CN113874207A - 纳米网层叠体、导电电路的制造方法、以及纳米网粘贴套件 - Google Patents

纳米网层叠体、导电电路的制造方法、以及纳米网粘贴套件 Download PDF

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CN113874207A
CN113874207A CN202080038821.8A CN202080038821A CN113874207A CN 113874207 A CN113874207 A CN 113874207A CN 202080038821 A CN202080038821 A CN 202080038821A CN 113874207 A CN113874207 A CN 113874207A
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nanoweb
layer
laminate
pva
mesh
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豊栖健太郎
村瀬友英
小野祐树
小出史代
小森尧
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Mitsubishi Chemical Corp
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Mitsubishi Chemical Corp
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Abstract

本发明的课题在于提供一种容易将导电性的纳米网材料放置在所期望的位置,并且粘贴时不易发生扭曲的纳米网层叠体。本发明通过以下的纳米网层叠体解决上述课题,所述纳米网层叠体是将网状基材(A)和以聚乙烯醇类树脂作为主成分的纳米网层(B)相邻地层叠而得到的纳米网层叠体,优选为在网状基材(A)上具有以聚乙烯醇为主成分的纳米网层(B)和导电性物质层(C)的纳米网层叠体。

Description

纳米网层叠体、导电电路的制造方法、以及纳米网粘贴套件
技术领域
本发明涉及纳米网层叠体,优选涉及导电性纳米网层叠体。另外,涉及使用该导电性纳米网层叠体制造导电电路的方法,进而涉及包含该纳米网层叠体的纳米网粘贴套件。
背景技术
在柔性的基材上形成电子器件的柔性电子技术正在进行研究,关于其在生物体上的应用的研究也正在进行。
例如,作为具有高的表面追随性、能够长期稳定地使用的部件,提出了具备具有开口部的基材、和悬挂在开口部周围作为外框的纤维网的电子功能构件(参见专利文献1)。
此外,提出了使用具有生物相容性且还可期待具有生物降解性的聚乙烯醇(PVA)树脂来制作兼具透气性和伸缩性的皮肤粘贴型纳米网传感器(参见非专利文献1)。
非专利文献1中公开的纳米网传感器是在通过电纺丝法制作的PVA纳米纤维的网的一面涂敷导电性的金属等而得到的。将该纳米网传感器置于皮肤上,并通过喷水使导电性金属等的纳米纤维网粘接在皮肤表面,粘接后的导电性金属等的纳米纤维网能够追随皮肤的变形等而能够应用于关节等,能够用于对各种传感器的布线等。特别是由于使用金作为导电性金属等、为网状构造不妨碍皮肤呼吸等,因穿着纳米网引起的不适、发炎等变得极少。
现有技术文献
专利文献
专利文献1:日本特开2016-112246号公报
非专利文献
非专利文献1:“可皮肤呼吸的皮肤粘贴型纳米网传感器的开发成功”、[online]、东京大学、科学技术振兴机构、庆应义塾大学、理化学研究所、[平成31年2月25日检索]、因特网<URL:http://www.jst.go.jp/pr/announce/20170718/>
发明内容
发明要解决的问题
专利文献1的电子功能构件是通过电纺丝法形成纤维网,在其上通过蒸镀法、溅射法等覆盖了导电性物质。
然而,要使纳米网传感器实用化的情况下,纳米网本身纤细,在使用之前纳米网就发生了损伤、或是纳米网从基材剥离时纳米网发生破损等,在其可用性方面有改善的余地。
