CN111401705A - Production management system and production system - Google Patents
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- 229910000679 solder Inorganic materials 0.000 claims description 29
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Abstract
The invention discloses a production management system, comprising: the material information input module is used for inputting material information and storing the material information; the report generation module of the materials to be detected is used for receiving the material information; the detection result generation module is used for generating a detection identifier according to the detection result of the material to be detected; the warehousing confirmation module is used for performing warehousing confirmation on the material to be detected according to the detection identifier; the batching list generating module is used for generating a batching list according to the production process; the feeding detection module is used for acquiring actual materials on a station, detecting the actual materials on the station according to the information of the batching list and confirming whether the required materials are correct or not; the function test recording module is used for acquiring a bar code of a product and correlating the bar code with a result of the product function test; and the quality detection recording module is used for acquiring the bar code of the product and correlating the bar code with the product quality detection result.
Description
Technical Field
The present invention relates to a production management system, and more particularly, to a production management system and a production system for managing a machined workpiece.
Background
For manufacturing enterprises, how to reasonably and effectively manage materials used in production and products produced is important, and the management relationship of the materials and the products is related to the improvement of production efficiency and enterprise profits. At present, most enterprises and public institutions use manual management modes for material use and product management, namely, arranging a specially-assigned person to collect verification of various materials on schedule, manually classifying, sorting and counting, and updating various file data. The materials and products are managed in a manual mode, the affairs are complicated, the work is trivial, the efficiency is low, and much manpower is needed.
Disclosure of Invention
In view of the above-mentioned drawbacks of the prior art, an object of the present invention is to provide a production management system and a production system, which are used for solving the defects of the prior art.
To achieve the above and other related objects, the present invention provides a production management system, comprising:
the material information input module is used for inputting material information and storing the material information, and the material information is borne on a carrier; the material information includes: part code, supplier code, production date, part quantity, purchase batch number;
the report generation module of the material to be detected is used for receiving the material information and generating the material information to be detected; the information of the material to be detected comprises part category, part code, supplier code, production date, part quantity, purchase batch number and position of a library to be detected;
the detection result generation module is used for generating a detection identifier according to the detection result of the material to be detected; the detection identification comprises a qualified mark or an unqualified mark;
the warehousing confirmation module is used for performing warehousing confirmation on the material to be detected according to the detection identifier;
the batching list generating module is used for generating a batching list according to the production process; the information of the batching list comprises product codes, production quantity and batching list numbers;
the feeding detection module is used for acquiring actual materials on a station, detecting the actual materials on the station according to the information of the batching list and confirming whether the required materials are correct or not;
the function test recording module is used for acquiring a bar code of a product and correlating the bar code with a result of the product function test;
and the quality detection recording module is used for acquiring the bar code of the product and correlating the bar code with the product quality detection result.
Optionally, the system further comprises a classification module for classifying the same material information.
Optionally, the material information entry module at least comprises a scanner.
Optionally, the warehousing confirmation module at least includes a scanner for acquiring information of warehousing materials.
Optionally, the feeding detection module at least includes a scanner for acquiring information of actual materials on the station, and the information of actual materials on the station is compared with the information of the recipe, and if the information of actual materials on the station is consistent with the information of the recipe, the feeding is correct, otherwise, the feeding is wrong.
In order to achieve the above and other related objects, the present invention provides a production system, including the production management system, wherein the product is a circuit board, and the production system further includes:
the solder paste printing module is used for printing solder paste on the circuit board;
the solder paste printing detection module is used for detecting the printing quality of solder paste, acquiring the information of the circuit board and the information of the solder paste and binding the information of the circuit board and the information of the solder paste;
and the welding module is used for welding the material on the circuit board.
Optionally, the product includes a plurality of circuit boards, and the plurality of circuit boards are arranged on the carrier in an array arrangement.
Optionally, the system further includes a carrier information obtaining module, configured to obtain information of the carrier, and bind the information of the carrier with information of the plurality of circuit boards.
Optionally, the system further comprises a back adhesive sticking module for performing back adhesive sticking; and the information processing module is also used for acquiring the information of the back adhesive and binding the information of the back adhesive with the information of the circuit board.
As described above, the production management system and the production system according to the present invention have the following advantageous effects:
the invention manages the basic information comprehensively, and relates to the whole record, adjustment and perfect management of the basic information such as product and product tracing. The production process can manage the product in the links of raw material purchasing and production, and improves the production efficiency.
Drawings
FIG. 1 is a block diagram of a production management system according to an embodiment of the present invention;
fig. 2 is a block diagram of a production system according to an embodiment of the present invention.
