CN111523805A

CN111523805A - Method and device for inspecting incoming goods

Info

Publication number: CN111523805A
Application number: CN202010327237.6A
Authority: CN
Inventors: 臧志超; 张明国; 谢成良; 韩同军
Original assignee: Qingdao Aolipu Automation and Control System Co Ltd
Current assignee: Qingdao Aolipu Automation and Control System Co Ltd
Priority date: 2020-04-23
Filing date: 2020-04-23
Publication date: 2020-08-11

Abstract

The invention provides a method and a device for inspecting incoming goods. The method comprises the following steps: acquire the material information of waiting to examine the material, the material information of waiting to examine the material is shown, wherein, the material information of waiting to examine the material includes: the method comprises the following steps of (1) detecting the number of detection batches of a material to be detected, the quantity of the material to be detected, the detection mode of the material to be detected, the detection item of the material to be detected, the detection method corresponding to the detection item of the material to be detected and the detection standard corresponding to the detection item of the material to be detected; the inspection method comprises the following steps: the method comprises the steps of receiving a detection result of a detection item of a material to be detected input by a user in a full detection mode, a sampling detection mode, a picking detection item detection mode or a non-detection mode, wherein the detection result of the detection item is used for indicating whether the detection item is qualified or unqualified, and determining the detection result of the material to be detected according to the detection result of each detection item of the material to be detected and a preset rule. The method of the invention realizes that no paper record is needed in the inspection process, and meanwhile, the inspection personnel can quickly carry out inspection, thereby improving the inspection efficiency and saving the labor cost.

Description

Method and device for inspecting incoming goods

Technical Field

The invention relates to the technical field of computers, in particular to a method and a device for inspecting incoming goods.

Background

The enterprise has many stored material varieties and large batch in the material preparation period, and the requirements on parts and raw material purchase and storage modes in the production process of the traditional manufacturing enterprise are gradually improved.

The existing goods feeding inspection mode generally comprises the steps that inspection personnel carry out on-site inspection and manually record inspection results, and after the inspection is finished, all inspection result data are uniformly recorded into terminal equipment for filing.

However, this type of inspection tends to result in significant time spent by the inspector for entering data, resulting in inefficient inspection.

Disclosure of Invention

The invention provides a method and a device for incoming inspection, which are used for solving the problem that the existing incoming inspection method easily causes that inspection personnel need to spend a large amount of time for inputting data, so that the inspection efficiency is low.

In a first aspect, the present invention provides a method for incoming inspection, comprising:

acquire the material information of waiting to examine the material, show the material information of waiting to examine the material, wherein, the material information of waiting to examine the material includes: the method comprises the following steps of (1) detecting the number of detection batches of a material to be detected, the quantity of the material to be detected, the detection mode of the material to be detected, the detection item of the material to be detected, a detection method corresponding to the detection item of the material to be detected and a detection standard corresponding to the detection item of the material to be detected; the inspection method comprises the following steps: a full inspection mode, a sampling inspection mode, a picking inspection item inspection mode or an inspection-free mode;

receiving a detection result of a detection item of the material to be detected, which is input by a user, wherein the detection result of the detection item is used for indicating that the detection item is qualified or unqualified;

and determining the inspection result of the material to be inspected according to the inspection result and the preset rule of each inspection item of the material to be inspected.

Optionally, if the inspection mode is the selective examination mode, acquire the material information of waiting to examine the material, show the material information of waiting to examine the material, include:

obtain first material information of waiting to examine the material, first material information includes: the inspection batch number of the material to be inspected, the inspection mode of the material to be inspected, the inspection item of the material to be inspected, the inspection method corresponding to the inspection item of the material to be inspected, and the inspection standard corresponding to the inspection item of the material to be inspected;

if the inspection mode of the material to be inspected is a sampling inspection mode, determining the sampling quantity of the material to be inspected according to a sampling rule and the quantity of the material to be inspected;

and generating the material information of the material to be detected according to the sampling quantity of the material to be detected and the first material information, and displaying the material information of the material to be detected.

Optionally, the spot check method includes: periodic, batch or routine spot checks;

if the inspection mode is periodic sampling inspection, the sampling rule is that at least one batch of materials are randomly selected within a preset time period for inspection;

if the inspection mode is batch picking and sampling inspection, the sampling rule is to select a preset number of batches from the delivered batches according to a certain proportion for inspection;

and if the inspection mode is routine sampling inspection, the sampling rule is to determine the sampling inspection quantity according to the corresponding relation between the quantity of the preset materials and the sampling quantity.

Optionally, according to wait to examine the sample quantity of material with first material information, generate wait to examine the material information of material, include:

adjusting the sampling quantity of the material to be detected according to the sampling transfer information of the material to be detected;

adding the adjusted sampling quantity of the material to be detected into the first material information to obtain the material information of the material to be detected;

the sampling transfer information of the material to be detected comprises one or more of the following information:

continuously checking the number of unqualified batches;

the number of alarms;

continuously checking the qualified batch times;

and the yield or the reject ratio of the material to be detected is determined.

Optionally, according to the inspection result and the preset rule of each inspection item of the material to be inspected, confirm the inspection result of the material to be inspected, include:

determining that the material to be detected is unqualified according to the detection result of each detection item of the material to be detected and a preset rule;

obtaining a review result of the material to be inspected, wherein the review result comprises: yield receiving, selecting, repairing or returning goods;

according to the result of the review, confirm the inspection result of waiting to examine the material, the inspection result of waiting to examine the material includes: qualified, yield to receive or return.

according to the inspection result and the preset rule of each inspection item of waiting to examine the material confirm the inspection state of waiting to examine the material shows the inspection state of waiting to examine the material, the inspection state of waiting to examine the material includes: qualified or unqualified;

if the inspection state of the material to be inspected is unqualified, acquiring the evaluation result of the material to be inspected, wherein the evaluation result comprises: yield receiving, selecting, repairing or returning goods;

Optionally, before obtaining the material information of the material to be detected, the method further includes:

determining the material category of each material according to the established at least one material category;

and determining a check item of each material according to the material category of each material, a check method corresponding to the check item and a check standard corresponding to the check item.