为了防止这样的不希望的损伤,可以考虑使用金属箔等作为剥离材料,但由于与电纺丝法的兼容性的缘故而不能使用。另外,使用树脂片作为剥离材料的情况下,剥离性存在问题。因此,作为一种现实的方法,不得不使用有机硅加工耐油纸(烹饪纸)作为剥离材料。然而,其仍然难以剥离,而且剥离后的纳米网的平滑度也存在问题,不可否认在操作性上依然存在困难。
在这样的情况下,本发明人等提出了在具有特定的胶带剥离力的剥离材料上具有用导电性物质涂敷而成的纳米网的导电性纳米网材料(日本特愿2019-65956)。该纳米网从剥离材料剥离后配置于皮肤上,通过向纳米网喷洒水等使纳米网溶解,从而在皮肤上形成由导电性物质形成的布线。
然而,由于从剥离材料剥离后的纳米网薄而轻,难以将其粘贴到所期望的位置。例如在粘贴部位小的情况下,难以确定位置,另外,在粘贴部位大的情况下,先粘接的部分与尚未粘接的部分之间产生变形,难以均匀地进行粘贴。
本发明的课题在于提供一种纳米网层叠体,该纳米网层叠体容易将纳米网材料粘贴到所期望的位置,且粘贴时不易产生扭曲。
解决问题的方法
本发明人等为了解决上述问题而进行了反复改进,发现通过网状基材(A)和以聚乙烯醇(PVA)类树脂作为主成分的纳米网层(B)相邻地层叠而成的纳米网层叠体,能够提供可容易地进行粘贴、且粘贴时不易产生扭曲的纳米网层叠体。
进而发现,通过在以PVA类树脂作为主成分的纳米网层(B)和导电性物质层(C)的层叠体的与设置面相反侧的面设置网状基材(A),能够容易地确定纳米网层叠体自身的位置,并且先粘接的部分与未粘接的部分之间不易产生扭曲。
通过这样地在纳米网层(B)和导电性物质层(C)的层叠体的与设置面相反侧的面设置网状基材(A),由于网状基材(A)为网状,通过在所需的设置位置配置了带有网状基材(A)的纳米网层叠体后使用喷雾、以及使用含有水等的脱脂棉等载体向层叠体供给水等,利用向层叠体供给的水、蒸汽、被粘物表面的凝结水等使得以PVA类树脂为主成分的纳米网层(B)溶解,从而能够将导电性物质层(C)粘贴在所期望的位置。另外,由于粘贴时网状基材(A)以原状存在,粘贴时不易发生扭曲。
即,本发明包含以下内容。
[1]一种纳米网层叠体,其是网状基材(A)和以聚乙烯醇类树脂作为主成分的纳米网层(B)相邻地层叠而成的。
[2]根据[1]所述的纳米网层叠体,其在网状基材(A)上具有以聚乙烯醇类树脂作为主成分的纳米网层(B)和导电性物质层(C)。
[3]根据[1]或[2]所述的纳米网层叠体,其在网状基材(A)上依次层叠有以聚乙烯醇类树脂作为主成分的纳米网层(B)、导电性物质层(C)、以及保护它们的保护层。
[4]根据[1]~[3]中任一项所述的纳米网层叠体,其中,
所述网状基材(A)的开孔率为55~80%。
[5]根据[1]~[3]中任一项所述的纳米网层叠体,其是开孔率为55~80%的网状基材(A)和纳米网层(B1)相邻地层叠而成的,所述纳米网层(B1)以聚乙烯醇作为主成分且含有化妆品成分或医药成分。
[6]根据[1]~[3]中任一项所述的纳米网层叠体,其中,
所述网状基材(A)的开孔率为10~45%。
[7]根据[1]~[3]中任一项所述的纳米网层叠体,其是开孔率为10~45%的网状基材(A)和纳米网层(B1)相邻地层叠而成的,所述纳米网层(B1)以聚乙烯醇作为主成分且含有化妆品成分或医药成分。
[8]一种导电电路的制造方法,该方法包括:
将[1]~[7]中任一项所述的纳米网层叠体放置到所期望的位置的步骤、以及
使所述纳米网层叠体与醇水溶液或水接触的步骤。
[9]一种纳米网粘贴套件,该套件包含:
[1]~[7]中任一项所述的纳米网层叠体、和
负载有醇水溶液或水的负载体。
发明的效果
根据本发明,能够提供容易将纳米网材料、优选为导电性的纳米网材料粘贴到所期望的位置,且粘贴时不易产生扭曲的纳米网层叠体。
另外,在将该纳米网层叠体放置到所期望的位置之后,通过使用水或醇水溶液粘贴纳米网层叠体,可缩短粘贴所需的时间,能够防止导电性物质层从所希望的位置移动。
进而,可以提供使纳米网层叠体、和浸渗有水或醇水溶液的脱脂棉等负载体组合而成的纳米网粘贴套件。
附图说明
图1是示出以往的实施方式的剖面示意图。
图2是示出本发明的一个实施方式的剖面示意图。