Detailed Description
The embodiments of the present invention are described below with reference to specific embodiments, and other advantages and effects of the present invention will be easily understood by those skilled in the art from the disclosure of the present specification. The invention is capable of other and different embodiments and of being practiced or of being carried out in various ways, and its several details are capable of modification in various respects, all without departing from the spirit and scope of the present invention. It is to be noted that the features in the following embodiments and examples may be combined with each other without conflict.
It should be noted that the drawings provided in the following embodiments are only for illustrating the basic idea of the present invention, and the components related to the present invention are only shown in the drawings rather than drawn according to the number, shape and size of the components in actual implementation, and the type, quantity and proportion of the components in actual implementation may be changed freely, and the layout of the components may be more complicated.
As shown in fig. 1, a production management system, the system comprising:
the material information input module is used for inputting material information and storing the material information, and the material information is borne on a carrier; the material information includes: part type, part code, supplier code, production date, purchase lot number;
generally, after receiving materials in a warehouse, a tally clerk tallies the materials and classifies and sorts the same objects, specifically, the tally clerk can classify the materials according to the part types, the part codes, the supplier codes, the production dates and the purchase batch numbers, and generates an identifier according to the information, wherein the identifier has uniqueness. In a specific embodiment, the identifier may be a two-dimensional code. Then, the receiver will use a PDA (Personal Digital Assistant, also called as a palm computer) to scan the two-dimensional codes of the material sorted by tallying one by one and input the material information.
After the delivery is completed, the bin code to be checked is entered or scanned to confirm the end of the delivery, and the system produces the lot check code, e.g., C180101001
And (3) checking the coding rule: c + year (2 bits) + month (2 bits) + date (2 bits) + receiving serial number (3 bits). When different types or batches of materials appear in the receiving process, the system prompts error information; the authority management is needed when the goods receiving interface of the system is logged in, and the non-goods receiving post personnel can not operate the goods receiving operation.
The system automatically transmits the material receiving information to the IQC and displays the state to be detected.
The report generation module of the material to be detected is used for receiving the material information and generating the material information to be detected;
after receiving material information, detecting the material and judging whether the material is qualified, so that a related list, namely a report of the material to be detected, needs to be generated for the material to be detected, wherein the material information to be detected comprises a part type, a part code, a supplier code, a production date, a part number, a purchasing batch number and a position of a library to be detected;
the inspector inspects the materials according to the prompt information, and the detection result generation module generates detection marks according to the detection results of the materials to be inspected; the detection identification comprises a qualified mark or an unqualified mark;
if the detection result is qualified, the warehousing confirmation is directly carried out by a warehousing confirmation module; if the detection result is unqualified, generating unqualified description, and if the unqualified description is yielding reception, generating a yielding reception label, and simultaneously generating a mark to be put in storage in a system inspection report; if unqualified products are described as screening, the quantity is reported to the storeroom after screening is carried out by the workshop, storeroom personnel input qualified quantity, the part is brought into a to-be-warehoused state, and the rest quantity is returned.
When the materials are put in storage, the two-dimensional codes on the materials are scanned to obtain material information including part types, part codes, supplier codes, production dates and purchase batch numbers, and meanwhile, quantity information and inspection code information are stored in a system.
The batching list generating module is used for generating a batching list according to the production process; the information of the batching list comprises a product code, a production quantity, a batching list number and a batching list bar code, the batching list bar code comprises a batching list number, a product code, a quantity and a processing list number,
before production, a burdening list is generated according to production products and production procedures. Because the production process includes multiple processes, multiple batching sheets are produced. The warehouse manager can be based on the batching list and prepare burden, and the scanning material is delivered from the warehouse simultaneously.
After the batching is finished, the batching at the corresponding station is respectively sent to the appointed position according to the production process. In order to reduce production errors caused by batching errors, materials need to be detected. Therefore, the system of this embodiment further includes: the feeding detection module is used for acquiring actual materials on a station, detecting the actual materials on the station according to the information of the batching list and confirming whether the required materials are correct or not; specifically, whether the batching is wrong or not is judged, the two-dimensional code on the material can be scanned through the code scanner, the material information represented by the obtained two-dimensional code is compared with the material information stored in advance, and whether the batching is correct or not is judged according to the comparison result. If the information of the two is consistent, the feeding is correct, otherwise, the feeding is wrong.
Generally, after a product is produced, the product is tested for its function and the test results are recorded. Therefore, in this embodiment, the system further includes: and the function test recording module is used for acquiring the bar code of the product and correlating the bar code with the result of the product function test. Specifically, a bar code on the product is acquired through a bar code scanner, product information is acquired, and a result of the product function test is bound with the product. More specifically, the product information is read, if the result of the product function test is unqualified, the unqualified product information and the unqualified conclusion are bound, and if the result of the product function test is qualified, the qualified product information and the qualified conclusion are bound.