In a second aspect, the present invention provides an incoming inspection device comprising:

acquire and display module for acquire the material information of waiting to examine the material, show the material information of waiting to examine the material, wherein, the material information of waiting to examine the material includes: the method comprises the following steps of (1) detecting the number of detection batches of a material to be detected, the quantity of the material to be detected, the detection mode of the material to be detected, the detection item of the material to be detected, a detection method corresponding to the detection item of the material to be detected and a detection standard corresponding to the detection item of the material to be detected; the inspection method comprises the following steps: a full inspection mode, a sampling inspection mode, a picking inspection item inspection mode or an inspection-free mode;

the receiving module is used for receiving a detection result of a detection item of the material to be detected, which is input by a user, wherein the detection result of the detection item is used for indicating that the detection item is qualified or unqualified;

and the first determining module is used for determining the inspection result of the material to be inspected according to the inspection result and the preset rule of each inspection item of the material to be inspected.

Optionally, if the inspection mode is a spot check mode, the acquiring and displaying module includes:

the acquisition module is used for acquiring first material information of the material to be detected, the first material information comprises: the inspection batch number of the material to be inspected, the inspection mode of the material to be inspected, the inspection item of the material to be inspected, the inspection method corresponding to the inspection item of the material to be inspected, and the inspection standard corresponding to the inspection item of the material to be inspected;

the second determination module is used for determining the sampling quantity of the materials to be detected according to sampling rules and the quantity of the materials to be detected if the detection mode of the materials to be detected is a sampling mode;

and the generation and display module is used for generating the material information of the material to be detected according to the sampling quantity of the material to be detected and the first material information and displaying the material information of the material to be detected.

Optionally, the generating and displaying module is specifically configured to:

continuously checking the number of unqualified batches;

the number of alarms;

continuously checking the qualified batch times;

and the yield or the reject ratio of the material to be detected is determined.

Optionally, the first determining module is specifically configured to:

Optionally, the apparatus further comprises:

the third determining module is used for determining the material category of each material according to the established at least one material category;

and the fourth determining module is used for determining the inspection item of each material according to the material category of each material, the inspection method corresponding to the inspection item and the inspection standard corresponding to the inspection item.

In a third aspect, the present invention provides a shipping inspection apparatus comprising: a memory, a processor;

a memory for storing the processor-executable instructions;

a processor for implementing the method according to any of the above first aspects when the computer program is executed.

In a fourth aspect, the present invention provides a computer-readable storage medium having stored thereon computer-executable instructions for implementing the incoming inspection method according to the first aspect when executed by a processor.

The invention provides a method and a device for inspecting the incoming materials, which display the material information of the materials to be inspected by acquiring the material information of the materials to be inspected, wherein the material information of the materials to be inspected comprises the following steps: the method comprises the following steps of (1) detecting the number of detection batches of a material to be detected, the quantity of the material to be detected, the detection mode of the material to be detected, the detection item of the material to be detected, the detection method corresponding to the detection item of the material to be detected and the detection standard corresponding to the detection item of the material to be detected; the inspection method comprises the following steps: the full-inspection mode, the selective inspection mode, choose inspection item inspection mode or the non-inspection mode, receive the user input the inspection result of the inspection item of waiting to examine the material, the inspection result of inspection item is used for instructing the inspection item as qualified or unqualified, according to the inspection result and the preset rule of each inspection item of waiting to examine the material, confirm the inspection result of waiting to examine the material, terminal equipment is through acquireing and showing the material information of waiting to examine the material, receive the inspection result of the inspection item of waiting to examine the material, thereby confirm the inspection result of waiting to examine the material, realize that the inspection process need not paper and carry out the record, simultaneously the inspector can inspect fast, the later stage need not to carry out the secondary of inspection data again and types, the inspection efficiency is improved, and the human cost.

Drawings

The accompanying drawings, which are incorporated in and constitute a part of this specification, illustrate embodiments consistent with the present disclosure and together with the description, serve to explain the principles of the disclosure.

FIG. 1 is a schematic diagram of a management system suitable for use in the present invention;

FIG. 2 is a schematic flow chart of a method for inspecting incoming product according to the present invention;

FIG. 3A is a schematic page diagram of information of a material to be detected according to the present invention;

FIG. 3B is a schematic illustration of an inspection details page;

FIG. 3C is a schematic view of a check item selection page;

FIG. 4 is a schematic flow chart of another incoming inspection method according to the present invention;

FIG. 5 is a schematic illustration of a proof item for a material;

FIG. 6 is a schematic flow chart of another method for inspecting incoming product according to the present invention;

FIG. 7 is a schematic diagram of a sampling rule;

FIG. 8 is a schematic view of a sample size adjustment setup interface;

FIG. 9 is a schematic view of the result of the review of a material to be inspected;

FIG. 10 is a schematic structural view of an incoming inspection device according to the present invention;

fig. 11 is a schematic structural view of a cargo inspection apparatus according to the present invention.

With the foregoing drawings in mind, certain embodiments of the disclosure have been shown and described in more detail below. These drawings and written description are not intended to limit the scope of the disclosed concepts in any way, but rather to illustrate the concepts of the disclosure to those skilled in the art by reference to specific embodiments.

Detailed Description

Reference will now be made in detail to the exemplary embodiments, examples of which are illustrated in the accompanying drawings. When the following description refers to the accompanying drawings, like numbers in different drawings represent the same or similar elements unless otherwise indicated. The implementations described in the exemplary embodiments below are not intended to represent all implementations consistent with the present disclosure. Rather, they are merely examples of apparatus and methods consistent with certain aspects of the present disclosure, as detailed in the appended claims.

With the rapid development of manufacturing industry, comfortable, flexible and personalized customer requirements are different, and the complexity and modularization of a single product are increasingly improved. Meanwhile, with the continuous improvement of the productivity in the manufacturing process, the production beat of a manufacturing enterprise is fast, the unit working hour is high, the variety and the batch quantity of stored materials in the material preparation period of the enterprise are large, the material management of small box appliances, the material management of large box appliances, a series of refined inventory management systems such as material management, blank and semi-finished product management, appliance management, sealed inventory and defective inventory management and the like used in prototype verification in the trial-manufacturing stage are continuously mature, and the requirements on parts, raw material purchasing and storage modes in the production process of the traditional manufacturing enterprise are gradually improved. In the field of warehouse logistics, the demand exploration of an intelligent goods-feeding inspection mode is deepened continuously, and how to realize the intellectualization and the digitization of goods-feeding inspection by taking an intelligent terminal as a carrier by means of a new informatization and digitization means becomes a big subject in front of the manufacturing industry.