图3是示出本发明的另一实施方式的剖面示意图。
图4是示出本发明的另一实施方式的剖面示意图。
图5是示出本发明的另一实施方式的剖面示意图。
符号说明
100、200、300、400、500纳米网片材
10PET膜
20、30、40、50网状基材(A)
11、21、31、41、51PVA纳米网
12、22、32、42、52导电性物质
43、53保护膜
具体实施方式
以下对本发明进行详细说明,但以下记载的构成要件的说明是本发明的实施方式的一例(代表例),本发明并不限定于这些内容,可以在其主旨的范围内进行各种变形后实施。
本发明的一个实施方式为网状基材(A)和以聚乙烯醇类树脂作为主成分的纳米网层相邻地层叠而成的纳米网层叠体。
网状基材(A)为具有能够使液体、蒸气通过的网眼的基材,其开孔率没有特别限定,但为了在短时间内粘贴而提高水、醇水溶液、水蒸气、醇蒸气等的透过率,开孔率优选为55%~80%。
另一方面,要求通过纳米网转印的图案的精确度的情况下,例如像测定电阻值这样的情况、被转印的图案有细小的部分的情况下,例如被转印的图案的一部分存在粗细在2mm以下、特别是宽度只有1mm以下的部分的情况下,为了准确地转印图案,使粘贴时施加在纳米网层叠体、特别是施加在导电性物质层的压力分散而抑制对纳米网层叠体、特别是对导电性物质层的损伤,基体的网的开孔率优选为10%以上45%以下、更优选为40%以下、进一步优选为35%以下。
可以认为通过降低开孔率,相比于以液体的状态通过网状基材,以水蒸气、醇蒸气这样的气体通过,在粘贴面发生结露,从粘贴面侧纳米网层溶解而使粘贴增加,从而能够更准确地转印。
作为网状的形状,可以为格子形状,作为网状的格子形状,可列举例如:60°交错型、方形交错型、并排型、长圆孔交错型、长圆孔并排型、方孔交错型、方孔并排型、六边形60°交错型、长方孔交错型、长方孔并排型等。从与纳米网层(B)的密合性出发,优选方孔并排型。
在基材的开孔部的图案为规则图案的情况下,基于该图案计算求出开孔率即可。
另外,无论基材是像纱门那样开孔部的图案为规则的情况、还是像无纺布那样开孔部的图案为不规则的情况,都可以如以下那样通过将开孔部的图案二值化来求出开孔率。例如,可以使用倍率为10倍的光学显微镜,将图案二值化取值,并通过计算开孔部相对于全部面积的比例而求出。作为用于进行二值化的1个网格的大小,在0.1mm×0.1mm左右的范围测定即可。另外,特别是对于开孔部不规则者,可以在1cm×1cm的范围以倍率10倍左右拍摄图像,以0.1mm×0.1mm作为1个网格,求出开孔部的比例,由此得到开孔率。
作为开孔率的确认方法,可以从纳米网层叠体剥离网状基材,通过水等溶剂将纳米网层除去之后,使用光学显微镜观察网状基材,像上述那样求出开孔率。
另外,作为网状基材(A)的材质,可列举通常使用的热塑性树脂,具体可列举:聚乙烯、聚丙烯、聚酰胺、聚苯乙烯、聚酯等。从纳米网层的剥离容易性出发,优选疏水性高的聚乙烯、聚丙烯。另外,从柔软性方面出发,优选为聚苯乙烯。此外,从强度方面出发,优选为聚丙烯。
网状基材(A)的厚度通常为10μm以上、优选为50μm以上、更优选为100μm以上,且通常为500μm以下、优选为400μm以下、更优选为300μm以下。通过使网状基材(A)的厚度为此范围,纳米网层(B)的支撑充分,且对被粘附物的追随变得容易。另外,网状基材(A)的网孔粗细只要液体能够透过即可,没有特别限定,网孔通常为50nm以上、优选网孔为100nm以上,另外,网孔通常为20mm以下、优选网孔为10mm以下。
纳米网层(B)以聚乙烯醇(PVA)类树脂作为主成分。在本说明书中“主成分”是指最多的成分,主成分在纳米网层(B)中可以为50重量%以上,可以为70重量%以上,可以为90重量%以上,可以为100重量%以上。因此,在纳米网层(B)中也可以含有PVA类树脂以外的纤维。作为PVA类树脂以外的纤维,优选为水溶性树脂,可列举例如:聚乙二醇、聚环氧乙烷、聚丙烯酸、聚甲基丙烯酸、聚乙烯基吡咯烷酮、聚丙烯酰胺等合成高分子、明胶、支链淀粉、水溶性胶原蛋白等天然高分子及其化学改性高分子(但增粘多糖类除外)。
