CN203061523U - Full-automatic cylinder barrel cleaning machine - Google Patents

Full-automatic cylinder barrel cleaning machine Download PDF

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Publication number
CN203061523U
CN203061523U CN 201320005183 CN201320005183U CN203061523U CN 203061523 U CN203061523 U CN 203061523U CN 201320005183 CN201320005183 CN 201320005183 CN 201320005183 U CN201320005183 U CN 201320005183U CN 203061523 U CN203061523 U CN 203061523U
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CN
China
Prior art keywords
rinsing
cleaning
frame
probe
water
Prior art date
Application number
CN 201320005183
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Chinese (zh)
Inventor
王万法
陈明光
魏代兵
Original Assignee
山东万通液压机械有限公司
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Priority to CN 201320005183 priority Critical patent/CN203061523U/en
Application granted granted Critical
Publication of CN203061523U publication Critical patent/CN203061523U/en

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Abstract

The utility model discloses a full-automatic cylinder barrel cleaning machine which comprises a machine frame. A feeding zone, a cleaning zone, a rinsing zone and a discharging zone are sequentially arranged on the machine frame, a work piece conveying device is installed on the machine frame, a work piece placing device is positioned on the work piece conveying device, and an upper cleaning and scanning device, a lower cleaning and scanning device and a work piece internal cleaning device are arranged in the cleaning zone on the machine frame, an upper rinsing and scanning device, a lower rinsing and scanning device and a work internal rinsing device are arranged in the rinsing zone on the machine frame. A work piece is arranged on the work piece placing device to be conveyed to a corresponding work station through the conveying device to be sequentially scanned and cleaned, internally cleaning, scanned and rinsed and internally rinsed, and the work piece can be cleaned completely. A plurality of work pieces can be simultaneously arranged on the work piece placing device to be cleaned and rinsed in one time, so that the full-automatic cylinder barrel cleaning machine is high in work efficiency. The full-automatic cylinder barrel cleaning machine only needs manual operation in feeding and discharging, can automatically finish other processed and saves labor.

Description

Full-automatic cylinder barrel cleaning machine
Technical field
The utility model relates to a kind of cleaning machine, relates in particular to a kind of cleaning machine that is applicable to cylindrical workpiece.
Background technology
Oil cylinder needs to clean its appearance and inner chamber after using a period of time, because the volume and weight of oil cylinder is all bigger, end user's construction method is difficult to it is cleaned up, it is low especially to waste very big manpower and cleaning efficiency, occur some auxiliary equipment afterwards and cooperated artificial the cleaning, want laborsaving a lot of compared with simple artificial cleaning, but still exist cleaning efficiency low, clean halfway problem.
The utility model content
Technical problem to be solved in the utility model provides a kind of the cleaning thoroughly and the high full-automatic cylinder barrel cleaning machine of cleaning efficiency.
For solving the problems of the technologies described above, the technical solution of the utility model is: full-automatic cylinder barrel cleaning machine, comprise frame, be provided with feeding area, cleaning area, rinsing district and discharging area on the described frame successively, the Work transfer device that passes described feeding area, cleaning area, rinsing district and discharging area is installed on the described frame, the workpiece placing device is installed on the described Work transfer device;
Going up of arranging in opposite directions is installed on the described frame of described cleaning area cleans scanning means and following cleaning scanning means, cleaning device in the workpiece also is installed on the described frame of described cleaning area;
The last rinsing scanning means and the following rinsing scanning means that arrange in opposite directions are installed on the described frame in described rinsing district, rinsing device in the workpiece also is installed on the described frame in described rinsing district;
Described cleaning scanning means, described cleaning scanning means down, the interior cleaning device of described workpiece, described upward rinsing scanning means, described rinsing scanning means down and the interior rinsing device of described workpiece gone up all is connected with water system, and the below in described cleaning area and described rinsing district all is equipped with the sewage backflow device that is communicated with described water system.
As a kind of optimized technical scheme, described Work transfer device comprises two pairs of sprocket wheels that are rotatably installed in described frame both sides, on every pair of described sprocket wheel the chain that be arranged in parallel with the workpiece throughput direction is installed, also comprise the chain drive motors, described chain drive motors is connected with a chain gear transmission in every group of sprocket wheel respectively;
Described workpiece placing device comprises a plurality of two gussets between the chain that are arranged on, and all is arranged with a plurality of " V " type work rest on each described gusset in parallel.
As a kind of optimized technical scheme, described water system comprises water tank, described water tank is connected with flushing water pump, the delivery port of described flushing water pump is connected with the cleaning water-supply-pipe, on the described cleaning water-supply-pipe cleaning valve is installed, be connected with the cleaning relief tube between described cleaning water-supply-pipe and the described water tank, on the described cleaning relief tube cleaning pressure-relief valve be installed;
Described water tank also is connected with the rinsing water pump, the delivery port of described rinsing water pump is connected with the rinsing water-supply-pipe, on the described rinsing water-supply-pipe rinsing valve is installed, is connected with the rinsing relief tube between described rinsing water-supply-pipe and the described water tank, on the described rinsing relief tube rinsing pressure-relief valve is installed;
Be provided with heating tube and oil water separator in the described water tank, the upper end sidewall of described water tank is provided with water intaking valve, and the bottom sidewall of described water tank is provided with draining valve.