The quality of the purchased raw materials, parts or products is confirmed and checked, namely the quality is checked when the suppliers send the raw materials or the parts, and finally, whether the batch of materials is received or returned is judged.

In the prior art, when the goods are input and inspected, each supplier has a bill of materials when delivering goods, the bill of materials has information such as name and quantity of the materials to be inspected, the inspector needs to inspect according to the bill of materials, and records the inspection result in the spreadsheet Excel, for example, and periodically sends the inspection result to other departments of quality control or purchasing, however, this method causes different bill of material formats for each supplier, the description of the same material may be different, so that when the examiner sorts the examination result records, the recording format of the same material may be different, which brings trouble to the later data statistics, meanwhile, the inspection personnel need to spend a large amount of time for carrying out work such as inspection result recording, the actual inspection time is short, the waste of human resources is caused, and the overall inspection efficiency is low.

The invention provides a goods feeding inspection method, which aims to solve the technical problems in the prior art.

There are many management systems in a manufacturing enterprise for managing production, quality, etc., such as a manufacturing execution system and a comprehensive quality management system, wherein, the manufacturing execution system comprises functional modules of the incoming inspection, the process inspection, the quality tracing, the production plan management, the production process management, the abnormity alarm, the production monitoring, the statistical report form and the like, and the comprehensive quality management system comprises functional modules of the incoming inspection, the process inspection, the key piece tracing, the after-sale quality feedback and management and the like, the incoming inspection method provided by the embodiment of the invention can be applied to the functional modules of the incoming inspection in the system, and can also be applied to the independent incoming inspection system, and the application scene of the invention is illustrated by taking the application to the incoming inspection system as an example below, fig. 1 is a schematic structural diagram of a management system suitable for the present invention, and as shown in fig. 1, the management system includes: the System comprises a stocking inspection System 101 and a Warehouse Management System (WMS) 102, wherein the Warehouse Management System 102 is configured to store data such as material information of a received item when the supplier supplies the received item, and the stocking inspection System 101 may perform data interaction with the Warehouse Management System 102. The supplier delivers the delivery note and the material to be inspected, the user can input information such as the material number of the material to be inspected, the name of the material to be inspected, the quantity of the material to be inspected, the supplier of the material to be inspected and the like in the warehouse management system 102, after the information is input according to the delivery note of the supplier, the warehouse management system 102 can automatically generate the inspection batch number of the material to be inspected and can also receive the inspection batch number of the material to be inspected input by the user, and the warehouse management system 102 sends the information to the incoming inspection system 101. The user inspects each inspection item of the material to be inspected according to the material information, the inspection result of each inspection item of the material to be inspected is input into the goods input inspection system 101, and the goods input inspection system 101 determines the inspection result of the material to be inspected according to the inspection result of each inspection item.

Optionally, after determining the inspection result of the material to be inspected, the incoming inspection system 101 sends the inspection result of the material to be inspected to the warehouse management system 102. The warehouse manager checks the inspection result of the material to be inspected in the warehouse management system 102, and can perform operations such as warehousing according to the inspection result of the material to be inspected.

Optionally, the warehouse management system 102 may also be other systems such as Enterprise resource planning (ERP for short), as long as material information entry management can be performed, which does not limit the present invention.

Note that the incoming inspection system 101 includes: terminal devices and/or servers, the warehouse management system 102 includes: the terminal devices and/or the servers, where the inventory checking system 101 and the warehouse management system 102 include one or more terminal devices and one or more servers, the terminal devices in the inventory checking system 101 and the warehouse management system 102 may be the same terminal device or different terminal devices, and the servers in the inventory checking system 101 and the warehouse management system 102 may be the same server or different servers, which is not limited to the present invention.

The following describes the technical solutions of the present invention and how to solve the above technical problems with specific embodiments. The following several specific embodiments may be combined with each other, and details of the same or similar concepts or processes may not be repeated in some embodiments. Embodiments of the present invention will be described below with reference to the accompanying drawings.

Fig. 2 is a schematic flow chart of a method for checking shipment provided by the present invention, as shown in fig. 2, the method of this embodiment is executed by a terminal device or a server, the terminal device may be a computer, a mobile phone, a tablet device, and the like, and the present invention is not limited thereto, and the method of this embodiment is as follows:

s201, material information of the material to be detected is obtained, and the material information of the material to be detected is displayed.

Wherein, the material information of waiting to examine the material includes: the method comprises the following steps of (1) detecting the number of detection batches of a material to be detected, the quantity of the material to be detected, the detection mode of the material to be detected, the detection item of the material to be detected, the detection method corresponding to the detection item of the material to be detected and the detection standard corresponding to the detection item of the material to be detected; the inspection method comprises the following steps: a full inspection mode, a sampling inspection mode, a picking inspection item inspection mode or an inspection-free mode.

In actual production, a supplier delivers a delivery note and a material to be detected, a user can input information of a material number of the material to be detected, a name of the material to be detected, the quantity of the material to be detected, a supplier and the like in a warehouse management system, the warehouse management system can automatically generate a checking batch number of the material to be detected and can also receive the checking batch number input by the user after inputting the information according to the delivery note of the supplier, the warehouse management system sends the information to a goods-in checking system through a data interface, and optionally, the warehouse management system can also send item order information such as a sales order number or a production order number corresponding to the batch of the material to the goods-in checking system. When the materials to be detected exist, the warehouse custodian informs the inspectors of the incoming inspection, and the inspection system or the warehouse management system can also give out the notice to inform the inspectors of the incoming inspection.

