CN110171692A - A kind of belt conveyor based on automatic dust removing and bottom purge - Google Patents
A kind of belt conveyor based on automatic dust removing and bottom purge Download PDFInfo
- Publication number
- CN110171692A CN110171692A CN201910539970.1A CN201910539970A CN110171692A CN 110171692 A CN110171692 A CN 110171692A CN 201910539970 A CN201910539970 A CN 201910539970A CN 110171692 A CN110171692 A CN 110171692A
- Authority
- CN
- China
- Prior art keywords
- belt conveyor
- scraper
- dust removal
- blanking
- filter cartridge
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G45/00—Lubricating, cleaning, or clearing devices
- B65G45/10—Cleaning devices
- B65G45/12—Cleaning devices comprising scrapers
- B65G45/14—Moving scrapers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G45/00—Lubricating, cleaning, or clearing devices
- B65G45/10—Cleaning devices
- B65G45/26—Cleaning devices for gathering residue after cleaning
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G69/00—Auxiliary measures taken, or devices used, in connection with loading or unloading
- B65G69/18—Preventing escape of dust
- B65G69/181—Preventing escape of dust by means of sealed systems
- B65G69/182—Preventing escape of dust by means of sealed systems with aspiration means
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Filtering Of Dispersed Particles In Gases (AREA)
Abstract
本发明公开了一种基于自动除尘和底部清扫的皮带输送机,属于物料输送设备领域。本发明包括设置于皮带输送机的下方的皮带机落料面上的落料清扫装置以及通过各自的支台设置于皮带输送机的进料端和/或出料端上方的除尘装置,即除尘装置可以设置一套于皮带输送机的进料端或出料端,对进料端或出料端的扬尘进行处理,其中:落料清扫装置包括能够在皮带机落料面上往复运动的往复刮板机构;往复刮板机构能将皮带机落料面上的积料刮送至皮带机落料面长度方向的单端或两端处落料。本发明上部除尘下部清扫协同作用,即避免了扬尘污染,又将底部积料及时收集,而且,吸附的扬尘和刮料的积料均可以返回皮带输送面,环境友好,无浪费,可实现自动化生产。
The invention discloses a belt conveyor based on automatic dust removal and bottom cleaning, which belongs to the field of material conveying equipment. The present invention comprises the blanking cleaning device that is arranged on the belt conveyor blanking surface below the belt conveyor and the dust removal device that is arranged on the feed end and/or the discharge end of the belt conveyor through respective abutments, that is, the dust removal device The device can be installed at the feed end or discharge end of the belt conveyor to process the dust at the feed end or discharge end, wherein: the blanking cleaning device includes a reciprocating scraper that can reciprocate on the blanking surface of the belt conveyor Plate mechanism; the reciprocating scraper mechanism can scrape the accumulated material on the discharge surface of the belt conveyor to the single end or both ends of the discharge surface of the belt conveyor in the length direction. In the present invention, the synergistic effect of dust removal on the upper part and cleaning on the lower part avoids dust pollution and collects the accumulated material at the bottom in time. Moreover, both the adsorbed dust and the accumulated material from scraping can be returned to the belt conveying surface, which is environmentally friendly, has no waste, and can realize automation Production.
Description
技术领域technical field
本发明属于物料输送设备领域,更具体地说,涉及一种基于自动除尘和底部清扫的皮带输送机。The invention belongs to the field of material conveying equipment, and more specifically relates to a belt conveyor based on automatic dust removal and bottom cleaning.
背景技术Background technique
输送皮带系列产品广泛适用于冶金、建材、电力、化工、水泥、港口、码头、煤炭、矿山、粮油、食品、饲料、等行业和部门。带式输送机是一种摩擦驱动以连续方式运输物料的机械,主要由机架、输送带、托辊、滚筒、张紧装置、传动装置等组成。它可以将物料在一定的输送线上,从最初的供料点到最终的卸料点间形成一种物料的输送流程。它既可以进行碎散物料的输送,也可以进行成件物品的输送。除进行纯粹的物料输送外,还可以与各工业企业生产流程中的工艺过程的要求相配合,形成有节奏的流水作业运输线。皮带机按其输送能力可分为重型皮带机如矿用皮带输送机,轻型皮带机如用在电子塑料,食品轻工,化工医药等行业。皮带输送机具有输送能力强,输送距离远,结构简单易于维护,能方便地实行程序化控制和自动化操作。运用输送带的连续或间歇运动来输送100KG以下的物品或粉状、颗状物品,其运行高速、平稳,噪音低,并可以上下坡传送。Conveyor belt series products are widely used in metallurgy, building materials, electric power, chemical industry, cement, ports, docks, coal, mining, grain and oil, food, feed, and other industries and departments. Belt conveyor is a kind of machinery that is driven by friction to transport materials in a continuous manner. It is mainly composed of frame, conveyor belt, idler roller, roller, tensioning device, transmission device, etc. It can form a material conveying process from the initial feeding point to the final unloading point on a certain conveying line. It can not only transport broken materials, but also transport finished items. In addition to pure material transportation, it can also cooperate with the requirements of the technological process in the production process of various industrial enterprises to form a rhythmic assembly line. Belt conveyors can be divided into heavy belt conveyors such as mining belt conveyors according to their conveying capacity, and light belt conveyors such as those used in electronic plastics, food light industry, chemical and pharmaceutical industries. The belt conveyor has strong conveying capacity, long conveying distance, simple structure and easy maintenance, and can conveniently implement programmed control and automatic operation. The continuous or intermittent movement of the conveyor belt is used to transport the items below 100KG or powdery and granular items. It runs at high speed, stable, low noise, and can be transported up and down slopes.
现有的带式输送装置,当输送粘性稍大的物料时,难免粘附在皮带上随着皮带运动,当皮带输送面转至装置底部时,粘附物料由于装置振动或自重影响而掉落,由于操作空间小而不易清理。而且,当输送比较干燥的物料,比如粒煤和粉煤在干燥后,通过皮带输送机进行输送过程中,干燥的煤从干燥机出口直接落在输送机的皮带上,由于干燥机出口煤中水含量<5%,比较干燥,所以在干燥机出口煤落至皮带过程以及皮带终端落料过程中,两端落煤口的粉尘均非常大,不仅现场环境差,而且会造成大量的粉煤浪费,在长期使用过程中,大量的煤尘排放,势必会造成环境污染,资源浪费和成本升高。The existing belt conveying device, when conveying slightly viscous materials, will inevitably adhere to the belt and move with the belt. When the belt conveying surface turns to the bottom of the device, the adhered material will fall due to the vibration of the device or the influence of its own weight. , It is not easy to clean due to the small operating space. Moreover, when conveying relatively dry materials, such as granular coal and pulverized coal, after being dried, the dried coal falls directly on the belt of the conveyor from the outlet of the dryer. The water content is less than 5%, and it is relatively dry. Therefore, during the process of coal falling from the outlet of the dryer to the belt and the process of feeding at the end of the belt, the dust at both ends of the coal drop is very large. Not only the site environment is poor, but also a large amount of pulverized coal will be caused. Waste, in the long-term use process, a large amount of coal dust discharge will inevitably cause environmental pollution, resource waste and cost increase.
经检索,中国专利公开号为:CN206255571U,公开日为:2017年6月16日的专利文献,公开了一种皮带机回程清扫加强组合装置,属于港口船舶作业技术领域。技术方案是:在压带辊和承托辊后面的回程皮带下面设有清扫器,清扫器的下面设有托盘;所述托盘设置在托盘支架上,斜面布置,托盘的最高点位于清扫器的下面,托盘的最低点位于落料口处,清扫器清理下来的积料自动流回到落料口。该发明不增加额外的动力消耗,便于清扫积料,能够最大程度解决回程带料和积料清理问题,但需要人工经常的清理托盘中的物料,不利于自动化生产。After searching, the Chinese patent publication number is: CN206255571U, and the publication date is: the patent document on June 16, 2017, which discloses a belt conveyor return cleaning and strengthening combination device, which belongs to the technical field of port ship operation. The technical solution is: a cleaner is provided under the return belt behind the pinch roller and the supporting roller, and a tray is arranged under the cleaner; the tray is arranged on a tray support and arranged on an inclined plane, and the highest point of the tray is located at the side of the cleaner. Below, the lowest point of the tray is at the discharge port, and the accumulated material cleaned by the cleaner automatically flows back to the discharge port. The invention does not increase additional power consumption, is convenient for cleaning accumulated materials, and can solve the problem of returning material and accumulated materials to the greatest extent, but it requires manual cleaning of materials in the tray, which is not conducive to automatic production.
