带有均匀分布填料方格6的胶合板层2，冷却后备用；
步骤三：定量配比混合消防粉尘，添加热熔胶进行搅拌混合，倒入模具设备制成方块状的消防粉尘块9；
步骤四：选取气泡膜进行尺寸裁剪与缝合，制成防火贴膜袋7；
步骤五：将下层木质单板1放入热压设备，对下层木质单板1上表面涂刷一层粘胶膜层5，再放上步骤二中制得的胶合板层2，将步骤三种制得的消防粉尘块9放入到步骤四中制得的防火贴膜袋7中，装有消防粉尘块9的防火贴膜袋7粘贴码放在胶合板层2内的填料方格6内表面，连接块12放入填料方格6中部，连接块12底端伸出的连接钉13钉入下层木质单板1，后续将胶合板填充料灌满填料方格6，得到熔融状态的胶合填料块8，胶合填料块8中部放置连接块12，胶合板层2顶部涂刷一层粘胶膜层5，覆盖上层木质单板3，上层木质单板3避免覆盖一层膜铝箔层4，得到胶合板坯，操作热压设备对板坯先进行预压后，在这个过程中连接块12顶端伸出的连接钉13钉入上层木质单板3，再进行热压加工，后静置冷却至室温，对板体进行尺寸切割，即得无醛阻燃的胶合板。
综上可得，本发明将消防粉尘块10放入到防火贴膜袋7中，防火贴膜袋7贴在胶合板层2上填料方格6的内侧，填料方格6内填充上胶合填料块8形成胶合板夹层，连接块12处在胶合填料块8中部的固定槽11，连接块12上的连接钉13底端与下层木质单板1固定连接，连接钉13顶端与上层木质单板3固定连接，提高下层木质单板1与上层木质单板3之间的连接效果，避免胶合板出现开胶情况，提高胶合板的稳定效果，方便胶合板的使用，在板材受到火烧时，防火贴膜袋7受到破坏，消防粉尘块10热分解产生消防粉尘，配合防火贴膜袋7表面的压力气泡粒9爆炸，使粉尘分散开，对胶合板上的明火进行熄灭，提高胶合板阻燃效果。
需要说明的是，在本文中，诸如第一和第二等之类的关系术语仅仅用来将一个实体或者操作与另一个实体或操作区分开来，而不一定要求或者暗示这些实体或操作之间存在任何这种实际的关系或者顺序。而且，术语“包括”、“包含”或者其任何其他变体意在涵盖非排他性的包含，从而使得包括一系列要素的过程、方法、物品或者设备不仅包括那些要素，而且还包括没有明确列出的其他要素，或者是还包括为这种过程、方法、物品或者设备所固有的要素。
尽管已经示出和描述了本发明的实施例，对于本领域的普通技术人员而言，可以理解在不脱离本发明的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型，本发明的范围由所附权利要求及其等同物限定。
Claims (5)
1.一种环保型无醛阻燃的胶合板，包括下层木质单板(1)，其特征在于：所述下层木质单板(1)顶部设置有胶合板层(2)，所述胶合板层(2)顶部设置有上层木质单板(3)，所述上层木质单板(3)顶部设置有外膜铝箔层(4)，所述胶合板层(2)与下层木质单板(1)之间和胶合板层(2)与上层木质单板(3)之间均喷涂有粘胶膜层(5)；
所述胶合板层(2)内部均匀分布设置有填料方格(6)，所述填料方格(6)内壁粘贴有防火贴膜袋(7)，所述填料方格(6)内部填充有胶合填料块(8)，所述防火贴膜袋(7)表面两侧均固定设置有压力气泡粒(9)，所述防火贴膜袋(7)内部固定设置有消防粉尘块(10)。
2.根据权利要求1所述的一种环保型无醛阻燃的胶合板，其特征在于：所述胶合板层(2)与填料方格(6)一体成型设置。
3.根据权利要求1所述的一种环保型无醛阻燃的胶合板，其特征在于：所述防火贴膜袋(7)由气泡膜材料制成。
4.根据权利要求1所述的一种环保型无醛阻燃的胶合板，其特征在于：所述胶合填料块(8)中部固定设置有固定槽(11)，所述固定槽(11)连通胶合填料块(8)顶端面和底端面，所述固定槽(11)内部套设有连接块(12)，所述连接块(12)中部固定贯穿设置有连接钉(13)，所述连接钉(13)底端与下层木质单板(1)固定连接，所述连接钉(13)顶端与上层木质单板(3)固定连接。
5.根据权利要求1-4任意一项所述的一种环保型无醛阻燃的胶合板制备工艺，其特征在于：具体操作步骤如下：
步骤一：切割制得下层木质单板(1)、和上层木质单板(3)烘干至至含水量为8％-10％备用；
步骤二：操作模具设备冲压制成带有均匀分布填料方格(6)的胶合板层(2)，冷却后备用；
步骤三：定量配比混合消防粉尘，添加热熔胶进行搅拌混合，倒入模具设备制成方块状的消防粉尘块(9)；
步骤四：选取气泡膜进行尺寸裁剪与缝合，制成防火贴膜袋(7)；