After receiving the notice of waiting to examine, the inspection personnel arrives at the inspection site, before inspecting the incoming material, the inspection personnel need to check the material information of the material to be examined, in one possible implementation mode, the inspection personnel uses the terminal equipment to scan the delivery bar code or the material bar code, the terminal equipment acquires the material information of the material to be examined, the material information of the material to be examined is displayed, the inspection personnel checks the material information of the material to be examined and then inspects, in another possible implementation mode, the terminal equipment displays all the material information of the material to be examined, the terminal equipment receives an instruction input by a user to begin to inspect a certain batch of the material to be examined, a check page corresponding to the material to be examined is jumped or popped out, the check page comprises check items of the material to be examined, and the inspection personnel check the material according to the.

Fig. 3A is a schematic page diagram of material information to be detected provided by the present invention, as shown in fig. 3A, part of material information of all materials to be detected is displayed in a list form on a terminal device, and can be queried according to material sub-types, material types, suppliers or supplier codes through a query entry 301, a user clicks a "query" button, the terminal device displays a list 302 of material information to be detected, a tester views the list, clicks an entry in the list 302 of corresponding material information to be detected, can enter a corresponding window 305, and can click a "start test" in the window 304, and a page jumps or pops up a test page. Fig. 3B is a schematic diagram of an inspection detail page, as shown in fig. 3B, an inspector can inspect a material to be inspected according to an inspection standard. Shown in fig. 3B is an inspection detail page for one type of glass.

Can set up the inspection mode of waiting to examine the material in the inspection system of entrying, the inspection item of waiting to examine the material, the inspection method that the inspection item of waiting to examine the material corresponds to and the material information such as inspection standard that the inspection item of waiting to examine the material corresponds, wherein, the inspection mode of waiting to examine the material is used for expressing the strict degree of inspection, can predetermine the inspection mode of material according to the attribute of material, and the inspection mode includes but is not limited to: the full-inspection mode is an inspection mode for inspecting all materials of the fed goods, and all inspection items of all materials are inspected. The sampling inspection mode is to inspect part of materials in the material to be fed or inspect part of batches in the material. The item picking inspection is to inspect partial inspection items of the material to be fed. The inspection-free mode is that the material is not required to be inspected, and the material is qualified.

Optionally, the inspection mode of the material may be determined according to the historical yield or the historical reject ratio of the material, or the inspection modes of all the materials supplied by the provider may be determined according to the historical yield or the historical reject ratio of the materials supplied by the provider. For example, if the historical yield of the material or the supplier is lower than a first threshold, determining that the inspection mode of the material or all materials supplied by the supplier is a full inspection mode; if the historical yield of the material or the supplier is higher than a second threshold, determining that the inspection mode of the material or all materials supplied by the supplier is a sampling inspection mode; if the material or the material supplied by the supplier is not the key material and the probability of the quality problem of the material is low, the inspection mode of the material or all the materials supplied by the supplier can be preset to be an inspection-free mode; and if the historical yield of the inspection item corresponding to the material is lower than the third threshold, determining that the inspection mode of the material is a project picking inspection mode, namely inspecting the inspection item of which the historical yield is lower than the third threshold for the material, wherein the inspection item is qualified, and inspecting other inspection items without inspecting, and then considering that the batch of material is qualified. The first threshold, the second threshold, and the third threshold may all be preset values.

S202, receiving a detection result of a detection item of the material to be detected, which is input by a user, wherein the detection result of the detection item is used for indicating whether the detection item is qualified or unqualified.

The inspection personnel inspects the materials to be inspected item by item according to the inspection items of the materials to be inspected, the inspection method corresponding to the inspection items of the materials to be inspected and the inspection standard corresponding to the inspection items of the materials to be inspected, and after the inspection of each inspection item is completed, an instruction whether the inspection item is qualified or not is input into the terminal equipment. Illustratively, in the page shown in fig. 3A, a lot entry of the material to be inspected is selected at the window 305 or any purchase order number or material order number or vehicle serial number is input at 304, then a "start inspection" button is clicked, the page can pop up or jump to an incoming inspection item interface 306, an inspection item can be pulled down at an "inspection item", information corresponding to the "inspection item" is displayed below the inspection item, the terminal device displays the information of the material to be inspected, optionally, each inspection item can comprise at least one sub-inspection item, the inspection item 306 is clicked, a selection page of the inspection item is popped up, a sub-inspection item of the inspection item corresponding to the material to be inspected can be selected, fig. 3C is a schematic diagram of an inspection item selection page, as shown in fig. 3C, a different list of inspection criteria can be viewed in the popped up window, any one item of the inspection criteria is clicked, the examination item can be examined according to the examination standard. Optionally, clicking the inspection standard corresponding to the inspection item may enter an inspection standard interface, displaying all the inspection standards of the inspection item, selecting "qualified" or "unqualified" at the "inspection conclusion", and if the inspection conclusion is "unqualified", the inspector may enter descriptions of related problems in a lower window.

Optionally, the "inspection conclusion" further includes a specific failure description item for the inspection item, for example, the inspection item shown in fig. 3B, and a "more pockmarks exist" item may be set to describe the failure condition of the sub-inspection item of the appearance inspection item. Through the specific unqualified description items of the inspection items which are preset, the unqualified description of the same material to be inspected is unified, and statistics is facilitated.

Optionally, the page supports uploading of photos taken by the material to be inspected during inspection, so that the unqualified items can be better known in the later period of tracing the unqualified items.

Optionally, the page supports uploading of a supplier batch report or a china mandatory product Certification (3C) certificate, and the like.

S203, determining the inspection result of the material to be inspected according to the inspection result of each inspection item of the material to be inspected and a preset rule.

And determining the inspection result of the material to be inspected according to the inspection result of each inspection item of the material to be inspected and a preset rule. The preset rule is the corresponding relation between the test result conditions of different test items of different materials to be tested and the test results of the materials to be tested, for example, the preset rule can be that at least one sample is unqualified when the materials of one model are tested in one test batch, the materials of the batch are unqualified, the sample is unqualified when at least one test item is unqualified in all the test items in a single sample, and it can be understood that one test item is unqualified when the materials of one model are tested in one test batch, and all the materials of the model in the test batch are unqualified.