As a kind of optimized technical scheme, the described cleaning scanning means of going up comprises that being fixedly mounted on going up on the described frame cleans track, described going up on the cleaning track is slidingly fitted with supernatant washing and spraying frame, and the supernatant washing and spraying head that a plurality of and described cleaning water-supply-pipe is communicated with is installed on the described supernatant washing and spraying frame; Supernatant washing and spraying frame is installed on the described frame slides the driving cylinder, it is hinged that described supernatant washing and spraying frame slides an end of the plunger end that drives cylinder and described supernatant washing and spraying frame;
Described cleaning scanning means down comprises the following cleaning track that is fixedly mounted on the described frame, is slidingly fitted with down on the described cleaning track down and cleans the spray frame, and described the cleaning on the spray frame down is equipped with the following cleaning spray head that a plurality of and described cleaning water-supply-pipe is communicated with; Be equipped with down on the described frame and clean the spray frame and slide the driving cylinder, describedly clean down that the spray frame slides the plunger end that drives cylinder and described to clean an end that sprays frame down hinged.
As a kind of optimized technical scheme, cleaning device comprises the cleaning probe that is communicated with described cleaning water-supply-pipe by high-pressure water pipe in the described workpiece, at least two cleaning probe slide blocks are installed on the described cleaning probe, described cleaning probe slide block is slidingly mounted on and cleans on the probe slide rail, be equipped with on the described cleaning probe slide rail and clean the probe travel driving motor, described cleaning probe slide rail is connected with and cleans the probe lowering or hoisting gear;
Described cleaning probe lowering or hoisting gear comprises rack-mounted cleaning probe carriage, between described cleaning probe carriage and the described cleaning probe slide rail lift is installed, described lift is connected with lifting drive, the bottom of described cleaning probe slide rail is installed with cleans probe lifting guide pillar, and the cleaning probe lifting guide pin bushing that cooperates with described cleaning probe lifting guide pillar is installed on the described cleaning probe carriage.
As a kind of optimized technical scheme, the described rinsing scanning means of going up comprises the last rinsing track that is fixedly mounted on the described frame, described going up is slidingly fitted with rinsing spray frame on the rinsing track, described going up on the rinsing spray frame is equipped with the last rinsing spray head that a plurality of and described rinsing water-supply-pipe is communicated with; Rinsing spray frame is installed on the described frame slides the driving cylinder, describedly go up that rinsing spray frame slides the plunger end that drives cylinder and described to go up the end that rinsing sprays frame hinged;
Described rinsing scanning means down comprises the following rinsing track that is fixedly mounted on the described frame, is slidingly fitted with down rinsing spray frame on the described rinsing track down, on the described frame of rinsing spray down the following rinsing spray head that a plurality of and described rinsing water-supply-pipe is communicated with is installed; Rinsing spray frame is installed down on the described frame slides the driving cylinder, it is hinged with the end that described rinsing down sprays frame that the described spray of rinsing down frame slides the plunger end that drives cylinder.
As a kind of optimized technical scheme, rinsing device comprises the rinsing probe that is communicated with described rinsing water-supply-pipe by high-pressure water pipe in the described workpiece, at least two rinsing probe slide blocks are installed on the described rinsing probe, described rinsing probe slide block is slidingly mounted on the rinsing probe slide rail, on the described rinsing probe slide rail rinsing probe travel driving motor is installed, described rinsing probe slide rail is connected with rinsing probe lowering or hoisting gear;
Described rinsing probe lowering or hoisting gear comprises rack-mounted rinsing probe carriage, between described rinsing probe carriage and the described rinsing probe slide rail lift is installed, described lift is connected with lifting drive, the bottom of described rinsing probe slide rail is installed with rinsing probe lifting guide pillar, and the rinsing probe lifting guide pin bushing that cooperates with described rinsing probe lifting guide pillar is installed on the described rinsing probe carriage.
As a kind of optimized technical scheme, described sewage backflow device comprises flow guiding inclined plate, the low order end of described flow guiding inclined plate is provided with delivery port, the delivery port of described flow guiding inclined plate is communicated with described water tank by blow-off pipe, be provided with the sewage filter device that is used with described blow-off pipe in the described water tank, described sewage filter device comprises the frame-type filter that is installed in described blow-off pipe water side, described sewage filter device also comprises at least two group plate filters that are arranged in the described water tank, and described water tank is provided with sewage door.
As a kind of optimized technical scheme, on the frame in described rinsing district the winding-up drying device is installed, described winding-up drying device comprises the air air accumulator that is installed on the described frame, the outlet side of described air air accumulator is connected in described rinsing water-supply-pipe by blowing the water pneumatic operated valve, on the described described rinsing water-supply-pipe that blows between water pneumatic operated valve and the described rinsing valve rinsing wash-in valve is installed.
As a kind of optimized technical scheme, Work-sheet pressing mechanism is installed on the described frame, described Work-sheet pressing mechanism comprises compact heap, be installed with two on the described compact heap and compress guide pillar, described frame is passed in the described upper end that compresses guide pillar, be equipped with on the described frame and compress the guide pin bushing that compresses that guide pillar cooperates, be equipped with on two described described frames that compress between the guide pillar and compress the driving cylinder, the described plunger end that drives cylinder that compresses is fixedlyed connected with described compact heap.
Owing to adopted technique scheme, full-automatic cylinder barrel cleaning machine, comprise frame, be provided with feeding area, cleaning area, rinsing district and discharging area on the described frame successively, the Work transfer device that passes described feeding area, cleaning area, rinsing district and discharging area is installed on the described frame, the workpiece placing device is installed on the described Work transfer device; Going up of arranging in opposite directions is installed on the described frame of described cleaning area cleans scanning means and following cleaning scanning means, cleaning device in the workpiece also is installed on the described frame of described cleaning area; The last rinsing scanning means and the following rinsing scanning means that arrange in opposite directions are installed on the described frame in described rinsing district, rinsing device in the workpiece also is installed on the described frame in described rinsing district; Described cleaning scanning means, described cleaning scanning means down, the interior cleaning device of described workpiece, described upward rinsing scanning means, described rinsing scanning means down and the interior rinsing device of described workpiece gone up all is connected with water system, and the below in described cleaning area and described rinsing district all is equipped with the sewage backflow device that is communicated with described water system; Workpiece is placed on the workpiece placing device, utilizes Work transfer device that workpiece is transported to corresponding station, scan cleaning, interior cleaning, scanning rinsing and interior rinsing successively, clean very thorough; The workpiece placing device can be laid a plurality of workpiece simultaneously, and once high efficiency is finished in cleaning and rinsing; This cleaning machine has only material loading and blanking to need manually-operated, and all the other processes are finished automatically by machine entirely, saves the labour.
