CN113877911A - Full-automatic thousand-level dust-free chamber environment-friendly chip packaging frame material box cleaning machine - Google Patents
Full-automatic thousand-level dust-free chamber environment-friendly chip packaging frame material box cleaning machine Download PDFInfo
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- CN113877911A CN113877911A CN202111270785.0A CN202111270785A CN113877911A CN 113877911 A CN113877911 A CN 113877911A CN 202111270785 A CN202111270785 A CN 202111270785A CN 113877911 A CN113877911 A CN 113877911A
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- channel
- washing
- drying
- controller
- inductor
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B9/00—Cleaning hollow articles by methods or apparatus specially adapted thereto
- B08B9/08—Cleaning containers, e.g. tanks
- B08B9/20—Cleaning containers, e.g. tanks by using apparatus into or on to which containers, e.g. bottles, jars, cans are brought
- B08B9/28—Cleaning containers, e.g. tanks by using apparatus into or on to which containers, e.g. bottles, jars, cans are brought the apparatus cleaning by splash, spray, or jet application, with or without soaking
- B08B9/30—Cleaning containers, e.g. tanks by using apparatus into or on to which containers, e.g. bottles, jars, cans are brought the apparatus cleaning by splash, spray, or jet application, with or without soaking and having conveyors
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D24/00—Filters comprising loose filtering material, i.e. filtering material without any binder between the individual particles or fibres thereof
- B01D24/02—Filters comprising loose filtering material, i.e. filtering material without any binder between the individual particles or fibres thereof with the filter bed stationary during the filtration
- B01D24/10—Filters comprising loose filtering material, i.e. filtering material without any binder between the individual particles or fibres thereof with the filter bed stationary during the filtration the filtering material being held in a closed container
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D27/00—Cartridge filters of the throw-away type
- B01D27/02—Cartridge filters of the throw-away type with cartridges made from a mass of loose granular or fibrous material
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B9/00—Cleaning hollow articles by methods or apparatus specially adapted thereto
- B08B9/08—Cleaning containers, e.g. tanks
- B08B9/20—Cleaning containers, e.g. tanks by using apparatus into or on to which containers, e.g. bottles, jars, cans are brought
- B08B9/42—Cleaning containers, e.g. tanks by using apparatus into or on to which containers, e.g. bottles, jars, cans are brought the apparatus being characterised by means for conveying or carrying containers therethrough
- B08B9/44—Cleaning containers, e.g. tanks by using apparatus into or on to which containers, e.g. bottles, jars, cans are brought the apparatus being characterised by means for conveying or carrying containers therethrough the means being for loading or unloading the apparatus
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B21/00—Arrangements or duct systems, e.g. in combination with pallet boxes, for supplying and controlling air or gases for drying solid materials or objects
- F26B21/004—Nozzle assemblies; Air knives; Air distributors; Blow boxes
Abstract
The invention discloses a full-automatic thousand-level dust-free chamber environment-friendly chip packaging frame material box cleaning machine, which comprises: a feeding part, a washing part, a drying part and a discharging part; the feeding part, the washing part, the drying part and the discharging part are sequentially connected and communicated and are electrically connected with a controller, and the controller is arranged on the feeding part. According to the full-automatic environment-friendly chip packaging frame material box cleaning machine for the thousand-level dust-free chamber, the material boxes are loaded in the container to be conveyed and cleaned, so that the number of the material boxes to be cleaned can be increased, the cleaning efficiency is increased, the cleaning machine can avoid the situation that operators manually clean the material boxes in the whole process, and can carry out closed treatment on the washing part and the drying part, so that cross pollution to a thousand-level dust-free workshop during cleaning is prevented, the risk of environmental pollution is reduced, the technical scheme can be modularly arranged, and the material boxes are connected in a partitioning mode according to the cleanliness requirement of the dust-free workshop, so that the effects of protecting the environment and improving the efficiency are achieved.
Description
Technical Field
The invention relates to the technical field of semiconductor packaging cleaning equipment, in particular to a full-automatic environment-friendly chip packaging frame material box cleaning machine with a thousand-level dust-free chamber.
Background
The chip package has extremely high requirement on indoor cleanliness, the front-end dust-free chamber of the package is of thousands of levels, and the rear-end dust-free chamber is of hundreds of thousands of levels. The use of chip package frame runs through the front and back section, participates in the circulation naturally as the magazine of accomodating chip package frame, for preventing that the processing procedure from polluting appearing in the chip package, the washing of magazine just is indispensable. Because the chip seals and surveys each has an important technical field of enterprise, the washing of magazine also tends to individuality (if different pollution sources need different liquid medicine handles) and except that large-scale seal survey enterprise, mostly adopt manual cleaning, clean mode can cause the cross contamination in certain degree thousand grades of workshops, the human cost is extravagant, influences stability and the environmental pollution risk (waste liquid collection risk) of jumbo size product WB such as QFN. Therefore, there is a need to provide a fully automatic environmental-friendly chip package frame magazine cleaning machine with a thousand-level clean room to at least partially solve the problems of the prior art.
Disclosure of Invention
In this summary, concepts in a simplified form are introduced that are further described in the detailed description. This summary of the invention is not intended to identify key features or essential features of the claimed subject matter, nor is it intended to be used as an aid in determining the scope of the claimed subject matter.
In order to at least partially solve the above problems, the present invention provides a full-automatic environmental protection type chip packaging frame magazine cleaning machine with a thousand-level clean room, comprising: a feeding part, a washing part, a drying part and a discharging part; the feeding part, the washing part, the drying part and the discharging part are sequentially connected and communicated and are electrically connected with a controller, and the controller is arranged on the feeding part.
Preferably, the feeding part comprises a feeding area and a waiting area; the material box is placed in the feeding area and is conveyed to the waiting area through the feeding area, the controller is arranged in the feeding area, and the feeding area and the waiting area are both electrically connected with the controller.
Preferably, the feeding area comprises a central control cabinet and a feeding channel, the feeding channel is arranged at the top of the central control cabinet, the controller is arranged on the central control cabinet, the material box is conveyed to the waiting area through the feeding channel, a first sensor and a first stopping device are arranged on the feeding channel, and the first sensor and the first stopping device are electrically connected with the controller.