This embodiment, through the material information who obtains waiting to examine the material, the material information who waits to examine the material is shown, and wherein, the material information who waits to examine the material includes: the method comprises the following steps of (1) detecting the number of detection batches of a material to be detected, the quantity of the material to be detected, the detection mode of the material to be detected, the detection item of the material to be detected, the detection method corresponding to the detection item of the material to be detected and the detection standard corresponding to the detection item of the material to be detected; the inspection method comprises the following steps: the full-inspection mode, the selective inspection mode, choose inspection item inspection mode or the non-inspection mode, receive the user input the inspection result of the inspection item of waiting to examine the material, the inspection result of inspection item is used for instructing the inspection item as qualified or unqualified, according to the inspection result and the preset rule of each inspection item of waiting to examine the material, confirm the inspection result of waiting to examine the material, terminal equipment is through acquireing and showing the material information of waiting to examine the material, receive the inspection result of the inspection item of waiting to examine the material, thereby confirm the inspection result of waiting to examine the material, realize that the inspection process need not paper and carry out the record, simultaneously the inspector can inspect fast, the later stage need not to carry out the secondary of inspection data again and types, the inspection efficiency is improved, and the human cost.

Fig. 4 is a schematic flowchart of another method for checking incoming items according to the present invention, and fig. 4 is a flowchart of the embodiment shown in fig. 2, as shown in fig. 4, before S201, further including:

s401, determining the material type of each material according to the established at least one material type.

The incoming inspection system acquires basic information of the materials from the warehouse management system or the ERP system, wherein the basic information of the materials includes but is not limited to: the materials are classified by the goods inspection system, the material classes are established, and each material can be classified into one material class. Furthermore, subclasses of the material categories can be set, so that the material categories are further refined, and more accurate material classification is obtained. Taking automobile parts as an example, a user classifies engines with different material numbers into engine groups according to the material large class classification, and classifies gearboxes with different material numbers into gearbox groups, and so on, the user realizes the grouping classification of all the parts.

S402, determining a check item of each material according to the material type of each material, a check method corresponding to the check item and a check standard corresponding to the check item.

For each material category, according to the industry and/or enterprise inspection standard and by combining the national laws and regulations in the field of partial material quality inspection, the inspection item corresponding to each material category, the inspection method corresponding to the inspection item and the inspection standard corresponding to the inspection item are determined, so that the inspection item of each material, the inspection method corresponding to the inspection item and the inspection standard corresponding to the inspection item are determined. Since the inspection items of one type of material, the inspection methods corresponding to the inspection items and the inspection standards corresponding to the inspection items are generally the same, for example, the incoming inspection methods of parts in the same category in automobile parts are basically the same, therefore, the inspection items of each material, the inspection methods corresponding to the inspection items and the inspection standards corresponding to the inspection items can use the corresponding inspection items, the inspection methods corresponding to the inspection items and the inspection standards corresponding to the inspection items set in each category of materials. In addition, for a special material or a special project, the inspection item of the material, the inspection method corresponding to the inspection item and the inspection standard corresponding to the inspection item can be set independently.

FIG. 5 is a schematic illustration of a proof item for a material. As shown in fig. 5, a material category may include different inspection items, different inspection items correspond to different inspection methods and inspection standards, and after the inspection items and the like corresponding to the material category are set, the same inspection items and the like may be used for the materials in the category. Optionally, the check items may be queried according to the material type, name, check type, and the like, or the existing check items may be modified or added.

In this embodiment, the material category of each material is determined according to the established at least one material category, and the inspection item, the inspection method corresponding to the inspection item, and the inspection standard corresponding to the inspection item of each material are determined according to the material category of each material. Therefore, each material is classified according to the material category, the inspection item of each material, the inspection method corresponding to the inspection item and the inspection standard corresponding to the inspection item can be determined according to the classification condition, so that the inspection item of each material, the inspection method corresponding to the inspection item and the inspection standard corresponding to the inspection item can be obtained during the incoming inspection, and the user can quickly perform the inspection.

Fig. 6 is a schematic flow chart of another method for checking shipment according to the present invention, where fig. 6 is based on the embodiment shown in fig. 2 or fig. 4, and as shown in fig. 6, if the checking mode is a sampling mode, S201 includes S2011, S2012 and S2013:

s2011, first material information of the material to be detected is obtained.

Wherein, first material information includes: the method comprises the steps of detecting the number of a detection batch of a material to be detected, the detection mode of the material to be detected, the detection item of the material to be detected, the detection method corresponding to the detection item of the material to be detected and the detection standard corresponding to the detection item of the material to be detected.

The first material information of the material to be detected can be sent by the warehouse management system or can be information stored by the goods incoming inspection system.

Optionally, during the incoming inspection, an instruction for associating the lot of the material to be inspected with the sales order or the production order is received, wherein one lot of the material to be inspected may be associated with one or more sales orders and one or more production orders, or one sales order or one production order may be associated with multiple lots of the material to be inspected. After the materials are produced and manufactured, certain quality requirements can be set for finished products of the materials, the quality requirements of the finished products can be technical requirements of customers for the finished products, and also can be special quality requirements for some materials for manufacturing the finished products, the quality requirements have stricter requirements for inspection standards of the materials, so that sales orders or production orders can be input to obtain the requirements, and the special requirements of inspection items of the materials to be inspected can be avoided from being omitted.

The incoming inspection system can receive a production order number or a sales order number corresponding to a material to be inspected, which is input by an inspector, and also can receive order notification, an improvement plan, a verification plan and/or a new material verification item corresponding to the sales order number or the production order number, which are sent by other systems except the incoming inspection system, and automatically match the material type or the material to be inspected, wherein the other systems except the incoming inspection system include but are not limited to one or more of the following systems: a Product Life-Cycle Management (PLM) system, a supply chain Relationship Management (SRM) system, Business Process Management (BPM), and Office Automation (OA) system.

Illustratively, as shown in fig. 3A, a query can be made in the query window 303 for the corresponding material to be checked, a corresponding query result can be displayed in the window 305, one or more entries in the list displayed in the window 305 can be selected, a click "bind sales order" in the window 304 pops up or jumps to a bind sales order details page, a corresponding sales order number is entered in the page, and an "add" or "save" button is clicked, i.e., the check batch bound sales order is completed.