Description of drawings
The following drawings only is intended to the utility model done and schematically illustrates and explain, does not limit scope of the present utility model.Wherein:
Fig. 1 is the structural representation one of the utility model embodiment one;
Fig. 2 is the purging system structural representation of the utility model embodiment one;
Fig. 3 is the rinse-system structural representation of the utility model embodiment one;
Fig. 4 is the vertical view of Fig. 1;
Fig. 5 is the structural representation sketch of the utility model embodiment one;
Fig. 6 is the structural representation of the utility model embodiment two;
Among the figure: the 1-frame; The 21-sprocket wheel; The 22-chain; 23-chain drive motors; The 31-gusset; 32-" V " the type work rest; The 41-water tank; The 421-flushing water pump; 422-cleans water-supply-pipe; The 423-cleaning valve; 424-cleans relief tube; 425-cleans pressure-relief valve; 431-rinsing water pump; 432-rinsing water-supply-pipe; 433-rinsing valve; 434-rinsing relief tube; 435-rinsing pressure-relief valve; The 44-heating tube; The 45-oil water separator; The 46-water intaking valve; The 47-draining valve; The 51-flow guiding inclined plate; The 52-blow-off pipe; The 53-frame-type filter; 54-plate filter; The 55-sewage door; The last cleaning of 611-track; 612-supernatant washing and spraying frame; 613-supernatant washing and spraying head; 614-supernatant washing and spraying frame slides the driving cylinder; Clean track under the 621-; Clean the spray frame under the 622-; Clean spray head under the 623-; Clean the spray frame under the 624-and slide the driving cylinder; The 631-high-pressure water pipe; 632-cleans probe; 633-cleans the probe slide block; 634-cleans the probe slide rail; 635-cleans the probe travel driving motor; 636-cleans probe carriage; The 637-lift; 638-cleans probe lifting guide pillar; 639-cleans probe lifting guide pin bushing; The last rinsing track of 711-; The last rinsing spray of 712-frame; The last rinsing spray head of 713-; The last rinsing spray of 714-frame slides the driving cylinder; Rinsing track under the 721-; Rinsing spray frame under the 722-; Rinsing spray head under the 723-; Rinsing spray frame slides the driving cylinder under the 724-; 731-rinsing probe; 732-rinsing probe slide block; 733-rinsing probe slide rail; 734-rinsing probe travel driving motor; 735-rinsing probe carriage; 736-rinsing probe lifting guide pillar; 737-rinsing probe lifting guide pin bushing; The 81-compact heap; 82-compresses guide pillar; 83-compresses guide pin bushing; 84-compresses the driving cylinder; 91-air air accumulator; 92-blows the water pneumatic operated valve; 93-rinsing wash-in valve.
The specific embodiment
Describe in detail with reference to the accompanying drawings according to exemplary embodiment of the present utility model.Here, it should be noted that in the accompanying drawings, give structure and the essentially identical part of function with identical Reference numeral, and in order to make specification simpler and clearer, omitted about the redundancy of substantially the same part and described.
Embodiment one:
As shown in Figure 1, full-automatic cylinder barrel cleaning machine, comprise frame 1, be provided with feeding area successively on the described frame 1, cleaning area, rinsing district and discharging area, be that right-to-left is provided with feeding area successively among Fig. 1, cleaning area, rinsing district and discharging area, be equipped with on the described frame 1 and pass described feeding area, cleaning area, the Work transfer device of rinsing district and discharging area, described Work transfer device comprises two pairs of sprocket wheels 21 that are rotatably installed in described frame 1 both sides, on every pair of described sprocket wheel 21 chain 22 that be arranged in parallel with the workpiece throughput direction is installed, also comprise chain drive motors 23, described chain drive motors 23 respectively with every group of sprocket wheel 21 in a sprocket wheel 21 be in transmission connection; The workpiece placing device is installed on the described Work transfer device, as shown in Figure 4, described workpiece placing device comprises a plurality of two gussets 31 between the chain 22 that are arranged on, all be arranged with in parallel a plurality of on each described gusset 31 " V " type work rest 32, use " V " type work rest 32 not only is convenient to place work piece, and can guarantees the stability of workpiece; In the present embodiment, two gussets 31 are one group, gusset 31 extends along the transporting direction of vertical workpiece, be equipped with a plurality of on the gusset 31 " V " type work rest 32, can place a workpiece on each gusset 31, can place two two workpiece on one group of gusset 31, can once clean, two workpiece of rinsing, as shown in Figure 1; Can certainly a plurality of gussets 31 be one group, as shown in Figure 5, five gussets 31 be one group, can clean five workpiece simultaneously, have improved cleaning and rinsing efficient greatly.
