CN113869837A - Automatic processing method of COF production information - Google Patents
Automatic processing method of COF production information Download PDFInfo
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Abstract
The invention discloses an automatic processing method of COF production information, which comprises the following steps: s1: acquiring inventory forms and work-in-process forms, S2: dividing the process category number into six station categories according to the process category name, and dividing the finished product model, the process category number, the production state and the finished product number into six station category information forms according to the station categories; s3: searching an IC model corresponding to the finished product model in a finished product model-IC model corresponding table according to the finished product model in the station information form; forming a summary in-process information list SUM according to the searched IC model and the six station information forms; s4: counting the inventory quantity corresponding to the finished product model to form a finished product inventory form; s5: counting the inventory quantity corresponding to the IC model to form an IC inventory form; s6: and aggregating the six station information forms, the in-process information summary sheet SUM, the finished product inventory form and the IC inventory form into an excel file and sending the excel file to related workers at regular time. By using the invention, the production information processing data and the production efficiency can be improved.
Description
Technical Field
The invention relates to the technical field of COF production, in particular to an automatic processing method of COF production information.
Background
The COF (chip on film) is called chip on film, and the display driving chip (IC) is directly mounted on the flexible circuit board without any packaging form, so as to achieve the purposes of reducing volume and freely bending. The COF flexible packaging carrier tape is a flexible circuit board for connecting a semiconductor display chip and a terminal product and is a key material in a COF packaging link; the COF package display driving chip is mainly applied to display screens of products such as televisions, computers, mobile phones and the like at present, and is one of key core chips of LCD/OLED display screens.
The production process of the COF packaged display driver chip generally includes a plurality of production links. At present, production information statistics can only be manually carried out, the statistics speed is low, mistakes are easy to make, the statistical production information is not comprehensive, workers cannot timely know related production information, next-step production plans cannot be accurately arranged, and the production efficiency is low.
Disclosure of Invention
The technical problem to be solved by the invention is as follows: the COF production information statistics method aims at solving the technical problems that COF production information statistics speed is low and statistics is incomplete in the prior art. The invention provides an automatic processing method of COF production information, which can automatically classify and integrate the COF production information to form different types of forms, and is convenient for workers to know different production information in time.
The technical scheme adopted by the invention for solving the technical problems is as follows: an automatic processing method of COF production information comprises the following steps:
s1: acquiring an inventory form and a work-in-process form, wherein the inventory form comprises IC material numbers and IC inventory numbers, and the work-in-process form comprises finished product models, finished product numbers, process type names, production states and finished product material numbers; one finished product model corresponds to one finished product material number;
s2: dividing the process category number into six station categories according to the process category name, and dividing the finished product model, the process category number, the production state and the finished product number into six station information forms according to the station categories; the finished product models contained in each station information form are the same;
s3: acquiring a finished product model-IC model corresponding table, wherein the finished product model-IC model corresponding table comprises an IC material number, an IC model, a finished product material number and a finished product model; searching an IC model corresponding to the finished product model in the finished product model-IC model corresponding table according to the finished product model in the station information form; forming a summary in-process information list SUM according to the searched IC model and the six station information forms;
s4: counting the inventory quantity corresponding to the finished product model according to the inventory form and the finished product model-IC model corresponding table to form a finished product inventory form;
s5: counting the inventory quantity corresponding to the IC model according to the inventory form and the finished product model-IC model corresponding table to form an IC inventory form;
s6: and aggregating the six station information forms, the in-process information summary sheet SUM, the finished product inventory form and the IC inventory form into an excel file and sending the excel file to related staff at regular time.
Further, the six stations are respectively inner pin joint ILB, glue coating POT, test FT, automatic visual inspection AVI, dot quantity VC and package PK; one station includes a plurality of process type names, and one process type name corresponds to one process type number.
Further, the inner lead bonding ILB station includes process class numbers E010(ILB) and E011(ILBQC), the glue POT station includes process class numbers E020(POT), E021(POTQC) and E030(OVEN), the test FT station includes process class numbers E040(FT), E050(FT2), E060(OLP) and E070(EQC), the automatic visual inspection AVI station includes process class numbers E080(COF-VI), E090(COF-AVI) and E095(TP), the dot count VC station includes process class numbers E100(COF-VC) and E101(COF-VQC), and the package PK station includes E110 (PK-1), E111(COF-PQC), E120(COF-PK2) and E121(COF-FQC), respectively.