构成纳米网层(B)的PVA类树脂的纤维直径优选为50nm以上、更优选为100nm以上、进一步优选为200nm以上、特别优选为300nm以上。另外,通常为1000nm以下、优选为900nm以下、更优选为800nm以下、进一步优选为600nm以下、特别优选为500nm以下。通过为这样的纤维直径,可以使层叠体的耐久性充分,并且容易使导电性物质层的密度充分,因此优选。
在电纺丝法中,纤维直径例如可以通过制造纳米网层时使用的纺丝液的浓度来调整。随着纺丝液中的PVA类树脂或是PVA类树脂和水溶性树脂的浓度增加,纤维直径变粗。另外,在熔喷法中,例如可以通过制造纳米网层时使用的纺丝液的喷出量来调整。随着包含PVA类树脂或是包含PVA类树脂和水溶性树脂的纺丝液的喷出量增加,纤维直径变粗。
作为PVA类树脂,可列举:未改性PVA、含羰基PVA、含磺基PVA、含乙酰乙酰基PVA、在侧链中具有1,2-二醇结构等的改性PVA。其中,从对生物体的相容性方面出发,优选未改性PVA。
PVA类树脂可以是通过将乙烯基酯类单体聚合得到的乙烯基酯类树脂皂化而得到的、以乙烯醇结构单元为主体的树脂,其包含皂化度相当的乙烯醇结构单元和未皂化而残留下来的乙烯基酯结构单元。
需要说明的是,未改性PVA仅由乙烯醇结构单元和乙烯基酯结构单元构成,改性PVA为具有乙烯醇结构单元和乙烯基酯结构单元、而且还具有这些之外的结构单元的PVA。
本实施方式中所使用的PVA类树脂的平均聚合度优选为300以上、更优选为300以上、进一步优选为400以上、特别优选为500以上。通过使平均聚合度为该范围,纤维网的强度提高。另一方面,平均聚合度优选为3500以下、更优选为3000以下、进一步优选为2500以下、特别优选为2300以下。通过使平均聚合度在该范围内,可以容易地制造PVA类树脂。
需要说明的是,在本实施方式中,PVA类树脂的平均聚合度使用的是依据JIS K6726的方法求出的平均聚合度。
PVA类树脂的皂化度优选为70~100摩尔%、更优选为70~95摩尔%、进一步优选为70~92摩尔%、特别优选为70~90摩尔%。
通过使PVA类树脂的皂化度为70摩尔%以上,柔软性和粘合性被保持在适当的范围,成型物容易使用。另一方面,PVA类树脂也可以为完全皂化物(即,皂化度100摩尔%),通过为上述范围,纳米网层(B)的制造变得容易。
需要说明的是,在本实施方式中,PVA类树脂的平均皂化度为依据JIS K 6726的方法求出的值。
此外,作为构成纳米网层(B)的成分,可列举增塑剂、增粘剂等。
作为增塑剂,可以配合例如:甘油、山梨糖醇、聚乙二醇等多元醇、或它们的环氧烷烃加成物。作为对于PVA类树脂的增塑剂,特别优选为甘油。对于增塑剂的添加量而言,只要添加能够得到作为目的的柔软性和溶解性的充分的量即可,没有特别限定,但通常相对于PVA类树脂100重量份优选为30重量份以下、进一步优选为10~15重量份。在膜变形的允许度小的用途中,相对于PVA类树脂100重量份,增塑剂的添加量优选为2重量份以下。
作为增粘剂,可列举例如:多糖类、瓜尔胶、塔拉胶、刺槐豆胶等半乳甘露聚糖类、黄原胶、低酰基型结冷胶(以下也称为“LA结冷胶”)等结冷胶、威兰胶、鼠李糖胶、定优胶等发酵多糖类、淀粉、糊精等葡萄糖类、羧甲基纤维素钠、羟乙基纤维素、羟丙基甲基纤维素等纤维素衍生物、支链淀粉(pullulan)等,但只要具有上述增粘性也可以使用这些之外的增粘多糖类。
作为纤维网层(B)的制造方法,可列举电纺丝法(电场纺丝法)、熔喷法、海岛熔融纺丝法等。
电纺丝法可以通过公知的方法进行,一般来说,将溶解有高分子材料的溶液(纺丝液)填充到注射器中,在注射器的喷嘴与导电性的收集器之间施加高电压,使溶液成喷射状飞散,飞散的过程中溶剂挥发而使得纤维堆积于收集器。
为了在支撑体上形成纳米网层(B),可以使支撑体为导电性并直接作为收集器使用,也可以将支撑体放置于喷嘴与收集器之间。
熔喷法为常见的无纺布的制造方法,但为了制造纳米网,以减小喷嘴径而减小树脂喷出量的方式制造。
海岛熔融纺丝法是在海聚合物中使用大量的能够配置岛聚合物的口模,制作岛数为数十~数百的海岛复合纤维,然后通过用溶剂除去海聚合物而得到由岛聚合物形成的极细纤维的方法。
