CN103049770A - SMT (Surface Mount Technology) anti-false material detection system and method - Google Patents

SMT (Surface Mount Technology) anti-false material detection system and method Download PDF

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CN103049770A
CN103049770A CN2012103580029A CN201210358002A CN103049770A CN 103049770 A CN103049770 A CN 103049770A CN 2012103580029 A CN2012103580029 A CN 2012103580029A CN 201210358002 A CN201210358002 A CN 201210358002A CN 103049770 A CN103049770 A CN 103049770A
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material
information
module
smt
bar code
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CN2012103580029A
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Chinese (zh)
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贺江
朱永球
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共青城赛龙通信技术有限责任公司
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Priority to CN2012103580029A priority Critical patent/CN103049770A/en
Publication of CN103049770A publication Critical patent/CN103049770A/en

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Abstract

The invention discloses an SMT (Surface Mount Technology) anti-false material detection system and method. The system comprises a barcode printing and collecting module for collecting first information of incoming material elements and printing incoming material barcodes; a storeroom management module for sending the first information of the incoming material elements to a production line operating module; an information configuring module for recording second information of the elements and code information of a chip mounter and guiding the information into the anti-false material detection system; the production line operating module for comparing and judging the first information of the material elements and second information of the material elements in the information configuring module and outputting a proportioning comparison result; and a system alarm module for judging whether to alarm or not according to the proportioning comparison result. Through the anti-false material detection system, product quality problems caused by faulted material change in the material change process of the SMT chip mounter are reduced. The automated anti-false material detection system effectively guarantees the product quality, so that the percent of pass of products is enhanced.

Description

一种SMT防错料检测系统及方法 One kind of anti-SMT feed error detection system and method

技术领域 FIELD

[0001] 本发明涉及表面贴装技术领域,特别是指用于手机生产贴片机防错料检测管理。 [0001] The present invention relates to the field of surface mount technology, particularly to a mobile phone for producing anti-SMT error detection material management. 背景技术 Background technique

[0002] 现有表面贴装技术(SMT, Surface Mounting Technology)贴片机在生产过程中,防错料设备主要是采用元器件图像(尺寸,大小)对比,但随着电子行业的迅速发展,所需元器件种类繁多可达几百上千颗,元器件细小化,外观相似性(如电阻,电容),上料员容易失误,本应上电阻料却上电容料,并能通过防错料设备图像对比,导致生产批量性质量事故,给工厂带来严重损失,此种防错料设备与方法不能满足生产需求。 [0002] The prior art surface mount (SMT, Surface Mounting Technology) placement machine in the production process, equipment error proofing material is mainly used Component image (size, size) compared with the rapid development of the electronics industry, wide range of desired components up to hundreds of thousands of pieces, of small components, similar appearance (such as resistors, capacitors), the tapper readily errors, but the material should have a resistance material the capacitor, and through proofing feeding equipment image contrast, resulting in the production volume of the quality of the accident, serious damage to the plant, equipment and materials such anti-wrong method can not meet production needs.

[0003] 现有防错料检测装置只管控上料的正确性,没有与仓库发料,换料作业管控关联,作业员可不使用上料对比工具,直接给贴片机台上料,容易导致产品质量事故。 [0003] proofing material prior detection apparatus just controlling material correctness, and did not send the material warehouse, associated control refueling operations, the operator may use the comparison tool feeding, directly to the material placement machine table, easily lead product quality accidents.

[0004] 现有防错料技术方法只能起到有限的防错功能,对于发生的任何产品质量事故不能追溯。 [0004] existing error-proofing material technology and methods can only play a limited error prevention function, quality product for any accident can not be retroactive.

[0005] 因此,提供一种SMT防错料检测系统,来减小质量事故发生的风险,为产品质量提供保障以解决上述问题实为必要。 [0005] Accordingly, a SMT error-proofing material detection system, to reduce the risk of the quality of the accident, to provide protection for the product quality in order to solve the above problems is indeed necessary.

发明内容 SUMMARY

[0006] 基于现有技术的不足,本发明的主要目的在于提供一种SMT防错料检测系统及检测方法,以减少SMT贴片机在更换料过程中,因换料失误而导致生产的产品质量问题的发生,自动化的防错料检测系统,为产品质量提供有效保障,从而提升了产品的合格产率。 [0006] Based on the deficiencies of the prior art, the main object of the present invention is to provide an anti-SMT error detection system and method for detecting materials, to reduce the replacement material SMT placement machine during refueling due to errors caused by products quality problems, automated error-proofing material detection system to provide effective protection for product quality, so as to enhance the yield of qualified products.