中国专利公告号为:CN207107965U,公开日为:2018年3月16日的专利文献,公开了一种皮带输送机除尘器,涉及粒煤和粉煤输送皮带输送机除尘技术和粉煤回收利用技术领域。通过笼罩皮带设置集气罩,并通过导流装置将集气罩与布袋除尘器相连,实现了对整个皮带输送机进行全密封,并在全密封的环境中实现了粉尘清除和回收,从而彻底解决了在皮带输送过程中造成的扬尘。该实用新型为全封闭环境和布袋除尘器,通用性较差,除尘成本较高,而且布袋除尘的清洗不方便。The Chinese patent announcement number is: CN207107965U, and the publication date is: the patent document on March 16, 2018, which discloses a belt conveyor dust collector, which involves belt conveyor dust removal technology for granular coal and pulverized coal conveying and pulverized coal recycling technology field. The air collection hood is set up by covering the belt, and the air collection hood is connected with the bag filter through the flow guide device, which realizes the complete sealing of the entire belt conveyor, and realizes dust removal and recovery in a fully sealed environment, so as to completely Solve the dust caused by the belt conveying process. This utility model is a fully enclosed environment and a bag filter, which has poor versatility, high cost of dust removal, and inconvenient cleaning of the bag filter.
发明内容Contents of the invention
1、要解决的问题1. Problems to be solved
针对现有皮带输送机底部的积料不容易清理以及输送干燥的物料时在进料端和出料端落料过程中扬尘的问题,本发明提供一种基于自动除尘和底部清扫的皮带输送机。本发明通过设置往复运动的往复刮板机构,将积料自动刮送至皮带机落料面长度方向的单端或两端处落料,并通过在皮带输送机的进料端和出料端设置除尘装置,并通过滤筒和负压机构的协同作用,将皮带输送机的进料端和出料端的扬尘进行处理,实现自动化生产。The present invention provides a belt conveyor based on automatic dust removal and bottom cleaning in view of the problem that the accumulation of material at the bottom of the existing belt conveyor is not easy to clean up and the dust is raised during the feeding and discharging process of conveying dry materials. . In the present invention, by setting a reciprocating scraper mechanism, the accumulated material is automatically scraped and sent to the single end or both ends of the belt conveyor in the length direction of the blanking surface, and the material is passed through the feeding end and the discharging end of the belt conveyor. The dust removal device is installed, and through the synergistic effect of the filter cartridge and the negative pressure mechanism, the dust at the feeding end and the discharging end of the belt conveyor is processed to realize automatic production.
2、技术方案2. Technical solution
为解决上述问题,本发明采用如下的技术方案。In order to solve the above problems, the present invention adopts the following technical solutions.
一种基于自动除尘和底部清扫的皮带输送机,包括设置于皮带输送机的下方的皮带机落料面(皮带机落料面即往复运动输送物料的皮带机,在送完物料回程时,随着的物料由于自重或设备振动的影响下掉落至皮带机下方的承接面,一般略大于或等于皮带机的皮带宽度)上的落料清扫装置以及通过各自的支台设置于皮带输送机的进料端和/或出料端上方的除尘装置,即除尘装置可以设置一套于皮带输送机的进料端或出料端,对进料端或出料端的扬尘进行处理,或两套分别置于皮带输送机的进料端和出料端,对两端的扬尘都进行处理,其中:A belt conveyor based on automatic dust removal and bottom cleaning, including a belt conveyor blanking surface arranged below the belt conveyor (the belt conveyor blanking surface is a belt conveyor that reciprocates and transports materials. The falling material falls to the receiving surface under the belt conveyor due to the influence of its own weight or equipment vibration, which is generally slightly greater than or equal to the belt width of the belt conveyor), and the cleaning device on the belt conveyor and the belt conveyor are installed on the belt conveyor through their respective supports. The dust removal device above the feed end and/or discharge end, that is, the dust removal device can be installed at the feed end or discharge end of the belt conveyor to process the dust at the feed end or discharge end, or two sets of dust removal devices can be installed separately Placed at the feed end and discharge end of the belt conveyor, and handle the dust at both ends, of which:
所述落料清扫装置包括能够在皮带机落料面上往复运动的往复刮板机构;所述往复刮板机构能将皮带机落料面上的积料刮送至皮带机落料面长度方向的单端或两端处落料,在动力机构的牵引下,可实现自动化生产;The blanking cleaning device includes a reciprocating scraper mechanism capable of reciprocating movement on the blanking surface of the belt conveyor; the reciprocating scraper mechanism can scrape the accumulated material on the blanking surface of the belt conveyor to the length direction of the blanking surface of the belt conveyor Blanking at one or both ends of the material, under the traction of the power mechanism, automatic production can be realized;
所述除尘装置包括固定于各自支台上的箱体和与箱体外接的负压机构,负压机构可以用引风机也可以用拔高的烟囱;所述箱体的底部外开,正对皮带输送机的进料端和/或出料端的上方,箱体内置竖向设置的滤筒,通过负压引导扬尘至滤筒上,并被滤筒吸附,进而达到除尘的目的。The dust removal device includes a box fixed on each support platform and a negative pressure mechanism connected to the outside of the box. The negative pressure mechanism can be an induced draft fan or a raised chimney; the bottom of the box is opened outwards, facing the belt Above the feed end and/or discharge end of the conveyor, there is a filter cartridge installed vertically inside the box, which guides the dust to the filter cartridge through negative pressure, and is absorbed by the filter cartridge, thereby achieving the purpose of dust removal.
进一步地,往复刮板机构包括刮板,所述刮板为单个或呈相互背向并固定连接的两个,刮板通过牵引在皮带机落料面上往复运动,实现来回刮料的目的。Further, the reciprocating scraper mechanism includes a scraper, which is a single scraper or two scrapers facing away from each other and fixedly connected. The scraper reciprocates on the blanking surface of the belt conveyor through traction to achieve the purpose of scraping back and forth.
进一步地,刮板呈外开的三角或梯形状,方便汇集积料于刮板中间,这种刮料方式,针对于积料的处理非常有利,毕竟皮带输送机下方的落料相对较少,外开的三角或梯形状类似于喇叭口状,刮板刮送积料时,一般不会溢出于刮板,而且,即便是溢出,可以在皮带机落料面长度方向两端处落料收集,也就无需考虑溢料的问题。Furthermore, the scraper is in the shape of a triangle or trapezoid that opens outwards, which is convenient for collecting accumulated materials in the middle of the scraper. This scraping method is very beneficial for the treatment of accumulated materials. After all, there are relatively few falling materials under the belt conveyor. The outwardly opened triangle or trapezoidal shape is similar to the shape of a bell mouth. When the scraper scrapes and feeds the accumulated material, it generally does not overflow on the scraper, and even if it overflows, it can be collected at both ends of the belt conveyor in the direction of the length of the blanking surface. , there is no need to consider the problem of overflow.
进一步地,落料清扫装置还包括设置在皮带机落料面两侧呈竖向平行设置的导料挡板,两个导料挡板形成导料槽;所述往复刮板机构在导料槽内往复刮送积料,导料槽起到引料的作用,避免积料刮送时偏出皮带机落料面的界外;滤筒外覆滤层,以提高除尘效率;所述负压机构为引风机,所述引风机通过引风管与箱体相通,可根据需要选用引风机的电机功率,以提高其通用性。Further, the blanking cleaning device also includes material guide baffles arranged vertically and parallelly on both sides of the belt conveyor’s blanking surface, and the two material guide baffles form a material guide groove; the reciprocating scraper mechanism The accumulated material is scraped back and forth inside, and the material guide groove plays the role of guiding the material, so as to prevent the accumulated material from deflecting out of the boundary of the belt conveyor's blanking surface during scraping; the filter cartridge is covered with a filter layer to improve the dust removal efficiency; the negative pressure mechanism is An induced draft fan, the induced draft fan communicates with the casing through an induced draft pipe, and the motor power of the induced draft fan can be selected according to needs to improve its versatility.
进一步地,落料清扫装置还包括分别固定设置于导料挡板两端旁的卷扬机和滑轮机构;所述往复刮板机构通过循环往复牵引的牵引绳分别连接卷扬机和滑轮机构实现往复运动,可以实现皮带机落料面长度方向的单端落料,方便集中收集,可以将该单端落料设置于皮带输送机的下料口处,便于及时将积料返回下料口;滤筒为覆膜滤筒,所述滤层为滤膜层,滤膜层可以由滤料层与聚四氟乙烯微孔膜复合而成,在提高除尘效率的同时,还可以提高除尘效果。Further, the blanking cleaning device also includes a winch and a pulley mechanism fixedly arranged at both ends of the material guide baffle respectively; Realize the single-end blanking in the length direction of the belt conveyor blanking surface, which is convenient for centralized collection. The single-end blanking can be set at the discharge port of the belt conveyor, so that the accumulated material can be returned to the discharge port in time; In the membrane filter cartridge, the filter layer is a filter membrane layer, and the filter membrane layer can be composed of a filter material layer and a polytetrafluoroethylene microporous membrane, which can improve the dust removal effect while improving the dust removal efficiency.
进一步地,所述往复刮板机构包括其两侧端分别贴紧其两侧导料挡板的刮板;所述滑轮机构包括转轴二、套接固定于转轴二中部的转轮以及分别套接固定于转轴二两端部的两个轴承,所述牵引绳绕过转轮往复运动,牵引绳可以直接使用钢丝绳、尼龙绳、纤维绳等高强度绳具;引风管通过连接管与箱体上部的出气口连通并固定连接。Further, the reciprocating scraper mechanism includes scrapers whose two sides are respectively attached to the guide baffles on both sides; The two bearings fixed on the two ends of the rotating shaft, the traction rope reciprocates around the runner, and the traction rope can directly use high-strength ropes such as steel wire rope, nylon rope, fiber rope, etc.; The air outlet on the upper part communicates and is fixedly connected.