进行电纺丝法的条件没有特别限定,根据纺丝液的种类、得到的微细纤维的用途等适当调整即可。作为通常的条件,例如,可以设为施加电压为5~30kV、喷出速度为0.01~1.00mL/分、喷嘴与基板之间的垂直距离为100~200mm,可以使用15~25G直径的喷嘴。纺丝环境也可以不进行特别严格的控制,但优选相对湿度为10~50RH%、温度为10~25℃。
作为用于电纺丝法的纺丝液的溶剂,优选为PVA类树脂的良溶剂。另外,使用水溶性树脂的情况下,优选为PVA类树脂和水溶性树脂的良溶剂,进一步添加增粘多糖类的情况下,优选使用PVA类树脂和水溶性树脂的良溶剂且为增粘性多糖类的不良溶剂的溶剂。作为这样的溶剂,优选为水或醇类。通过使用这样的溶剂溶解水溶性树脂并添加增粘性多糖类,能够得到分散有增粘性多糖类的水溶性树脂溶液,通过将所得分散液用电纺丝法进行纺丝,能够得到在水溶性树脂的纤维中增粘性多糖类以粒子状存在的层叠片。在用于化妆或医药的情况下,从安全性出发,优选使用水、乙醇或乙二醇作为溶剂。
纺丝液中的PVA类树脂的浓度、或者PVA类树脂及水溶性树脂的浓度可以根据所使用的溶剂和水溶性树脂的种类及平均分子量进行各种变更,但通常为5~20重量%左右。PVA类树脂的浓度、或者PVA类树脂及水溶性树脂的浓度过低的情况下,液滴即使从喷嘴前端飞散也不能形成纤维,浓度过高的情况下,从喷嘴喷出的溶液在到达收集器前不呈喷射状飞散,而是从喷嘴起保持溶液状到达收集器,或是在喷嘴前端溶液固化而不喷出溶液,因此不能得到纤维片。
纺丝液中的增粘多糖类的添加量相对于水溶性树脂100重量份优选为10~900重量份、更优选为20~600重量份、进一步优选为50~400重量份。添加量也与片的克重有关,但添加量为10重量份以下时,即使添加水也不能得到充分的增粘效果,为900重量份以上时,成为片的骨架的纤维少,因此强度降低,处理变得困难。
纺丝液中可以任意地含有导电剂、表面活性剂。它们的添加量相对于纺丝液通常为0.0001~5重量%。通过添加导电剂、表面活性剂能够使纤维的成型性提高。作为导电剂,优选为可溶于溶剂的盐,可列举:锂盐、钠盐、钾盐、镁盐、钙盐、铝盐、铵盐等。另外,作为表面活性剂,可列举:阴离子型、阳离子型、非离子型、两性的表面活性剂,但由于对纺丝的影响小的缘故,优选非离子型的表面活性剂。
此外,纺丝液中在不阻碍通过电纺丝法进行纺丝的范围内也可以配合:石蜡、角鲨烷、凡士林等烃类,巴西棕榈蜡、蜂蜡等天然蜡类,棕榈酸辛基十二烷基酯、肉豆蔻酸异丙酯、三辛酸甘油酯等酯类,硬脂酸、山萮酸等脂肪酸类、羊毛脂衍生物、氨基酸衍生物等油脂类、二甲基聚硅氧烷、甲基苯基聚硅氧烷、烷基改性有机聚硅氧烷、烷氧基改性有机聚硅氧烷、高级脂肪酸改性有机聚硅氧烷、氟改性有机聚硅氧烷等有机硅化合物类、全氟聚醚、全氟癸烷、全氟辛烷等氟系油剂类,糊精脂肪酸酯、蔗糖脂肪酸酯、淀粉脂肪酸酯、异硬脂酸铝、硬脂酸钙等油性凝胶化剂类,二苯甲酮类、PABA类、桂皮酸类、水杨酸类、氧化钛、氧化铈等防紫外线剂、胶原蛋白肽、丝素蛋白、透明质酸钠、水杨酸钠、熊果苷、柠檬酸、L-抗坏血酸磷酸酯镁、乳铁蛋白、抗坏血酸四己基癸酸酯、熊果苷、γ-谷维素、维生素A乙酸酯、泛醇、尿囊素、甜菜碱三甲基甘氨酸等美容成分、香料等。
另外,用于化妆用途的情况下,也可以配合化妆品有效成分。作为化妆品有效成分,可列举:美白成分、防紫外线成分、抗老化成分、抗皱成分、抗炎成分、抗氧化成分、保湿成分、收敛成分、瘦身成分、去角质成分、美肤成分、促进血液循环成分、抗菌成分、杀菌成分、清凉成分等。另外,用于医药用途的情况下,也可以配合:抗炎成分、抗组胺成分、抗过敏成分、促进血液循环成分、血管扩张成分、消炎成分、镇痛成分、营养成分、伤口愈合成分、抗菌成分、抗病毒成分、杀菌成分等医药有效成分、皮肤保护成分。进一步地,也可以配合用于促进这些有效成分的经皮吸收的下述经皮吸收促进剂:薄荷醇、樟脑、鲸蜡醇等醇类,棕榈酸异丙酯、肉豆蔻酸异丙酯等脂肪酸酯类,单月桂酸甘油酯、单油酸甘油酯等甘油酯类,月桂酸二乙醇酰胺等酰胺类,聚乙二醇二月桂基醚等中性表面活性剂,乙酰丙酸、癸酸、月桂酸、肉豆蔻酸、棕榈酸、硬脂酸、异硬脂酸、油酸等不饱和脂肪酸、离子液体等。