[0007] 本发明一种SMT防错料检测系统,其包括以下功能模块: [0007] The present invention provides a detection system SMT proofing material, which comprises the following functional modules:

[0008] 条码打印采集模块,用于收集来料物料元器件的第一信息,并打印来料物料条码; [0008] The barcode printing acquisition module, for collecting information of a first component of incoming material, and material incoming print bar codes;

[0009] 仓库管理模块,与条码打印采集模块相连接,用于将所述物料元器件的第一信息发送至产线操作模块; [0009] The warehouse management module, and is connected to bar code printing acquisition module, configured to send a first message to the feed component production line operation module;

[0010] 资料配置模块,用于录入生产所需的物料元器件的第二信息和贴片机设备编码信息,并将其导入防错料检测系统; [0010] The data configuration module, for entering the material needed for the production of the second component mounter apparatus for encoding information and the information, and error-proofing material introduced into the detection system;

[0011] 产线操作模块,与仓库管理模块和资料配置模块相连接,用于将所述条码打印采集模块收集的物料元器件第一信息和资料配置模块中的生产所需的物料元器件的第二信息进行比较判断,并输出配料比对结果; [0011] The production line operating module, connected with the data warehouse management module and a configuration module, configured to print the bar code collection module to collect a first material component configuration module information and data needed for the production of material components compares the second determination information, and outputs the comparison result ingredient;

[0012] 系统报警模块,与产线操作模块相连接,根据配料比对结果判断是否报警。 [0012] The alarm system module is connected to the production line operating module, determines whether the alarm ingredient according to the comparison result.

[0013] 在本发明中的一个优选实施例中,所述检测系统进一步包括信息追踪模块,与产线操作模块相连接,并将物料信息存入信息追踪模块的数据库中,所述物料条码用于追溯用到新物料上任意元器件的产品信息,当产品质量出现品质异常,信息追踪模块获知产品的生产日期,数量,从而有效的阻止异常品出货。 [0013] In a preferred embodiment of the present invention, the detection system further comprises a tracking information module, and the production line operating module is connected, and the material information stored in the database information tracking module, with the feed bar code retroactive to use any component of the product information on new materials, product quality when abnormal quality, information tracking module informed of the production date, amount, so as to effectively prevent abnormal products shipped. .

[0014] 在本发明中,所述新物料上任意元器件的产品信息包括厂商信息、生产批号、出厂时间、使用周期中任选一项或多项。 [0014] In the present invention, any component of the product information comprises manufacturer information, batch number, date of manufacture, cycle optionally one or more of the new material. 通过资料配置模块配置新物料的BOM信息、SMT设备的线别编码、设备编码、站台编码和Feeder编码信息。 Configuring the new material by the profiling module BOM information, SMT line coding devices do not, encoding apparatus, the encoding station and Feeder encoded information.

[0015] 本发明还提供了一种SMT防错料检测方法,其包括以下步骤: [0015] The present invention also provides a method for detecting SMT proofing material, comprising the steps of:

[0016] 步骤I)通过条码打印采集模块收集物料元器件的第一信息,打印物料条码,将其贴在旧料盘上,并发送至仓库管理模块; [0016] Step I) to print the bar code acquired by the first information collection module component materials, printing materials bar code, which is attached to the old reel, and sent to the warehouse management module;

[0017] 步骤2)通过仓库管理模块扫描物料条码以获取所需物料元器件的第一信息,发送至产线操作模块,同时资料配置模块录入生产所需的物料元器件的第二信息和贴片机设备编码信息,并将其导入防错料检测系统的产线操作模块; And second information posted [0017] Step 2) by a first information storage management module to scan the bar code to obtain the desired mass of material components, is sent to the production line operating module, while the data entry module configured components needed for the production of materials machine apparatus for encoding information, error-proofing material and introduced into the detection system production line operating module;

[0018] 步骤3)将新物料放置于贴片机上扫描新物料的物料条码,检测系统将新物料的物料条码和旧物料的物料条码相比较,通过产线操作模块将物料元器件第一信息和生产所需的物料元器件的第二信息进行比较判断,并输出配料比对结果: [0018] Step 3) The new material is placed in the new material on the scanning material placement machine barcode, barcode detection system the material of the old material and the new material compared to the material bar code, through the operation module production line the material of the first information component and second information required to produce the material component is determined by comparing, and outputting a result of the ratio of ingredients:

[0019] 若两者比对结果为不一致,则转步骤41); [0019] When both the comparison result is inconsistent, then go to step 41);

[0020] 若两者比对结果为一致,则转步骤42); [0020] When both the comparison result is consistent, go to Step 42);

[0021] 步骤41)系统报警模块进行报警,并重复步骤2) —步骤3); [0021] Step 41) the alarm system alarm module, and repeat steps 2) - Step 3);

[0022] 步骤42)将旧物料和新物料相对接,完成换料工序,贴片机继续运作生产。 [0022] Step 42) the old material and the relatively new material into contact refueling process is completed, the operation of the placement machine continues production.