Preferably, the waiting area comprises an electric cabinet and a waiting channel, a first motor is arranged in the electric cabinet and provides power for the waiting channel and the feeding channel, two ends of the waiting channel are respectively connected with the feeding channel and the washing part, a second stop device and a second inductor are arranged on the waiting channel, and the second inductor and the second stop device are electrically connected with the controller.
Preferably, the top of washing portion is provided with the upper cover, the inside of washing portion is provided with washing passageway, spray assembly, retrieves subassembly and second motor, the both ends of washing passageway are provided with wait for the connecting door and dry the connecting door respectively, spray assembly sets up the top of washing passageway, it sets up to retrieve the subassembly the below of washing passageway, the second motor does the washing passageway provides power, be provided with third detent on the washing passageway, wait for the connecting door with be provided with third inductor and fourth inductor on the stoving connecting door respectively, spray assembly the second motor retrieve the subassembly third detent the third inductor the fourth inductor wait for the connecting door with the stoving connecting door all with the controller electricity is connected.
Preferably, the recovery assembly comprises a water collecting funnel, filter cotton, a water collecting tank and a circulating pump; the circulating pump sets up in the water catch bowl, it sets up to filter the cotton in the funnel that catchments, the funnel that catchments sets up the below of washing passageway, the circulating pump with the controller electricity is connected.
Preferably, a cover is arranged at the top of the drying part, an air outlet is formed in the cover, and a drying channel, an air hopper, a third motor and a water collecting tank are arranged in the drying part; the air hopper is arranged below the drying channel, the side wall of the air hopper is provided with an air inlet, hot air enters the air hopper from the air inlet, upwards passes through the drying channel and then passes through the cover, the air outlet is discharged, the bottom of the air hopper is provided with a water storage tank, the water storage tank is positioned below the air inlet, a water outlet is formed in the water storage tank, the water storage tank is arranged below the air hopper, liquid in the water storage tank enters the water collection tank through the water outlet, the third motor provides power for the drying channel, a fourth stop device is arranged on the drying channel, a washing connecting door and an unloading connecting door are arranged on two sides of the drying channel, the washing connecting door and the unloading connecting door are respectively provided with a fifth inductor and a sixth inductor, and the third motor and the fourth stop device, The fifth sensor, the sixth sensor, the washing connecting door and the discharging connecting door are all electrically connected with the controller.
Preferably, the discharging part comprises a storage cabinet, a discharging channel and a buffer plate; the utility model discloses a storage cabinet, including cabinet, buffer board, unloading passageway, buffer board, air heater, buffer board, air heater do drying portion provides the hot-blast, the entry width of unloading passageway is less than the width of buffer board department, the entrance of unloading passageway highly is higher than the height of buffer board department, be provided with the seventh inductor on the unloading passageway, the seventh inductor with the air heater all with the controller electricity is connected.
Preferably, a wind direction adjusting device is arranged in the air inlet, and the wind direction adjusting device comprises a fixed pipe and an adjusting component; the adjusting assembly is arranged on the fixed pipe;
a fixing piece is arranged in the fixing pipe; the side wall of the fixed pipe is fixed on the inner wall of the air inlet, a plurality of first through holes are formed in the side wall of the fixed pipe, the fixed part is arranged in the fixed pipe and is connected with the inner wall of the fixed pipe through a sealing rod, and a plurality of second through holes corresponding to the first through holes are formed in the fixed part;
the adjusting assembly comprises fan blades, a connecting piece and a fourth motor; one end of each fan blade is provided with a rotating shaft, the other end of each fan blade is provided with a revolution shaft, the rotating shaft is connected with the second through hole shaft, the revolution shaft is connected with the first through hole shaft and extends to the outer side of the fixed pipe, the connecting pieces are arranged at the end parts of the revolution shafts, two adjacent connecting pieces are connected through connecting rods, and the fourth motor is connected with the revolution shaft;
the connecting piece is provided with a revolution hole and two transmission holes; the revolution hole is connected with the revolution shaft, the two connecting rods are respectively connected with the connecting piece through the transmission holes, and the fourth motor is electrically connected with the controller.
Preferably, the spray assembly is provided with a plurality of universal spray heads, the universal spray heads correspond to the material box in position, and each universal spray head comprises a fixed frame, a telescopic motor, a telescopic sleeve, a cantilever, a rotating shaft and a spray rod; the fixed frame is arranged on the spray assembly, the telescopic motor is arranged on the inner wall of the fixed frame, one end of the cantilever is connected with the telescopic motor through the telescopic sleeve, the other end of the cantilever is connected with the spray rod through the rotating shaft, and the rotating shaft and the telescopic motor are both electrically connected with the controller;
the side wall of the fixed frame is provided with a plurality of clamping platforms and a plurality of movable plates; the clamping table is arranged on the outer wall of the fixed frame, the fixed frame is connected with the spraying assembly through the clamping table, two ends of the movable plate are connected with the fixed frame through movable shafts, a limiting plate is arranged on the outer side wall of the fixed frame, and the limiting plate is located at the bottom of the movable plate;
a plurality of horizontal spray heads and a plurality of vertical spray heads are arranged on the bottom surface of the spray rod; the horizontal spray head is arranged at the end part of the spray rod.
Compared with the prior art, the invention at least comprises the following beneficial effects:
1. according to the full-automatic environment-friendly chip packaging frame material box cleaning machine for the thousand-level dust-free chamber, the material boxes are loaded in the container to be conveyed and cleaned, so that the number of the material boxes to be cleaned can be increased, the cleaning efficiency is increased, the cleaning machine can avoid the situation that operators manually clean the material boxes in the whole process, and can carry out closed treatment on the washing part and the drying part, so that cross pollution to a thousand-level dust-free workshop during cleaning is prevented, the risk of environmental pollution is reduced, the technical scheme can be arranged in a modularized mode, and the material boxes are connected in a partition mode according to the cleanliness requirement of the dust-free workshop, and are arranged in an integrated intelligent mode, so that the effects of protecting the environment and improving the efficiency are achieved.