And the quality detection recording module is used for acquiring the bar code of the product and correlating the bar code with the quality detection result. Specifically, a bar code on the product is acquired through a bar code scanner, product information is acquired, and a quality detection result is bound with the product. More specifically, the product information is read, if the result of the quality detection is unqualified, the unqualified product information and the unqualified conclusion are bound, and if the result of the quality detection is qualified, the qualified product information and the qualified conclusion are bound.
As shown in fig. 2, the present invention provides a production system, including the production management system, where the product is a circuit board, the production system includes the management system shown in fig. 1, and further includes:
and the solder paste printing module is used for printing solder paste on the circuit board. Certainly, whether the solder paste is overdue or not is detected before the solder paste printing, specifically, a barcode of the solder paste is scanned, information of the barcode can represent the production date and the quality guarantee period of the solder paste, and whether the solder paste is overdue or not can be judged by acquiring the two data. If the solder paste is in the quality guarantee period, the solder paste is opened to enter a thawing stage, the solder paste can be used when the specified thawing time is reached, the specified thawing time can be reminded through the set time, for example, an alarm is set, and when the time is up, an alarm prompt is sent. And when the thawing time is up, stirring the solder paste, and printing by using the solder paste.
After the solder paste printing is finished, the printing quality needs to be detected, so that a solder paste printing detection module is arranged for detecting the printing quality of the solder paste, acquiring the information of the circuit board and the information of the solder paste and binding the information of the circuit board and the information of the solder paste.
And the welding module is used for welding the material on the circuit board.
If the product to be produced comprises a plurality of circuit boards, if the size of the circuit board is too small, a carrier (which can be called a large board later and a small board later) can be arranged, and the circuit boards are arranged on the carrier in an array mode.
At this time, if the large board does not have the bar code, the bar code can be attached to the large board, the bar code represents the information of the large board, and at this time, the information of the carrier is acquired through the carrier information acquisition module, and the information of the carrier is bound with the information of the circuit boards.
In this embodiment, since the circuit board is produced, the quality inspection refers to a board warp test, specifically, information of the circuit board (the circuit board after soldering) is acquired and then is bound with an inspection result, the inspection result is a pass and a fail, and if the inspection result is a fail, a fail reason is generated at the same time.
In one embodiment, the system further comprises a back adhesive sticking module for performing back adhesive sticking; and the information processing module is also used for acquiring the information of the back adhesive and binding the information of the back adhesive with the information of the circuit board.
After the product is accomplished and is detected, need carry out the shipment, detect the outward appearance of product earlier, then detect the packing of product, the inner packing detects promptly, needs place a plurality of inner packing together after accomplishing the inner packing and detecting, then carries out the extranal packing, needs to detect the extranal packing after accomplishing the extranal packing.
Appearance detection, namely scanning a product bar code, binding the product bar code with a detection result, and simultaneously scanning the product bar code to acquire production information of the product, namely whether each production process is finished or not, and if not, packaging cannot be carried out; detecting the inner package, namely scanning the bar code of the inner package box, judging whether the bar code is used, and prompting whether the bar code is covered if the bar code is used; and (4) detecting the outer package, namely acquiring an outer package bar code and binding the outer package bar code with the inner package bar code.
It will be apparent to those skilled in the art that, for convenience and brevity of description, only the above-mentioned division of the functional units and modules is illustrated, and in practical applications, the above-mentioned function distribution may be performed by different functional units and modules according to needs, that is, the internal structure of the apparatus is divided into different functional units or modules to perform all or part of the above-mentioned functions. Each functional unit and module in the embodiments may be integrated in one processing unit, or each unit may exist alone physically, or two or more units are integrated in one unit, and the integrated unit may be implemented in a form of hardware, or in a form of software functional unit. In addition, specific names of the functional units and modules are only for convenience of distinguishing from each other, and are not used for limiting the protection scope of the present application. The specific working processes of the units and modules in the system may refer to the corresponding processes in the foregoing method embodiments, and are not described herein again.
In the above embodiments, the descriptions of the respective embodiments have respective emphasis, and reference may be made to the related descriptions of other embodiments for parts that are not described or illustrated in a certain embodiment.
Those of ordinary skill in the art will appreciate that the various illustrative elements and algorithm steps described in connection with the embodiments disclosed herein may be implemented as electronic hardware or combinations of computer software and electronic hardware. Whether such functionality is implemented as hardware or software depends upon the particular application and design constraints imposed on the implementation. Skilled artisans may implement the described functionality in varying ways for each particular application, but such implementation decisions should not be interpreted as causing a departure from the scope of the present invention.