[0023] 上述方案中,进一步包括步骤5)系统信息查询,查询并检测新物料条码的使用状态和新物料在贴片机上位置,通过扫描新物料条码查询比对数据库,若条码已使用或与贴片机设定上料位置比对不一致,则转步骤41);若条码未使用及贴片机设定上料位置比对一致,则转步骤42)。 [0023] In the above solution, further comprising the step 5) the system information query, and detects the status of the new material bar code and a new material location on the placement machine by scanning the new material barcode queries match the database, if the bar code has been used or mounter feeding position alignment setting is inconsistent, then go to step 41); if the bar code is not used and is set mounter feed position than the same, go to step 42).

[0024] 上述方案中,在步骤I)中,采用条码打印采集模块将贴片机站位条码、物料条码和进料口条码分别打印出来,采用产线操作模块扫描旧物料条码,以记录下旧物料信息。 [0024] In the above embodiment, in step I), the bar-code print acquisition module mounter station bar code, the bar code and the material inlet are printed bar code, scanning using the old production line operating module barcode material to record old material information.

[0025] 上述方案中,在步骤2)中,通过仓库管理模块记录新旧物料的元器件的库存状况、发料过程和换料过程;通过资料配置模块配置与旧物料信息相对应的新物料,并将这些信息记录存储在数据库中。 [0025] In the above embodiment, in step 2), recorded by the warehouse inventory management module components of old and new materials, processes and sends the material during refueling; by profiling module configuration information corresponding to the old material in the new material, the information is recorded and stored in a database.

[0026] 上述方案中,在步骤2)中,通过资料配置模块配置新物料的BOM信息、SMT设备的线别编码、设备编码、站台编码和Feeder编码信息,通过所述编码为产线操作模块提供物料位置与贴片机台上料位置对比依据,以防止上错物料。 [0026] In the above embodiment, in step 2), the configuration information of the new material BOM by the profiling module SMT line coding devices do not, encoding apparatus, the encoding station and Feeder encoded information encoded by the production line operating module the position of the patch of material providing the machine table feed position comparison basis, in order to prevent the wrong materials.

[0027] 上述方案中,在步骤I)中,物料员发现剩余物料为初始物料的25%_20%时,从料槽中取出旧料盘,准备补料。 [0027] In the above embodiment, in step I), the feed material is spotted by the remaining 25% _20% of the starting material, old material removed from the trough pan, prepared feed.

[0028] 与现有技术相比,本发明一种SMT防错料检测系统通过对新旧物料的元器件信息进行记录并比对,将两者的比对结果反馈至系统报警模块,若两者相一致,则系统提示换料成功,若两者不一致,则报警提示换料错误,重新进行换料。 [0028] Compared with the prior art, the present invention is one kind of error prevention SMT feed detection system by recording information on the old and new components of the material and comparing the results of both the ratio of the feedback system to the alarm module, if both consistent, the system prompts refueling success, if they do not match, then the alarm refueling errors, re refueling. 这样,更换的新物料在上线前,进行防错料检测,物料员需拿旧物料料盘一对一更换新物料的料盘,确保新物料和旧物料的一致性,避免了相似性物料的更换错误,减少元器件的人工核对工时,当发生人为失误上错料时,系统将自动提示报警,防止批量性质量事故发生,为产品质量提供有效保障,从而提升了产品的合格产率。 In this way, the replacement of new material in the front of the line, be error-proofing material testing, material handler needs to take the old one to one replacement materials tray tray of new materials, new materials and ensure the consistency of old material, to avoid the similarity of materials replace the error, reduce manual reconciliation work components, human error occurs when the wrong material, the system will automatically prompt the police to prevent the bulk of the quality of the accident, to provide an effective guarantee of product quality, so as to enhance the yield of qualified products. 多次扫描检测,时时对检测物料和成品的产品数据进行检测监控,不仅从物料来源上防止上错料或重复上料,而且,在信息追踪模块的数据库中,通过物料上的条码用于追溯用到新物料上任意元器件的产品信息,当产品质量出现品质异常,信息追踪模块获知产品的生产日期,数量,从而有效的阻止异常品出货,管控成品的质量。 Detecting multiple scans, from time to time the detection material and finished product inspection and monitoring data, not only to prevent the wrong batch or repeated fed from the source of the material, and, the tracking information in the database module, through the bar code on the material for retrospective components used in any product information on new materials, product quality when abnormal quality, information tracking module informed of the production date, amount, so as to effectively prevent abnormal products shipped, control the quality of the finished product. 附图说明 BRIEF DESCRIPTION

[0029] 图1为本发明一种SMT防错料检测系统的系统结构图; [0029] Figure 1 is SMT INVENTION A system configuration diagram of the error protection material detection system;

[0030] 图2为本发明一种SMT防错料检测系统的流程图。 [0030] FIG 2 is a flowchart of an error prevention SMT feed detection system of the present invention.