Other advantages, objects, and features of the invention will be set forth in part in the description which follows and in part will become apparent to those having ordinary skill in the art upon examination of the following or may be learned from practice of the invention.
Drawings
The accompanying drawings, which are included to provide a further understanding of the invention and are incorporated in and constitute a part of this specification, illustrate embodiments of the invention and together with the description serve to explain the principles of the invention and not to limit the invention. In the drawings:
FIG. 1 is a schematic structural diagram of the present invention.
Fig. 2 is a front view of the present invention.
Fig. 3 is a cross-sectional view of the present invention.
Fig. 4 is a schematic structural diagram of the present invention.
Fig. 5 is a schematic structural diagram of the wind direction adjusting device of the present invention.
Fig. 6 is a schematic structural view of a fixing tube according to the present invention.
FIG. 7 is a schematic view of a fan blade according to the present invention.
FIG. 8 is a schematic structural view of a universal head according to the present invention.
Fig. 9 is a schematic structural view of the movable plate of the present invention.
FIG. 10 shows the highest spray position of the gimbaled nozzle of the present invention.
FIG. 11 shows the lowest spraying position of the universal head according to the present invention.
In the figure: 1 feeding part, 11 feeding part, 12 waiting part, 2 washing part, 21 upper cover, 22 washing channel, 23 spraying component, 24 second motor, 25 waiting connecting door, 26 drying connecting door, 27 water collecting funnel, 28 filter cotton, 29 water collecting tank, 210 circulating pump, 3 drying part, 31 air outlet, 32 drying channel, 33 wind hopper, 34 air inlet, 35 third motor, 36 water collecting tank, 37 water storage tank, 38 washing connecting door, 39 discharging connecting door, 4 discharging part, 41 containing cabinet, 42 discharging channel, 43 buffer board, 44 hot air blower, 5 wind direction adjusting device, 51 fixing pipe, 52 fixing part, 53 sealing rod, 54 fan blade, 55 connecting piece, 56 fourth motor, 57 self-rotating shaft, 58 revolution shaft, 59 connecting rod, 6 universal nozzle, 61 fixing frame, 62 telescopic motor, 63 telescopic sleeve, 64 cantilever, 65 rotation shaft, 66 spray rod, 67 clamping table, 68 movable plate, 69 limiting plate, 610 horizontal spray head, 611 vertical spray head.
Detailed Description
The present invention is further described in detail below with reference to the drawings and examples so that those skilled in the art can practice the invention with reference to the description.
It will be understood that terms such as "having," "including," and "comprising," as used herein, do not preclude the presence or addition of one or more other elements or groups thereof.
As shown in fig. 1-11, the present invention provides a full-automatic environmental protection type chip packaging frame material box cleaning machine with thousand stages of dust-free chambers, comprising: a feeding part 1, a washing part 2, a drying part 3 and a discharging part 4; the feeding part 1, the washing part 2, the drying part 3 and the discharging part 4 are sequentially connected and communicated and are electrically connected with a controller, and the controller is arranged on the feeding part 1.
The working principle of the technical scheme is as follows: when an operator cleans the material box, firstly, the material box to be cleaned is loaded into the container, then the container is placed in the feeding part 1, the feeding part 1 can convey the container to the water washing part 2, after the container is transported on the loading part 1, the subsequent containers are placed on the loading part 1 to realize the subsequent automatic cleaning, after all the containers are placed on the loading part 1, an operator can go to the unloading part 4 to wait for unloading, the containers are transported from the loading part 1 to the washing part 2 to be cleaned in the washing part, and then are sent to the drying part 3 after being cleaned, simultaneously next container gets into washing portion 2, and drying portion can be dried the remaining liquid in the container and prevent moist magazine by the pollution, and the container after the stoving can be delivered to portion 4 of unloading, and operating personnel retrieves the magazine after the completion from portion 4 of unloading will wash can.
The beneficial effects of the above technical scheme are that: through the design of the structure, the number of the material boxes to be cleaned can be increased by loading the material boxes into the container for carrying and cleaning, so that the cleaning efficiency is increased, the material boxes can be prevented from being cleaned manually by operators in the whole process through the cleaning machine, and the water washing part 2 and the drying part 3 can be subjected to sealing treatment, so that cross contamination to a thousand-level dust-free workshop during cleaning is prevented, the risk of environmental pollution is reduced, the technical scheme can be modularly arranged, the material boxes are connected in a partitioning mode according to the cleanliness requirement of the dust-free workshop, and the material boxes are arranged intelligently and integrally, so that the effects of environmental protection and efficiency improvement are realized.
In one embodiment, the loading section 1 comprises a loading zone 11 and a waiting zone 12; the material box is placed in the feeding area 11 and is conveyed to the waiting area 12 through the feeding area 11, the controller is arranged in the feeding area 11, and the feeding area 11 and the waiting area 12 are both electrically connected with the controller.
The working principle of the technical scheme is as follows: the length of the feeding area 11 can be designed according to the needs of enterprises, the feeding area 11 is mainly used for placing containers to be cleaned, the waiting area 12 can only store one container, and the containers are placed in the feeding area 11 and then are sequentially sent to the waiting area 12 to wait for entering the washing part 2.
The beneficial effects of the above technical scheme are that: through the design of above-mentioned structure, loading district 11 can deposit the container of treating the washing, avoid because of the piling up of container is inhomogeneous, appear next to getting into washing portion 2 around the container, lead to washing portion 2 to crush subsequent container or the condition of turning over appears in the confined time, need set up before loading district 11 and wait for district 12 and be used for playing the effect to container current-limiting and position adjustment, loading district 11 and wait for district 12 are controlled by the controller, thereby can realize loading district 11 and wait for the independent motion of district 12 and avoid appearing the condition that the container blockked up or closely following and appear.