进一步地,所述往复刮板机构呈框架结构,包括固定连接于框架结构内的刮板,框架结构可提高刮板的稳定性;所述框架结构的底部贴近皮带机落料面处对称式固定连接有水平设置的2对滚轮;所述滚轮的滚动面贴紧导料挡板,减少刮板的摩擦阻力,提高刮送效率;连接管为天方地圆管,管内的锥面体结构可起到二次除尘的效果。Further, the reciprocating scraper mechanism has a frame structure, including a scraper fixedly connected in the frame structure, the frame structure can improve the stability of the scraper; the bottom of the frame structure is symmetrically fixed close to the blanking surface of the belt conveyor There are 2 pairs of rollers arranged horizontally; the rolling surfaces of the rollers are close to the guide baffle to reduce the frictional resistance of the scraper and improve the scraping efficiency; The effect of secondary dust removal.
进一步地,框架结构由一对横杆和竖板互相连接而成;所述两竖板分别贴近两导料挡板,达到尽可能刮料彻底的目的;所述滚轮连接于竖板底部;除尘装置还包括通过支架固定于箱体外壁并与箱体内滤筒相通的气罐,皮带输送机停止输送物料时,气罐内的高压气体可以对将滤筒吸附的扬尘吹落至箱体内后,返回皮带输送机,无需拆解滤筒即可达到重复工作的目的。Further, the frame structure is formed by connecting a pair of horizontal bars and vertical plates; the two vertical plates are respectively close to the two guide baffles to achieve the purpose of scraping the material as thoroughly as possible; the rollers are connected to the bottom of the vertical plates; dust removal The device also includes an air tank fixed on the outer wall of the box through a bracket and communicated with the filter cartridge in the box. When the belt conveyor stops conveying materials, the high-pressure gas in the air tank can blow off the dust absorbed by the filter cartridge into the box. Returning to the belt conveyor, the purpose of repeated work can be achieved without dismantling the filter cartridge.
进一步地,落料清扫装置还包括滑动杆;所述横杆上固定连接有滑动杆导向套,所述滑动杆穿过滑动杆导向套后,其两端分别通过连接件与牵引绳连接;所述往复刮板机构还包括转轴一、轴套、调节销和加强杆;所述转轴一和横杆呈平行关系,并通过加强杆和横杆固定连接;所述转轴一与轴套套接,所述刮板通过轴套与转轴一转动式连接,即刮板通过轴套沿转轴一转动;滤筒内固定有竖向的喷吹管,所述喷吹管通过气管与气罐相通,可集中气压,提高吹气压力,进而提高滤筒自身的除尘效率。Further, the blanking cleaning device also includes a sliding rod; a sliding rod guide sleeve is fixedly connected to the cross bar, and after the sliding rod passes through the sliding rod guide sleeve, both ends of the sliding rod are respectively connected to the traction rope through connecting pieces; The reciprocating scraper mechanism also includes a rotating shaft one, a shaft sleeve, an adjustment pin and a reinforcing rod; the rotating shaft one and the cross bar are in parallel relationship, and are fixedly connected through the reinforcing rod and the cross bar; the rotating shaft one is socketed with the shaft sleeve, and the The scraper is rotationally connected to the rotating shaft through the shaft sleeve, that is, the scraper rotates along the rotating shaft through the shaft sleeve; a vertical blowing pipe is fixed inside the filter cartridge, and the blowing pipe communicates with the gas tank through the air pipe to concentrate the air pressure. Increase the blowing pressure, thereby improving the dust removal efficiency of the filter cartridge itself.
进一步地,滑动杆的侧壁面上固定连接有能够拨动刮板转动的调节销,调节销在成对横向平行设置,以限制刮板的拨动距离;滑动杆的底表面固定连接有能够限制滑动杆穿出滑动杆导向套的限位块一,限位块一与调节销协同作用,让刮板在规定的范围内拨动式调节;竖板底部固定有刮板刮料时抵紧刮板的限位块二,与调节销协同作用,抵紧刮板,防止其转动;喷吹管穿过压板后插入滤筒内;所述压板密封式固定于滤筒的上端口,可以实现稳定均匀的喷吹,提高喷吹效果。Further, the side wall surface of the sliding rod is fixedly connected with an adjusting pin capable of rotating the scraper, and the adjusting pins are arranged in parallel in pairs in the transverse direction to limit the moving distance of the scraper; the bottom surface of the sliding rod is fixedly connected with a pin capable of limiting The sliding rod passes through the limit block 1 of the slide rod guide sleeve, and the limit block 1 cooperates with the adjustment pin to make the scraper adjust within the specified range; The second limit block of the plate cooperates with the adjustment pin to press against the scraper to prevent it from rotating; the blowing pipe passes through the pressure plate and is inserted into the filter cartridge; the pressure plate is sealed and fixed on the upper port of the filter cartridge to achieve stable and uniform The injection can improve the injection effect.
3、有益效果3. Beneficial effects
相比于现有技术,本发明的有益效果为:Compared with the prior art, the beneficial effects of the present invention are:
(1)本发明的基于自动除尘和底部清扫的皮带输送机,落料清扫装置的往复刮板机构可以只设置单个的刮板,刮板通过牵引在皮带机落料面上往复运动,实现来回刮料的目的,刮板也可以设置呈外开的喇叭口状,方便汇集积料于刮板中间,这种刮料方式,针对于积料的处理非常有利,毕竟皮带输送机下方的落料相对较少,喇叭口状刮板刮送积料时,一般不会溢出于刮板,而且,即便是溢出,可以在皮带机落料面长度方向两端处落料收集,也就无需考虑溢料的问题;除尘装置可以只设置于扬尘较多的皮带输送机的进料端或出料端,对进料端或出料端的扬尘进行处理,通过负压引导扬尘至滤筒上,并被滤筒吸附,进而达到除尘的目的;(1) For the belt conveyor based on automatic dust removal and bottom cleaning of the present invention, the reciprocating scraper mechanism of the blanking cleaning device can only be provided with a single scraper, and the scraper moves back and forth on the blanking surface of the belt conveyor by traction to realize back and forth For the purpose of scraping, the scraper can also be set in the shape of a flared mouth, which is convenient for collecting accumulated material in the middle of the scraper. This scraping method is very beneficial for the treatment of accumulated material. After all, the material below the belt conveyor Relatively few, when the trumpet-shaped scraper scrapes the accumulated material, it generally does not overflow on the scraper, and even if it overflows, it can be collected at both ends of the length of the belt conveyor's blanking surface, so there is no need to consider the overflow. The problem of material; the dust removal device can only be installed at the feed end or discharge end of the belt conveyor with a lot of dust, to process the dust at the feed end or discharge end, guide the dust to the filter cartridge through negative pressure, and be The filter cartridge is adsorbed to achieve the purpose of dust removal;
(2)本发明的基于自动除尘和底部清扫的皮带输送机,落料清扫装置可以在导料挡板内往复刮送积料,起到引料的作用,避免积料刮送时偏出皮带机落料面的界外;除尘装置的滤筒为覆膜滤筒,所述滤层为滤膜层,滤膜层可以由滤料层与聚四氟乙烯微孔膜复合而成,在提高除尘效率的同时,还可以提高除尘效果;(2) For the belt conveyor based on automatic dust removal and bottom cleaning of the present invention, the blanking and cleaning device can scrape and send accumulated materials back and forth in the material guide baffle, and play the role of leading materials, so as to avoid deviation of the accumulated materials from the belt conveyor when scraping and feeding Out of the boundary of the blanking surface; the filter cartridge of the dust removal device is a film-coated filter cartridge, and the filter layer is a filter film layer. At the same time, it can also improve the dust removal effect;
(3)本发明的基于自动除尘和底部清扫的皮带输送机,落料清扫装置中单端落料,可方便集中收集,可以将该单端落料设置于皮带输送机的下料口处,便于及时将积料返回下料口;除尘装置的气罐内的高压气体可以对将滤筒吸附的扬尘吹落至箱体内后,返回皮带输送机,无需拆解滤筒即可达到重复工作的目的;(3) The belt conveyor based on automatic dust removal and bottom cleaning of the present invention, single-end blanking in the blanking cleaning device can facilitate centralized collection, and the single-end blanking can be arranged at the discharge port of the belt conveyor, It is convenient to return the accumulated material to the discharge port in time; the high-pressure gas in the air tank of the dust removal device can blow the dust adsorbed by the filter cartridge down to the box, and then return to the belt conveyor, so that the repeated work can be achieved without disassembling the filter cartridge Purpose;
(4)本发明的基于自动除尘和底部清扫的皮带输送机,落料清扫装置中转轮的滚动面贴紧导料挡板,减少刮板的摩擦阻力,提高刮送效率;除尘装置的喷吹管通过气管与气罐相通,可集中气压,提高吹气压力,进而提高滤筒自身的除尘效率;(4) The belt conveyor based on automatic dust removal and bottom cleaning of the present invention, the rolling surface of the runner in the blanking cleaning device is close to the guide baffle, reducing the frictional resistance of the scraper and improving the scraping efficiency; the spraying of the dust removal device The blowpipe communicates with the air tank through the air pipe, which can concentrate the air pressure and increase the blowing pressure, thereby improving the dust removal efficiency of the filter cartridge itself;
(5)本发明的基于自动除尘和底部清扫的皮带输送机,落料清扫装置中限位块一、调节销和限位块二,三者可以协同作用,即限制需要翻转刮板时刮板的调节范围,又保证了单向刮料时的稳定性,调节和刮料达到兼顾的作用和效果;除尘装置的压板将喷吹管压入并固定于滤筒内,可以实现稳定均匀的喷吹,提高喷吹去除滤筒自身吸附尘的效果;(5) In the belt conveyor based on automatic dust removal and bottom cleaning of the present invention, the stop block 1, the adjustment pin and the stop block 2 in the blanking cleaning device can work together, that is, to limit the scraper when the scraper needs to be turned over The adjustment range ensures the stability of one-way scraping, and the adjustment and scraping achieve both functions and effects; the pressure plate of the dust removal device presses the blowing pipe into and fixes it in the filter cartridge, which can realize stable and uniform blowing , improve the effect of blowing and removing the dust absorbed by the filter cartridge itself;
(6)本发明的基于自动除尘和底部清扫的皮带输送机,上部除尘下部清扫协同作用,即避免了扬尘污染,又将底部积料及时收集,而且,吸附的扬尘和刮料的积料均可以返回皮带输送面,环境友好,无浪费,可实现自动化生产。(6) The belt conveyor based on automatic dust removal and bottom cleaning of the present invention, the upper part dust removal and the lower part cleaning synergistically, promptly avoids the dust pollution, and collects the accumulated material at the bottom in time, and the accumulated dust of the adsorption and the accumulated material of the scraped material are uniform It can be returned to the belt conveying surface, which is environmentally friendly, has no waste, and can realize automatic production.