Further, the production states include running and withholding in queue, manufacturing, and each process category number includes the three production states of running and withholding in queue, manufacturing.
Further, the summary of information in process SUM includes a finished product number, a finished product model, an IC model, a number of finished products of six stations, and a total number.
Further, in step S4, according to the inventory form and the finished product model-IC model correspondence table, the method calculates the inventory quantity corresponding to the finished product model, and specifically includes:
screening the IC material number, the finished product model and the finished product inventory number in a finished product bin in the inventory form; searching in the finished product model-IC model corresponding table according to the screened IC material number to obtain an IC model and a finished product material number corresponding to the IC material number; accumulating the inventory quantities of finished products with the same model to obtain the total inventory quantity of each finished product model; and establishing a finished product inventory form according to the finished product material number, the finished product model, the IC model and the total inventory quantity.
Further, in step S5, according to the inventory form and the finished product model-IC model correspondence table, counting the inventory quantity corresponding to the IC model, specifically including:
acquiring an IC material number in an inventory form, and acquiring a corresponding IC model in a finished product model-IC model corresponding table according to the IC material number; accumulating the IC inventory quantity with the same IC model to obtain the total IC inventory quantity of each IC model; and establishing an IC inventory form according to the IC model and the total IC inventory number.
The method for automatically processing COF production information has the advantages that the method for automatically processing COF production information utilizes the inventory form, the work-in-process form and the finished product model-IC model corresponding table, combines Python language, can automatically acquire and arrange relevant production information, classifies and summarizes the production information according to different categories, and finally outputs an excel file to relevant workers. The staff can adjust the production plan in time by checking the relevant production information, and the production efficiency is improved. Moreover, the method is processed automatically, does not need manual operation, can prevent errors or mistakes possibly caused by the manual operation, and improves the accuracy and the working efficiency of the production information processing.
Drawings
The invention is further illustrated with reference to the following figures and examples.
Fig. 1 is a flowchart of an automatic processing method of COF production information of the present invention.
FIG. 2 is a schematic diagram of an inventory form of the present invention.
FIG. 3 is a schematic illustration of an in-process form of the present invention.
FIG. 4 is a schematic diagram of an ILB site info form of the present invention.
Fig. 5 is a schematic diagram of the POT identity information form of the present invention.
FIG. 6 is a schematic diagram of the FT site identity information form of the present invention.
Figure 7 is a schematic diagram of an AVI website information form of the present invention.
Fig. 8 is a schematic diagram of the VC station level information form of the present invention.
FIG. 9 is a schematic diagram of the PK website information form of the present invention.
Fig. 10 is a schematic diagram of a product model-IC model correspondence table of the present invention.
Fig. 11 is a schematic diagram of the in-process information summary SUM of the present invention.
FIG. 12 is a schematic diagram of a finished inventory form of the present invention.
FIG. 13 is a schematic diagram of an IC inventory form of the present invention.
Detailed Description
The present invention will now be described in further detail with reference to the accompanying drawings. These drawings are simplified schematic views illustrating only the basic structure of the present invention in a schematic manner, and thus show only the constitution related to the present invention.
In the description of the present invention, it is to be understood that the terms "central," "longitudinal," "lateral," "length," "width," "thickness," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," "clockwise," "counterclockwise," "axial," "radial," "circumferential," and the like are used in the orientations and positional relationships indicated in the drawings for convenience in describing the invention and to simplify the description, and are not intended to indicate or imply that the referenced devices or elements must have a particular orientation, be constructed and operated in a particular orientation, and are therefore not to be considered limiting of the invention. Furthermore, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of the present invention, "a plurality" means two or more unless otherwise specified.
In the description of the present invention, it should be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "connected," and "connected" are to be construed broadly, e.g., as meaning either a fixed connection, a removable connection, or an integral connection; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meanings of the above terms in the present invention can be understood in specific cases to those skilled in the art.
As shown in fig. 1, an automatic processing method of COF production information includes the following steps.
S1: acquiring an inventory form and a finished product form, wherein the inventory form comprises IC material numbers and IC inventory numbers, and the finished product form comprises finished product models, finished product numbers, process type names, production states and finished product material numbers; one product model corresponds to one product material number.