In one embodiment, the loading area 11 includes a central control cabinet and a loading channel, the loading channel is disposed on the top of the central control cabinet, the controller is disposed on the central control cabinet, a magazine is conveyed to the waiting area 12 through the loading channel, a first sensor and a first stopping device are disposed on the loading channel, and both the first sensor and the first stopping device are electrically connected to the controller.
The working principle of the technical scheme is as follows: the controller is arranged in the central control cabinet of the feeding area 11, so that an operator can set subsequent programs at an initial stage, the feeding channel is driven by the rubber-coated carrier roller through a chain, the first sensing device on the feeding channel can identify whether a container is contained on the feeding channel, and the start and stop of the first stopping device are controlled to control whether the container is conveyed to the waiting area 12.
The beneficial effects of the above technical scheme are that: through the design of above-mentioned structure, operating personnel can be in transport container and to the container in place the magazine, can directly monitor subsequent procedure in material loading district 11, need not run to unload portion 4 after removing dust and regulate and control, make controlling of cleaning machine more humanized, first induction system on material loading district 11 can be to being provided with the container on it and discerning to start and stop controlling the transportation of the container on it through the controller of first detent.
In one embodiment, the waiting area 12 includes an electric cabinet and a waiting channel, a first motor is disposed in the electric cabinet, the first motor provides power for the waiting channel and the feeding channel, two ends of the waiting channel are respectively connected to the feeding channel and the washing portion 2, a second stopping device and a second sensor are disposed on the waiting channel, and both the second sensor and the second stopping device are electrically connected to the controller.
The working principle and the beneficial effects of the technical scheme are as follows: through the design of above-mentioned structure, it has the rubber coating bearing roller to carry out the transmission through the chain to wait for the passageway, thereby first motor can drive the chain motion makes the material loading passageway and wait for the rubber coating bearing roller on the passageway and rotate the transportation that realizes the container, the second inductor that sets up on waiting for the passageway can be to having the container to discern on it, thereby start stopping of controlling the second detent through the controller and control the transportation of controlling the container on waiting for district 12, first inductor, the second inductor, cooperation each other of first detent and second detent alright realize the material supply of material loading district 11 and the current-limiting effect of waiting for district 12.
In one embodiment, the top of the water washing part 2 is provided with an upper cover 21, the inside of the water washing part 2 is provided with a water washing channel 22, a spraying component 23, a recovery component and a second motor 24, a waiting connection door 25 and a drying connection door 26 are respectively arranged at two ends of the water washing channel 22, the spraying component 23 is arranged above the water washing channel 22, the recovery component is arranged below the water washing channel 22, the second motor 24 provides power for the water washing channel 22, a third stopping device is arranged on the water washing channel 22, a third inductor and a fourth inductor are respectively arranged on the waiting connection door 25 and the drying connection door 26, the spraying assembly 23, the second motor 24, the recycling assembly, the third stopping device, the third sensor, the fourth sensor, the waiting connection door 25 and the drying connection door 26 are all electrically connected with the controller.
The working principle of the technical scheme is as follows: the upper cover 21 of the washing part 2 can be opened to facilitate later maintenance, when a container is in the waiting area 12, the third sensor on the waiting connecting door 25 can monitor that the waiting area 12 has the container waiting, at the moment, the fourth sensor on the drying connecting door 26 can identify the drying part 3 and judge whether the container exists in the drying part 3, when the drying part 3 does not have the container, the waiting connecting door 25 and the drying connecting door 26 can be opened synchronously, meanwhile, the third stopping device stops, the second motor 24 can drive the washing channel 22 to transmit, the washing channel is driven by the rubber-coated carrier roller through a chain, the chain is provided with a waterproof safety cover, the second motor 24 drives the rubber-coated carrier roller to rotate through the chain, the container in the washing part 2 can be conveyed to the drying part 3, the container in the waiting area 12 can be conveyed to the washing part 2, at this time, the first stopping device is in a starting state, the containers in the feeding area 11 cannot enter the waiting area 12, after all the containers enter the washing part 2, the third stopping device is started after the third sensor and the second sensor recognize that the waiting area 12 is free of the containers, so that the containers cannot move continuously, the second motor 24 stops providing power, the waiting connecting door 25 and the drying connecting door 26 are synchronously closed, after the third stopping device is started, the first stopping device stops, the second stopping device starts, the containers in the feeding area 11 are conveyed to the waiting area 12, after the second sensor recognizes that the waiting area 12 has the containers, the first stopping device is started to stop supplying the containers, the containers in the washing part 2 can be washed by water flow sprayed from the spraying assembly 23, and the washed water flow can be used as other places after being filtered and recovered by the recovery assembly.
The beneficial effects of the above technical scheme are that: through the design of the structure, the sensors and the stopping devices are mutually matched to realize the feeding of the washing part 2 and the subsequent container supply of the waiting area 12, thereby realizing the feeding and automatic cleaning of the container.
In one embodiment, the recovery assembly comprises a water collection funnel 27, filter pulp 28, a water collection sump 29 and a circulation pump 210; the circulating pump 210 is arranged in the water collecting tank 29, the filter cotton 28 is arranged in the water collecting funnel 27, the water collecting funnel 27 is arranged below the water washing channel 22, and the circulating pump 210 is electrically connected with the controller.
The working principle and the beneficial effects of the technical scheme are as follows: through the design of above-mentioned structure, the rivers that spray assembly 23 sprayed can directly discharge to water catch bowl 29 through the collection of collection funnel 27 in, be provided with filter pulp 28 in water catch bowl 27 and can filter great particulate matter, avoid circulating pump 210 in the water catch bowl 29 to be damaged by impurity when the drainage, if adopt the water in the water catch bowl 29 as the circulating water repeated wash the magazine then need regularly frequently change filter pulp 28, avoid impurity secondary pollution magazine.