用于化妆用途、医药用途的情况下,有效成分的含量只要是能实现其效果的范围即可,通常为0.0001重量%以上、10重量%以下。配合在纺丝液的成分不溶于PVA类树脂、水溶性树脂的良溶剂的情况下,也可以使配合成分溶解于PVA类树脂、水溶性树脂的良溶剂以外的溶剂。该情况下,也可以使用均质机、搅拌机将溶解有配合成分的溶液分散在溶解有PVA类树脂或PVA系树脂和水溶性树脂的溶液而得到的乳液或悬浮液作为纺丝液来使用。
本实施方式的纳米网层叠体优选在网状基材(A)上具有以PVA类树脂为主成分的纳米网层(B)、和导电性物质层(C)。
在优选的例子中,纳米网层由作为生物降解性树脂的PVA(聚乙烯醇)形成,导电性材料由金形成,因此能够优选地应用于人体,但也可以应用于柔性电子器件。应用于生物体的情况下,可以作为测定生物体的温度、压力、肌肉电等的传感器使用。以下使用附图进行详细说明。
图1是以往的实施方式的纳米网片的剖面示意图。
纳米网片100可以通过在PET膜10上由电纺丝法等形成纳米网11,在其上通过蒸镀法、溅射法等形成导电性物质层12而制造。这样的纳米网片100存在从PET膜10剥离时纳米网破损等问题。针对这样的问题,本发明人等提出了调整作为基材的剥离材料表面的剥离力的技术(日本特愿2019-065956)。
另一方面,由于从剥离材料剥离后的纳米网薄而轻,难以将其粘贴到所期望的位置。例如在粘贴部位小的情况下难以确定位置,另外,在粘贴部位大的情况下,先粘接的部分与尚未粘接的部分之间产生扭曲,难以均匀地进行粘贴。为了解决这样的问题,本实施方式中使用网状基材(A)。
图2是示出本实施方式的纳米网层叠体的一例的剖面示意图。
纳米网片200在网状基材20上层叠PVA纳米网21和导电性物质层22。
网状基材20支撑PVA纳米网片21及导电性物质层22层叠而成的层叠体。作为网状基材,如以上所说明那样,只要为难溶性且能够从网孔透过液体、蒸气则没有特别限定。
网状基材20可以使用多孔膜等市售品,也可以通过已知的方法制造。
PVA纳米网层21为含有PVA类树脂作为主成分的纳米网层,优选由PVA类树脂形成,通过水、醇溶解。PVA纳米网层21典型地由电纺丝法制作。在电纺丝法中,准备上述网状基材,在其上形成PVA纳米网层。电纺丝法是在专利文献1中也使用了的方法,可参照该文献。
在本实施方式中,PVA纳米网层21也可以用PVA类树脂之外的生物降解性树脂来代替。可列举例如:聚乙烯基吡咯烷酮(PVP)、聚乙醇酸(PGA)、聚乳酸(PLA)等。
在PVA纳米网层21上形成导电性物质层22。导电性材料只要具有导电性就没有特别限定,具体可以使用:金、铂、银、氯化银、铜、钛、钯、铬或钴等金属或其合金、碳等,希望使导电性材料透明的情况下也可以使用ITO(氧化铟锡)。也可以使用它们之外的氧化镍、氧化锡、氧化铟、氧化铟锆(IZO)、氧化钛或氧化锌等导电性金属氧化物。也可以使用聚苯乙烯磺酸掺杂于聚噻吩衍生物而得到的PEDOT:PSS、或对甲苯磺酸掺杂于聚噻吩衍生物而得到的PEDOT:PTS、碘等掺杂于聚吡咯或聚苯胺而得到的导电性高分子材料。它们之中,如果考虑对生物体的应用,则优选为金、碳、钛、PEDOT:PSS及PEDOT:PTS,特别优选为金。
形成导电性物质层的方法没有特别限定,可以通过干法或涂布法形成。作为干法,可以使用蒸镀、溅射、CVD等。其中,通过蒸镀形成导电性物质层最简单。对于涂布法没有特别限定,具体可列举:线棒涂布法、刮刀涂布法、模涂法、缝模涂布法、反向辊涂法、凹版涂布法、吻合涂布法、辊刷法、喷涂法、气刀涂布法、管刮刀法、浸渍涂布法、帘式涂布法、柔版印刷、丝网印刷、喷墨等。
PVA纤维网层21的厚度根据目的适当设定即可,没有特别限定,但通常为0.1μm以上、可以为1μm以上,另外,通常为100μm以下、可以为80μm以下。
导电性物质层的厚度没有特别限定,通常为5nm以上、可以为10nm以上,另外,通常为2μm以下、可以为1μm以下、可以为500nm以下。
本实施方式的纳米网层叠体以网状基材侧朝上而粘贴至皮肤等对象物,通过使水、醇与PVA纳米网接触而使PVA纳米网溶解,随着液体的干燥,PVA作为粘接剂发挥作用,从而能够在对象物上形成导电物质层,即布线、导电电路。