具体实施方式 Detailed ways

[0031] 参照图1所示,本发明提供了一种SMT防错料检测系统,其包括:条码打印采集模块1,用于收集来料物料元器件的第一信息,并打印来料物料条码;仓库管理模块2,与条码打印采集模块I相连接,用于将所述物料元器件的第一信息发送至产线操作模块;资料配置模块3,用于录入生产所需的物料元器件的第二信息和贴片机设备编码信息,并将其导入防错料检测系统;产线操作模块4,与仓库管理模块2和资料配置模块3相连接,用于将所述条码打印采集模块I收集的物料元器件第一信息和资料配置模块3中的生产所需的物料元器件的第二信息进行比较判断,并输出配料比对结果;系统报警模块5,与产线操作模块4相连接,根据配料比对结果判断是否报警。 [0031] Referring to Figure 1, the present invention provides a detection system SMT proofing material, comprising: a bar code printing acquisition module, for collecting information on incoming first component material, and the bar code print incoming materials ; warehouse management module 2, and bar code printing I acquisition module is connected, for transmitting a first information component of the material to the production line operation module; profiling module 3, for entering the material needed for the production of components SMT equipment and second information encoding information, error prevention and introducing feed detection system; 4 production line operating module, warehouse management module 2 and module 3 is connected to the profiling, for the bar code printing acquisition module I second information required to produce the 3 component first material collected information and data components of the material configuring module compares determination, and outputs a comparison result ingredient; alarm system module 5, and the production line 4 is connected to the operating module whether the alarm is determined according to the comparison result ingredient.

[0032] 在本发明中,条码打印采集模块I对物料采用一定的编码规则进行统一编码,将包含有物料元器件第一信息的编码打印成物料条码,并贴在料盘上,通过所述条码对物料的来源和规格等属性进行标示,以方便记录及确认新旧物料是否一致。 [0032] In the present invention, bar code printing acquisition module I is the material employed in certain Unicode encoding rules, the information comprising encoding a first material component barcode printed material, and attached to the tray, by the barcode sources and specifications for attributes such materials are marked to facilitate the recording and confirm whether the old and new material is consistent. 仓库管理模块2用于管控仓库物料元器件的生产的发料及换料过程,扫描经条码打印采集模块I打印出来的物料条码,并录入物料条码中包含的物料元器件第一信息,将其发送至产线操作模块4进行换料操作。 Warehouse management module 2 for control of the production of components of the storage of materials hair materials refueling process, scan the bar code printing acquisition module I barcode printed material, and the material entering the first information contained in the bar code component material, which transmits to the production line operating module 4 refueling operations. 资料配置模块3用于配置产品所需的物料元器件及贴片机台设备的信息资料,将产品所用到的物料元器件清单信息和生产使用的贴片机台设备编码信息导入检测系统中,所述产品所需物料的元器件信息资料包括配置产品的物料清单(BOM)、SMT设备的线别编码、设备编码、站台编码以及给料(Feeder)编码中任选一项或多项,通过此类信息确定产品所需物料的元器件的来源和规格等。 The profiling module 3 and for Component Profile material placement machine configuration device required product, machine placement apparatus for encoding information of materials used in products and production parts list information using the detection system is introduced, the desired product information, including information component materials BOM product configuration (the BOM), SMT line coding devices do not, the coding device, the coding station and, optionally, one or more feed (the feeder) encoded by such information sources and to determine the components of the product specifications and other necessary materials. 产线操作模块4用于贴片机的上料、下料和换料,并将条码打印采集模块I采集的旧物料元器件的第一信息与资料配置模块3中的生产所需的物料元器件的第二信息进行比较判断,即将产品所需的物料信息(旧物料)与配置的物料信息(新物料)相比较,以判断两者是否一致,由此确认配料是否正确,获得输出配料比对结果。 Required to produce the material in the production line operating module 3 4 placement machine for loading, unloading and refueling, and bar code printing I acquisition module collecting old first material component information data element configuration module second information device compares judge, material information is material information about to the desired product (old material) and configuration (new material) compared to determine whether they match, thereby confirming whether the correct ingredients, to obtain an output ratio of ingredients results. 系统报警模块5用于当配料比对结果为新旧物料信息不一致时,启动报警提示,以提示换料操作人员及时更换物料,起到上料防错料的作用。 When the alarm system module 5 for dosing the comparison result is inconsistent with the old and new material information, start alarm to alert the refueling operator to timely replacement materials, acts feeding error protection material.

[0033] 所述检测系统还进一步包括信息追踪模块6,与产线操作模块4以及其它功能模块相连接,用于查询以上各模块操作记录及产品使用物料的信息,追溯新物料上任意元器件的产品信息。 [0033] The detection system further comprises a further tracking information module 6, and the production line operating module and other functional modules 4 connected to the operation module configured to query the above information recording and product materials, new materials retroactive any Component product information. 并将各模块操作记录及所上的物料信息存入信息追踪模块的数据库中(按照数据结构来组织、存储和管理数据的仓库),当发现产品出现品质异常(如使用物料品质异常),即可通过信息追踪模块6获知产品的生产日期,数量,从而有效的阻止异常品出货。 Tracking module database and stores the information on the operation of the information recording material and each of the modules (according to the data structure to organize the warehouse, the storage and management of data), quality occurs when the product is found abnormal (such as abnormal quality materials used), i.e., be informed of the production date, the number of information by tracking module 6, so as to effectively prevent abnormal products shipped.