In one embodiment, a cover is arranged on the top of the drying part 3, an air outlet 31 is arranged on the cover, and a drying channel 32, an air hopper 33, a third motor 35 and a water collecting tank 36 are arranged inside the drying part 3; the air funnel 33 is arranged below the drying channel 32, an air inlet 34 is arranged on the side wall of the air funnel 33, hot air enters the air funnel 33 from the air inlet 34 and then upwards passes through the drying channel 32 and then is discharged from the air outlet 31 of the cover, a water storage tank 37 is arranged at the bottom of the air funnel 33, the water storage tank 37 is positioned below the air inlet 34, a water outlet is arranged in the water storage tank 37, the water storage tank 29 is arranged below the air funnel 33, liquid in the water storage tank 37 enters the water collection tank 36 through the water outlet, the third motor 35 provides power for the drying channel 32, a fourth stopping device is arranged on the drying channel 32, a water washing connecting door 38 and an unloading connecting door 39 are arranged on two sides of the drying channel 32, a fifth inductor and a sixth inductor are respectively arranged on the water washing connecting door 38 and the unloading connecting door 39, the third motor 35, the fourth stopping device, the fifth inductor, the sixth inductor, the water washing connecting door 38 and the discharging connecting door 39 are all electrically connected with the controller.
The working principle of the technical scheme is as follows: after the drying is completed, the sixth sensor on the discharging connecting door 39 can identify the discharging part 4, if too many containers in the discharging part 4 are not timely discharged and accumulated near the discharging connecting door 39, the sixth sensor can pause the process and send an alarm to remind an operator to timely discharge the containers, when the sixth sensor does not identify the containers, the discharging connecting door 39 and the washing connecting door 38 are simultaneously opened, the fourth stopping device stops, the third motor 35 drives the drying channel 32 formed by the rubber-coated carrier rollers to start moving through a chain, the dried containers are transmitted to the discharging part 4, at the moment, the third sensor on the drying connecting door 26 starts to identify the containers in the drying part 3 and opens the drying connecting door 26, and after the drying connecting door is opened, the fifth sensor on the washing connecting door 38 can identify the containers in the washing part 2, whether a container needing to be dried exists or not is confirmed, if the container needing to be dried exists, the container is stopped by the fourth stopping device after being conveyed from the washing part 2, the fifth sensor recognizes the state change of the container in the washing part 2, the drying program is started, the washing connecting door 38 and the discharging connecting door 39 are closed, hot air enters the air hopper 33 through the air inlet 34, hot air rotates in the air funnel 33, so that dead corners can not be formed at every position where the hot air can blow the material box, the hot air is discharged from the air outlet 31, part of the liquid falling off after being blown can remain in the water storage tank 37 at the bottom of the air funnel 33, when the hot air circulates in the air funnel 33, part of the remaining liquid can be changed into water vapor to be discharged from the air outlet 31, thereby ensuring that the phenomenon that the material box is baked, cracked, deformed, damaged and the like can not occur due to over drying in the drying part 3, when the liquid in the water storage tank 37 is excessive, the liquid can be discharged from the water discharge port into the water collection tank 29.
The beneficial effects of the above technical scheme are that: through the design of above-mentioned structure, the aqua storage tank 37 of wind fill 33 bottom can provide the effect of moisturizing for drying portion 3, and the cooperation is hot-blast can prevent that the magazine from being toasted phenomenons such as fracture, deformation, damage and appearing, and the sixth inductor can provide alarming function for operating personnel, prevents to pile up each other, scatter from drying portion 3 the container of seeing off and lead to magazine secondary pollution.
In one embodiment, the discharge portion 4 includes a receiving cabinet 41, a discharge passage 42, a buffer plate 43; the discharging channel 42 and the buffer plate 43 are both arranged at the top of the storage cabinet 41, the buffer plate 43 is arranged at the end of the discharging channel 42, the material box reaches the buffer plate 43 through the drying part 3 by transportation through the discharging channel 42, the material box can be taken down from the buffer plate 43 and placed in the storage cabinet 41, the storage cabinet 41 is internally provided with a hot air blower 44, the hot air blower 44 provides hot air for the drying part 3, the inlet width of the discharging channel 42 is smaller than the width of the buffer plate 43, the inlet height of the discharging channel 42 is higher than the height of the buffer plate 43, the discharging channel 42 is provided with a seventh sensor, and the seventh sensor and the hot air blower 44 are both electrically connected with the controller.
The working principle of the technical scheme is as follows: the discharge passage 42 is composed of rubber-coated carrier rollers and chains, the container slides down from an inlet of the discharge passage 42 after coming out of the drying part 3 and reaches the bottom of the discharge passage 42 under the action of the buffer plate 43, the width of the bottom of the discharge passage 42 is larger than that of the inlet so as to store the container to the maximum extent, meanwhile, the seventh sensor can monitor whether the container exists on the discharge passage 42 in real time and display the position of the loading area 11 so as to inform an operator that the discharge part 4 has a magazine which is cleaned so as to be collected in time.
The beneficial effects of the above technical scheme are that: through the design of the structure, the seventh sensor can reflect the condition of the cleaning completion of the container in the discharging part 4 to the operators in the feeding area 11 in real time, so as to collect the material box in time, the inlet of the discharging channel 42 is higher than the bottom, so that the container can automatically slide off from the drying part 3 without additionally arranging a motor, the buffer plate 43 can prevent the container from being flushed out from the discharging channel 42, the width of the bottom of the discharging channel 42 is larger than that of the inlet, so that more containers can be temporarily stored, containers and material boxes which are temporarily stored in a everywhere can be placed in the storage cabinet 41, a hot air blower 44 which supplies hot air to the drying part 3 is separately arranged in the storage cabinet 41, the heat of the hot air blower 44 is volatilized upwards through the discharging channel 42, thereby give the whole temperature rise of portion of unloading 4, prevent that the magazine that comes out from stoving portion 3 from appearing phenomenon such as fracture because of the difference in temperature is too big.