As shown in fig. 2, the inventory form mainly includes IC material numbers, IC inventory quantities, and IC locations, where the IC material numbers are composed of 8-digit numbers, where the combination of the first five digits can indicate the IC locations, for example, 40300 indicates a hazardous chemical bin, 30500 indicates a raw material bin, 30800 indicates mass production, and so on. The position of the IC can be identified according to the IC material number. Each IC lot number has its corresponding IC inventory quantity. As shown in fig. 3, the product-in-process list includes six kinds of production information, i.e., a product type, a product quantity, a process type number, a process type name, a production state, and a product material number, and each kind of production information has corresponding original data below it, wherein the product type corresponds to the product material number one by one. The inventory forms and work-in-process forms are the basic forms for the automatic processing of subsequent COF production information. In this embodiment, a cx _ oracle method in a Python oracle library may be used in conjunction with a database statement to obtain data in an inventory form and a work-in-process form.
S2: dividing the process category number into six station categories according to the process category name, and dividing the finished product model, the process category number, the production state and the finished product number into six station category information forms according to the station categories; the finished product models contained in each station information form are the same.
In this example, the COF production process mainly comprises six stations: inner lead bonding ILB, gluing POT, testing FT, automatic visual inspection AVI, dot amount VC and packaging PK. A site may include a plurality of process category names, one process category name corresponding to a process category number. For example, the inner lead bonding ILB station includes process class numbers E010(ILB) and E011(ILBQC), respectively, E010(ILB) indicating inner lead bonding and E011(ILBQC) indicating inner lead bonding quality inspection. The glue coating POT stations respectively comprise process type numbers E020(POT), E021(POTQC) and E030(OVEN), wherein E020(POT) represents glue coating, E021(POTQC) represents glue coating quality inspection, and E030(OVEN) represents baking. The test FT station includes process type numbers E040(FT), E050(FT2), E060(OLP), and E070(EQC), where E040(FT) denotes test procedure one, E050(FT2) denotes test procedure two, E060(OLP) denotes pull-out, and E070(EQC) denotes spot check. The automatic visual inspection AVI station comprises process type numbers E080(COF-VI), E090(COF-AVI) and E095(TP), wherein E080(COF-VI) represents visual inspection, E090(COF-AVI) represents automatic detection, and E095(TP) represents patch. The dot-dose VC station includes the process type numbers E100(COF-VC) and E101(COF-VQC), wherein E100(COF-VC) represents the counting amount, and E101(COF-VQC) represents the quality inspection of the amount. The packaging PK station comprises E110(COF-PK1), E111(COF-PQC), E120(COF-PK2) and E121(COF-FQC), wherein the E110(COF-PK1) represents a packaging process I, the E111(COF-PQC) represents a packaging process I quality inspection, the E120(COF-PK2) represents a packaging process II, and the E121(COF-FQC) represents a packaging process II quality inspection.
With continued reference to fig. 3, the work-in-process list includes a plurality of process category numbers, each process number has a corresponding process category name, for example, the process category number E080 corresponds to the process category name COF-VI belonging to the automatic visual inspection AVI station, so that the process category numbers can be sorted into six corresponding station categories by the process category names to form six station category information lists. Each station information form contains five kinds of production information, namely station, finished product model, process type number, production state and finished product quantity. And, each process category number comprises three production states of queue, running and detaining in manufacturing, and the number of different product models is listed under each production state. In this embodiment, a station-specific information form may be established by using a pandas library, an openpyxl library, a matplotlib library, and the like in Python, and in this process, processing of null values and useless data may be determined by combining with for-loop, and then the null values and the useless data are cleared and converted by using a queue principle, and finally valuable and correct data is output to the station-specific information form. FIG. 4 illustrates an ILB stop-level information form, for example, a finished product model "test AST90016A-F311B version" 40 in number in queue at number E010 (ILB); the finished model numbers "AST 18817D (U), 43" UD "are 27016 in number in queue at number E010(ILB), 2690 in number in manufacture, etc., and the right-most side of the ILB site information form also counts the finished product number for each finished model. Through the ILB station type information form, the current finished product types can be known at a glance, and the number of the finished product types in different process type numbers is large, so that a worker can conveniently master related production information in time, and a next production plan can be arranged in advance. Similarly, please refer to fig. 5 to 9, which show the table of the station information of the POT, FT, AVI, VC, and PK station, respectively.