步骤五：将下层木质单板(1)放入热压设备，对下层木质单板(1)上表面涂刷一层粘胶膜层(5)，再放上步骤二中制得的胶合板层(2)，将步骤三种制得的消防粉尘块(9)放入到步骤四中制得的防火贴膜袋(7)中，装有消防粉尘块(9)的防火贴膜袋(7)粘贴码放在胶合板层(2)内的填料方格(6)内表面，连接块(12)放入填料方格(6)中部，连接块(12)底端伸出的连接钉(13)钉入下层木质单板(1)，后续将胶合板填充料灌满填料方格(6)，得到熔融状态的胶合填料块(8)，胶合填料块(8)中部放置连接块(12)，胶合板层(2)顶部涂刷一层粘胶膜层(5)，覆盖上层木质单板(3)，上层木质单板(3)避免覆盖一层膜铝箔层(4)，得到胶合板坯，操作热压设备对板坯先进行预压后，在这个过程中连接块(12)顶端伸出的连接钉(13)钉入上层木质单板(3)，再进行热压加工，后静置冷却至室温，对板体进行尺寸切割，即得无醛阻燃的胶合板。
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111282138.1A CN113977710B (zh) | 2021-11-01 | 2021-11-01 | 一种环保型无醛阻燃的胶合板及其制备工艺 |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111282138.1A CN113977710B (zh) | 2021-11-01 | 2021-11-01 | 一种环保型无醛阻燃的胶合板及其制备工艺 |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN113977710A true CN113977710A (zh) | 2022-01-28 |
| CN113977710B CN113977710B (zh) | 2022-12-16 |
Family
ID=79745285
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202111282138.1A Active CN113977710B (zh) | 2021-11-01 | 2021-11-01 | 一种环保型无醛阻燃的胶合板及其制备工艺 |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN113977710B (zh) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116175705A (zh) * | 2023-02-25 | 2023-05-30 | 江苏福庆家居有限公司 | 一种防霉阻燃胶合板及其生产方法 |
Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101187336A (zh) * | 2007-12-18 | 2008-05-28 | 李潘宝 | 防爆阀 |
| CN101244640A (zh) * | 2008-03-21 | 2008-08-20 | 朱金龙 | 带阻燃中空网格夹芯层的金属复合板 |
| CN101255340A (zh) * | 2007-03-03 | 2008-09-03 | 王庆峰 | 焦炉装煤车上的阻燃器 |
| CN101380507A (zh) * | 2008-09-27 | 2009-03-11 | 刘欣传 | 空气泡沫灭火器 |
| CN102551982A (zh) * | 2011-11-22 | 2012-07-11 | 南通医疗器械有限公司 | 用于手术台可拆卸双层台面的固定装置 |
| CN204139362U (zh) * | 2014-09-05 | 2015-02-04 | 东风商用车有限公司 | 一种灭火板材 |
| CN209653279U (zh) * | 2018-12-25 | 2019-11-19 | 绍兴市江南装饰工程有限公司 | 一种环保阻燃的室内装饰复合板 |
-
2021
- 2021-11-01 CN CN202111282138.1A patent/CN113977710B/zh active Active
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101255340A (zh) * | 2007-03-03 | 2008-09-03 | 王庆峰 | 焦炉装煤车上的阻燃器 |