In one embodiment, a wind direction adjusting device 5 is disposed in the wind inlet 34, and the wind direction adjusting device 5 includes a fixed pipe 51 and an adjusting assembly; the adjusting assembly is arranged on the fixed pipe 51;
a fixing piece 52 is arranged in the fixing tube 51; the side wall of the fixed pipe 51 is fixed on the inner wall of the air inlet 34, the side wall of the fixed pipe 51 is provided with a plurality of first through holes, the fixing piece 52 is arranged in the fixed pipe 51, the fixing piece 52 is connected with the inner wall of the fixed pipe 51 through a sealing rod 53, and the fixing piece 52 is provided with a plurality of second through holes corresponding to the first through holes;
the adjusting assembly comprises a fan blade 54, a connecting piece 55 and a fourth motor 56; one end of the fan blade 54 is provided with a rotation shaft 57, the other end of the fan blade 54 is provided with a revolution shaft 58, the rotation shaft 57 is connected with the second through hole shaft, the revolution shaft 58 is connected with the first through hole shaft, the revolution shaft 58 extends to the outer side of the fixed pipe 51, the connecting piece 55 is arranged at the end part of the revolution shaft 58, two adjacent connecting pieces 55 are connected through a connecting rod 59, and the fourth motor 56 is connected with the revolution shaft 58;
the connecting piece 55 is provided with a revolution hole and two transmission holes; the revolution hole is connected with the revolution shaft 58, the two connecting rods 59 are respectively connected with the connecting piece 55 through the transmission holes, and the fourth motor 56 is electrically connected with the controller.
The working principle of the technical scheme is as follows: when the hot air is conveyed into the wind scoop 33, the wind direction of the wind inlet 34 blowing to the wind scoop 33 needs to be changed in real time, so that the rotating direction of the hot air in the wind scoop 33 is changed, the fourth motor 56 can drive one fan blade 54 thereon to rotate by taking the rotating shaft 57 as an axis, when the fan blades 54 are completely closed, the gap between every two fan blades can be sealed by the sealing rod 53, thereby ensuring the dustproof level of the discharging part 4 to avoid cross contamination, when the fan blade 54 on the fourth motor 56 rotates, the rotating shaft 58 on the fan blade can drive other fan blades 54 to rotate through the connecting rod 59, thereby realizing the synchronous opening, closing and rotation of all the fan blades 54, and further changing the direction of the hot air blowing into the wind scoop 33.
The beneficial effects of the above technical scheme are that: through the design of the structure, the wind direction adjusting device 5 can realize the functions of changing and sealing the wind direction, the wind direction adjusting device 5 is arranged in the air inlet 34 and can be maintained in the drying part 3, so that the dustproof level of the discharging part 4 is ensured, the cross contamination in the maintenance process is avoided, the fan blades 54 can be sealed by the sealing rods 53 when being closed, the dust floating in the drying part 3 is prevented from entering the discharging part 4 from the air inlet 34 to cause pollution, the sealing rods 53 also play a role of fixing and supporting the fixing part 52 at the same time, the mounting support is provided for the rotating shaft 57 on the fan blades 54, the hot wind can enter the wind hopper 33 from different directions in real time under the effect of the wind direction adjusting device 5, so that the hot wind in the wind hopper 33 can be repeatedly converted by forward spiral rotation and reverse spiral rotation, and the hot wind can be sent to each corner of the material box in the container, the phenomenon that the drying dead angle of hot air flowing in a single direction is caused, and incomplete drying is caused is avoided.
In one embodiment, a plurality of universal nozzles 6 are arranged on the spray assembly 23, the universal nozzles 6 correspond to the positions of the material boxes, and each universal nozzle 6 comprises a fixed frame 61, a telescopic motor 62, a telescopic sleeve 63, a cantilever 64, a rotating shaft 65 and a spray rod 66; the fixed frame 61 is arranged on the spray assembly 23, the telescopic motor 62 is arranged on the inner wall of the fixed frame 61, one end of the cantilever 64 is connected with the telescopic motor 62 through the telescopic sleeve 63, the other end of the cantilever 64 is connected with the spray rod 66 through the rotating shaft 65, and both the rotating shaft 65 and the telescopic motor 62 are electrically connected with the controller;
the side wall of the fixed frame 61 is provided with a plurality of clamping platforms 67 and a plurality of movable plates 68; the clamping table 67 is arranged on the outer wall of the fixed frame 61, the fixed frame 61 is connected with the spraying assembly 23 through the clamping table 67, two ends of the movable plate 68 are connected with the fixed frame 61 through movable shafts, a limiting plate 69 is arranged on the outer side wall of the fixed frame 61, and the limiting plate 69 is positioned at the bottom of the movable plate 68;
a plurality of horizontal spray heads 610 and a plurality of vertical spray heads 611 are arranged on the bottom surface of the spray rod 66; the horizontal spray head 610 is disposed at an end of the spray bar 66.
The working principle of the technical scheme is as follows: the spray assembly 23 may be disposed above the water washing passage 22, and the universal nozzles 6 disposed thereon may respectively correspond to the positions of each magazine in the container, and may correspond to one another or one universal nozzle 6 corresponds to a plurality of magazines, the spray assembly 23 may also be disposed below the water washing passage 22, and the universal nozzles 6 thereon correspond to each magazine one by one, or one universal nozzle 6 corresponds to a plurality of magazines, the specific arrangement manner of the spray assembly 23 needs to be correspondingly set according to the shape, kind, and size of the magazine to be cleaned, taking the example that the spray assembly 23 is disposed above the water washing passage 22, the water flow reaches the spray bar 66 via the cantilever 64, and is sprayed downward via the vertical nozzle 611 on the spray bar 66, the vertical nozzle 611 may not be completely vertically downward sprayed, only the sprayed water flow direction is downward, the water flow horizontally sprayed via the horizontal nozzle 610 impacts the inner wall of the fixed frame 61, rotatory washing is carried out in cooperation rotation axis 65, rivers that horizontal shower nozzle 610 level jetted out can spread when striking the vertical inner wall of fixed frame 61 and open the coverage area that forms water smoke and increase rivers, can reflect when just striking fly leaf 68 and reach the highest washing height, when the in-process of skipping fly leaf 68, receive the rivers impact, fly leaf 68 can rotate and until with limiting plate 69 butt, the reflection rivers pass through to minimum washing height from the angle change that the fly leaf 68 was followed to the highest washing height that washs to the realization, after the rivers leave fly leaf 68, disappear suddenly under the effect of rivers impact, fly leaf 68 can reset fast with the impact of meeting next time, flexible motor 62 can drive flexible cover 63 and stretch out and draw back in order to change washing position and angle.