S3: acquiring a finished product model-IC model corresponding table, wherein the finished product model-IC model corresponding table comprises an IC material number, an IC model, a finished product material number and a finished product model; searching an IC model corresponding to the finished product model in a finished product model-IC model corresponding table according to the finished product model in the station information form; and forming a SUM (summary of information in process) according to the searched IC model and the six station information forms.
As shown in fig. 10, the finished product model-IC model correspondence table includes an IC material number, an IC model, a finished product material number, and a finished product model, and is also a basic form, and since the IC model and the finished product model cannot be corresponded only by the stock form and the work-in-process form, the finished product model-IC model correspondence table needs to be used. The data in the finished product model-IC model corresponding table can be automatically acquired from a self-used database of an enterprise by compiling a script in Python language. The data in the enterprise automatic database is recorded and filled by workers, and comprises various production-related data such as an IC material number, an IC model number, a finished product material number, a finished product model number and the like. The corresponding relation between the IC material number and the finished product material number can be known from the finished product model-IC model corresponding table, one IC material number can correspond to one IC model, and one finished product material number can correspond to one finished product model, so that the IC model and the finished product model can be corresponding. Each station type information form comprises a plurality of finished product types, and the IC types corresponding to the finished product types can be obtained by searching in a finished product type-IC type corresponding table according to the finished product types. And then integrating the searched IC model with six station information forms to obtain a manufactured information Summary (SUM). As shown in fig. 11, the in-process information summary SUM includes a finished product number, a finished product model, an IC model, a number of finished products of six stations, and a total number. The information of the types of finished products currently produced, the types of used ICs, the quantity of finished products in each station, the total quantity of the types of the finished products and the like can be intuitively known from the SUM in the information summary chart, and workers can know the production condition of the whole production link from the chart, so that the production plan of the next step can be reasonably arranged, the yield can be controlled, and the working efficiency can be improved.
S4: and counting the inventory quantity corresponding to the finished product model according to the inventory form and the finished product model-IC model corresponding table to form a finished product inventory form.
Referring to fig. 2, the inventory form further includes the finished product model and the finished product inventory quantity, the IC material number, the finished product model and the finished product inventory quantity in the "finished product bin" can be selected according to the position of the IC, the corresponding IC model and the finished product material number can be obtained in the finished product model-IC model correspondence table according to the IC material number, and the finished product inventory quantities with the same finished product model are accumulated to obtain the total inventory quantity corresponding to the finished product model. As shown in fig. 12, a finished product inventory form can be established according to the screened finished product material number, finished product model, IC model and total inventory number, and the current inventory number of a certain finished product model and the IC model adopted by the finished product model can be simply and clearly seen through the finished product inventory form, so that the production plan can be conveniently adjusted by the staff, and the phenomenon that the product overstock is caused by excessive inventory number or the delivery is not possible due to insufficient inventory number, which affects the delivery date is prevented.
S5: and counting the inventory quantity corresponding to the IC model according to the inventory form and the finished product model-IC model corresponding table to form an IC inventory form.
Referring to fig. 2, the stock form includes IC material numbers and IC stock quantities, and the product type number-IC model correspondence table includes IC material numbers and IC models, so that the IC models and the IC stock quantities can be correlated by corresponding the IC material numbers in the two forms, and the IC stock quantities of the same IC model are accumulated to calculate the total stock quantity. Fig. 13 is an IC inventory form, from which fig. 12 can intuitively understand the total inventory count of a certain IC model, if the inventory is sufficient, a next production plan can be arranged, and if the inventory is insufficient, purchasing and replenishment are needed in time to prevent that the production cannot be performed due to insufficient raw materials, which affects the productivity.
S6: and aggregating the six station information forms, the in-process information summary sheet SUM, the finished product inventory form and the IC inventory form into an excel file and sending the excel file to related workers at regular time.
It should be noted that, related mailbox information can be configured through a mail information service in Python, related recipient information is added, and the summarized excel file is sent to a mailbox of a recipient at regular time.
In summary, according to the automatic processing method of COF production information of the present invention, by using the inventory form, the work-in-process form, and the finished product model-IC model correspondence table, and combining the Python language, the related production information can be automatically obtained and sorted, and the production information is classified and summarized according to different categories, and finally output as an excel file to be sent to the related staff. The staff can adjust the production plan in time by checking the relevant production information, and the production efficiency is improved. Moreover, the method is processed automatically, does not need manual operation, can prevent errors or mistakes possibly caused by the manual operation, and improves the accuracy and the working efficiency of the production information processing. If manual operation is adopted, the one-day time is spent when the excel document is required to be obtained, effective production information can be obtained only half an hour after the method is adopted, and the effective production information is sent to relevant workers every day at regular time.
