CN113058957A - Full-automatic cleaning machine for toner barrel - Google Patents
Full-automatic cleaning machine for toner barrel Download PDFInfo
- Publication number
- CN113058957A CN113058957A CN202110309517.9A CN202110309517A CN113058957A CN 113058957 A CN113058957 A CN 113058957A CN 202110309517 A CN202110309517 A CN 202110309517A CN 113058957 A CN113058957 A CN 113058957A
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- CN
- China
- Prior art keywords
- cleaning
- barrel
- toner
- powder barrel
- guide rail
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- 238000004140 cleaning Methods 0.000 title claims abstract description 149
- 238000001035 drying Methods 0.000 claims abstract description 58
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 52
- 239000007921 spray Substances 0.000 claims abstract description 21
- 239000000843 powder Substances 0.000 claims description 70
- 239000010865 sewage Substances 0.000 claims description 32
- 238000002955 isolation Methods 0.000 claims description 26
- 238000007599 discharging Methods 0.000 claims description 16
- 238000011068 loading method Methods 0.000 claims description 8
- 239000000463 material Substances 0.000 claims description 8
- 239000000969 carrier Substances 0.000 claims description 7
- 238000001914 filtration Methods 0.000 claims description 4
- 239000008213 purified water Substances 0.000 claims description 3
- 230000008676 import Effects 0.000 claims description 2
- 230000007246 mechanism Effects 0.000 abstract description 3
- 238000005507 spraying Methods 0.000 abstract 1
- 230000006872 improvement Effects 0.000 description 9
- 238000000034 method Methods 0.000 description 6
- 230000008569 process Effects 0.000 description 5
- 229920000426 Microplastic Polymers 0.000 description 4
- 230000000903 blocking effect Effects 0.000 description 4
- 238000004043 dyeing Methods 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 2
- 125000004122 cyclic group Chemical group 0.000 description 2
- 229920003023 plastic Polymers 0.000 description 2
- 239000004033 plastic Substances 0.000 description 2
- 238000003756 stirring Methods 0.000 description 2
- 239000007864 aqueous solution Substances 0.000 description 1
- 239000012459 cleaning agent Substances 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000010981 drying operation Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000011086 high cleaning Methods 0.000 description 1
- 238000001746 injection moulding Methods 0.000 description 1
- 210000001503 joint Anatomy 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 230000000717 retained effect Effects 0.000 description 1
- 230000003068 static effect Effects 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B9/00—Cleaning hollow articles by methods or apparatus specially adapted thereto
- B08B9/08—Cleaning containers, e.g. tanks
- B08B9/20—Cleaning containers, e.g. tanks by using apparatus into or on to which containers, e.g. bottles, jars, cans are brought
- B08B9/36—Cleaning containers, e.g. tanks by using apparatus into or on to which containers, e.g. bottles, jars, cans are brought the apparatus cleaning by using brushes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B9/00—Cleaning hollow articles by methods or apparatus specially adapted thereto
- B08B9/08—Cleaning containers, e.g. tanks
- B08B9/20—Cleaning containers, e.g. tanks by using apparatus into or on to which containers, e.g. bottles, jars, cans are brought
- B08B9/28—Cleaning containers, e.g. tanks by using apparatus into or on to which containers, e.g. bottles, jars, cans are brought the apparatus cleaning by splash, spray, or jet application, with or without soaking
- B08B9/30—Cleaning containers, e.g. tanks by using apparatus into or on to which containers, e.g. bottles, jars, cans are brought the apparatus cleaning by splash, spray, or jet application, with or without soaking and having conveyors
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B9/00—Cleaning hollow articles by methods or apparatus specially adapted thereto
- B08B9/08—Cleaning containers, e.g. tanks
- B08B9/20—Cleaning containers, e.g. tanks by using apparatus into or on to which containers, e.g. bottles, jars, cans are brought
- B08B9/28—Cleaning containers, e.g. tanks by using apparatus into or on to which containers, e.g. bottles, jars, cans are brought the apparatus cleaning by splash, spray, or jet application, with or without soaking
- B08B9/34—Arrangements of conduits or nozzles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
- B29B7/00—Mixing; Kneading
- B29B7/80—Component parts, details or accessories; Auxiliary operations
- B29B7/802—Constructions or methods for cleaning the mixing or kneading device
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B21/00—Arrangements or duct systems, e.g. in combination with pallet boxes, for supplying and controlling air or gases for drying solid materials or objects
- F26B21/001—Drying-air generating units, e.g. movable, independent of drying enclosure
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Cleaning In General (AREA)
Abstract
The invention discloses a full-automatic cleaning machine for a toner barrel, which comprises a conveying device for conveying the toner barrel through a carrier, a rotary cleaning device for cleaning the toner barrel, a drying device for drying the cleaned toner barrel, a water purifying tank for supplying water to the rotary cleaning device, a water purifying pump and a control system for controlling each mechanism, wherein the rotary cleaning device comprises a spray head for spraying water to the toner barrel, a cleaning rotating shaft capable of moving up and down, a cleaning brush capable of being inserted into the toner barrel and rotating at a high speed in the toner barrel, a cleaning up and down driving device for driving the cleaning rotating shaft and the cleaning brush and a cleaning rotary driving device.