Going up of arranging in opposite directions is installed on the described frame 1 of described cleaning area cleans scanning means and following cleaning scanning means, cleaning device in the workpiece also is installed on the described frame 1 of described cleaning area; The last rinsing scanning means and the following rinsing scanning means that arrange in opposite directions are installed on the described frame 1 in described rinsing district, rinsing device in the workpiece also is installed on the described frame 1 in described rinsing district; Described cleaning scanning means, described cleaning scanning means down, the interior cleaning device of described workpiece, described upward rinsing scanning means, described rinsing scanning means down and the interior rinsing device of described workpiece gone up all is connected with water system;
As Fig. 2 and shown in Figure 4, described water system comprises water tank 41, described water tank 41 is connected with flushing water pump 421, the delivery port of described flushing water pump 421 is connected with and cleans water-supply-pipe 422, on the described cleaning water-supply-pipe 422 cleaning valve 423 is installed, be connected with between described cleaning water-supply-pipe 422 and the described water tank 41 and clean relief tube 424, be equipped with on the described cleaning relief tube 424 and clean pressure-relief valve 425; Described water tank 41 also is connected with rinsing water pump 431, the delivery port of described rinsing water pump 431 is connected with rinsing water-supply-pipe 432, on the described rinsing water-supply-pipe 432 rinsing valve 433 is installed, be connected with rinsing relief tube 434 between described rinsing water-supply-pipe 432 and the described water tank 41, on the described rinsing relief tube 434 rinsing pressure-relief valve 435 be installed; Be provided with heating tube 44 and oil water separator 45 in the described water tank 41, the upper end sidewall of described water tank 41 is provided with water intaking valve 46, and the bottom sidewall of described water tank 41 is provided with draining valve 47.
This cleaning machine is equipped with disjunctor cleaning, rinsing water tank 41, and water tank 41 adopts channel-section steel skeletons, external application quality steel plate, water tank 41 is multiple wall construction, and middle filling heat insulating wall, internal layer are all corrosion resistant plate, put molten stainless steel level controller and temperature measuring equipment on the water tank 41, monitor automatically to realize liquid temperature, liquid level.Water tank 41 bottoms tilt 5 ° to draining valve 47 places, are convenient to blowdown and cleaning.Heating tube 44 in the water tank 41 can improve the cleaning cleanliness factor with the water heating, is convenient to remove greasy dirt; For guaranteeing the cleaning fluid quality, repeated contamination when avoiding cleaning, described water tank 41 is provided with special-purpose oil expeller, it is oil water separator 45, this oil water separator 45 is belt oil water separator 45, this device is made up of nylon frizing band, oil-scrapping sheet, oil-containing groove etc., have except oil mass big, advantage such as oil removing is thorough.
Hydromining Electric heating in the water tank 41, water stainless steel heating tube 44 and heating resistor sensor are housed in the water tank 41, significant screen has temperature digital to show, fluid temperature be 0-80 ℃ adjustable, temperature is capping and lower limit arbitrarily, temperature super last in limited time, automatically close heating, temperature is down to down in limited time, opens heating automatically, automation control.Be furnished with stainless steel plug-in type ball float level controller in the water tank 41, when low water level, sender is reported to the police automatically.Should add water when complete machine quits work, mainly protect water pump not damage because inhaling sky.
As shown in Figure 4, on the rinsing water-supply-pipe 432 fine filter is installed, is squeezed into accurate filter by the cleaning fluid after the coarse filtration by filter pump and carry out second level secondary filter.Material for core is the double-deck powerful filter core net of crossing of stainless steel, and precision 30um is equipped with Pressure gauge of shatter-proof formula on the accurate filter pipeline, and the pressure reduction indication when intake pressure is higher than the water pump rated pressure, needs filter core is cleared up.
As Fig. 2, Fig. 3 and shown in Figure 4, the below in described cleaning area and described rinsing district all is equipped with the sewage backflow device that is communicated with described water system, described sewage backflow device comprises flow guiding inclined plate 51, the low order end of described flow guiding inclined plate 51 is provided with delivery port, the delivery port of described flow guiding inclined plate 51 is communicated with described water tank 41 by blow-off pipe 52, be provided with the sewage filter device that is used with described blow-off pipe 52 in the described water tank 41, described sewage filter device comprises the frame-type filter 53 that is installed in described blow-off pipe 52 water sides, described sewage filter device also comprises at least two group plate filters 54 that are arranged in the described water tank 41, described water tank 41 is provided with sewage door 55, is convenient to remove impurity and dirt in the water tank 41.Be provided with filtering area and pump sump district in the water tank 41, the outlet of sewer of blow-off pipe 52 is communicated with the filtering area of described water tank 41, the water inlet of flushing water pump 421 and rinsing water pump 431 is arranged on the pump sump district, frame-type filter 53 and plate filter 54 all are arranged on filtering area, the sewage that is back to water tank 41 enters into the pump sump district through after the filtration of filtering area, frame-type filter 53 is 60 order frame strainer filterings, and plate filter 54 is 80 order board plug type strainer filterings; Frame-type filter 53 and plate filter 54 will clean soiling solution filter with despumation after recycle, but energy savings prolongs the cleaning fluid replacement cycle.
As shown in Figure 2, the described cleaning scanning means of going up comprises that being fixedly mounted on going up on the described frame 1 cleans track 611, described going up on the cleaning track 611 is slidingly fitted with supernatant washing and spraying frame 612, and the supernatant washing and spraying head 613 that a plurality of and described cleaning water-supply-pipe 422 is communicated with is installed on the described supernatant washing and spraying frame 612; Supernatant washing and spraying frame is installed on the described frame 1 slides and drive cylinder 614, it is hinged that described supernatant washing and spraying frame slides an end of the plunger end that drives cylinder 614 and described supernatant washing and spraying frame 612; In conjunction with as can be known illustrated in figures 1 and 2, in the present embodiment, supernatant washing and spraying frame 612 comprises that one go up to be cleaned the body frame that track 611 is slidingly connected with described, and three supports vertical with last cleaning track 611 are installed on the described body frame, and nine supernatant washing and spraying heads 613 are installed on each support.If once clean more workpiece, number that can corresponding increase supernatant washing and spraying head 613.