此时,也可以使用水,但通过使用醇水溶液而不是水,液体的干燥速度提高,不易发生PVA纳米网的卷曲等,位置偏移得到抑制,因此优选。
醇优选为能够使含水液体的蒸发加速的醇,优选含有乙醇或甲醇、异丙醇,也可以将它们混合。另外,与水的混合比例可以在5:95-98:2的范围内选择。其中优选乙醇的比例为90%~50%,特别优选用于消毒的醇(乙醇70%以上且90%以下)。另外,也可以含有表面活性剂等。
另一方面,将含有化妆品有效成分或医药有效成分的纳米网层叠体粘贴到皮肤上时,从安全性方面考虑,优选使用不含醇的水。此时,也可以含有表面活性剂等。
本发明的另一实施方式示于图3。
本实施方式的纳米网片300为以PVA纳米网31从两侧夹着导电性物质层32的形式。导电性物质层32的面积大的情况下,只在一面侧具有PVA纳米网31则存在对于对象物的粘接力不足的可能性。如本实施方式这样,通过在导电性物质层32的两面设置有PVA纳米网31,可以使导电性物质层32切实地粘接于对象物。
另外,本发明的另一实施方式示于图4。
本实施方式的纳米网片400具有保护层43。由于PVA纳米网41溶于水,因此对湿度敏感。因此,优选层叠保护层43以保护PVA纳米网41免受水分的影响。另外,如图5所示那样,也可以从PVA纳米网51的两侧设置保护层。
保护层只要能保护PVA纳米网层和导电性物质层免受水分影响即可,优选具有气体阻隔性。具体而言优选为PET、PETF、EVA等的树脂膜。
保护层的厚度没有特别限定,可以为0.5μm以上、可以为1μm以上,且可以为2000μm以下、可以为1000μm以下。
以上说明的使用纳米网层叠体制造导电电路的方法也包括在本发明的实施方式中。即,本发明的另一实施方式为一种导电电路的制造方法,该方法包括:将上述纳米网层叠体放置到所期望的位置的步骤、以及使所述纳米网层叠体与醇水溶液或水接触的步骤。形成导电电路的位置没有特别限定,但优选应用于人体的皮肤上。
另外,再一个实施方式为包含上述纳米网层叠体、和负载有醇水溶液或水的负载体的纳米网粘贴套件。由于通过制成纳米网粘贴套件,能够容易地在人体形成导电电路,因此例如安装用于测定病患的各种参数的传感器时非常容易。另外,对于大量的患者可以稳定地设置同样的电路。另外,在每个患者所形成的电路的偏差小,还可以减少形成电路的失误。
负载醇水溶液或水的负载体只要能够负载醇水溶液或水即可,可列举例如:棉、尼龙、聚酯织布、聚酯无纺布等。醇水溶液如上所述,优选能够使含水液体的蒸发加速者,优选含有乙醇或甲醇、异丙醇,也可以将它们混合。另外,与水的混合比例可以在5:95-98:2的范围内选择。其中优选乙醇的比例为90%~50%,特别优选用于消毒的醇(乙醇80%左右)。另外,在醇水溶液或水中也可以含有表面活性剂等。
实施例
以下通过实施例对本发明进一步进行详细说明,但本发明的范围完全不受实施例的记载所限定。
(实施例1)
[网状基材(A)的准备]
将网状基材(A)(开孔率65.6%、方孔并排型网、聚乙烯制、厚度240μm)安装在KatoTech公司制鼓型电纺丝装置的纳米网形成部(鼓上)。
[纳米网层(B)的制造]
PVA(未改性、皂化度88摩尔%,4重量%水溶液粘度3mPa·s)溶解于乙二醇,制作PVA的4重量%乙二醇溶液,制成了纺丝液。
在上述准备好的设置有网状基材(A)的电纺丝装置中将上述纺丝液4ml投入注射器中,在注射器前端的非斜面针18G(泰尔茂株式会社制)上安装电极,通过电纺丝制造纳米网层(B),得到了纳米网层叠体1。电纺丝装置的设定如下。
在本实施例中,使用未形成电路的纳米网层(B)来代替形成有基于导电性物质的电路的传感器层。需要说明的是,关于操作性不受有无电路形成的影响。
<设定条件>
目标速度(Target speed):5m/min
横移速度(Traverse speed):10cm/min
注射器速度:0.050~0.080mm/min
电压:15~20kV
成膜时间:60min
[操作性评价]
将上述得到的纳米网层叠体1的导电材料侧以与体温约36℃的被试验者的皮肤接触的方式放置,在约23℃的室内环境中从网状基材(A)的上方喷水。可以容易地将网状基材取下,且得到了纳米网层(B)无扭曲地密合在皮肤上的状态。
(参考例1)