Description
Technical Field
The invention relates to automatic equipment, in particular to a full-automatic cleaning machine for a toner barrel.
Background
A often can be stained with a large amount of toner in the toner bucket for stirring toner and plastic granules, it needs to clean toner bucket inner wall after using the completion, avoid toner bucket inner wall toner to remain, otherwise when carrying out toner and plastic granules next time and stirring, can lead to remaining toner on the toner bucket and mixing with new toner and plastic granules, influence the plastics dyeing, make the colour difference appear in the plastic granules dyeing, the current toner bucket is clean all to be accomplished by the manual work, wash by artifical clean water, then clean and weather, consume the manual work, and because the toner bucket is bulky, the weight is heavy, in the cleaning process difficulty of operation, cleaning efficiency is extremely low.
Disclosure of Invention
In order to overcome the defects, the invention provides the full-automatic cleaning machine for the toner barrel, which can automatically clean the toner barrel, saves labor and has high cleaning efficiency.
The technical scheme adopted by the invention for solving the technical problem is as follows: a full-automatic cleaning machine for toner barrels comprises a frame, a conveying device, a rotary cleaning device, a drying device, a water purifying tank, a water purifying pump and a control system, wherein a plurality of carriers are fixedly arranged on the conveying device at intervals, the toner barrels can be positioned on the carriers, and the conveying device can sequentially convey the toner barrels to the working areas of the rotary cleaning device and the drying device;
the rotary cleaning device comprises a spray head, a cleaning brush, a cleaning rotating shaft, a cleaning lifting driving device and a cleaning rotary driving device, wherein the spray head can spray cleaning purified water into the powder barrel in the working area of the spray head;
the clean water tank is communicated with the spray head through a pipeline, and a clean water pump can pump the clean water in the clean water tank into the spray head;
the drying device can dry the powder barrel in the working area of the drying device;
the control system controls the conveying device, the cleaning lifting driving device, the cleaning rotary driving device, the water purifying pump and the red safety device to start and stop.
As a further improvement of the invention, the cleaning rotating shaft of the rotary cleaning device is provided with an adjusting frame which can move up and down along the longitudinal direction, the adjusting frame is provided with a rotating head, the cleaning brush can be detachably and fixedly arranged on the rotating head, and the rotary cleaning device is also provided with a fine adjustment driving device which can drive the adjusting frame to move up and down on the cleaning rotating shaft.
As a further improvement of the invention, the drying device is an air heater or a dryer, a hard sleeve is hinged on the frame, one end of the hard sleeve can extend into the edge of the inner side of the opening of the toner barrel, an air pipe penetrates through the hard sleeve, one end of the air pipe is communicated with a high-pressure air source, and the other end of the air pipe extends out of the hard sleeve and is freely placed in the opening end of the toner barrel in the drying working area.
As a further improvement of the invention, the carrier comprises a T-shaped guide rail matched with the base of the powder barrel, the extension direction of the T-shaped guide rail is vertical to the conveying direction of the conveying device, a T-shaped opening sleeve on the base of the powder barrel can be sleeved outside the T-shaped guide rail, a left retaining wall and a right retaining wall are respectively fixedly arranged on the two sides of the conveying device of the rack, and the powder barrel is retained between the left retaining wall and the right retaining wall.
As a further improvement of the invention, the carrier further comprises a stop block and a guide pin, the stop block is fixedly arranged on the side wall of one end of the T-shaped rail, the base of the powder barrel is stopped on the surface of the stop block, the guide pin is fixedly arranged on the end surface of the other end of the T-shaped rail, a feeding trolley and a discharging trolley are further arranged, the feeding trolley and the discharging trolley are provided with extension guide rails in T-shaped structures, the base of the powder barrel can be slidably sleeved on the extension guide rails, the extension guide rails can be aligned and connected with the T-shaped guide rails at the beginning and the end of the conveying device, a guide slot is arranged on the end surface of one end of each extension guide rail, and the guide pin at the other end of the T-shaped guide rail can be just inserted.
As a further improvement of the invention, the feeding trolley and the discharging trolley are also provided with sliding plates capable of sliding along the extension direction of the extension guide rails, the extension guide rails are fixedly arranged on the sliding plates, the feeding trolley and the discharging trolley are also provided with two limiting blocks at intervals along the sliding direction of the sliding plates, the two limiting blocks can slide, the sliding direction of the limiting blocks is vertical to that of the sliding plates, the side walls of the sliding plates are provided with limiting slots, and the limiting blocks can be just inserted into the limiting slots.