附图说明Description of drawings
图1为本发明的皮带输送机中落料清扫装置和除尘装置的位置示意图;Fig. 1 is the position schematic diagram of blanking cleaning device and dedusting device in the belt conveyor of the present invention;
图2为实施例1中不同形状的刮板结构示意图;Fig. 2 is the schematic diagram of the scraper structure of different shapes in embodiment 1;
图3为实施例1中不同形状刮板结构示意图;Fig. 3 is the schematic diagram of the scraper structure of different shapes in embodiment 1;
图4为实施例1中不同形状刮板结构示意图;Fig. 4 is a schematic diagram of the structure of scrapers of different shapes in Example 1;
图5为本发明的基于自动除尘和底部清扫的皮带输送机的俯视图;Fig. 5 is the top view of the belt conveyor based on automatic dust removal and bottom cleaning of the present invention;
图6为本发明中的往复刮板机构结构示意图;Fig. 6 is a structural schematic diagram of the reciprocating scraper mechanism in the present invention;
图7为图6中A-A向截面图;Fig. 7 is A-A direction sectional view in Fig. 6;
图8为本发明的刮板和滑动杆的位置关系侧视图;Figure 8 is a side view of the positional relationship between the scraper and the sliding rod of the present invention;
图9为本发明中的除尘装置侧视图;Fig. 9 is a side view of the dust removal device in the present invention;
图10为本发明中的除尘装置主视图;Fig. 10 is a front view of the dust removal device in the present invention;
图11为本发明中的箱体的内部结构示意图;Figure 11 is a schematic diagram of the internal structure of the box in the present invention;
图12为本发明中的箱体的侧视图。Fig. 12 is a side view of the box in the present invention.
图中:1、皮带输送机;2、落料清扫装置;3、支台;4、除尘装置;10、气管;21、卷扬机;22、往复刮板机构;23、皮带机落料面;24、导料挡板;25、牵引绳;26、滑轮机构;27、落料暂存箱;28、连接件;29、滑动杆;221、横杆;222、竖板;223、滚轮;224、转轴一;225、刮板;226、轴套;227、滑动杆导向套;229、加强杆;261、轴承;262、转轴二;263、转轮;291、限位块一;292、调节销;2221、限位块二;2251、刮板槽;In the figure: 1. Belt conveyor; 2. Blanking cleaning device; 3. Support platform; 4. Dust removal device; 10. Air pipe; 21. Hoist; 22. Reciprocating scraper mechanism; 23. Blanking surface of belt conveyor; 24 , material guide baffle; 25, traction rope; 26, pulley mechanism; 27, blanking temporary storage box; 28, connector; 29, sliding rod; 221, cross bar; 222, vertical plate; 223, roller; 224, Rotating shaft one; 225, scraper; 226, shaft sleeve; 227, sliding rod guide sleeve; 229, reinforcing rod; 261, bearing; 262, rotating shaft two; 263, runner; 291, limit block one; ; 2221, limit block two; 2251, scraper groove;
41、箱体;42、连接管;43、引风管;44、滤筒;45、引风机;46、电机;47、气罐;48、喷吹管;49、滤层;411、支架;412、出气口;413、环台;451、排气口;481、压板。41. Box body; 42. Connecting pipe; 43. Induced air pipe; 44. Filter cartridge; 45. Induced fan; 46. Motor; 47. Gas tank; 48. Injection pipe; 49. Filter layer; 411. Bracket; 412 , air outlet; 413, ring platform; 451, exhaust port; 481, pressure plate.
具体实施方式Detailed ways
下面结合具体实施例和附图对本发明进一步进行描述。The present invention will be further described below in conjunction with specific embodiments and accompanying drawings.
实施例1Example 1
本实施例的一种基于自动除尘和底部清扫的皮带输送机,如图1、2、9所示,包括设置于皮带输送机1的下方的皮带机落料面23上的落料清扫装置2以及通过各自的支台3设置于皮带输送机1的进料端和/或出料端上方的除尘装置4;皮带机落料面23即输送物料的皮带输送机1在送完物料回程时,随着的物料由于自重或设备振动的影响下掉落至皮带机下方的承接面,一般略大于或等于皮带机的皮带宽度;所述往复刮板机构22能将皮带机落料面23上的积料刮送至皮带机落料面23长度方向的单端或两端处落料,往复刮板机构22可以只设置如图2所示的单个的刮板225或如图3、4所示的呈相互背向并固定连接的两个,刮板225通过牵引绳25在皮带机落料面23上往复运动,实现来回刮料的目的,刮板225可以设置呈如图3、4所示外开的三角或梯形状,即呈外开的喇叭口状,方便汇集积料于刮板225中间,牵引绳25连接动力机构,比如卷扬机21或配置减速机的马达。这种刮料方式,针对于积料的处理非常有利,毕竟皮带输送机1下方的落料相对较少,喇叭口状刮板225刮送积料时,一般不会溢出于刮板225,而且,即便是溢出,可以在皮带机落料面23长度方向两端处落料收集,也就无需考虑溢料的问题;除尘装置4可以设置一套于皮带输送机的进料端或出料端,对进料端或出料端的扬尘进行处理,或两套分别置于皮带输送机的进料端和出料端,对两端的扬尘都进行处理,除尘装置4包括固定于各自支台3上的箱体41和与箱体41外接的负压机构,负压机构可以用引风机也可以用拔高的烟囱;所述箱体41的底部外开,正对皮带输送机1的进料端和/或出料端的上方,箱体41内置竖向设置的滤筒44,通过负压引导扬尘至滤筒44上,并被滤筒44吸附,进而达到除尘的目的。A kind of belt conveyor based on automatic dust removal and bottom cleaning of the present embodiment, as shown in Figures 1, 2, and 9, includes a blanking cleaning device 2 arranged on the belt conveyor blanking surface 23 below the belt conveyor 1 And be arranged on the feed end of belt conveyor 1 and/or the dedusting device 4 above the discharge end by respective abutment 3; As the material falls to the receiving surface below the belt conveyor due to the influence of its own weight or equipment vibration, it is generally slightly greater than or equal to the belt width of the belt conveyor; The accumulated material is scraped and sent to the single end or both ends of the length direction of the belt conveyor blanking surface 23, and the reciprocating scraper mechanism 22 can only be provided with a single scraper 225 as shown in Figure 2 or as shown in Figures 3 and 4 Two of them are facing away from each other and fixedly connected. The scraper 225 reciprocates on the blanking surface 23 of the belt conveyor through the traction rope 25 to realize the purpose of scraping back and forth. The scraper 225 can be set as shown in Figures 3 and 4 The outwardly opened triangle or trapezoidal shape, that is, the outwardly opened trumpet shape, is convenient for collecting accumulated material in the middle of the scraper 225, and the traction rope 25 is connected to a power mechanism, such as a hoist 21 or a motor equipped with a reducer. This scraping method is very beneficial for the treatment of accumulated material. After all, there is relatively little material falling below the belt conveyor 1. When the trumpet-shaped scraper 225 scrapes the accumulated material, it generally does not overflow on the scraper 225, and , even if it overflows, it can be collected at both ends of the belt conveyor blanking surface 23 in the length direction, so there is no need to consider the problem of overflow; the dust removal device 4 can be set at the feed end or discharge end of the belt conveyor , to process the dust at the feed end or the discharge end, or two sets are respectively placed on the feed end and the discharge end of the belt conveyor, and the dust at both ends is processed. The box body 41 and the negative pressure mechanism connected with the box body 41, the negative pressure mechanism can use the induced draft fan and also can use the raised chimney; / Or above the discharge end, the box body 41 has a built-in vertical filter cartridge 44, which guides the dust to the filter cartridge 44 through negative pressure, and is absorbed by the filter cartridge 44, thereby achieving the purpose of dust removal.