作为以往的方法,除将基材变更为有机硅处理耐油纸(烹饪纸025130cm×5m东洋铝业公司制)以外,与实施例1同样地制作纳米网层叠体,并进行了操作性评价。得到的层叠体虽然能无破损地从基材容易地取下,但向皮肤粘贴时,由于纳米网卷曲而相互粘贴,因此不能无皱地粘贴在皮肤上。
(比较例1)
使用了图1所示的以往的构成的PVA纳米网片。纳米网片的尺寸为约3×5cm,设置了仿照电路的3根0.5cm×4cm的金线。从纳米网片将基材剥离,放置在体温约36℃的被试验者的皮肤上,在约23℃的室内环境中将医用酒精棉(含有乙醇80%、水20%的脱脂棉)按压在纳米网片上1分钟以上时,金线转印到酒精棉侧,未能在皮肤上良好地形成电路。
(比较例2)
代替酒精棉而利用喷雾向PVA纳米网片洒水时,金线变形,没能重现描绘成网片状的所期望的电路。
(实施例2)
使用图2所示的使用了网状基材(A)(聚丙烯制)的PVA纳米网层叠体。纳米网层叠体的尺寸为约3×5cm,网状基材(A)的网孔为1000μm、开孔率为62.3%,构成网状基材(A)的网的纤维直径为0.7μm,设置了3根仿照电路的0.4cm×3cm的金线。保持具有网状基材(A)的状态放置在体温约36℃的被试验者的皮肤上,在约23℃的室内环境中将医用酒精棉(含有乙醇80%、水20%的脱脂棉)按压在纳米网片上1分钟以上时,金线保持该形状转印到皮肤上,成功形成了电路。
(实施例3)
使用图2所示的使用网状基材(A)(聚丙烯制,开孔率26%;方孔并排型网)的PVA纳米网层叠体片。纳米网层叠体片的尺寸为约3×5cm,设置了3根仿照电路的0.4cm×3cm的金线。保持具有网状基材(A)的状态放置在体温约36℃的被试验者的皮肤上,在约23℃的室内环境将只含有水的脱脂棉按压在纳米网片上1分钟以上时,金线保持该形状转印到皮肤上,成功形成了电路。
(实施例4)
使用图2所示的使用网状基材(A)(聚丙烯制,开孔率26%;方孔并排型网)的PVA纳米网层叠体片。纳米网层叠体片的尺寸为约3×5cm,设置了3根仿照电路的0.4cm×3cm的金线。保持具有网状基材(A)的状态放置在体温约36℃的被试验者的皮肤上,在约23℃的室内环境中将医用酒精棉(含有乙醇80%、水20%的脱脂棉)按压在纳米网片上1分钟以上时,金线保持该形状转印到皮肤上,成功形成了电路。

Claims (9)

1.一种纳米网层叠体,其是网状基材(A)和以聚乙烯醇类树脂作为主成分的纳米网层(B)相邻地层叠而成的。
2.根据权利要求1所述的纳米网层叠体,其在网状基材(A)上具有以聚乙烯醇类树脂作为主成分的纳米网层(B)和导电性物质层(C)。
3.根据权利要求1或2所述的纳米网层叠体,其在网状基材(A)上依次层叠有以聚乙烯醇类树脂作为主成分的纳米网层(B)、导电性物质层(C)、以及保护它们的保护层。
4.根据权利要求1~3中任一项所述的纳米网层叠体,其中,
所述网状基材(A)的开孔率为55~80%。
5.根据权利要求1~3中任一项所述的纳米网层叠体,其是开孔率为55~80%的网状基材(A)和纳米网层(B1)相邻地层叠而成的,所述纳米网层(B1)以聚乙烯醇作为主成分且含有化妆品成分或医药成分。
6.根据权利要求1~3中任一项所述的纳米网层叠体,其中,
所述网状基材(A)的开孔率为10~45%。
7.根据权利要求1~3中任一项所述的纳米网层叠体,其是开孔率为10~45%的网状基材(A)和纳米网层(B1)相邻地层叠而成的,所述纳米网层(B1)以聚乙烯醇作为主成分且含有化妆品成分或医药成分。
8.一种导电电路的制造方法,该方法包括:
将权利要求1~7中任一项所述的纳米网层叠体放置到所期望的位置的步骤、以及
使所述纳米网层叠体与醇水溶液或水接触的步骤。
9.一种纳米网粘贴套件,该套件包含:
权利要求1~7中任一项所述的纳米网层叠体、和
负载有醇水溶液或水的负载体。
CN202080038821.8A 2019-05-29 2020-05-27 纳米网层叠体、导电电路的制造方法、以及纳米网粘贴套件 Pending CN113874207A (zh)

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