S2012, if the inspection mode of the materials to be inspected is a sampling inspection mode, determining the sampling quantity of the materials to be inspected according to the sampling rule and the quantity of the materials to be inspected.

If the inspection mode of waiting to examine the material is the selective examination mode, according to the sampling rule that sets up in advance and the quantity of waiting to examine the material, determines the sampling quantity of waiting to examine the material, wherein, the sampling rule can be according to confirming in one of following information: and (3) presetting a time period, a batch extraction proportion or a corresponding relation between the quantity of the materials to be detected and the sampling quantity. The sampling quantity is the quantity of the materials to be detected.

Optionally, the spot check mode includes but is not limited to: periodic spot checks, batch spot checks, or regular spot checks.

If the inspection mode is periodic sampling inspection, the sampling rule is to randomly select at least one batch of materials for inspection within a preset time period. And the material is used for inspecting at least one inspection batch in a preset time period, the sampling quantity is the quantity of all the materials of the at least one inspection batch, and the material is qualified in the period if the inspection result of the inspection batch is qualified.

If the inspection mode is batch picking and sampling inspection, the sampling rule is to select a preset number of batches from the delivered batches according to a certain proportion for inspection. Selecting a certain proportion of batches of materials supplied by a supplier for inspection, wherein the sampling quantity is the quantity of all the materials of the selected certain proportion of batches, and if the inspection result of the selected certain proportion of batches is qualified, the batches are qualified.

If the inspection mode is routine sampling inspection, the sampling rule is to determine the sampling inspection quantity according to the corresponding relation between the quantity of the preset materials and the sampling quantity. The sampling rule is a corresponding relation between the quantity of the material to be detected and the sampling quantity, fig. 7 is a schematic diagram of the sampling rule, as shown in fig. 7, a user views the current sampling rule through the page, and can click a 'modify' or 'add' button to modify the sampling rule, and when the quantity of the material to be detected is in an interval from 'initial quantity' to 'end quantity', the corresponding sampling quantity is a column of 'sampling quantity'.

Optionally, material attributes of the material may be set, and different sampling quantities are set according to different material attributes, where the material attributes include but are not limited to: key materials, key materials and general materials. Through setting up different material attributes, can realize sampling the material according to different material attributes for the sampling is more nimble, reasonable.

For example, as shown in fig. 7, if the number of the materials to be detected is more than or equal to 91 and less than 150, the sampling number is 16; the number of the materials to be detected is more than or equal to 91 and less than 150, and the sampling number is 12.

Optionally, as shown in fig. 7, an import, export, or export template of the Excel table can be implemented for the sampling rule, so that the user can change and count the sampling rule conveniently.

S2013, generating material information of the material to be detected according to the sampling quantity of the material to be detected and the first material information, and displaying the material information of the material to be detected.

The material information of the material to be detected comprises the sampling quantity of the material to be detected and first material information. The inspection personnel can carry out the inspection of getting in stock according to the material information of waiting to examine the material that shows.

This embodiment, if the inspection mode of waiting to examine the material is the selective examination mode, through acquireing the quantity of waiting to examine the material, terminal equipment is according to the sampling rule with wait to examine the quantity of material, confirm the sampling quantity, the material information of waiting to examine the material is generated according to sampling quantity and first material information, and the material information of waiting to examine the material is shown, terminal equipment can wait the sampling quantity of material according to the automatic calculation of predetermined sampling rule, the inspector directly carry out the sampling examination according to the sampling quantity can, need not to calculate the sampling quantity again, the efficiency of sampling examination has been improved, manpower resources have been saved.

Optionally, on the basis of the foregoing embodiment, the method of this embodiment further describes S2013, and may adjust the sampling number according to a historical inspection condition of the material to be inspected or a condition that the material has a problem in a production link such as a process, set a sampling number adjustment mode for a category of the material to be inspected, or set a sampling number adjustment mode for each material. S2013 may include: the sampling quantity of the material to be detected is adjusted according to the sampling transfer information of the material to be detected, the sampling quantity can be increased or reduced, and the adjusted sampling quantity of the material to be detected is added into the first material information to obtain the material information of the material to be detected.

Wherein, the sampling transfer information of the material to be detected comprises one or more of the following information:

continuously checking the number of unqualified batches;

the number of alarms;

continuously checking the qualified batch times;

the yield or the reject ratio of the material to be detected.

If the inspection mode is periodic sampling inspection, the sampling transfer rule is to adjust the length of a preset time period; if the inspection mode is batch picking and sampling inspection, the sampling transfer rule is to adjust the extracted inspection batch; if the checking mode is routine sampling check, the sampling transfer rule is to adjust the sampling quantity. The alarm times are the times of alarming when the material breaks down in the subsequent production, the goods-in inspection system can perform data interaction with the production management system, and the alarm information is sent to the goods-in inspection system while the production management system outputs the alarm.

In a possible implementation manner, if the number of unqualified batches for continuous inspection of the material to be inspected is greater than or equal to the fourth threshold, or the number of alarming times is greater than or equal to the fifth threshold, the number of sampling inspections of the material to be inspected is increased. If the number of the continuous qualified inspection batches of the material to be inspected is larger than or equal to the sixth threshold value, the number of the selective inspections of the material to be inspected is reduced, and the number of the corresponding selective inspections in the originally set selective inspection rule can be restored. The rule for adjusting the sampling data may be set by a user, for example, fig. 8 is a schematic view of a setting interface for adjusting the sampling quantity, as shown in fig. 8, the setting interface is set at a setting area 804, when the material category can set that the number of consecutive inspection unqualified batches is greater than or equal to 2, or the number of alarms is greater than or equal to 3, the sampling quantity of the material is increased, "start transfer rule 1": the number of the random checks can be doubled by 'strict check', if the number of the continuous qualified batches of the material to be checked is more than or equal to 2, the number of the random checks of the material to be checked is reduced, and the number of the random checks corresponding to the original set random check rule can be recovered. "start recovery rule 1": the "normal inspection" can be restored to the corresponding number of spot inspections in the originally set spot inspection rule.