As a further improvement of the invention, one end of the feeding trolley and one end of the discharging trolley, which are back to the T-shaped guide rail, are also provided with a middle rotary seat, a V-shaped opening is formed on the middle rotary seat, the base of the powder barrel can be supported in the V-shaped opening of the middle rotary seat, and the middle rotary seat and the extension guide rail can be oppositely connected.
As a further improvement of the invention, a first, a second, a third and a fourth powder barrel sensing devices are fixedly arranged on the rack, the first, the second, the third and the fourth powder barrel sensing devices can respectively sense the powder barrels at the starting end of the conveying device, the working area of the rotary cleaning device, the working area of the drying device and the tail end of the conveying device and transmit signals to the control system, an isolation cover is further arranged on the rack, a cleaning chamber and a drying chamber are formed in the isolation cover, the rotary cleaning device is positioned in the cleaning chamber, the drying device is positioned in the drying chamber, a first isolation door is formed between the cleaning chamber and the drying chamber, a second isolation door is arranged on one side wall of the cleaning chamber facing the starting end of the conveying device, a third isolation door is arranged on one side wall of the drying chamber facing the tail end of the conveying device, a first isolation door driving device, a second isolation door driving device and a third isolation door driving device are further arranged, and the, The three isolating door driving devices respectively drive the first isolating door, the second isolating door and the third isolating door to open and close, and the control system controls the first isolating door driving device, the second isolating door driving device and the third isolating door driving device to start and stop.
As a further improvement of the invention, a first group of clamping blocks, a second group of clamping blocks, a first clamping driving device and a second clamping driving device are further arranged, the first group of clamping blocks and the second group of clamping blocks are respectively arranged on the frame in a relatively sliding manner, the first group of clamping blocks and the second group of clamping blocks are respectively capable of clamping the side wall of the powder barrel in the working area of the rotary cleaning device and the working area of the drying device, and the ambiguous clamping driving device and the second clamping driving device respectively drive the first group of clamping blocks and the second group of clamping blocks to move relatively.
As a further improvement of the invention, a sewage collecting tank, a sewage tank and a filter are fixedly arranged on the frame, the sewage collecting tank is positioned under the conveying device, sewage flowing from the powder barrel can be collected in the sewage collecting tank, the sewage collecting tank is communicated with a water inlet of the sewage tank through an inclined water pipe, a water outlet of the sewage tank is communicated with an inlet of the filter through a pipeline, a water outlet of the filter is communicated with a water inlet of the clean water tank, and a sewage pump is also arranged in the sewage tank and can pump the sewage in the sewage tank into the filter for filtering treatment.
The invention has the beneficial effects that: the automatic cleaning device disclosed by the invention has the advantages that the toner barrel is automatically conveyed through the conveying device, the full-automatic cleaning and drying of the toner barrel are realized through the rotary cleaning device and the drying device, no toner remains inside the toner barrel, the cleaning is thorough, the charging and discharging of the toner barrel are realized through the charging trolley and the discharging trolley, the charging and discharging are easy and rapid, the cleaning water can be recycled, the sewage is not discharged outwards, the energy is saved, the environment is protected, the full-automatic cleaning treatment of the toner barrel is realized, the manual cleaning is avoided, the cleaning efficiency is greatly improved, the cleaning is more thorough, and the product has no color difference during plastic particle injection molding.
Drawings
FIG. 1 is a first perspective view of the present invention;
FIG. 2 is an enlarged view of portion A of FIG. 1;
FIG. 3 is an enlarged view of portion B of FIG. 1;
FIG. 4 is a second perspective view of the present invention;
FIG. 5 is a third perspective view of the present invention;
FIG. 6 is an enlarged view of the portion C of FIG. 5;
FIG. 7 is a front view of the present invention;
FIG. 8 is a top view of the present invention;
fig. 9 is a right side view of the present invention.