In the embodiments provided in the present invention, it should be understood that the disclosed apparatus/terminal device and method may be implemented in other ways. For example, the above-described embodiments of the apparatus/terminal device are merely illustrative, and for example, the division of the modules or units is only one logical division, and there may be other divisions when actually implemented, for example, a plurality of units or components may be combined or integrated into another system, or some features may be omitted, or not executed. In addition, the shown or discussed mutual coupling or direct coupling or communication connection may be an indirect coupling or communication connection through some interfaces, devices or units, and may be in an electrical, mechanical or other form.
The units described as separate parts may or may not be physically separate, and parts displayed as units may or may not be physical units, may be located in one place, or may be distributed on a plurality of network units. Some or all of the units can be selected according to actual needs to achieve the purpose of the solution of the embodiment.
In addition, functional units in the embodiments of the present invention may be integrated into one processing unit, or each unit may exist alone physically, or two or more units are integrated into one unit. The integrated unit can be realized in a form of hardware, and can also be realized in a form of a software functional unit.
The integrated modules/units, if implemented in the form of software functional units and sold or used as separate products, may be stored in a computer readable storage medium. Based on such understanding, all or part of the flow of the method according to the embodiments of the present invention may also be implemented by a computer program, which may be stored in a computer-readable storage medium, and when the computer program is executed by a processor, the steps of the method embodiments may be implemented. Wherein the computer program comprises computer program code, which may be in the form of source code, object code, an executable file or some intermediate form, etc. The computer readable medium may comprise any entity or device capable of carrying the computer program code, a recording medium, a U disk, a removable hard disk, a magnetic disk, an optical disk, a computer Memory, a Read-Only Memory (ROM), a Random Access Memory (RAM), an electrical carrier signal, a telecommunications signal, a software distribution medium, etc.
The foregoing embodiments are merely illustrative of the principles and utilities of the present invention and are not intended to limit the invention. Any person skilled in the art can modify or change the above-mentioned embodiments without departing from the spirit and scope of the present invention. Accordingly, it is intended that all equivalent modifications or changes which can be made by those skilled in the art without departing from the spirit and technical spirit of the present invention be covered by the claims of the present invention.
Claims (9)
1. A production management system, the system comprising:
the material information input module is used for inputting material information and storing the material information, and the material information is borne on a carrier; the material information includes: part code, supplier code, production date, part quantity, purchase batch number;
the report generation module of the material to be detected is used for receiving the material information and generating the material information to be detected; the information of the material to be detected comprises part category, part code, supplier code, production date, part quantity, purchase batch number and position of a library to be detected;
the detection result generation module is used for generating a detection identifier according to the detection result of the material to be detected; the detection identification comprises a qualified mark or an unqualified mark;
the warehousing confirmation module is used for performing warehousing confirmation on the material to be detected according to the detection identifier;
the batching list generating module is used for generating a batching list according to the production process; the information of the batching list comprises product codes, production quantity and batching list numbers;
the feeding detection module is used for acquiring actual materials on a station, detecting the actual materials on the station according to the information of the batching list and confirming whether the required materials are correct or not;
the function test recording module is used for acquiring a bar code of a product and correlating the bar code with a result of the product function test;
and the quality detection recording module is used for acquiring the bar code of the product and correlating the bar code with the product quality detection result.
2. The production management system of claim 1, further comprising a classification module for classifying the same material information.
3. The production management system of claim 1, wherein the material information entry module comprises at least one scanner.
4. The production management system of claim 1, wherein the warehousing validation module comprises at least one scanner for obtaining information about warehoused materials.
5. The production management system of claim 1, wherein the feeding detection module comprises at least one scanner for acquiring information of actual materials at a station, and the information of the actual materials at the station is compared with the information of the batching list, and if the information of the actual materials at the station is consistent with the information of the batching list, the feeding is correct, otherwise, the feeding is wrong.
6. A production system comprising the production management system according to any one of claims 1 to 5, wherein the product is a circuit board, and the production system further comprises:
the solder paste printing module is used for printing solder paste on the circuit board;
the solder paste printing detection module is used for detecting the printing quality of solder paste, acquiring the information of the circuit board and the information of the solder paste and binding the information of the circuit board and the information of the solder paste;
and the welding module is used for welding the material on the circuit board.
7. The production system of claim 6, wherein the product comprises a plurality of circuit boards, the plurality of circuit boards being disposed on the carrier in an array.
8. The production system of claim 7, further comprising a carrier information acquisition module for acquiring information of the carrier and binding the information of the carrier with information of the plurality of circuit boards.
9. The production system of claim 8, further comprising an adhesive-backed application module for applying adhesive-backed application; and the information processing module is also used for acquiring the information of the back adhesive and binding the information of the back adhesive with the information of the circuit board.
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| CN202010152030.XA CN111401705A (en) | 2020-03-06 | 2020-03-06 | Production management system and production system |
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