As shown in Figure 2, described cleaning scanning means down comprises the following cleaning track 621 that is fixedly mounted on the described frame 1, be slidingly fitted with down on the described cleaning track 621 down and clean spray frame 622, the described cleaning on the spray frame 622 down is equipped with the following cleaning spray head 623 that a plurality of and described cleaning water-supply-pipe 422 is communicated with; Be equipped with down on the described frame 1 and clean the spray frame and slide and drive cylinder 624, describedly clean down that the spray frame slides the plunger end that drives cylinder 624 and described to clean an end that sprays frame 622 down hinged.The mechanism of following cleaning spray frame 622 is identical with the structure of described supernatant washing and spraying frame 612, repeats no more here.
As shown in Figure 2, cleaning device comprises the cleaning probe 632 that is communicated with described cleaning water-supply-pipe 422 by high-pressure water pipe 631 in the described workpiece, at least two cleaning probe slide blocks 633 are installed on the described cleaning probe 632, described cleaning probe slide block 633 is slidingly mounted on and cleans on the probe slide rail 634, be equipped with on the described cleaning probe slide rail 634 and clean probe travel driving motor 635, described cleaning probe slide rail 634 is connected with and cleans probe 632 lowering or hoisting gears; Described cleaning probe 632 lowering or hoisting gears comprise the cleaning probe carriage 636 that is installed on the frame 1, between described cleaning probe carriage 636 and the described cleaning probe slide rail 634 lift 637 is installed, described lift 637 is connected with lifting drive, the bottom of described cleaning probe slide rail 634 is installed with cleans probe lifting guide pillar 638, and the cleaning probe lifting guide pin bushing 639 that cooperates with described cleaning probe lifting guide pillar 638 is installed on the described cleaning probe carriage 636.Lift 637 and lifting drive are the common practise of this area, repeat no more here.
The described rinsing scanning means of going up is identical with the described scanning means structure of upward cleaning, as shown in Figure 3, the described rinsing scanning means of going up comprises the last rinsing track 711 that is fixedly mounted on the described frame 1, described going up is slidingly fitted with rinsing spray frame 712 on the rinsing track 711, described going up on the rinsing spray frame 712 is equipped with the last rinsing spray head 713 that a plurality of and described rinsing water-supply-pipe 432 is communicated with; Rinsing spray frame is installed on the described frame 1 slides and drive cylinder 713, describedly go up that rinsing spray frame slides the plunger end that drives cylinder 713 and described to go up the end that rinsing sprays frame 712 hinged; Described upward rinsing spray frame 712 is identical with the structure of described supernatant washing and spraying frame 612, repeats no more here.
Described following rinsing scanning means is identical with described following cleaning scanning means structure, as shown in Figure 3, described rinsing scanning means down comprises the following rinsing track 721 that is fixedly mounted on the described frame 1, be slidingly fitted with down rinsing spray frame 722 on the described rinsing track 721 down, on the described frame 722 of rinsing spray down the following rinsing spray head 723 that a plurality of and described rinsing water-supply-pipe 432 is communicated be installed; Rinsing spray frame is installed down on the described frame 1 slides and drive cylinder 724, it is hinged with the end that described rinsing down sprays frame 722 that the described spray of rinsing down frame slides the plunger end that drives cylinder 724.The described spray of rinsing down frame 722 is identical with the structure of described supernatant washing and spraying frame 612, repeats no more here.
Rinsing device is identical with cleaning device structure in the described workpiece in the described workpiece, as shown in Figure 3, rinsing device comprises the rinsing probe 731 that is communicated with described rinsing water-supply-pipe 432 by high-pressure water pipe 631 in the described workpiece, at least two rinsing probe slide blocks 732 are installed on the described rinsing probe 731, described rinsing probe slide block 732 is slidingly mounted on the rinsing probe slide rail 733, on the described rinsing probe slide rail 733 rinsing probe travel driving motor 734 is installed, described rinsing probe slide rail 733 is connected with rinsing probe 731 lowering or hoisting gears; Described rinsing probe 731 lowering or hoisting gears comprise the rinsing probe carriage 735 that is installed on the frame 1, between described rinsing probe carriage 735 and the described rinsing probe slide rail 733 lift 637 is installed, described lift 637 is connected with lifting drive, the bottom of described rinsing probe slide rail 733 is installed with rinsing probe lifting guide pillar 736, and the rinsing probe lifting guide pin bushing 737 that cooperates with described rinsing probe lifting guide pillar 736 is installed on the described rinsing probe carriage 735.
As shown in Figure 1, on the described frame 1 Work-sheet pressing mechanism is installed, described Work-sheet pressing mechanism comprises compact heap 81, be installed with two on the described compact heap 81 and compress guide pillar 82, described frame 1 is passed in the described upper end that compresses guide pillar 82, be equipped with on the described frame 1 with compress that guide pillar 82 cooperates compress to be equipped with on 83, two described described frames 1 that compress between the guide pillar 82 of guide pin bushing to compress and drive cylinder 84, the described plunger end that drives cylinder 84 that compresses is fixedlyed connected with described compact heap 81.Be example with the cleaning area, when chain 22 was transported to washing station with workpiece, it was overhanging to compress the plunger that drives cylinder 84, pushes compact heap 81 to workpiece, up to workpiece pressing, in motion process, compresses guide pillar 82 and plays good guide effect; After cleaning end, compress contracting in the plunger that drives cylinder 84, compact heap 81 is taken away workpiece, workpiece is transported under the effect of chain 22 and moves down station.
In the present embodiment, be installed on the gusset 31 " V " height on the type work rest 32 is inconsistent, as shown in Figures 2 and 3, the opening of workpiece is over against the direction of rinsing probe 731 or cleaning probe 632, be that opening is towards a left side, from left to right " V " type work rest 32 increases successively, workpiece is placed into " V " on the type work rest 32 after, openend is low, and water for cleaning or interior rinsing water flow out in being convenient to.