Detailed Description
Example (b): a full-automatic cleaning machine for toner barrels comprises a frame 1, a conveying device 2, a rotary cleaning device 3, a drying device 4, a clean water tank 5, a clean water pump and a control system, wherein a plurality of carriers 6 are fixedly arranged on the conveying device 2 at intervals, toner barrels 36 can be positioned on the carriers 6, and the conveying device 2 can sequentially convey the toner barrels to the working areas of the rotary cleaning device 3 and the drying device 4;
the rotary cleaning device 3 comprises a spray head 7, a cleaning brush 8, a cleaning rotating shaft 9, a cleaning lifting driving device 10 and a cleaning rotary driving device 11, wherein the spray head 7 can spray cleaning purified water into a powder barrel in the working area of the spray head, the cleaning rotating shaft 9 is mounted on the rack 1 in a lifting motion manner, the cleaning lifting driving device 10 drives the cleaning rotating shaft 9 to move up and down, the cleaning brush 8 is rotatably mounted on the cleaning rotating shaft 9, the cleaning brush 8 can be inserted into and withdrawn from the powder barrel in the working area, and the cleaning rotary driving device 11 drives the cleaning brush 8 to rotate;
the clean water tank 5 is filled with clean water, the clean water tank 5 is communicated with the spray header 7 through a pipeline, and a clean water pump can pump the clean water in the clean water tank 5 into the spray header 7;
the drying device 4 can dry the powder barrel in the working area;
the control system controls the conveying device 2, the cleaning lifting driving device 10, the cleaning rotary driving device 11, the water purifying pump and the red safety device to start and stop.
When the toner barrel 36 is cleaned, the toner barrel 36 to be cleaned is placed on the carrier 6 at the starting end of the conveying device 2 and positioned, the conveying device 2 sends toner to a working area of the rotary cleaning device 3, the spray head 7 sprays cleaning water to the inner side of the toner barrel 36, the cleaning water is an aqueous solution prepared with a cleaning agent, then the cleaning rotary shaft 9 moves to drive the cleaning brush 8 to be inserted into the toner barrel 36, the cleaning brush 8 rotates in the barrel at a high speed, bristles on the cleaning brush 8 quickly scrub the toner adhered to the inner wall of the toner barrel 36 on the inner wall of the toner barrel 36, the cleaning brush 8 can move up and down in the toner barrel 36 according to the height of the toner barrel 36 in the cleaning process, the toner barrel 36 can be thoroughly scrubbed, the cleaning brushes 8 with different specifications can be replaced for the toner barrels 36 with different specifications, and the toner barrel 36 after being cleaned is sent to the working area of the drying device 4 by the conveying device 2, the toner barrel 36 is dried by the drying device 4, the dried clean and dry toner barrel 36 leaves the drying area and can be collected for standby, wherein the conveying device 2 can be realized by a motor driving chain wheel and a chain mechanism, the carriers 6 can be fixed on the chain at intervals, and can also be realized by a conveying belt or a pushing mechanism, and the structure is an equivalent alternative structure which can be easily thought by a person skilled in the art according to the patent and belongs to the protection scope of the patent.
The cleaning device is characterized in that an adjusting frame 12 capable of moving vertically is arranged on a cleaning rotating shaft 9 of the rotary cleaning device 3, a rotating head is arranged on the adjusting frame 12, a cleaning brush 8 can be detached and fixedly mounted on the rotating head, and a fine-adjustment driving device 13 is further arranged, and the fine-adjustment driving device 13 can drive the adjusting frame 12 to move vertically on the cleaning rotating shaft 9. The height of the cleaning brush 8 is finely adjusted by moving the adjusting frame 12 up and down on the cleaning rotating shaft 9, and the toner bucket 36 is fully scrubbed by moving the adjusting frame 12 up and down in the toner bucket 36, and the frame 1 and the cleaning rotating shaft 9 are preferably provided with lifting limiting devices respectively for limiting the lifting movement of the cleaning rotating shaft 9 and the adjusting frame 12.
The drying device 4 is an air heater or a drying machine, a hard sleeve 14 is hinged to the rack 1, one end of the hard sleeve 14 can extend into the edge of the inner side of the opening of the toner barrel 36, an air pipe 15 penetrates through the hard sleeve 14, one end of the air pipe 15 is communicated with a high-pressure air source, and the other end of the air pipe 15 extends out of the hard sleeve 14 and is freely placed in the opening end of the toner barrel in a drying working area. The hot air is blown into the toner barrel 36 by a hot air blower for drying, or the toner barrel 36 is heated and dried by a dryer, in the process of drying the toner barrel 36, the other end of the air pipe 15 is freely placed in the toner barrel 36, when the air pipe 15 is supplied with high pressure air, the free end of the air pipe 15 rotates at high speed in the toner barrel 36 along the inner wall of the toner barrel 36, and because the air pipe 15 is positioned outside the toner barrel 36 and sleeved with the hard sleeve 14, the free end of the air pipe 15 cannot be separated from the toner barrel 36, the air is blown downwards along the inner wall of the toner barrel 36 only when the air pipe 15 swings at high speed in the toner barrel 36, the cleaning water adhered to the inner wall of the toner barrel 36 is blown downwards quickly, and is discharged quickly from a discharge port at the lower end of the toner barrel 36, the device is beneficial to realizing the quick drying of the toner barrel 36, and the phenomenon that the cleaning water remains on the toner.