实施例2Example 2
本实施例的一种基于自动除尘和底部清扫的皮带输送机,在实施例1的基础上作进一步改进,如图5所示,落料清扫装置2还包括设置在皮带机落料面23宽度方向的侧端的导料挡板24,两个导料挡板24形成导料槽;所述往复刮板机构22在导料挡板24内往复刮送积料,起到引料的作用,避免积料刮送时偏出皮带机落料面23的界外。如图11所示,除尘装置4的滤筒44外覆滤层49,以提高除尘效率;所述负压机构为引风机45,所述引风机45通过引风管43与箱体41相通,可根据需要选用带动引风机45转动的电机46的功率,以提高其通用性,引风机45将除尘后的气体通过引风机45的排气口451排出。A kind of belt conveyor based on automatic dust removal and bottom cleaning in this embodiment is further improved on the basis of Embodiment 1. As shown in Figure 5, the blanking cleaning device 2 also includes a belt conveyor that is arranged on the blanking surface 23 width The material guide baffle 24 at the side end of the direction, and the two material guide baffles 24 form a material guide groove; the reciprocating scraper mechanism 22 scrapes and feeds the accumulated material back and forth in the material guide baffle 24, plays the role of leading material, and avoids accumulation When the material is scraped and sent, it deviates from the boundary of the belt conveyor blanking surface 23. As shown in Figure 11, the filter cartridge 44 of the dust removal device 4 is covered with a filter layer 49 to improve the dust removal efficiency; the negative pressure mechanism is an induced draft fan 45, and the induced draft fan 45 communicates with the casing 41 through the induced air pipe 43, Can select the power of the motor 46 that drives induced draft fan 45 to rotate as required, to improve its versatility, induced draft fan 45 discharges the gas after dust removal through the exhaust port 451 of induced draft fan 45.
实施例3Example 3
本实施例的一种基于自动除尘和底部清扫的皮带输送机,在实施例2的基础上作进一步改进,如图5所示,还包括分别固定设置于导料挡板24两端旁的卷扬机21和滑轮机构26;所述往复刮板机构22通过循环往复牵引的牵引绳25分别连接卷扬机21和滑轮机构26实现往复运动,可以实现皮带机落料面23长度方向的单端落料,方便集中收集,可以将该单端落料设置于皮带输送机1的下料口处,便于及时将积料返回下料口。如图11所示,滤筒44为覆膜滤筒,所述滤层49为滤膜层,滤膜层可以由滤料层与聚四氟乙烯微孔膜复合而成,在提高除尘效率的同时,还可以提高除尘效果,将符合国家排放标准的气体排出。引风管43通过连接管42与箱体41上部的出气口412连通并固定连接。A kind of belt conveyor based on automatic dust removal and bottom cleaning of this embodiment is further improved on the basis of embodiment 2, as shown in Figure 5, it also includes winches fixedly arranged on the two ends of the guide baffle plate 24 respectively 21 and a pulley mechanism 26; the reciprocating scraper mechanism 22 connects the hoist 21 and the pulley mechanism 26 to realize reciprocating motion through the traction rope 25 of the cyclic reciprocating traction, and can realize the single-end blanking of the belt conveyor blanking surface 23 in the length direction, which is convenient For centralized collection, the single-end blanking can be set at the discharge port of the belt conveyor 1, so that the accumulated material can be returned to the discharge port in time. As shown in Figure 11, the filter cartridge 44 is a film-coated filter cartridge, and the filter layer 49 is a filter membrane layer. The filter membrane layer can be composed of a filter material layer and a polytetrafluoroethylene microporous membrane. At the same time, it can also improve the dust removal effect and discharge the gas that meets the national emission standards. The air induction pipe 43 communicates and is fixedly connected with the air outlet 412 on the upper part of the box body 41 through the connecting pipe 42 .
实施例4Example 4
本实施例的一种基于自动除尘和底部清扫的皮带输送机,在实施例3的基础上作进一步改进,往复刮板机构22包括其两侧端分别贴紧其两侧导料挡板24的刮板225;如图5所示,所述滑轮机构26包括转轴二262、套接固定于转轴二262中部的转轮263以及分别套接固定于转轴二262两端部的两个轴承261,所述牵引绳25绕过转轮263往复运动,牵引绳25可以直接使用钢丝绳、尼龙绳、纤维绳等高强度绳具,优选钢丝绳。如图1、9、10、11、12所示,还包括通过支架411固定于箱体41外壁并与箱体41内滤筒44相通的气罐47,皮带输送机1停止输送物料时,气罐47内的高压气体可以对将滤筒44吸附的扬尘吹落至箱体41内后,返回皮带输送机1,无需拆解滤筒44即可达到重复工作的目的。连接管42为天方地圆管,管内设置的锥面体结构可起到二次除尘的效果。A belt conveyor based on automatic dust removal and bottom cleaning in this embodiment is further improved on the basis of Embodiment 3. Scraper 225; as shown in Figure 5, the pulley mechanism 26 includes a second rotating shaft 262, a runner 263 sleeved and fixed in the middle of the second rotating shaft 262, and two bearings 261 respectively sleeved and fixed at both ends of the second rotating shaft 262, The traction rope 25 reciprocates around the runner 263, and the traction rope 25 can directly use high-strength ropes such as steel wire ropes, nylon ropes, and fiber ropes, preferably steel wire ropes. As shown in Figures 1, 9, 10, 11, and 12, it also includes an air tank 47 that is fixed on the outer wall of the box body 41 by a bracket 411 and communicates with the filter cartridge 44 in the box body 41. When the belt conveyor 1 stops conveying materials, the gas tank 47 The high-pressure gas in the tank 47 can blow the dust adsorbed by the filter cartridge 44 down into the casing 41, and then return to the belt conveyor 1, so that the purpose of repeated work can be achieved without disassembling the filter cartridge 44. The connecting pipe 42 is a circular pipe with a sky, a square and a ground, and the conical structure arranged in the pipe can play the effect of secondary dust removal.
实施例5Example 5
本实施例的一种基于自动除尘和底部清扫的皮带输送机,在实施例4的基础上作进一步改进,如图5、6所示,往复刮板机构22呈框架结构,包括固定连接于框架结构内的刮板225,框架结构可提高刮板的稳定性;所述框架结构的底部贴近皮带机落料面23处对称式固定连接有水平设置的2对滚轮223;所述滚轮223的滚动面贴紧导料挡板24,减少刮板的摩擦阻力,提高刮送效率。如图11所示,滤筒44内固定有竖向的喷吹管48,所述喷吹管48通过气管10与气罐47相通,可集中气压,提高吹气压力,进而提高滤筒44自身的除尘效率。喷吹管48穿过压板481后插入滤筒44内;所述压板481密封式固定于滤筒44的上端口,可以实现稳定均匀的喷吹,提高喷吹效果。A belt conveyor based on automatic dust removal and bottom cleaning in this embodiment is further improved on the basis of Embodiment 4. As shown in Figures 5 and 6, the reciprocating scraper mechanism 22 is a frame structure, including a fixed connection to the frame The scraper 225 in the structure, the frame structure can improve the stability of the scraper; the bottom of the frame structure is close to the blanking surface 23 of the belt conveyor and is symmetrically fixedly connected with 2 pairs of rollers 223 arranged horizontally; the rolling of the rollers 223 The surface is close to the material guide baffle plate 24 to reduce the frictional resistance of the scraper and improve the scraping efficiency. As shown in Figure 11, a vertical blowing pipe 48 is fixed in the filter cartridge 44, and the blowing pipe 48 communicates with the air tank 47 through the air pipe 10, so that the air pressure can be concentrated, the blowing pressure can be improved, and the dust removal of the filter cartridge 44 itself can be improved. efficiency. The blowing pipe 48 passes through the pressure plate 481 and is inserted into the filter cartridge 44; the pressure plate 481 is sealed and fixed on the upper port of the filter cartridge 44, which can realize stable and uniform blowing and improve the blowing effect.