This cleaning machine adopts the chain mode of movement, drives workpiece and steadily walks, and transporting pattern is the stepping through type.This cleaning machine is equipped with five processes, divides the configuration of four stations, divides material loading station, washing station, rinsing station, blanking station, and wherein the rinsing station is duplexing order, blows water by inner chamber rinsing and inner chamber, and two operations are formed.Complete machine adopts the PLC programme-control, and is safe and reliable to operation, and the automaticity height reduces great amount of manpower frequent operation button actions, can attentively operate the lifting of workpiece.
This cleaning machine is all placed a fog discharge blower fan in the upper end of feeding area and discharging area, can adopt special-purpose L-064 centrifugal blower, has the advantage that fog discharge is rapid, demist is effective, and air-suction duct adopts stainless steel to make, and the fog discharge external pipe by the user by oneself.
The complete machine process flow is: manually workpiece is lifted on request " V " on the type work rest 32, be delivered to cleaning area then, supernatant washing and spraying frame 612 is above workpiece, the following below of cleaning 622 years workpiece of spray frame, be supernatant washing and spraying head 613 over against the upper surface of workpiece, following cleaning spray head 623 is over against the lower surface of workpiece; Probe stretches in the inner chamber of described workpiece under the adjusting of probe lowering or hoisting gear, probe slide rail and probe travel driving motor simultaneously, and outer table scan cleans and the cleaning of inner chamber probe is carried out simultaneously; Flushing water pump 421 starts water supply, in the preparatory stage, clean pressure-relief valve 425 and cleaning valve 423 and all be in open mode, water directly enters water tank 41 and forms partial circulating, treat that workpiece is after stepping enters cleaning area under the effect of Work transfer device, cleans pressure-relief valve 425 and close, and cleaning valve 423 stays open state, this moment supernatant washing and spraying head 613, clean spray head 623 and probe port water outlet work down; The probe travel driving motor drives the probe slide block and slides at the probe track, and probe cleans workpiece inside in the axially-movable in cylinder; The flexible supernatant washing and spraying frame 612 that drives moves back and forth above workpiece thereby supernatant washing and spraying frame slides the plunger that drives cylinder 614, the upper surface of workpiece is carried out scan-type clean; Thereby the following spray frame that cleans slides flexible drive of the plunger that drives cylinder 624 and cleans spray frame 622 down and moves back and forth below workpiece, and the lower surface of workpiece is carried out the scan-type cleaning.Probe is washed and scanning is washed simultaneously and carried out, and after number of times to be cleaned was finished, cleaning valve 423 was closed, and cleans pressure-relief valve 425 simultaneously and opens, and probe and scanning cylinder set back.
Cleaning finishes, chain is delivered to the rinsing district, rinsing water pump 431 starts water supply, in the preparatory stage, rinsing pressure-relief valve 435 and rinsing are sent out and all are in open mode, and water directly enters water tank 41 and forms partial circulating, treat that workpiece is after stepping enters the rinsing district under the effect of Work transfer device, rinsing pressure-relief valve 435 cuts out, and rinsing valve 433 stays open rinsing spray head 713, rinsing spray head 723 and probe port water outlet work down on this moment; The probe travel driving motor drives the probe slide block and slides at the probe track, and probe carries out rinsing to workpiece inside in the axially-movable in workpiece; The flexible drive gone up rinsing spray frame 712 and moved back and forth above workpiece thereby last rinsing spray frame slides the plunger that drives cylinder 713, and the upper surface of workpiece is carried out the scan-type rinsing; Following rinsing spray frame slides that thereby the plunger that drives cylinder 724 is flexible to drive down that rinsing spray frame 722 moves back and forth below workpiece, and the lower surface of workpiece is carried out the scan-type cleaning.Outer table scan rinsing and the rinsing of inner chamber probe are carried out simultaneously, and after the rinsing number of times was finished, probe and scanning cylinder set back.The chain conveying workpieces manually unloads work rest to discharging area, and workpiece from " V " type work rest 32 takes off.
It is control centre that this cleaning machine adopts Siemens's Programmable Logic Controller, the first product that meets IEC that adopts of various execution.For preventing damage equipment and misoperation, the interlocking of this machine program.This machine adopts the DIP device centralized Control, push-botton operation simple to operation, as to reduce complexity.The complete machine stable and reliable operation, fault rate is low.This system is made up of regulator cubicle, DIP device, special line box, junction box etc.Regulator cubicle adopts the universal standard, indicate clearly, and strong and weak electricity is strict to be separated, and has ventilation, faces the electrical socket measure.Complete machine adopts frame structure, the finish paint spray treatment, and overall appearance, atmosphere, rational in infrastructure have good appearance effect and practicality.
For guaranteeing the safe handling of equipment, this equipment is taked tight operation program interlocking in programming, manually and automatically all possesses perfect defencive function.The warning function of this equipment has: 1, water tank 41 liquid levels are low reports to the police; 2, probe fault alarm; 3, logic fault; 4, sky is opened fault alarms such as tripping operation, and operator or maintenance personal are come into plain view, and gets final product the failure judgement position, is convenient to maintenance.
Embodiment two:
Present embodiment and embodiment one are basic identical, difference is: as shown in Figure 6, on the frame 1 in described rinsing district the winding-up drying device is installed, described winding-up drying device comprises the air air accumulator 91 that is installed on the described frame 1, the outlet side of described air air accumulator 91 is connected in described rinsing water-supply-pipe 432 by blowing water pneumatic operated valve 92, on the described described rinsing water-supply-pipe 432 that blows between water pneumatic operated valve 92 and the described rinsing valve 433 rinsing wash-in valve 93 is installed.