In another possible implementation manner, if the number of the continuously qualified batches of the material to be detected is greater than or equal to the seventh threshold, the number of the sampling checks of the material to be detected is reduced. If the number of the unqualified batches of the continuous inspection of the material to be inspected is larger than or equal to the eighth threshold value, the number of the random inspections of the material to be inspected is increased, and the number of the random inspections corresponding to the originally set random inspection rule can be recovered. Illustratively, as shown in fig. 8, a setting is performed at the setting area 804, when the number of consecutive qualified inspection batches of the material to be inspected is greater than or equal to 2, the number of spot inspections of the material to be inspected is reduced, and a "transfer rule 1 is started": the number of the random checks can be doubled by 'strict check', if the number of the continuous qualified batches of the material to be checked is more than or equal to 2, the number of the random checks of the material to be checked is reduced, and the number of the random checks corresponding to the original set random check rule can be recovered. "start recovery rule 1": the "normal inspection" can be restored to the corresponding number of spot inspections in the originally set spot inspection rule.

Optionally, the sampling transfer rule of the material may be set according to the material category, as shown in fig. 8, when the sampling transfer rule of the material is set, the material category may be queried through the name of the material category through the query area 801, or the material category may be directly selected through the area 802, after the material category of the transfer rule needs to be set is selected, corresponding setting may be set in the setting area 804, and the setting operation performed in the setting area 804 may be saved by clicking the "save" button after the setting is completed.

In another possible implementation manner, the sampling quantity of the materials to be detected is adjusted, after each batch of materials is detected, the yield or the reject ratio of the batch of materials to be detected is calculated, and then the calculated result is compared with the historical yield or reject ratio of the materials to be detected. When the change rate of the relative historical value is larger than or equal to a ninth threshold value, increasing the sampling quantity of the material to be detected; and when the change rate of the relative historical value is smaller than a tenth threshold value, reducing the sampling quantity of the material to be detected.

This embodiment, the sampling quantity of waiting to examine the material is adjusted according to waiting to examine the sampling transfer information of material, and the sampling quantity of waiting to examine the material after will adjusting adds the material information that obtains waiting to examine the material in first material information, can adjust the sampling quantity of waiting to examine the material according to setting up automatically for sampling quantity is more reasonable, improves the inspection accuracy of selective examination mode, makes the quality condition of waiting to examine the material of better reflection of inspection result.

Optionally, on the basis of the foregoing embodiment, in step S203, according to the inspection result and the preset rule of each inspection item of the material to be inspected, whether the material to be inspected is qualified or not can be determined, if the material to be inspected is not qualified, the material to be inspected needs to be evaluated, and according to the evaluation result, the inspection result of the material to be inspected is determined, that is, whether the material to be inspected can be received or not is determined.

In one possible implementation mode, the unqualified material to be detected is determined according to the detection result and the preset rule of each detection item of the material to be detected.

Obtaining a review result of the material to be checked, wherein the review result comprises: yield reception, selection, rework or return.

If the material to be inspected is unqualified, the material to be inspected needs to be evaluated, in a possible implementation mode, the goods incoming inspection system sends an evaluation notice to an external inspector, a user informs other related personnel to carry out joint evaluation according to the evaluation notice, the joint evaluation is finished, and the terminal equipment receives an evaluation result input by the user. In another possible implementation manner, the incoming inspection system sends an evaluation notification to the account number of the related person, receives an evaluation result sent by the account number of the related person, and the inspector determines the inspection result of the material to be inspected according to the evaluation result sent by the account number of the related person. Wherein, other related personnel can be personnel of departments of technology, purchase, technology and the like. If the evaluation result is yielding reception, the result can be received after evaluation; if the evaluation result is selection, the user is required to select qualified materials from the batch of materials to be detected and receive the qualified materials, and the rest materials are not received; if the evaluation result is rework, returning the batch of materials to the supplier, and after the batch of materials is inspected again to be qualified, handling the batch of materials and warehousing the batch of materials; and if the evaluation result is goods returning, returning the goods to the supplier by the user.

The terminal equipment determines the inspection result of the material to be inspected according to the received evaluation result, and if the evaluation result is yielding reception, the inspection result of the material to be inspected is yielding reception; if the evaluation result is selection or repair, the inspection process of the batch of the materials to be inspected can not be finished, and the materials are handled and put in storage after all the materials in the batch are received and inspected again to be qualified; and if the evaluation result is goods returning, returning the goods to the supplier by the user.

For example, fig. 9 is a schematic diagram of a review result of a material to be inspected, as shown in fig. 9, if the inspection conclusion in fig. 3B is "there are more pocks", the review result needs to be reviewed, the review result can be uploaded at an upload decision basis 901, and a corresponding review result needs to be selected at a processing decision 902.

In another possible implementation mode, the inspection state of the material to be inspected is determined according to the inspection result and the preset rule of each inspection item of the material to be inspected, and the inspection state of the material to be inspected comprises the following steps: pass or fail.

And if the inspection state of the material to be inspected is unqualified, acquiring the evaluation result of the material to be inspected.

If the inspection state of the material to be inspected is qualified, the inspection of the material to be inspected is passed, and then subsequent warehousing treatment can be carried out.

If the inspection state of the material to be inspected is unqualified, the fact that the unqualified inspection project needs to further inspect the material to be inspected is indicated, and therefore other related personnel need to perform combined review, and the inspection result of the material to be inspected is finally determined.

According to the embodiment, when the inspection result is unqualified, the evaluation result is obtained, the inspection result of the material to be inspected is determined according to the evaluation result, so that the inspection result of the material to be inspected is determined through evaluation under the condition that the inspection is unqualified, the inspection result is more accurate, the inspection results such as selection, yield reception and repair are provided, and the supply of the production material can be guaranteed to the maximum extent.

Optionally, on the basis of the foregoing embodiment, further, the method provided in this embodiment further includes: and obtaining a list of the information according to the inspection information, the supplier information and the order information of the material to be inspected, which are obtained in the inspection process, wherein the list can be displayed on terminal equipment, can be exported to be an independent file, and can be sent to other systems. The list may also be printed if the terminal device is connected to a printer.

In the embodiment, in the process of stocking and checking, the checking related information of the material to be checked is acquired in real time through the terminal equipment, so that the checking related information of the material to be checked can be counted in real time, and the checking related information is used for guiding the production or suppliers to perform corresponding process and quality improvement.