The carrier 6 comprises a T-shaped guide rail 16 matched with the base of the powder barrel, the extending direction of the T-shaped guide rail 16 is vertical to the conveying direction of the conveying device 2, a T-shaped opening sleeve on the base of the powder barrel can be just sleeved outside the T-shaped guide rail 16, a left retaining wall 17 and a right retaining wall 18 are fixedly arranged on two sides of the conveying device 2 of the rack 1 respectively, and the powder barrel is stopped between the left retaining wall 17 and the right retaining wall 18. The T-shaped guide rail 16 is matched with a T-shaped opening sleeve on the base of the toner barrel 36 to realize quick splicing positioning, the left blocking wall 17 and the right blocking wall 18 are arranged on two sides of the conveying device 2 to block the toner barrel 36, the toner barrel 36 cannot be separated from the T-shaped guide rail 16 in the conveying process, and the smooth conveying of the toner barrel 36 is realized, of course, except that the left blocking wall 17 and the right blocking wall 18 are adopted to block the toner barrel 36, an elastic bolt or a left and right block capable of lifting can be arranged on the T-shaped guide rail 16 to realize the positioning of the toner barrel 36, so that the smooth conveying of the toner barrel 36 is ensured, and the structure is an equivalent alternative structure which can be easily thought by a person skilled in the art according to the patent and belongs to the protection range of the patent.
The carrier 6 further comprises a stop block 19 and a guide pin 20, the stop block 19 is fixedly arranged on the side wall of one end of the T-shaped rail, the base of the powder barrel is stopped on the surface of the stop block 19, the guide pin 20 is fixedly arranged on the end face of the other end of the T-shaped guide rail 16, a feeding trolley 21 and a discharging trolley 22 are further arranged, an extending guide rail (23) in a T-shaped structure is arranged on the feeding trolley 21 and the discharging trolley 22, the base of the powder barrel can be slidably sleeved on the extending guide rail, the extending guide rail can be aligned and connected with the T-shaped guide rails 16 at the beginning and the end of the conveying device 2, a guide slot 24 is formed in the end face of one end of the extending guide rail, and the guide pin 20 at the other end of the T-shaped guide rail 16 can.
When feeding, the toner barrel 36 is placed on the extension guide rail of the feeding trolley 21, a worker pushes the toner barrel 36 to the initial end of the conveying device 2 to make one end of the extension guide rail aligned and jointed with the other end of the T-shaped guide rail 16, the guide pin 20 on the T-shaped guide rail 16 is inserted into the guide slot 24 of the extension guide rail to make the extension guide rail aligned and jointed with the T-shaped guide rail 16, the worker pushes the toner barrel 36 on the extension guide rail forward, the toner barrel 36 slides onto the T-shaped guide rail 16, the toner barrel 36 is stopped by the stop block 19 after being in place to avoid sliding from the T-shaped guide rail 16, the cleaned toner barrel 36 reaches the tail end of the conveying device 2, at the moment, the worker pushes the blanking trolley 22 to the tail end of the conveying device 2 to make the extension guide rail on the blanking trolley aligned and jointed with the T-shaped guide rail 16 at the tail end of the conveying device 2, the toner barrel 36 on the T-shaped guide rail 16 is pulled to the extension rail of the blanking trolley 22 to be stored, this kind of material loading and unloading mode simple structure, one push away one and draw and can accomplish, avoided many people's transport, save the manual work, workman convenient operation saves physical power, can also adopt the hoist and mount mode to carry out material loading and unloading in addition.
The feeding trolley 21 and the discharging trolley are further provided with sliding plates 25 capable of sliding along the extending direction of the extending guide rails, the extending guide rails are fixedly mounted on the sliding plates 25, the feeding trolley 21 and the discharging trolley are further provided with two limiting blocks 26 at intervals along the sliding direction of the sliding plates 25, the two limiting blocks 26 can slide, the sliding direction of the limiting blocks 26 is perpendicular to the sliding direction of the sliding plates 25, the side walls of the sliding plates 25 are provided with limiting slots 27, and the limiting blocks 26 can be just inserted into the limiting slots 27. Through set up slide 25 on material loading dolly 21 and unloading dolly, take the extension guide rail to slide by slide 25, realize extension guide rail and T shape guide rail 16 butt joint material loading or unloading, after material loading and unloading are finished, material loading dolly 21 and unloading dolly will extend the guide rail and receive in the dolly through slide 25 in the removal process, avoid it to stretch out the dolly outside, and realize slide 25 fixed position through stopper 26 and spacing slot 27 cooperation on two extreme positions of slide direction, avoid sliding slide 25 in the push-and-pull in-process of colour bucket and dolly transportation, stopper 26 can realize sliding and location through quick-witted structure of pressing from both sides, realize with spacing slot 27 stable grafting and breaking away from, also can be the mode of elasticity sliding pin, automatic grafting location after slide 25 slides to target in place, push-and-pull slide 25 can break away from again hard.