实施例6Example 6
本实施例的一种基于自动除尘和底部清扫的皮带输送机,在实施例5的基础上作进一步改进,如图6所示,框架结构由一对横杆221和竖板222互相连接而成,可以分别称之为左、右横杆和前、后竖板;所述两竖板222分别贴近两导料挡板24,达到尽可能刮料彻底的目的;滚轮223连接于竖板222底部。如图11所示,滤筒44上部为一圈横向的凸台,箱体41内壁上设置一圈环台413,滤筒44可以根据需要在箱体41内均匀设置多个,通过压板481将滤筒44并在一起后再固定于环台413上,这样,滤筒44就悬吊于箱体41内,滤筒44上部通过压板481密封,下部开口正对皮带输送机1的进料端或出料端,箱体41上部也为密封结构,这样,达到引风和喷吹效果好的目的,以提高除尘和吹尘效率。A belt conveyor based on automatic dust removal and bottom cleaning in this embodiment is further improved on the basis of embodiment 5. As shown in Figure 6, the frame structure is formed by connecting a pair of cross bars 221 and vertical plates 222 to each other , which can be referred to as left and right cross bars and front and rear vertical plates respectively; the two vertical plates 222 are respectively close to the two guide baffle plates 24 to achieve the purpose of scraping the material as thoroughly as possible; the roller 223 is connected to the bottom of the vertical plate 222 . As shown in Figure 11, the upper part of the filter cartridge 44 is a circle of horizontal bosses, and a circle of ring platforms 413 is arranged on the inner wall of the box body 41. A plurality of filter cartridges 44 can be evenly arranged in the box body 41 according to needs, and the pressure plate 481 will The filter cartridges 44 are combined and then fixed on the ring platform 413, so that the filter cartridges 44 are suspended in the box body 41, the upper part of the filter cartridges 44 is sealed by the pressure plate 481, and the lower opening is facing the feeding end of the belt conveyor 1 Or the discharge end, the casing 41 top is also a sealed structure, like this, achieves the good purpose of air induction and blowing effect, to improve dust removal and dust blowing efficiency.
实施例7Example 7
本实施例的一种基于自动除尘和底部清扫的皮带输送机,在实施例6的基础上作进一步改进,如图6、7所示,还包括滑动杆29;所述横杆221上固定连接有滑动杆导向套227,所述滑动杆29穿过滑动杆导向套227后,其两端分别通过连接件28与牵引绳25连接,连接件28可以直接使用铰接件,和牵引绳25铰接;所述往复刮板机构22还包括转轴一224、轴套226、调节销228和加强杆229,加强杆229可以平行设置多条;所述转轴一224和横杆221呈平行关系,并通过加强杆229和横杆221固定连接;所述转轴一224与轴套226套接,所述刮板225通过轴套226与转轴一224转动式连接,即刮板225通过轴套226沿转轴一224转动,轴套226也可以设置多个,使转动定位化。滑动杆29的侧壁面上固定连接有能够拨动刮板225转动的调节销292,调节销292在成对横向平行设置,以限制刮板225的拨动距离;滑动杆29的底表面固定连接有能够限制滑动杆29穿出滑动杆导向套227的限位块一291,限位块一291与调节销292协同作用,让刮板225在规定的范围内拨动式调节,限位块一291为2个,分别为左和右限位块一291,左和右限位块一291,左、右限位块一291分别至左、右横杆221的间距相同,均为滑动杆29在左右方向上的滑动间距,滑动杆29的活动,拨动刮板225的翻转和回位。竖板222底部固定有刮板225刮料时抵紧刮板225的限位块二2221,限位块二2221与调节销292协同作用,抵紧刮板225,防止其转动。本实施例中的除尘装置4只设置于皮带输送机1的出料端上方。A kind of belt conveyor based on automatic dust removal and bottom cleaning of the present embodiment is further improved on the basis of embodiment 6, as shown in Figures 6 and 7, it also includes a sliding bar 29; the cross bar 221 is fixedly connected There is a slide rod guide sleeve 227, after the slide rod 29 passes through the slide rod guide sleeve 227, its two ends are respectively connected with the traction rope 25 through the connector 28, and the connector 28 can directly use a hinge to be hinged with the traction rope 25; Described reciprocating scraper mechanism 22 also comprises rotating shaft one 224, axle sleeve 226, adjustment pin 228 and reinforcing rod 229, and reinforcing rod 229 can be provided with multiple in parallel; Described rotating shaft one 224 and cross bar 221 are in parallel relationship, and through strengthening Rod 229 and cross bar 221 are fixedly connected; the rotating shaft one 224 is socketed with the shaft sleeve 226, and the scraper 225 is rotationally connected with the rotating shaft one 224 through the shaft sleeve 226, that is, the scraper 225 passes through the shaft sleeve 226 along the rotating shaft one 224 For rotation, multiple shaft sleeves 226 can also be provided to make the rotation localized. The side wall surface of the sliding bar 29 is fixedly connected with an adjusting pin 292 capable of stirring the scraper 225 to rotate, and the adjusting pin 292 is arranged in parallel in a paired transverse direction to limit the toggling distance of the scraper 225; the bottom surface of the sliding bar 29 is fixedly connected There is a limit block one 291 that can limit the sliding rod 29 to pass through the slide rod guide sleeve 227. The limit block one 291 cooperates with the adjustment pin 292 to allow the scraper 225 to be adjusted in a toggle manner within a specified range. The limit block one 291 is 2, respectively left and right limit block one 291, left and right limit block one 291, left and right limit block one 291 respectively to the left and right cross bar 221 the same spacing, all are slide bar 29 The sliding distance in the left and right directions, the movement of the sliding rod 29, and the turnover and return of the scraper 225 are stirred. Vertical plate 222 bottom is fixed with scraper 225 when scraping material and presses against the stop block two 2221 of scraper 225, and stop block two 2221 cooperates with adjustment pin 292, and presses against scraper 225, prevents its rotation. The dust removal device 4 in this embodiment is only arranged above the discharge end of the belt conveyor 1 .
本实施例的基于自动除尘和底部清扫的皮带输送机的上部除尘和底部清扫方法,步骤为:The upper dust removal and bottom cleaning method of the belt conveyor based on automatic dust removal and bottom cleaning in this embodiment, the steps are:
步骤一、除尘:Step 1. Dust removal:
A、吸附:当皮带输送机1输送物料时,启动电机46,带动引风机45将整个箱体41内产生负压状态,皮带输送机1在出料端落料时的扬尘被吸入箱体41内,并被滤筒44上的滤膜层吸附累积成较大的颗粒,除尘后的气体通过引风管43被引风机45从引风机45的排气口451排出;A. Adsorption: When the belt conveyor 1 is transporting materials, start the motor 46 to drive the induced draft fan 45 to generate a negative pressure state in the entire box 41, and the dust generated by the belt conveyor 1 when it is discharging at the discharge end is sucked into the box 41 and is absorbed and accumulated into larger particles by the filter film layer on the filter cartridge 44, and the gas after dust removal is discharged from the exhaust port 451 of the induced fan 45 by the induced fan 45 through the induced air pipe 43;
B、返回:当皮带输送机1暂停输送物料时,关闭引风机45;打开气罐47通往喷吹管48的气管10上设置的气阀,气罐47内的高压气体可以通过喷吹管48对将滤筒44吸附的扬尘颗粒吹落至箱体41并返回皮带输送机1上或掉落至底部的皮带机落料面23上,箱体41上部为密封,而且,颗粒较大,会由于自重而下落,不会产生二次扬尘污染;B, return: when belt conveyor 1 suspends conveying material, close induced draft fan 45; Open gas tank 47 and lead to the air valve that is set on the air pipe 10 of blowing pipe 48, the high-pressure gas in the gas tank 47 can pass through blowing pipe 48 pair The dust particles adsorbed by the filter cartridge 44 are blown down to the box body 41 and returned to the belt conveyor 1 or dropped to the bottom belt conveyor blanking surface 23. The upper part of the box body 41 is sealed, and the particles are relatively large, which will be caused by Falling by its own weight will not produce secondary dust pollution;
步骤二、清扫,步骤一的同时,启动落料清扫装置2:Step 2. Cleaning. At the same time as step 1, start the blanking cleaning device 2:
C、正向刮料:正向启动卷扬机21,牵引绳25拉动滑动杆29左移,直至左限位块一291抵紧左横杆221,同时,刮板225上部抵紧右调节销292,下部抵紧限位块二2221,开始刮料,将皮带机落料面23上积料,包括步骤B中的扬尘颗粒料,直至刮料至导料挡板24左端部设置的落料暂存箱27内;C. Forward scraping: Start the winch 21 in the forward direction, pull the sliding rod 29 to the left with the traction rope 25, until the left limit block 291 is pressed against the left cross bar 221, and at the same time, the upper part of the scraper 225 is pressed against the right adjustment pin 292, The lower part presses against the limit block 2 2221, starts to scrape materials, and accumulates materials on the feeding surface 23 of the belt conveyor, including the dust particles in step B, until the materials are scraped to the blanking materials set at the left end of the material guide baffle plate 24 for temporary storage Inside box 27;
D、刮板返回:反向启动卷扬机21,牵引绳25拉动滑动杆29右移,直至右限位块一291抵紧右横杆221,同时,刮板225上部在左调节销292的拨动下,沿转轴一224转动,刮板225的底部翘起,不再刮料,在牵引绳25的牵引下返回至导料挡板24右端,实现刮板225的往复循环;D. Return of the scraper: reversely start the hoist 21, pull the sliding rod 29 to the right with the traction rope 25, until the right limit block 1 291 presses against the right cross bar 221, and at the same time, the upper part of the scraper 225 is moved by the left adjustment pin 292 Next, rotate along the rotating shaft one 224, the bottom of the scraper 225 tilts up, no longer scrapes the material, and returns to the right end of the material guide baffle 24 under the traction of the traction rope 25, and realizes the reciprocating cycle of the scraper 225;
重复步骤C和D,直至皮带机落料面23的积料清理干净。Repeat steps C and D until the accumulated material on the belt conveyor blanking surface 23 is cleaned up.