[0034] 其中,所述物料元器件的第一信息包括物料的厂商信息、生产批号、出厂时间、使用周期中任选一项或多项。 [0034] wherein the first information includes vendor information material component material, batch number, date of manufacture, optionally using one or more periods. 在换料工序中,须通过旧物料元器件的料盘方能更换新物料元器件的料盘。 In the refueling process, the material must pass trays components in order to replace the old new material component tray.

[0035] 参照图2所示,本发明还提供采用该SMT防错料检测系统的操作方法,其包括以下步骤:[0036] 步骤I)通过条码打印采集模块收集物料元器件的第一信息,打印物料条码,将其贴在旧料盘上; [0035] Referring to FIG. 2, the present invention also provides a method of operating using the SMT proofing material detection system, comprising the steps of: [0036] Step I) a first material component module collects information acquired through the bar code printing, barcode printing material, which is attached to the old trays;

[0037] 步骤2)通过仓库管理模块扫描物料条码以获取所需物料元器件的第一信息,发送至产线操作模块,同时,资料配置模块录入生产所需的物料元器件的第二信息和贴片机设备编码信息,并将其导入防错料检测系统的产线操作模块; [0037] Step 2) to obtain a first material component information needed by the warehouse management module scans the barcode materials, is sent to the production line operating module, while the second information data input module configuration needed for the production of materials and components SMT apparatus for encoding information, error-proofing material and introduced into the detection system production line operating module;

[0038] 步骤3)将新物料放置于贴片机上扫描新物料的物料条码,检测系统将新物料的物料条码和旧物料的物料条码相比较,通过产线操作模块将物料元器件第一信息和生产所需的物料元器件的第二信息进行比较判断,并输出配料比对结果: [0038] Step 3) The new material is placed in the new material on the scanning material placement machine barcode, barcode detection system the material of the old material and the new material compared to the material bar code, through the operation module production line the material of the first information component and second information required to produce the material component is determined by comparing, and outputting a result of the ratio of ingredients:

[0039] 若两者比对结果为不一致,则转步骤4); [0039] When both the comparison result is inconsistent, then go to step 4);

[0040] 若两者比对结果为一致,则转步骤5); [0040] When both the comparison result is consistent, then go to step 5);

[0041] 步骤41)系统报警模块进行报警,并重复步骤2) —步骤3); [0041] Step 41) the alarm system alarm module, and repeat steps 2) - Step 3);

[0042] 步骤42)将旧物料和新物料相对接,完成换料工序,贴片机继续运作生产。 [0042] Step 42) the old material and the relatively new material into contact refueling process is completed, the operation of the placement machine continues production.

[0043] 其中,在步骤I)中,物料员发现剩余物料为初始物料的25%_20%时,从料槽中取出旧料盘,准备补料。 [0043] wherein, in step I), the feed members found _20% 25% starting material remaining material, remove the old tray from the chute, the feed preparation. 采用条码打印采集模块将贴片机站位条码、物料条码和进料口条码分别打印出来,采用产线操作模块扫描旧物料条码,以记录下旧物料信息,同时,检测系统记录旧料盘下线。 The use of bar code printing acquisition module mounter station bar code, the bar code and the material inlet are printed bar code, scanning using the old production line operating module barcode material, old material to record information, while recording the old detection system tray line.

[0044] 在步骤2)中,将新旧物料元器件信息的导入防错料检测系统中,通过仓库管理模块导入旧物料的元器件信息,即录入旧物料的信息数据,通过资料配置模块配置与旧物料信息相对应的新物料,导入产品所需用到的物料元器件的第二信息和贴片机设备编码信息,即录入新物料的信息数据,通过资料配置模块配置新物料的BOM信息、SMT设备的线别编码、设备编码、站台编码和Feeder编码信息中所有项。 [0044] In step 2), the error proofing material introduced into the detection system components of old and new material information, old information components introduced into the material by the warehouse management module, i.e., input information data from the old material, the configuration data by the configuration module old material information corresponding to the new material, the material of the second component mounter apparatus for encoding information and the information needed to use the product is introduced, i.e., input information data of the new material, the configuration information of the new material BOM by profiling module, do SMT line encoding apparatus, encoding apparatus, the encoding station and all Feeder encoded information. 通过所述编码为产线操作模块提供物料位置与贴片机台上料位置对比依据,以防止上错物料。 The position of the patch of material providing the machine table feed position by said encoding is based on comparison of the production line operating module, in order to prevent the wrong materials.