One end of the feeding trolley 21, which faces away from the T-shaped guide rail 16, of the discharging trolley is further provided with a middle rotary seat 28, a V-shaped opening is formed in the middle rotary seat 28, the base of the powder barrel can be supported in the V-shaped opening of the middle rotary seat 28, and the middle rotary seat 28 and the extension guide rail can be just connected. The dirty dyeing powder barrel 36 is firstly placed on the transfer seat 28 and then pushed onto the extension slide rail, similarly, after the blanking trolley is transported to the toner mixer, the clean toner barrel 36 on the blanking trolley is pulled onto the transfer seat 28 from the extension slide rail and then is moved down, the carrying operation is convenient, the transfer seat 28 realizes the placement of the base of the toner barrel 36 through the V-shaped opening, the centering effect is achieved, and the toner barrel 36 is ensured to be right opposite to the extension slide rail.
The machine frame 1 is further fixedly provided with a first powder barrel sensing device, a second powder barrel sensing device, a third powder barrel sensing device and a fourth powder barrel sensing device, the first powder barrel sensing device, the second powder barrel sensing device, the third powder barrel sensing device and the fourth powder barrel sensing device can respectively sense powder barrels at the starting end of the conveying device 2, the working area of the rotary cleaning device 3, the working area of the drying device 4 and the tail end of the conveying device 2 and transmit signals to the control system, the machine frame 1 is further provided with an isolation cover, a cleaning chamber and a drying chamber are formed in the isolation cover, the rotary cleaning device 3 is located in the cleaning chamber, the drying device 4 is located in the drying chamber, a first isolation door is formed between the cleaning chamber and the drying chamber, a second isolation door is arranged on one side wall of the cleaning chamber facing the starting end of the conveying device 2, a third isolation door is arranged on one side wall of the drying chamber facing the tail end of the conveying device 2, a first isolation door driving device, a second isolation door, And the control system controls the starting and stopping actions of the first, second and third isolating door driving devices. Whether a powder barrel exists in the starting end of the conveying device 2, the working area of the rotary cleaning device 3, the working area of the drying device 4 and the tail end of the conveying device 2 is sensed by the first powder barrel sensing device, the second powder barrel sensing device, the third powder barrel sensing device and the fourth powder barrel sensing device respectively, when one of the working area of the rotary cleaning device 3, the working area of the drying device 4 and the tail end of the conveying device 2 has the powder barrel and the cleaning and drying operations are not completed, the conveying device 2 keeps in a static state, when no powder barrel exists in the three positions and the starting end of the conveying device 2 has the powder barrel, the second isolating door is opened, the conveying device 2 conveys the powder barrel forward for a set distance, the powder barrel is conveyed into the working area of the rotary cleaning device 3 for cleaning, when no powder barrel 36 exists at the tail end of the conveying device 2, the starting end of the conveying device 2, the working area of the rotary cleaning device 3 and the working area of the drying device 4 have, the first, second and third isolation doors are opened, the conveying device 2 conveys forwards for a set distance, when the two ends of the conveying device 2 are both provided with the toner bucket 36, the working area of the rotary cleaning device 3 and the toner bucket 36 of the drying device 4 are rotated, and the operation is completed synchronously, the first and third isolation doors are opened, the conveying device 2 conveys forwards for a set distance, when only the working area is dried or only the working area is rotated to clean the toner bucket 36 at the starting end of the conveying device 2, and the toner buckets 36 at the other positions are not provided, after the drying is completed, the third isolation door or the second isolation door is opened, the conveying device 2 conveys forwards for a set distance, the rotary cleaning device 3 and the drying device 4 are isolated through the isolation cover, the cleaning water is prevented from being scattered to the outside or other stations, and the drying efficiency is improved.
The powder barrel cleaning machine is further provided with a first group of clamping blocks 29, a second group of clamping blocks 30, a first clamping driving device 31 and a second clamping driving device 32, the first group of clamping blocks 29 and the second group of clamping blocks 30 are arranged on the machine frame 1 in a relatively sliding mode, the first group of clamping blocks 29 and the second group of clamping blocks 30 can clamp the side walls of the powder barrel in the working area of the rotary cleaning device 3 and the working area of the drying device 4, and the first group of clamping blocks 29 and the second group of clamping blocks 30 are driven to move relatively by the ambiguous clamping driving device and the second clamping driving device 32. When the toner barrel 36 is cleaned and dried, the first group of clamping blocks 29 and the second group of clamping blocks 30 clamp and position the toner barrel, so that the toner barrel 36 is prevented from shaking and damaging a base during cleaning and drying.