In light of the foregoing description of the preferred embodiment of the present invention, many modifications and variations will be apparent to those skilled in the art without departing from the spirit and scope of the invention. The technical scope of the present invention is not limited to the contents of the specification, and must be determined by the scope of the claims.
Claims (7)
1. An automatic processing method of COF production information is characterized by comprising the following steps:
s1: acquiring an inventory form and a work-in-process form, wherein the inventory form comprises IC material numbers and IC inventory numbers, and the work-in-process form comprises finished product models, finished product numbers, process type names, production states and finished product material numbers; one finished product model corresponds to one finished product material number;
s2: dividing the process category number into six station categories according to the process category name, and dividing the finished product model, the process category number, the production state and the finished product number into six station information forms according to the station categories; the finished product models contained in each station information form are the same;
s3: acquiring a finished product model-IC model corresponding table, wherein the finished product model-IC model corresponding table comprises an IC material number, an IC model, a finished product material number and a finished product model; searching an IC model corresponding to the finished product model in the finished product model-IC model corresponding table according to the finished product model in the station information form; forming a summary in-process information list SUM according to the searched IC model and the six station information forms;
s4: counting the inventory quantity corresponding to the finished product model according to the inventory form and the finished product model-IC model corresponding table to form a finished product inventory form;
s5: counting the inventory quantity corresponding to the IC model according to the inventory form and the finished product model-IC model corresponding table to form an IC inventory form;
s6: and aggregating the six station information forms, the in-process information summary sheet SUM, the finished product inventory form and the IC inventory form into an excel file and sending the excel file to related staff at regular time.
2. The automatic processing method of COF production information according to claim 1, wherein the six stations are inner lead bonding ILB, glue POT, test FT, automatic visual inspection AVI, dot amount VC, and package PK, respectively; one station includes a plurality of process type names, and one process type name corresponds to one process type number.
3. The method of claim 2, wherein the inner lead bonding ILB station comprises process category numbers E010(ILB) and E011(ILBQC), the glue POT station comprises process category numbers E020(POT), E021 (pocyc) and E030(OVEN), the test FT station comprises process category numbers E040(FT), E050(FT2), E060(OLP) and E070(EQC), the automatic visual inspection AVI station comprises process category numbers E080(COF-VI), E090(COF-AVI) and E095(TP), the dot-quantity VC station comprises process category numbers E100(COF-VC) and E101(COF-VQC), and the package PK station comprises E110 (COF-COF 1), E111(COF-PQC), E120(COF-PK2) and E121 (COF-qc).
4. The method for automatically processing the COF production information according to claim 3, wherein the production states include queuing, running in manufacturing and withholding, and each process category number includes three production states of queuing, running in manufacturing and withholding.
5. The method for automatically processing COF production information according to claim 1, wherein the in-process information summary SUM includes a finished product number, a finished product model, an IC model, a number of finished products of six stations, and a total number.
6. The method for automatically processing COF production information according to claim 1, wherein in step S4, the step of counting the inventory quantity corresponding to the finished product model according to the inventory form and the finished product model-IC model correspondence table specifically includes:
screening the IC material number, the finished product model and the finished product inventory number in a finished product bin in the inventory form;
searching in the finished product model-IC model corresponding table according to the screened IC material number to obtain an IC model and a finished product material number corresponding to the IC material number;
accumulating the inventory quantities of finished products with the same model to obtain the total inventory quantity of each finished product model;
and establishing a finished product inventory form according to the finished product material number, the finished product model, the IC model and the total inventory quantity.
7. The method for automatically processing COF production information according to claim 1, wherein in step S5, the step of counting the stock quantity corresponding to the IC model according to the stock form and the finished product model-IC model correspondence table specifically comprises:
acquiring an IC material number in an inventory form, and acquiring a corresponding IC model in a finished product model-IC model corresponding table according to the IC material number;
accumulating the IC inventory quantity with the same IC model to obtain the total IC inventory quantity of each IC model;
and establishing an IC inventory form according to the IC model and the total IC inventory number.
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