[0045] 完成新旧物料的信息录入,并通过仓库管理模块记录新旧物料的元器件的库存状况、发料过程和换料过程。 [0045] complete information into the old and new materials, components and record inventory of old and new material by the warehouse management module, and sends the material process refueling process. 并将这些信息记录存储在数据库中。 The information is recorded and stored in a database.

[0046] 换料过程中,物料员需凭旧料盘到线边仓库一对一地换领新物料,并经过至少一个物料员对新物料进行确认,并签字登记备案。 [0046] refueling process, the material is regulated by members of the old reel-to-line one side of the warehouse to apply for a new material, and the material through at least one member of the new materials were confirmed and signed registration.

[0047] 接下来,在步骤3)中,通过产线操作模块将新旧物料元器件的信息进行比对,获得配料比对结果,以反馈至系统报警模块5,根据配料比对结果判断是否报警: [0047] Next, in step 3), the information is old and new components of the material through the production line operating module alignment, the ingredients to obtain a comparison result, a feedback system to the alarm module 5, according to the comparison result determines whether or ingredient alarm :

[0048] 若两者比对结果为不一致,则转步骤41); [0048] When both the comparison result is inconsistent, then go to step 41);

[0049] 若两者比对结果为一致,则转步骤42); [0049] When both the comparison result is consistent, go to Step 42);

[0050] 步骤41)系统报警模块进行报警,并重复步骤2) —步骤3),指示物料员重新进行换料操作,保证在贴片机上线工作前所更换物料的正确,反复比对核实,直至换料成功; [0050] Step 41) the alarm system alarm module, and repeat steps 2) - Step 3), re-indicating material handler refueling operations, to ensure the correct replacement of the material placement machine at work on the line before the repeated verification of alignment, until successful refueling;

[0051] 步骤42)即指示换料成功,产线操作员将旧物料和新物料用胶带相对接,完成换料工序,贴片机继续运作生产。 [0051] Step 42), that indicates successful refueling, the production line operator old and new material with a tape material relative access, the refueling process is completed, the operation of the placement machine continues production.

[0052] 在本发明的一个优选实施例中,还进一步包括步骤5)系统信息查询,查询并检测新物料条码的使用状态和新物料在贴片机上位置。 [0052] In a preferred embodiment of the present invention, further comprising the step 5) the system information query, and detects the status of the new material and a new bar code on the material placement machine location.

[0053] 通过扫描新物料条码查询比对数据库,若条码已使用或与贴片机设定上料位置比对不一致,则转步骤41);若条码未使用及贴片机设定上料位置比对一致,则转步骤42)。 [0053] By scanning the bar code the new material compared to a database query, or if the bar code has been used on the patch setting machine feed position than not, the switch step 41); if the bar code is not used and the feed position setting mounter than the same, go to step 42). 每个物料上的条码都是唯一的,其次一个物料条码相当于一盘料,只能同时用于一台贴片机,如果条码为使用状态,就不能重复上料,系统就会启用报警系统报警,防止因重复上料而造成的损失。 Bar code is unique for each material, followed by a bar code corresponding to a material feed, while only for a placement machine, if the bar code is in use, it can not repeat the loading, the alarm system will be enabled alarm, to prevent losses due to repeated loading caused.

[0054] 所述SMT防错料检测系统通过对新旧物料的元器件信息进行记录并比对,将两者的比对结果反馈至系统报警模块,若两者相一致,则系统提示换料成功,若两者不一致,则报警提示换料错误,重新进行换料。 [0054] The anti-SMT error detection system by feeding the information components of old and new material is recorded and compared to the results of both the ratio of the feedback system to the alarm module, if the two coincide, the system prompts the successful refueling If both do not match, then an error alarm refueling, re refueling. 这样,更换的新物料在上线前,进行防错料检测,物料员需拿旧物料料盘一对一更换新物料的料盘,确保新物料和旧物料的一致性,避免了相似性物料的更换错误,减少元器件的人工核对工时,当发生人为失误上错料时,系统将自动提示报警,防止批量性质量事故发生,为产品质量提供有效保障,从而提升了产品的合格产率。 In this way, the replacement of new material in the front of the line, be error-proofing material testing, material handler needs to take the old one to one replacement materials tray tray of new materials, new materials and ensure the consistency of old material, to avoid the similarity of materials replace the error, reduce manual reconciliation work components, human error occurs when the wrong material, the system will automatically prompt the police to prevent the bulk of the quality of the accident, to provide an effective guarantee of product quality, so as to enhance the yield of qualified products. 通过各功能模块之间的数据交互,实现物料换料监控管理及产品合格率管理,采用上错料报警措施,及时防止换料和上料失误,避免了人为检测的失误,条码、物料和贴片机一一对应,防止重复上料使用,同时,通过追踪产品的物料来源,以保证产品的合格率。 Through data exchange between various functional modules, to achieve refueling monitoring and management of material and product qualification rate management, the use of the wrong material alarm measures in time to prevent refueling and feeding mistakes, mistakes to avoid human detection, bar code, material and stickers machine correspondence, prevent duplicate use of the material, at the same time, by tracing the source of the material products, in order to ensure that the pass rate of products.