Still fixed sewage collecting tank 33, bilge tank 34 and the filter 35 of being equipped with in the frame 1, under sewage collecting tank 33 was located conveyor 2, can collect the sewage that flows down from the powder bucket in the sewage collecting tank 33, and sewage collecting tank 33 is through slope water pipe and bilge tank 34 water inlet intercommunication, bilge tank 34 delivery port passes through pipeline and filter 35 import intercommunication, filter 35 delivery port and 5 water inlet intercommunications of clean water tank, still is equipped with the bilge pump in the bilge tank 34, and the bilge pump can be with sewage in the bilge tank 34 squeeze into filter 35 in carry out filtration treatment. The sewage that flows down after the toner bucket 36 washs is collected by sewage collecting vat 33, then gets into bilge tank 34, carries out filtration treatment to sewage by filter 35 and purifies the back, reentrant clean water tank 5 cyclic utilization, avoids the outer discharge polluted environment of sewage, and cyclic utilization is energy-concerving and environment-protective more.
Claims (10)
1. The utility model provides a full self-cleaning machine of toner bucket which characterized in that: the automatic powder barrel cleaning machine comprises a rack (1), a conveying device (2), a rotary cleaning device (3), a drying device (4), a water purifying tank (5), a water purifying pump and a control system, wherein a plurality of carriers (6) are fixedly arranged on the conveying device at intervals, a toner barrel (36) can be positioned on the carriers, and the conveying device can sequentially convey the toner barrel to the working areas of the rotary cleaning device and the drying device;
the rotary cleaning device comprises a spray head (7), a cleaning brush (8), a cleaning rotating shaft (9), a cleaning lifting driving device (10) and a cleaning rotary driving device (11), wherein the spray head can spray cleaning purified water into a powder barrel in the working area of the spray head, the cleaning rotating shaft can be mounted on the rack in a lifting motion mode, the cleaning lifting driving device drives the cleaning rotating shaft to move up and down, the cleaning brush can be rotatably mounted on the cleaning rotating shaft and can be inserted into and withdrawn from the powder barrel in the working area of the cleaning rotating driving device, and the cleaning rotary driving device drives the cleaning brush to rotate;
the clean water tank is communicated with the spray head through a pipeline, and a clean water pump can pump the clean water in the clean water tank into the spray head;
the drying device can dry the powder barrel in the working area of the drying device;
the control system controls the conveying device, the cleaning lifting driving device, the cleaning rotary driving device, the water purifying pump and the red safety device to start and stop.
2. The full-automatic cleaning machine for the toner barrel according to claim 1, characterized in that: the cleaning device is characterized in that an adjusting frame (12) capable of moving vertically up and down can be arranged on a cleaning rotating shaft of the rotary cleaning device, a rotating head is arranged on the adjusting frame, the cleaning brush can be detached and fixedly mounted on the rotating head, and a fine adjustment driving device (13) is further arranged and can drive the adjusting frame to move up and down on the cleaning rotating shaft.
3. The full-automatic cleaning machine for the toner barrel according to claim 2, characterized in that: the drying device is an air heater or a drying machine, a hard sleeve (14) is hinged to the rack, one end of the hard sleeve can extend into the edge of the inner side of the opening of the toner barrel, an air pipe (15) penetrates through the hard sleeve, one end of the air pipe is communicated with a high-pressure air source, and the other end of the air pipe extends out of the hard sleeve and is freely placed in the opening end of the toner barrel in the drying working area.
4. The full-automatic cleaning machine for the toner barrel according to claim 1, characterized in that: the carrier comprises a T-shaped guide rail (16) matched with the base of the powder barrel, the extending direction of the T-shaped guide rail is perpendicular to the conveying direction of the conveying device, a T-shaped opening sleeve on the base of the powder barrel can be sleeved outside the T-shaped guide rail, the rack is positioned on two sides of the conveying device, a left retaining wall (17) and a right retaining wall (18) are fixedly arranged on two sides of the conveying device respectively, and the powder barrel is stopped between the left retaining wall and the right retaining wall.
5. The full-automatic toner barrel cleaning machine according to claim 4, characterized in that: the carrier further comprises a stop block (19) and a guide pin (20), the stop block is fixedly arranged on one end side wall of the T-shaped rail, the base of the powder barrel is stopped on the surface of the stop block, the guide pin is fixedly arranged on the end face of the other end of the T-shaped guide rail, a feeding trolley (21) and a discharging trolley (22) are further arranged, an extending guide rail (23) which is of a T-shaped structure is arranged on the feeding trolley and the discharging trolley, the base of the powder barrel can be sleeved on the extending guide rail in a sliding mode, the extending guide rail can be aligned and connected with the T-shaped guide rails at the beginning and the end of the conveying device, a guide slot (24) is formed in one end face of the extending guide rail, and the guide pin at the other end of the T-shaped guide.