During the work of winding-up drying device, rinsing valve 433 and rinsing pressure-relief valve 435 are closed, and close rinsing wash-in valve 93, blowing water pneumatic operated valve 92 opens to rinsing probe 731 air feed, no longer include water in the pipeline of following this moment rinsing probe 731 to link to each other, but gases at high pressure, probe bores is blown water and is back and forth begun, after reciprocal time was finished, probe was back to original position;
The winding-up drying device is by the compressed air air feed, system disposition by pipe fitting, blow water pneumatic operated valve 92 etc. and form.Bleed pressure blows the 92 control air feed operations of water pneumatic operated valve by PLC control between 0.6~1MPa, mainly to the inner chamber processing of jetting, utilize self temperature of cylinder, adds and blows water treatment, reaches quick-drying effect.
Description of the present utility model provides for example with for the purpose of describing, and is not exhaustively or with the utility model to be limited to disclosed form.Many modifications and variations are obvious for the ordinary skill in the art.Selecting and describing embodiment is for better explanation principle of the present utility model and practical application, thereby and makes those of ordinary skill in the art can understand the various embodiment that have various modifications that the utility model design is suitable for special-purpose.

Claims (10)

1. full-automatic cylinder barrel cleaning machine, comprise frame, it is characterized in that: be provided with feeding area, cleaning area, rinsing district and discharging area on the described frame successively, the Work transfer device that passes described feeding area, cleaning area, rinsing district and discharging area is installed on the described frame, the workpiece placing device is installed on the described Work transfer device;
Going up of arranging in opposite directions is installed on the described frame of described cleaning area cleans scanning means and following cleaning scanning means, cleaning device in the workpiece also is installed on the described frame of described cleaning area;
The last rinsing scanning means and the following rinsing scanning means that arrange in opposite directions are installed on the described frame in described rinsing district, rinsing device in the workpiece also is installed on the described frame in described rinsing district;
Described cleaning scanning means, described cleaning scanning means down, the interior cleaning device of described workpiece, described upward rinsing scanning means, described rinsing scanning means down and the interior rinsing device of described workpiece gone up all is connected with water system, and the below in described cleaning area and described rinsing district all is equipped with the sewage backflow device that is communicated with described water system.
2. full-automatic cylinder barrel cleaning machine as claimed in claim 1, it is characterized in that: described Work transfer device comprises two pairs of sprocket wheels that are rotatably installed in described frame both sides, on every pair of described sprocket wheel the chain that be arranged in parallel with the workpiece throughput direction is installed, also comprise the chain drive motors, described chain drive motors is connected with a chain gear transmission in every group of sprocket wheel respectively;
Described workpiece placing device comprises a plurality of two gussets between the chain that are arranged on, and all is arranged with a plurality of " V " type work rest on each described gusset in parallel.
3. full-automatic cylinder barrel cleaning machine as claimed in claim 1, it is characterized in that: described water system comprises water tank, described water tank is connected with flushing water pump, the delivery port of described flushing water pump is connected with the cleaning water-supply-pipe, on the described cleaning water-supply-pipe cleaning valve is installed, be connected with the cleaning relief tube between described cleaning water-supply-pipe and the described water tank, on the described cleaning relief tube cleaning pressure-relief valve be installed;
Described water tank also is connected with the rinsing water pump, the delivery port of described rinsing water pump is connected with the rinsing water-supply-pipe, on the described rinsing water-supply-pipe rinsing valve is installed, is connected with the rinsing relief tube between described rinsing water-supply-pipe and the described water tank, on the described rinsing relief tube rinsing pressure-relief valve is installed;
Be provided with heating tube and oil water separator in the described water tank, the upper end sidewall of described water tank is provided with water intaking valve, and the bottom sidewall of described water tank is provided with draining valve.
4. full-automatic cylinder barrel cleaning machine as claimed in claim 3, it is characterized in that: the described cleaning scanning means of going up comprises that being fixedly mounted on going up on the described frame cleans track, described going up on the cleaning track is slidingly fitted with supernatant washing and spraying frame, and the supernatant washing and spraying head that a plurality of and described cleaning water-supply-pipe is communicated with is installed on the described supernatant washing and spraying frame; Supernatant washing and spraying frame is installed on the described frame slides the driving cylinder, it is hinged that described supernatant washing and spraying frame slides an end of the plunger end that drives cylinder and described supernatant washing and spraying frame;
Described cleaning scanning means down comprises the following cleaning track that is fixedly mounted on the described frame, is slidingly fitted with down on the described cleaning track down and cleans the spray frame, and described the cleaning on the spray frame down is equipped with the following cleaning spray head that a plurality of and described cleaning water-supply-pipe is communicated with; Be equipped with down on the described frame and clean the spray frame and slide the driving cylinder, describedly clean down that the spray frame slides the plunger end that drives cylinder and described to clean an end that sprays frame down hinged.
5. full-automatic cylinder barrel cleaning machine as claimed in claim 3, it is characterized in that: cleaning device comprises the cleaning probe that is communicated with described cleaning water-supply-pipe by high-pressure water pipe in the described workpiece, at least two cleaning probe slide blocks are installed on the described cleaning probe, described cleaning probe slide block is slidingly mounted on and cleans on the probe slide rail, be equipped with on the described cleaning probe slide rail and clean the probe travel driving motor, described cleaning probe slide rail is connected with and cleans the probe lowering or hoisting gear;
Described cleaning probe lowering or hoisting gear comprises rack-mounted cleaning probe carriage, between described cleaning probe carriage and the described cleaning probe slide rail lift is installed, described lift is connected with lifting drive, the bottom of described cleaning probe slide rail is installed with cleans probe lifting guide pillar, and the cleaning probe lifting guide pin bushing that cooperates with described cleaning probe lifting guide pillar is installed on the described cleaning probe carriage.