本实施例的基于自动除尘和底部清扫的皮带输送机及其刮料方法,限位块一291、调节销292和限位块二2221,三者可以协同作用,即限制需要翻转刮板时刮板的调节范围,又保证了单向刮料时的稳定性,调节和刮料达到兼顾的作用和效果。The belt conveyor and its scraping method based on automatic dust removal and bottom cleaning in this embodiment, the first limit block 291, the adjustment pin 292 and the second limit block 2221, the three can cooperate, that is, to limit the scraping when the scraper needs to be turned over The adjustment range of the board also ensures the stability of one-way scraping, and the adjustment and scraping achieve both functions and effects.
实施例8Example 8
本实施例的一种基于自动除尘和底部清扫的皮带输送机,在实施例7的基础上再作进一步改进,如图8所示,刮板225的上部预开一刮板槽2251,方便滑动杆29穿过,而调节销292可以在滑动杆29的两侧面对称式成对设置,起到双重调节刮板225翻动的目的;本实施例中的除尘装置4在皮带输送机1的出料端和进料端上方均设置,而两者的引风管43可以共用,引风机45也共用一个,以降低安装和运营成本。A belt conveyor based on automatic dust removal and bottom cleaning in this embodiment is further improved on the basis of Embodiment 7. As shown in Figure 8, a scraper groove 2251 is pre-opened on the upper part of the scraper 225 to facilitate sliding The rod 29 passes through, and the adjusting pins 292 can be symmetrically arranged in pairs on both sides of the sliding rod 29, so as to serve the purpose of dual adjustment of the scraper 225; Both are provided above the feed end and the feed end, and the induced air pipe 43 of the two can be shared, and the induced draft fan 45 also shares one, so as to reduce installation and operation costs.
本实施例的基于自动除尘和底部清扫的皮带输送机的上部除尘和底部清扫方法,步骤为:The upper dust removal and bottom cleaning method of the belt conveyor based on automatic dust removal and bottom cleaning in this embodiment, the steps are:
步骤一、除尘:Step 1. Dust removal:
A、吸附:当皮带输送机1输送物料时,启动电机46,带动引风机45将两个箱体41内产生负压状态,皮带输送机1在出料端和进料端落料时产生的扬尘被吸入各自的箱体41内,并被滤筒44上的滤膜层吸附累积成较大的颗粒,除尘后的气体通过引风管43被引风机45从引风机45的排气口451排出;A. Adsorption: When the belt conveyor 1 is transporting materials, start the motor 46 and drive the induced draft fan 45 to generate a negative pressure state in the two boxes 41, which is generated when the belt conveyor 1 is discharging materials at the discharge end and the feed end The dust is sucked into the respective boxes 41, and is adsorbed and accumulated by the filter membrane layer on the filter cartridge 44 to form larger particles. discharge;
B、返回:当皮带输送机1暂停输送物料时,关闭引风机45;打开各自箱体41外壁的气罐47通往喷吹管48的气管10上设置的气阀,各自箱体41外壁的气罐47内的高压气体可以通过喷吹管48对将滤筒44吸附的扬尘颗粒吹落至箱体41并返回皮带输送机1上或掉落至底部的皮带机落料面23上,箱体41上部为密封,而且,颗粒较大,会由于自重而下落,不会产生二次扬尘污染;B, return: when belt conveyor 1 suspends conveying material, close induced draft fan 45; The high-pressure gas in the tank 47 can blow the dust particles adsorbed by the filter cartridge 44 to the box body 41 through the blowing pipe 48 and return to the belt conveyor 1 or drop to the belt conveyor blanking surface 23 at the bottom. The box body 41 The upper part is sealed, and the larger particles will fall due to their own weight, so there will be no secondary dust pollution;
步骤二、清扫,步骤一的同时,启动落料清扫装置2:Step 2. Cleaning. At the same time as step 1, start the blanking cleaning device 2:
C、刮板返回:反向启动卷扬机21,牵引绳25拉动滑动杆29右移60mm,直至右限位块一291抵紧右横杆221,同时,刮板225上部在左调节销292的拨动下,左调节销移动距离也为60mm,刮板225沿转轴一224转动,刮板225的底部翘起,无需刮料,在牵引绳25的牵引下至导料挡板24右端,C. Scraper return: Start hoist 21 in the reverse direction, pull sliding rod 29 to move rightward by 60mm with traction rope 25, until right limit block 1 291 presses against right cross bar 221, and at the same time, the upper part of scraper 225 is dialed by left adjustment pin 292 When moving, the moving distance of the left adjusting pin is also 60mm, and the scraper 225 rotates along the rotating shaft one 224, and the bottom of the scraper 225 is tilted up, without scraping, and under the traction of the traction rope 25, it reaches the right end of the guide baffle plate 24,
D、正向刮料:正向启动卷扬机21,牵引绳25拉动滑动杆29左移60mm,直至左限位块一291抵紧左横杆221,即左限位块一291至左横杆的距离为60mm,同时,刮板225上部抵紧右调节销292,下部抵紧限位块二2221,开始刮料,直至刮料至导料挡板24左端部设置的落料暂存箱27内;实现刮板225在导料挡板24内的往复循环;D. Forward scraping: start the hoist 21 in the forward direction, pull the sliding rod 29 to move leftward by 60 mm with the traction rope 25, until the left limit block 291 is pressed against the left cross bar 221, that is, the left limit block 291 reaches the left cross bar. The distance is 60 mm. At the same time, the upper part of the scraper 225 is pressed against the right adjustment pin 292, and the lower part is pressed against the limit block 2221 to start scraping until it reaches the blanking temporary storage box 27 provided at the left end of the guide baffle 24 ;Realize the reciprocating cycle of the scraper 225 in the material guide baffle 24;
重复步骤C和D,直至皮带机落料面23的积料清理干净。Repeat steps C and D until the accumulated material on the belt conveyor blanking surface 23 is cleaned up.
本实施例的基于自动除尘和底部清扫的皮带输送机,上部除尘下部清扫协同作用,即避免了扬尘污染,又将底部积料及时收集,而且,吸附的扬尘和刮料的积料均可以返回皮带输送面,环境友好,无浪费,可实现自动化生产。In the belt conveyor based on automatic dust removal and bottom cleaning in this embodiment, the upper part dust removal and the lower part cleaning cooperate to avoid dust pollution, and collect the bottom accumulated material in time. Moreover, the absorbed dust and scraped material can be returned. Belt conveying surface, environment friendly, no waste, automatic production can be realized.
本发明所述实例仅仅是对本发明的优选实施方式进行描述,并非对本发明构思和范围进行限定,在不脱离本发明设计思想的前提下,本领域工程技术人员对本发明的技术方案作出的各种变形和改进,均应落入本发明的保护范围。The examples described in the present invention are only to describe the preferred implementation of the present invention, and are not intended to limit the concept and scope of the present invention. Variations and improvements should fall within the protection scope of the present invention.