Optionally, on the basis of the above embodiment, further, a user capable of performing an inspection of the material to be inspected, that is, a user having a right to inspect the material, may be set for all the materials in the material to be inspected or the material category, taking fig. 8 as an example, after selecting the corresponding material category in the area 802, a corresponding operator may be selected in the area 803, "glass" is selected in the area 802 in fig. 8, and "administrator", "user 1", "user 2", "user 3", "user 4", "user 9", and "user 17" are selected in the area 803, that is, this time, the administrator, user 1, user 2, user 3, user 4, user 9, and user 17 are set to inspect the glass.

Fig. 10 is a schematic structural view of an incoming inspection device according to the present invention, and as shown in fig. 10, the device according to this embodiment includes:

acquire and display module 11 for acquire the material information of waiting to examine the material, the material information of waiting to examine the material is shown, wherein, the material information of waiting to examine the material includes: the method comprises the following steps of (1) detecting the number of detection batches of a material to be detected, the quantity of the material to be detected, the detection mode of the material to be detected, the detection item of the material to be detected, the detection method corresponding to the detection item of the material to be detected and the detection standard corresponding to the detection item of the material to be detected; the inspection method comprises the following steps: a full inspection mode, a sampling inspection mode, a picking inspection item inspection mode or an inspection-free mode;

the receiving module 12 is configured to receive a test result of a test item of the material to be tested, which is input by a user, and the test result of the test item is used to indicate that the test item is qualified or unqualified;

and the first determining module 13 is used for determining the inspection result of the material to be inspected according to the inspection result of each inspection item of the material to be inspected and a preset rule.

Optionally, if the checking mode is a sampling mode, the obtaining and displaying module 11 includes:

the acquisition module is used for acquiring first material information of a material to be detected, and the first material information comprises: the method comprises the following steps of (1) detecting the inspection batch number of a material to be inspected, the inspection mode of the material to be inspected, the inspection item of the material to be inspected, the inspection method corresponding to the inspection item of the material to be inspected, and the inspection standard corresponding to the inspection item of the material to be inspected;

the second determination module is used for determining the sampling quantity of the materials to be detected according to the sampling rule and the quantity of the materials to be detected if the detection mode of the materials to be detected is a sampling mode;

and the generation and display module is used for generating the material information of the material to be detected according to the sampling quantity and the first material information of the material to be detected and displaying the material information of the material to be detected.

Optionally, the sampling mode includes: periodic, batch or routine spot checks;

if the inspection mode is routine sampling inspection, the sampling rule is to determine the sampling inspection quantity according to the corresponding relation between the quantity of the preset materials and the sampling quantity.

Optionally, the generating and displaying module is specifically configured to:

continuously checking the number of unqualified batches;

the number of alarms;

continuously checking the qualified batch times;

the yield or the reject ratio of the material to be detected.

Optionally, the first determining module 13 is specifically configured to:

obtaining a review result of the material to be checked, wherein the review result comprises: yield receiving, selecting, repairing or returning goods;

Optionally, the first determining module is specifically configured to:

according to the inspection result and the preset rule of each inspection item of waiting to examine the material, confirm the inspection state of waiting to examine the material, show the inspection state of waiting to examine the material, the inspection state of waiting to examine the material includes: qualified or unqualified;

Optionally, the apparatus further comprises:

and the fourth determining module is used for determining the inspection item of each material, the inspection method corresponding to the inspection item and the inspection standard corresponding to the inspection item according to the material category of each material.

The apparatus of the foregoing embodiment may be configured to implement the technical solution of the foregoing method embodiment, and the implementation principle and the technical effect are similar, which are not described herein again.

Fig. 11 is a schematic structural view of an incoming inspection apparatus according to the present invention, and as shown in fig. 11, the apparatus according to this embodiment includes: memory 111, processor 112.

A memory 111 for storing instructions executable by the processor 112;

a processor 112 for implementing the method of any of the above first aspects when the computer program is executed.

The present invention provides a computer readable storage medium having stored thereon computer executable instructions for implementing the method of incoming inspection as described in the first aspect above when executed by a processor.

Other embodiments of the disclosure will be apparent to those skilled in the art from consideration of the specification and practice of the disclosure disclosed herein. This application is intended to cover any variations, uses, or adaptations of the disclosure following, in general, the principles of the disclosure and including such departures from the present disclosure as come within known or customary practice within the art to which the disclosure pertains. It is intended that the specification and examples be considered as exemplary only, with a true scope and spirit of the disclosure being indicated by the following claims.

It will be understood that the present disclosure is not limited to the precise arrangements described above and shown in the drawings and that various modifications and changes may be made without departing from the scope thereof. The scope of the present disclosure is limited only by the appended claims.

Claims

1. A method of incoming inspection, comprising:

2. The method as claimed in claim 1, wherein if the inspection mode is a spot inspection mode, the obtaining material information of the material to be inspected and displaying the material information of the material to be inspected comprise:

3. The method of claim 2, wherein the spot check mode comprises: periodic, batch or routine spot checks;

4. The method as claimed in claim 2, wherein said generating material information of said material to be inspected based on said sampled quantity of said material to be inspected and said first material information comprises:

continuously checking the number of unqualified batches;

the number of alarms;

continuously checking the qualified batch times;

and the yield or the reject ratio of the material to be detected is determined.

5. The method as claimed in any one of claims 1 to 4, wherein the determining of the inspection result of the material to be inspected based on the inspection result of each inspection item of the material to be inspected and a preset rule comprises:

6. The method as claimed in any one of claims 1 to 4, wherein the determining of the inspection result of the material to be inspected based on the inspection result of each inspection item of the material to be inspected and a preset rule comprises:

7. The method according to any one of claims 1 to 4, wherein before acquiring the material information of the material to be inspected, the method further comprises:

8. An incoming inspection device, comprising:

9. An incoming inspection device, comprising:

a memory for storing processor-executable instructions;

a processor for implementing the method of any one of claims 1 to 7 when the computer program is executed.

10. A computer-readable storage medium having computer-executable instructions stored thereon, which when executed by a processor, are configured to implement the incoming inspection method of any one of claims 1 to 7.