6. full-automatic cylinder barrel cleaning machine as claimed in claim 3, it is characterized in that: the described rinsing scanning means of going up comprises the last rinsing track that is fixedly mounted on the described frame, described going up is slidingly fitted with rinsing spray frame on the rinsing track, described going up on the rinsing spray frame is equipped with the last rinsing spray head that a plurality of and described rinsing water-supply-pipe is communicated with; Rinsing spray frame is installed on the described frame slides the driving cylinder, describedly go up that rinsing spray frame slides the plunger end that drives cylinder and described to go up the end that rinsing sprays frame hinged;
Described rinsing scanning means down comprises the following rinsing track that is fixedly mounted on the described frame, is slidingly fitted with down rinsing spray frame on the described rinsing track down, on the described frame of rinsing spray down the following rinsing spray head that a plurality of and described rinsing water-supply-pipe is communicated with is installed; Rinsing spray frame is installed down on the described frame slides the driving cylinder, it is hinged with the end that described rinsing down sprays frame that the described spray of rinsing down frame slides the plunger end that drives cylinder.
7. full-automatic cylinder barrel cleaning machine as claimed in claim 3, it is characterized in that: rinsing device comprises the rinsing probe that is communicated with described rinsing water-supply-pipe by high-pressure water pipe in the described workpiece, at least two rinsing probe slide blocks are installed on the described rinsing probe, described rinsing probe slide block is slidingly mounted on the rinsing probe slide rail, on the described rinsing probe slide rail rinsing probe travel driving motor is installed, described rinsing probe slide rail is connected with rinsing probe lowering or hoisting gear;
Described rinsing probe lowering or hoisting gear comprises rack-mounted rinsing probe carriage, between described rinsing probe carriage and the described rinsing probe slide rail lift is installed, described lift is connected with lifting drive, the bottom of described rinsing probe slide rail is installed with rinsing probe lifting guide pillar, and the rinsing probe lifting guide pin bushing that cooperates with described rinsing probe lifting guide pillar is installed on the described rinsing probe carriage.
8. full-automatic cylinder barrel cleaning machine as claimed in claim 3, it is characterized in that: described sewage backflow device comprises flow guiding inclined plate, the low order end of described flow guiding inclined plate is provided with delivery port, the delivery port of described flow guiding inclined plate is communicated with described water tank by blow-off pipe, be provided with the sewage filter device that is used with described blow-off pipe in the described water tank, described sewage filter device comprises the frame-type filter that is installed in described blow-off pipe water side, described sewage filter device also comprises at least two group plate filters that are arranged in the described water tank, and described water tank is provided with sewage door.
9. as the described full-automatic cylinder barrel cleaning machine of the arbitrary claim of claim 3 to 8, it is characterized in that: on the frame in described rinsing district the winding-up drying device is installed, described winding-up drying device comprises the air air accumulator that is installed on the described frame, the outlet side of described air air accumulator is connected in described rinsing water-supply-pipe by blowing the water pneumatic operated valve, on the described described rinsing water-supply-pipe that blows between water pneumatic operated valve and the described rinsing valve rinsing wash-in valve is installed.
10. as the described full-automatic cylinder barrel cleaning machine of the arbitrary claim of claim 1 to 8, it is characterized in that: Work-sheet pressing mechanism is installed on the described frame, described Work-sheet pressing mechanism comprises compact heap, be installed with two on the described compact heap and compress guide pillar, described frame is passed in the described upper end that compresses guide pillar, be equipped with on the described frame and compress the guide pin bushing that compresses that guide pillar cooperates, be equipped with on two described described frames that compress between the guide pillar and compress the driving cylinder, the described plunger end that drives cylinder that compresses is fixedlyed connected with described compact heap.
CN 201320005183 2013-01-06 2013-01-06 Full-automatic cylinder barrel cleaning machine CN203061523U (en)

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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103008305A (en) * 2013-01-06 2013-04-03 山东万通液压机械有限公司 Full-automatic cylinder barrel washing machine
CN105214990A (en) * 2015-11-17 2016-01-06 重庆市银钢一通科技有限公司 A kind of cam cleaning machine
CN105214988A (en) * 2015-10-30 2016-01-06 鹰普(中国)有限公司 A kind of wax-pattern transport cleaning device
CN106111586A (en) * 2016-06-24 2016-11-16 重庆方汀机械制造有限责任公司 A kind of cast cleaning machine
CN109719059A (en) * 2018-12-30 2019-05-07 长沙航空职业技术学院 A kind of rotary barrel inner hole numerical control cleaning machine

Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103008305A (en) * 2013-01-06 2013-04-03 山东万通液压机械有限公司 Full-automatic cylinder barrel washing machine
CN105214988A (en) * 2015-10-30 2016-01-06 鹰普(中国)有限公司 A kind of wax-pattern transport cleaning device
CN105214988B (en) * 2015-10-30 2018-06-01 鹰普(中国)有限公司 A kind of wax-pattern conveys cleaning device
CN105214990A (en) * 2015-11-17 2016-01-06 重庆市银钢一通科技有限公司 A kind of cam cleaning machine
CN106111586A (en) * 2016-06-24 2016-11-16 重庆方汀机械制造有限责任公司 A kind of cast cleaning machine
CN106111586B (en) * 2016-06-24 2019-02-01 重庆方汀机械制造有限责任公司 A kind of cast cleaning machine
CN109719059A (en) * 2018-12-30 2019-05-07 长沙航空职业技术学院 A kind of rotary barrel inner hole numerical control cleaning machine
CN109719059B (en) * 2018-12-30 2020-10-02 长沙航空职业技术学院 Numerical control cleaning machine for inner hole of rotary cylinder

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Address after: 262313 Shandong province Rizhao City Wulian County High Town Shandong Wantong hydraulic Limited by Share Ltd

Patentee after: SHANDONG WANTONG HYDRAULIC MACHINERY CO., LTD.

Address before: 262313 Shandong province Rizhao City Wulian County High Town Shandong Wantong Hydraulic Machinery Co., Ltd.

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