The beneficial effects of the above technical scheme are that: through the design of above-mentioned structure, spray assembly 23 can come the adjustment relative position according to abluent magazine's shape, kind, size, can realize the all-round washing of magazine inner wall, outer wall, lateral wall through universal shower nozzle 6 above that, compare in manual washing both can avoid cross contamination and also can guarantee to wash more thoroughly.
In one embodiment, the water flow for cleaning needs to be considered when the universal nozzle 6 is selected, so that the condition that the universal nozzle 6 is damaged due to overlarge water flow is avoided, and the minimum spray intensity W of the universal nozzle 6minThe following formula should be satisfied
Wherein WminThe theoretical minimum spray intensity; n is the number of the universal nozzles 6;
the nozzle flow characteristic coefficient of the universal nozzle 6; p is water pressure; and S is the spraying area of the container.
The working principle and the beneficial effects of the technical scheme are as follows: the theoretical minimum jetting strength value can be calculated through the formula to select the corresponding universal sprayer 6, so long as the minimum jetting strength value of the selected universal sprayer 6 is greater than the theoretical minimum jetting strength value, the universal sprayer 6 can have a long service life, if the minimum jetting strength value is less than the theoretical minimum jetting strength value, equipment is damaged due to overlarge water pressure in the long-time use process, and therefore the requirement of the formula is met when the universal sprayer 6 is selected.
In the description of the present invention, it is to be understood that the terms "central," "longitudinal," "lateral," "length," "width," "thickness," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," "clockwise," "counterclockwise," "axial," "radial," "circumferential," and the like are used in the orientations and positional relationships indicated in the drawings for convenience in describing the invention and to simplify the description, and are not intended to indicate or imply that the referenced devices or elements must have a particular orientation, be constructed and operated in a particular orientation, and are therefore not to be considered limiting of the invention.
In the present invention, unless otherwise expressly stated or limited, the terms "mounted," "connected," "secured," and the like are to be construed broadly and can, for example, be fixedly connected, detachably connected, or integrally formed; may be mechanically coupled, may be electrically coupled or may be in communication with each other; they may be directly connected or indirectly connected through intervening media, or they may be connected internally or in any other suitable relationship, unless expressly stated otherwise. The specific meanings of the above terms in the present invention can be understood by those skilled in the art according to specific situations.
While embodiments of the invention have been disclosed above, it is not limited to the applications set forth in the description and the embodiments, which are fully applicable in various fields of endeavor to which the invention pertains, and further modifications may readily be made by those skilled in the art, it being understood that the invention is not limited to the details shown and described herein without departing from the general concept defined by the appended claims and their equivalents.
Claims (10)
1. The utility model provides a full-automatic thousand grades of dust free chamber environment-friendly chip package frame magazine cleaning machines which characterized in that includes: a feeding part (1), a washing part (2), a drying part (3) and a discharging part (4); the feeding part (1), the washing part (2), the drying part (3) and the discharging part (4) are sequentially connected and communicated and are electrically connected with a controller, and the controller is arranged on the feeding part (1).
2. The full-automatic environmental-friendly chip package frame magazine cleaning machine for thousand stages of dust-free chambers as claimed in claim 1, wherein the loading part (1) comprises a loading area (11) and a waiting area (12); the material box is placed in a feeding area (11) and conveyed to a waiting area (12) through the feeding area (11), the controller is arranged in the feeding area (11), and the feeding area (11) and the waiting area (12) are electrically connected with the controller.
3. The full-automatic environmental friendly chip packaging frame magazine cleaning machine of thousand stages of dust free chambers as claimed in claim 2, wherein the feeding area (11) comprises a central control cabinet and a feeding channel, the feeding channel is arranged on the top of the central control cabinet, the controller is arranged on the central control cabinet, the magazine is conveyed to the waiting area (12) through the feeding channel, the feeding channel is provided with a first inductor and a first stopping device, and the first inductor and the first stopping device are both electrically connected with the controller.
4. The full-automatic environmental-friendly chip packaging frame magazine cleaning machine for thousand-level clean rooms as claimed in claim 3, wherein the waiting area (12) comprises an electric cabinet and a waiting channel, a first motor is arranged in the electric cabinet and provides power for the waiting channel and the feeding channel, two ends of the waiting channel are respectively connected with the feeding channel and the washing part (2), a second stopping device and a second inductor are arranged on the waiting channel, and the second inductor and the second stopping device are electrically connected with the controller.
5. The full-automatic thousand-level environment-friendly chip packaging frame magazine cleaning machine for the clean room of claim 1, wherein the top of the washing part (2) is provided with an upper cover (21), the inside of the washing part (2) is provided with a washing channel (22), a spraying component (23), a recycling component and a second motor (24), two ends of the washing channel (22) are respectively provided with a waiting connection door (25) and a drying connection door (26), the spraying component (23) is arranged above the washing channel (22), the recycling component is arranged below the washing channel (22), the second motor (24) provides power for the washing channel (22), the washing channel (22) is provided with a third locking device, the waiting connection door (25) and the drying connection door (26) are respectively provided with a third inductor and a fourth inductor, the spraying assembly (23), the second motor (24), the recycling assembly, the third stopping device, the third inductor, the fourth inductor, the waiting connection door (25) and the drying connection door (26) are all electrically connected with the controller.
6. The full-automatic environmental friendly chip packaging frame magazine cleaning machine for thousand stages of dust free chambers according to claim 5, wherein the recovery assembly comprises a water collection funnel (27), filter cotton (28), a water collection tank (29) and a circulation pump (210); circulating pump (210) set up in water catch bowl (29), filter pulp (28) set up in water collection funnel (27), water collection funnel (27) set up the below of washing passageway (22), circulating pump (210) with the controller electricity is connected.