Claims (10)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910539970.1A CN110171692A (en) | 2019-06-21 | 2019-06-21 | A kind of belt conveyor based on automatic dust removing and bottom purge |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910539970.1A CN110171692A (en) | 2019-06-21 | 2019-06-21 | A kind of belt conveyor based on automatic dust removing and bottom purge |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN110171692A true CN110171692A (en) | 2019-08-27 |
Family
ID=67697469
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201910539970.1A Pending CN110171692A (en) | 2019-06-21 | 2019-06-21 | A kind of belt conveyor based on automatic dust removing and bottom purge |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN110171692A (en) |
Cited By (12)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111871892A (en) * | 2020-06-24 | 2020-11-03 | 中交机电工程局有限公司 | Conveyor with cleaning function |
| CN112141763A (en) * | 2020-09-29 | 2020-12-29 | 江苏万宝机械有限公司 | Building rubbish environmental protection shipment machine convenient to clear away feed back |
| CN112595099A (en) * | 2020-12-03 | 2021-04-02 | 攀钢集团重庆钛业有限公司 | Control method for reducing influence of kiln front plate frame fault on feeding stability of rotary kiln |
| CN112644961A (en) * | 2020-12-23 | 2021-04-13 | 孟现英 | Air-suction type anti-skidding device for coal mine belt conveyer |
| CN112850024A (en) * | 2021-03-05 | 2021-05-28 | 苏州市力神起重运输机械制造有限公司 | Dustproof device of rubber belt conveyor |
| CN113493096A (en) * | 2021-06-28 | 2021-10-12 | 东台市良友机械有限公司 | Band conveyer with dust removal function |
| CN114590555A (en) * | 2022-04-20 | 2022-06-07 | 淮南矿业(集团)有限责任公司 | Accumulated coal cleaning device under flat belt |
| CN116119288A (en) * | 2023-01-03 | 2023-05-16 | 上海市政工程设计研究总院(集团)有限公司 | Automatic cleaning device for bottom tray of belt conveyor |
| CN116374674A (en) * | 2022-11-14 | 2023-07-04 | 华润水泥(龙岩雁石)有限公司 | A device for solving dust emission on the return journey of the belt and realizing automatic cleaning |
| CN118665961A (en) * | 2024-07-18 | 2024-09-20 | 靖江新华港务有限公司 | Automatic belt cleaning equipment for bulk grain belt conveyor |
| CN118977988A (en) * | 2024-10-08 | 2024-11-19 | 江苏沙钢钢铁有限公司 | A material cleaning trolley along the belt conveyor |
| CN119349168A (en) * | 2024-12-26 | 2025-01-24 | 河南中誉鼎力智能装备有限公司 | A fully sealed self-cleaning conveyor |
Citations (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR20100049869A (en) * | 2008-11-04 | 2010-05-13 | 한국동서발전(주) | Removing device of fallen coal for belt conveyor system |
| CN202036880U (en) * | 2011-04-08 | 2011-11-16 | 凯天环保科技股份有限公司 | High-temperature-resistant filter cylinder air purification device |
| CN202232467U (en) * | 2011-10-11 | 2012-05-30 | 廊坊燕北畜牧机械集团有限公司 | Scraper-type feces-clearing machine capable of guiding and tensioning traction rope |
| CN206452957U (en) * | 2017-02-16 | 2017-09-01 | 张明琦 | Livestock-raising automatic pig manure cleaning device |
| CN206879726U (en) * | 2017-06-09 | 2018-01-16 | 北京源益农科技有限责任公司 | A kind of full-automatic manure scraper plate |
| CN107683775A (en) * | 2017-10-23 | 2018-02-13 | 贵州省潘念种养殖有限公司 | Manure scraper plate for cowshed |
| WO2018098841A1 (en) * | 2016-12-02 | 2018-06-07 | 盐城市天辰新型建材有限公司 | Device for unloading, transferring, transporting and collecting cement |
| CN108633753A (en) * | 2018-04-23 | 2018-10-12 | 黄宇松 | Animal husbandry is with scraping dropping board device of automatic excrement ware of receiving |
| CN208211145U (en) * | 2018-04-02 | 2018-12-11 | 惠安县泰达商贸有限责任公司 | A kind of multi-functional livestock-raising shit remover |
| CN210480031U (en) * | 2019-06-21 | 2020-05-08 | 马鞍山市华宇环保设备制造有限公司 | Band conveyer based on automatically, remove dust and bottom cleans |
-
2019
- 2019-06-21 CN CN201910539970.1A patent/CN110171692A/en active Pending
Patent Citations (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR20100049869A (en) * | 2008-11-04 | 2010-05-13 | 한국동서발전(주) | Removing device of fallen coal for belt conveyor system |
| CN202036880U (en) * | 2011-04-08 | 2011-11-16 | 凯天环保科技股份有限公司 | High-temperature-resistant filter cylinder air purification device |
| CN202232467U (en) * | 2011-10-11 | 2012-05-30 | 廊坊燕北畜牧机械集团有限公司 | Scraper-type feces-clearing machine capable of guiding and tensioning traction rope |
| WO2018098841A1 (en) * | 2016-12-02 | 2018-06-07 | 盐城市天辰新型建材有限公司 | Device for unloading, transferring, transporting and collecting cement |
| CN206452957U (en) * | 2017-02-16 | 2017-09-01 | 张明琦 | Livestock-raising automatic pig manure cleaning device |
| CN206879726U (en) * | 2017-06-09 | 2018-01-16 | 北京源益农科技有限责任公司 | A kind of full-automatic manure scraper plate |
| CN107683775A (en) * | 2017-10-23 | 2018-02-13 | 贵州省潘念种养殖有限公司 | Manure scraper plate for cowshed |
| CN208211145U (en) * | 2018-04-02 | 2018-12-11 | 惠安县泰达商贸有限责任公司 | A kind of multi-functional livestock-raising shit remover |
| CN108633753A (en) * | 2018-04-23 | 2018-10-12 | 黄宇松 | Animal husbandry is with scraping dropping board device of automatic excrement ware of receiving |
| CN210480031U (en) * | 2019-06-21 | 2020-05-08 | 马鞍山市华宇环保设备制造有限公司 | Band conveyer based on automatically, remove dust and bottom cleans |
Cited By (14)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111871892A (en) * | 2020-06-24 | 2020-11-03 | 中交机电工程局有限公司 | Conveyor with cleaning function |
| CN112141763A (en) * | 2020-09-29 | 2020-12-29 | 江苏万宝机械有限公司 | Building rubbish environmental protection shipment machine convenient to clear away feed back |
| CN112595099B (en) * | 2020-12-03 | 2022-06-24 | 攀钢集团重庆钛业有限公司 | A control method for reducing the influence of the failure of the front plate and frame of the kiln on the stability of the feed to the rotary kiln |
| CN112595099A (en) * | 2020-12-03 | 2021-04-02 | 攀钢集团重庆钛业有限公司 | Control method for reducing influence of kiln front plate frame fault on feeding stability of rotary kiln |
| CN112644961A (en) * | 2020-12-23 | 2021-04-13 | 孟现英 | Air-suction type anti-skidding device for coal mine belt conveyer |
| CN112850024A (en) * | 2021-03-05 | 2021-05-28 | 苏州市力神起重运输机械制造有限公司 | Dustproof device of rubber belt conveyor |
| CN113493096A (en) * | 2021-06-28 | 2021-10-12 | 东台市良友机械有限公司 | Band conveyer with dust removal function |
| CN114590555A (en) * | 2022-04-20 | 2022-06-07 | 淮南矿业(集团)有限责任公司 | Accumulated coal cleaning device under flat belt |
| CN116374674A (en) * | 2022-11-14 | 2023-07-04 | 华润水泥(龙岩雁石)有限公司 | A device for solving dust emission on the return journey of the belt and realizing automatic cleaning |
| CN116119288A (en) * | 2023-01-03 | 2023-05-16 | 上海市政工程设计研究总院(集团)有限公司 | Automatic cleaning device for bottom tray of belt conveyor |
| CN118665961A (en) * | 2024-07-18 | 2024-09-20 | 靖江新华港务有限公司 | Automatic belt cleaning equipment for bulk grain belt conveyor |
| CN118665961B (en) * | 2024-07-18 | 2024-11-26 | 靖江新华港务有限公司 | Automatic belt cleaning equipment for bulk grain belt conveyor |
| CN118977988A (en) * | 2024-10-08 | 2024-11-19 | 江苏沙钢钢铁有限公司 | A material cleaning trolley along the belt conveyor |
| CN119349168A (en) * | 2024-12-26 | 2025-01-24 | 河南中誉鼎力智能装备有限公司 | A fully sealed self-cleaning conveyor |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN110171692A (en) | A kind of belt conveyor based on automatic dust removing and bottom purge | |
| CN204727140U (en) | A kind of multi-stage isolation formula belt scavenging machine | |
| CN209452286U (en) | A kind of light material separator | |
| CN110077818A (en) | A kind of reciprocal belt feeder blanking clearing apparatus and its cleaning method | |
| CN210480031U (en) | Band conveyer based on automatically, remove dust and bottom cleans | |
| CN207524653U (en) | The dust-proof conveying device of mixing plant | |
| CN211365914U (en) | Scraper with dust removing device | |
| CN216736012U (en) | Grit material loading machine | |
| CN209382794U (en) | Chain and pan conveyor | |
| CN117502379B (en) | Receiving and throwing control equipment, intelligent control method thereof and insect breeding system | |
| CN209567582U (en) | Laying device and brewing equipment | |
| CN108455289B (en) | Suction-type grain elevator | |
| CN215946184U (en) | Sand material conveying device | |
| CN206034163U (en) | Heavy sediment of waste paper spanks separator | |
| CN213976158U (en) | Powdery material conveying device | |
| CN206720194U (en) | Conveying worm with clearing apparatus | |
| CN213864498U (en) | Dustproof conveying belt | |
| CN204339594U (en) | A kind of shot blasting machine for inner wall of steel tube | |
| CN210709434U (en) | A sludge transport equipment | |
| CN210883884U (en) | A loading and unloading elevator | |
| CN215477619U (en) | Wear-resistant plate chain elevator | |
| CN115771765A (en) | Automatic conveying device for spherical graphite pipeline | |
| CN210389678U (en) | Loading attachment convenient to empty | |
| CN115213101A (en) | Multilayer level anode furnace work clout residue collection device | |
| CN209080884U (en) | A kind of emptying apparatus in bearing feeding device |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| RJ01 | Rejection of invention patent application after publication |
Application publication date: 20190827 |
|
| RJ01 | Rejection of invention patent application after publication |