6. The full-automatic toner barrel cleaning machine according to claim 5, characterized in that: still be equipped with on material loading dolly and the unloading dolly and follow the gliding slide of extension guide rail extending direction (25), extension guide rail fixed mounting is on the slide, still follows slide sliding direction spaced on material loading dolly and the unloading dolly and is equipped with two stopper (26), and these two stoppers can slide, stopper sliding direction is perpendicular with slide sliding direction, and is equipped with spacing slot (27) on the slide lateral wall, and the stopper just can insert and locate in the spacing slot.
7. The full-automatic cleaning machine for the toner barrel according to claim 6, characterized in that: the feeding trolley and the discharging trolley are also provided with a middle rotary seat (28) at one end back to the T-shaped guide rail, a V-shaped opening is formed on the middle rotary seat, the base of the powder barrel can be supported in the V-shaped opening of the middle rotary seat, and the middle rotary seat can be just connected with the extension guide rail.
8. The full-automatic cleaning machine for the toner barrel according to claim 1, characterized in that: the machine frame is also fixedly provided with a first powder barrel sensing device, a second powder barrel sensing device, a third powder barrel sensing device and a fourth powder barrel sensing device, the first powder barrel sensing device, the second powder barrel sensing device, the third powder barrel sensing device and the fourth powder barrel sensing device can respectively sense a powder barrel at the starting end of the conveying device, a rotary cleaning device working area, a powder barrel at the working area of the drying device and a powder barrel at the tail end of the conveying device and transmit information to the control system, the machine frame is also provided with an isolation cover, a cleaning chamber and a drying chamber are formed in the isolation cover, the rotary cleaning device is positioned in the cleaning chamber, the drying device is positioned in the drying chamber, a first isolation door is formed between the cleaning chamber and the drying chamber, a second isolation door is arranged on one side wall of the cleaning chamber facing the starting end of the conveying device, a third isolation door is arranged on one side wall of the drying chamber facing the tail end of the conveying device, a first isolation, And the control system controls the starting and stopping actions of the first, second and third isolating door driving devices.
9. The full-automatic toner barrel cleaning machine according to claim 1 or 8, characterized in that: the powder barrel cleaning machine is further provided with a first group of clamping blocks (29), a second group of clamping blocks (30), a first clamping driving device (31) and a second clamping driving device (32), wherein the first group of clamping blocks and the second group of clamping blocks can be arranged on the machine frame in a relatively sliding mode respectively, the first group of clamping blocks and the second group of clamping blocks can clamp the side wall of a powder barrel in the working area of the rotary cleaning device and the working area of the drying device respectively, and the ambiguous clamping driving device and the second clamping driving device respectively drive the first group of clamping blocks and the second group of clamping blocks to move relatively.
10. The full-automatic cleaning machine for the toner barrel according to claim 1, characterized in that: still fixed sewage collecting vat (33), bilge tank (34) and filter (35) of being equipped with in the frame, under the sewage collecting vat is located conveyor, can collect the sewage that flows down from the powder bucket in the sewage collecting vat, the sewage collecting vat passes through slope water pipe and bilge tank water inlet intercommunication, bilge tank delivery port passes through pipeline and filter import intercommunication, filter delivery port and clean water tank water inlet intercommunication, and the bilge tank still is equipped with the sewage pump, and the sewage pump can be with sewage incasement sewage squeeze into the filter in carry out filtration treatment.
Priority Applications (1)
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CN202110309517.9A CN113058957A (en) | 2021-03-23 | 2021-03-23 | Full-automatic cleaning machine for toner barrel |
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CN202110309517.9A CN113058957A (en) | 2021-03-23 | 2021-03-23 | Full-automatic cleaning machine for toner barrel |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
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CN113877911A (en) * | 2021-10-29 | 2022-01-04 | 气派科技股份有限公司 | Full-automatic thousand-level dust-free chamber environment-friendly chip packaging frame material box cleaning machine |
CN116000037A (en) * | 2023-03-27 | 2023-04-25 | 矿冶科技集团有限公司 | Erlenmeyer flask wiper mechanism and belt cleaning device |
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2021
- 2021-03-23 CN CN202110309517.9A patent/CN113058957A/en active Pending
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN113877911A (en) * | 2021-10-29 | 2022-01-04 | 气派科技股份有限公司 | Full-automatic thousand-level dust-free chamber environment-friendly chip packaging frame material box cleaning machine |
CN113877911B (en) * | 2021-10-29 | 2022-04-29 | 气派科技股份有限公司 | Full-automatic thousand-level dust-free chamber environment-friendly chip packaging frame material box cleaning machine |
CN116000037A (en) * | 2023-03-27 | 2023-04-25 | 矿冶科技集团有限公司 | Erlenmeyer flask wiper mechanism and belt cleaning device |
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