7. The full-automatic environmental-friendly chip package frame magazine cleaning machine for thousand stages of dust-free chambers according to claim 1, characterized in that a cover is arranged on the top of the drying part (3), an air outlet (31) is arranged on the cover, and a drying channel (32), an air hopper (33), a third motor (35) and a water collecting tank (36) are arranged inside the drying part (3); the air hopper (33) is arranged below the drying channel (32), an air inlet (34) is formed in the side wall of the air hopper (33), hot air enters the air hopper (33) from the air inlet (34) and then upwards passes through the drying channel (32) and then is discharged from the air outlet (31) of the cover, a water storage tank (37) is arranged at the bottom of the air hopper (33), the water storage tank (37) is located below the air inlet (34), a water outlet is formed in the water storage tank (37), the water storage tank (29) is arranged below the air hopper (33), liquid in the water storage tank (37) enters the water collection tank (36) through the water outlet, a third motor (35) provides power for the drying channel (32), a fourth stopping device is arranged on the drying channel (32), a water washing connecting door (38) and a discharging connecting door (39) are arranged on two sides of the drying channel (32), a fifth inductor and a sixth inductor are respectively arranged on the washing connecting door (38) and the discharging connecting door (39), and the third motor (35), the fourth stopping device, the fifth inductor, the sixth inductor, the washing connecting door (38) and the discharging connecting door (39) are electrically connected with the controller.
8. The full-automatic environmental-friendly chip packaging frame magazine cleaning machine for thousand stages of dust-free chambers according to claim 1, wherein the discharging part (4) comprises a storage cabinet (41), a discharging channel (42) and a buffer plate (43); the discharging channel (42) and the buffer plate (43) are arranged at the top of the containing cabinet (41), the buffer plate (43) is arranged at the end part of the discharging channel (42), the material box reaches the buffer plate (43) through the transportation of the drying part (3) through the discharging channel (42), the material box can be taken from the buffer plate (43) and placed in the containing cabinet (41), an air heater (44) is arranged in the storage cabinet (41), the air heater (44) provides hot air for the drying part (3), the inlet width of the discharge channel (42) is smaller than the width at the buffer plate (43), the height of the inlet of the discharge channel (42) is higher than the height of the buffer plate (43), and a seventh inductor is arranged on the discharging channel (42), and the seventh inductor and the hot air blower (44) are electrically connected with the controller.
9. The full-automatic environmental friendly chip packaging frame magazine cleaning machine for thousand stages of dust-free chambers according to claim 7, characterized in that a wind direction adjusting device (5) is arranged in the air inlet (34), and the wind direction adjusting device (5) comprises a fixed pipe (51) and an adjusting component; the adjusting assembly is arranged on the fixed pipe (51);
a fixing piece (52) is arranged in the fixing pipe (51); the side wall of the fixed pipe (51) is fixed on the inner wall of the air inlet (34), a plurality of first through holes are formed in the side wall of the fixed pipe (51), the fixing piece (52) is arranged in the fixed pipe (51), the fixing piece (52) is connected with the inner wall of the fixed pipe (51) through a sealing rod (53), and a plurality of second through holes corresponding to the first through holes are formed in the fixing piece (52);
the adjusting assembly comprises a fan blade (54), a connecting piece (55) and a fourth motor (56); one end of each fan blade (54) is provided with a rotating shaft (57), the other end of each fan blade (54) is provided with a rotating shaft (58), each rotating shaft (57) is connected with the corresponding second through hole shaft, each rotating shaft (58) is connected with the corresponding first through hole shaft, each rotating shaft (58) extends to the outer side of the corresponding fixed pipe (51), the connecting pieces (55) are arranged at the end parts of the corresponding rotating shafts (58), every two adjacent connecting pieces (55) are connected through a connecting rod (59), and the fourth motor (56) is connected with the corresponding rotating shafts (58);
the connecting piece (55) is provided with a revolution hole and two transmission holes; the revolution hole is connected with the revolution shaft (58), the two connecting rods (59) are respectively connected with the connecting piece (55) through the transmission holes, and the fourth motor (56) is electrically connected with the controller.
10. The full-automatic environmental-friendly chip packaging frame magazine cleaning machine for thousand stages of dust-free chambers as claimed in claim 5, wherein a plurality of universal nozzles (6) are arranged on the spray assembly (23), the universal nozzles (6) correspond to the magazine in position, and the universal nozzles (6) comprise a fixed frame (61), a telescopic motor (62), a telescopic sleeve (63), a cantilever (64), a rotating shaft (65) and a spray rod (66); the fixed frame (61) is arranged on the spray assembly (23), the telescopic motor (62) is arranged on the inner wall of the fixed frame (61), one end of the cantilever (64) is connected with the telescopic motor (62) through the telescopic sleeve (63), the other end of the cantilever (64) is connected with the spray rod (66) through the rotating shaft (65), and both the rotating shaft (65) and the telescopic motor (62) are electrically connected with the controller;
the side wall of the fixed frame (61) is provided with a plurality of clamping platforms (67) and a plurality of movable plates (68); the clamping table (67) is arranged on the outer wall of the fixed frame (61), the fixed frame (61) is connected with the spraying assembly (23) through the clamping table (67), two ends of the movable plate (68) are connected with the fixed frame (61) through movable shafts, a limiting plate (69) is arranged on the outer side wall of the fixed frame (61), and the limiting plate (69) is located at the bottom of the movable plate (68);
a plurality of horizontal spray heads (610) and a plurality of vertical spray heads (611) are arranged on the bottom surface of the spray rod (66); the horizontal spray head (610) is disposed at an end of the spray bar (66).
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| CN202111270785.0A CN113877911B (en) | 2021-10-29 | 2021-10-29 | Full-automatic thousand-level dust-free chamber environment-friendly chip packaging frame material box cleaning machine |
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| CN115301615B (en) * | 2022-09-15 | 2023-11-14 | 盐城雅楠智能科技有限公司 | Glass cleaning machine for screen production line and cleaning method thereof |
| CN116913824A (en) * | 2023-09-08 | 2023-10-20 | 苏州锐杰微科技集团有限公司 | Chip substrate washing equipment and working method thereof |
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