| CN101187336A (zh) * | 2007-12-18 | 2008-05-28 | 李潘宝 | 防爆阀 |
| CN101244640A (zh) * | 2008-03-21 | 2008-08-20 | 朱金龙 | 带阻燃中空网格夹芯层的金属复合板 |
| CN101380507A (zh) * | 2008-09-27 | 2009-03-11 | 刘欣传 | 空气泡沫灭火器 |
| CN102551982A (zh) * | 2011-11-22 | 2012-07-11 | 南通医疗器械有限公司 | 用于手术台可拆卸双层台面的固定装置 |
| CN204139362U (zh) * | 2014-09-05 | 2015-02-04 | 东风商用车有限公司 | 一种灭火板材 |
| CN209653279U (zh) * | 2018-12-25 | 2019-11-19 | 绍兴市江南装饰工程有限公司 | 一种环保阻燃的室内装饰复合板 |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116175705A (zh) * | 2023-02-25 | 2023-05-30 | 江苏福庆家居有限公司 | 一种防霉阻燃胶合板及其生产方法 |
| CN116175705B (zh) * | 2023-02-25 | 2023-10-13 | 江苏福庆家居有限公司 | 一种防霉阻燃胶合板及其生产方法 |
Also Published As
| Publication number | Publication date |
|---|---|
| CN113977710B (zh) | 2022-12-16 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| US2642371A (en) | Composite wooden board | |
| CN201810170U (zh) | 阻燃单板层积材木质防火门 | |
| CN101139864A (zh) | 用切板、单板组成的实木复合地板及制作方法 | |
| CN101967947A (zh) | 阻燃单板层积材木质防火门及其制作方法 | |
| CN106948574A (zh) | 一种多功能复合实木地板基材及其制造方法 | |
| CN104552488A (zh) | 阻燃复合板及其制造方法 | |
| CN113977710B (zh) | 一种环保型无醛阻燃的胶合板及其制备工艺 | |
| CN109849488A (zh) | 发热墙板制作工艺 | |
| CN203129898U (zh) | 由环保节能防火多层板制作的门 | |
| CN100357098C (zh) | 阻燃型杨木/玻纤复合材料制造方法 | |
| CN102581891A (zh) | 竹木复合集装箱底板的制造方法 | |
| CN216231076U (zh) | 一种具有阻燃隔热功能的胶合板 | |
| CN101915049A (zh) | 阻燃单板层积材防火门门框及制作方法 | |
| CN201295964Y (zh) | 复合胶合板 | |
| CN109808011A (zh) | 一种加压浸渍阻燃剂式胶合竹构件及其制备方法 | |
| CN101733788A (zh) | 复合胶合板 | |
| CN211278857U (zh) | 一种加压浸渍阻燃剂式胶合竹构件 | |
| CN205858107U (zh) | 一种防火防水实木门板 | |
| CN205477250U (zh) | 吸声隔热意杨lvl实木复合门 | |
| CN212656486U (zh) | 新型阻燃装饰板 | |
| CN210216987U (zh) | 一种新型防火隔音式环保装饰用复合板 | |
| CN113386425A (zh) | 一种实木力学板及其生产方法 | |
| CN115214212B (zh) | 一种具有防火、防水功能的多层地板及其制备方法 | |
| CN218558195U (zh) | 一种阻燃实木复合地板 | |
| CN210477245U (zh) | 一种阻燃型浸渍胶膜纸饰面细木工板 |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| GR01 | Patent grant | ||
| GR01 | Patent grant |