[0055] 以上具体实施方式对本发明进行了详细的说明,但这些并非构成对本发明的限制。 [0055] The above specific embodiments of the present invention has been described in detail, it is not intended to limit the present invention. 本发明的保护范围并不以上述实施方式为限,但凡本领域普通技术人员根据本发明所揭示内容所作的等效修饰或变化,皆应纳入权利要求书中记载的保护范围内。 The scope of the present invention is not limited to the embodiment described above, whenever the contents of equivalent modifications and variations made by those of ordinary skill in the art disclosed according to the present invention, are to be included within the scope of the claims described in the book.

Claims (10)

1. 一种SMT防错料检测系统,其特征在于,所述检测系统包括: 条码打印采集模块,用于收集来料物料元器件的第一信息,并打印来料物料条码;仓库管理模块,与条码打印采集模块相连接,用于将所述物料元器件的第一信息发送至产线操作模块; 资料配置模块,用于录入生产所需的物料元器件的第二信息和贴片机设备编码信息,并将其导入防错料检测系统; 产线操作模块,与仓库管理模块和资料配置模块相连接,用于将所述条码打印采集模块收集的物料元器件第一信息和资料配置模块中的生产所需的物料元器件的第二信息进行比较判断,并输出配料比对结果; 系统报警模块,与产线操作模块相连接,根据配料比对结果判断是否报警。 An error prevention SMT feed detection system, wherein, said detection system comprising: a bar code printing acquisition module, for collecting information on incoming first component material, and the bar code print incoming materials; warehouse management module, is connected to print bar code acquisition module, configured to send a first message to the feed component production line operation module; profiling module, the material required for the production of input information and a second component placement machine equipment encoding information, error prevention and introducing feed detection system; production line operating module, warehouse management module and the module is connected to the profiling, for the first material component module configuration information and data acquisition module to the bar code printing collected information required in the second material component produced compared determination, and outputs a comparison result ingredient; alarm system module, with production line operation module is connected, determines whether the alarm ingredient according to the comparison result.
2.根据权利要求1所述的SMT防错料检测系统,其特征在于:所述检测系统进一步包括信息追踪模块,与产线操作模块相连接,并将物料信息存入信息追踪模块的数据库中,所述物料条码用于追溯用到新物料上任意元器件的产品信息,当产品质量出现品质异常,信息追踪模块获知产品的生产日期,数量,从而有效的阻止异常品出货。 The SMT feeding error preventing detection system according to claim 1, wherein: said detection system further comprises a tracking information module, connected with the production line operating module, and the contents of information stored in the tracking database module the bar code for traceability of materials used in any components of the product information on new materials, product quality when abnormal quality, information tracking module informed of the production date, amount, so as to effectively prevent abnormal products shipped.
3.根据权利要求2所述的SMT防错料检测系统,其特征在于:所述新物料上任意元器件的产品信息包括厂商信息、生产批号、出厂时间、使用周期中任选一项或多项。 SMT error prevention according to claim feed detection system according to claim 2, wherein: said product information from any component manufacturer information comprises a new material, batch number, date of manufacture, optionally one or more of cycle item.
4.根据权利要求1所述的SMT防错料检测系统,其特征在于:通过资料配置模块配置新物料的BOM信息、SMT设备的线别编码、设备编码、站台编码和Feeder编码信息。 The SMT feeding error preventing detection system according to claim 1, wherein: the configuration information of the new material BOM by the profiling module SMT line coding devices do not, encoding apparatus, the encoding station and Feeder encoded information.
5. —种SMT防错料检测方法,其特征在于包括: 步骤I)通过条码打印采集模块收集物料元器件的第一信息,打印物料条码,将其贴在旧料盘上,并发送至仓库管理模块; 步骤2)通过仓库管理模块扫描物料条码以获取所需物料元器件的第一信息,发送至产线操作模块,同时资料配置模块录入生产所需的物料元器件的第二信息和贴片机设备编码信息,并将其导入防错料检测系统的产线操作模块; 步骤3)将新物料放置于贴片机上扫描新物料的物料条码,检测系统将新物料的物料条码和旧物料的物料条码相比较,通过产线操作模块将物料元器件第一信息和生产所需的物料元器件的第二信息进行比较判断,并输出配料比对结果: 若两者比对结果为不一致,则转步骤41); 若两者比对结果为一致,则转步骤42); 步骤41)系统报警模块进行报警,并重复步骤2) —步骤3 5 - preventing the wrong kind of SMT feed detection method comprising the steps of: I) a first material component information collected by collection module barcode printing, the barcode printing material, which is attached to the old reel, and sent to the warehouse and a second information posted step 2) to obtain the material by the bar code scanning module WM materials required components of the first information, transmission to the production line operating module, while the data entry module configured components needed for the production of materials; management module machine apparatus for encoding information, error-proofing material and introduced into the detection system production line operating module; step 3) the new material is placed in the new material on the scanning material placement machine barcode, barcode detection system material and the new material old material comparing the bar code of the material, the material of the second information required for material components and production information of the first component is determined by comparing the production line operating module, and outputs the result of the ratio of ingredients: if both the comparison result is inconsistent, then go to step 41); if both the comparison result is consistent, then go to step 42); in step 41) an alarm system alarm modules, and repeat steps 2) - step 3 ); 步骤42)将旧物料和新物料相对接,完成换料工序,贴片机继续运作生产。 ); Step 42) and the new material to the old material relative access, the refueling process is completed, the operation of the placement machine continues production.
6.根据权利要求5所述的SMT防错料检测方法,其特征在于:进一步包括步骤5)系统信息查询,查询并检测新物料条码的使用状态和新物料在贴片机上位置,通过扫描新物料条码查询比对数据库,若条码已使用或与贴片机设定上料位置比对不一致,则转步骤41);若条码未使用及贴片机设定上料位置比对一致,则转步骤42)。 The SMT method of detecting error-proofing material according to claim 5, characterized in that: further comprising the step 5) the system information query, and detects the status of the new material and a new bar code on the material placement machine location, by scanning the new material barcode database query match, or if the bar code has been used on the patch setting machine feed position than not, the switch step 41); if the bar code is not used and is set mounter feed position than the same, the switch step 42).
7.根据权利要求5所述的SMT防错料检测方法,其特征在于:在步骤I)中,采用条码打印采集模块将贴片机站位条码、物料条码和进料口条码分别打印出来,采用产线操作模块扫描旧物料条码,以记录下旧物料信息。 The SMT method of detecting error-proofing material according to claim 5, wherein: in step I), the bar-code print acquisition module mounter station bar code, the bar code and the material inlet are printed bar code, production line operating module using the old material bar code scanning, to record information under the old material.
8.根据权利要求5所述的SMT防错料检测方法,其特征在于:在步骤2)中,通过仓库管理模块记录新旧物料的元器件的库存状况、发料过程和换料过程;通过资料配置模块配置与旧物料信息相对应的新物料,并将这些信息记录存储在数据库中。 8. SMT feed preventing wrong detection method as claimed in claim 5, wherein: in step 2), recorded by the warehouse inventory management module components of old and new materials, processes and sends the material during refueling; by data configuration module configuration information corresponding to the old material new material, and the information stored in the database records.
9.根据权利要求5所述的SMT防错料检测方法,其特征在于:在步骤2)中,通过资料配置模块配置新物料的BOM信息、SMT设备的线别编码、设备编码、站台编码和Feeder编码信息,通过所述编码为产线操作模块提供物料位置与贴片机台上料位置对比依据,以防止上错物料。 9. The method of detecting SMT error-proofing material according to claim 5, wherein: in step 2), the configuration information of the new material BOM by the profiling module SMT line coding devices do not, encoding apparatus, the encoding station and Feeder coding information, the position of the patch of material providing the machine table feed position comparison basis for production line operation of the encoding module, to prevent the wrong materials.
10.根据权利要求5所述的SMT防错料检测方法,其特征在于:在步骤1)中,物料员发现剩余物料为初始物料的25%-20%时,从料槽中取出旧料盘,准备补料。 According to claim 5, wherein the anti-SMT material error detecting method, wherein: in step 1), the material the material is spotted by the remaining starting material 25% -20%, remove the old tray from the chute , ready to feed.
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CN106658237A (en) * 2016-10-28 2017-05-10 何桂崧 Material preparing system for optical communication passive devices to automatically match for forming passive module
CN106672523A (en) * 2015-11-09 2017-05-17 上海开铭智能科技有限公司 SMT material mistake preventing and tracing method and system
CN107087389A (en) * 2017-05-12 2017-08-22 奥克斯空调股份有限公司 A kind of method of SMT changing-overs material mistake proofing fool proof
CN107422690A (en) * 2017-08-09 2017-12-01 苏州久腾光电科技有限公司 Mistake proofing part system
CN108563180A (en) * 2018-01-09 2018-09-21 厦门华联电子股份有限公司 A kind of SMD material blank panel recovery systems with feeding error-disable function
CN108762175A (en) * 2018-05-28 2018-11-06 中山市鸿菊自动化设备制造有限公司 A kind of monitoring method and system of SMT production processes
CN108966631A (en) * 2018-06-21 2018-12-07 苏州微感网络科技有限公司 Producing line technical solution applied to surface mounting technology

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CN105893901A (en) * 2014-12-11 2016-08-24 北京神州视翰科技股份有限公司 Wireless rapid bar code comparison instrument
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CN106672523A (en) * 2015-11-09 2017-05-17 上海开铭智能科技有限公司 SMT material mistake preventing and tracing method and system
CN106672523B (en) * 2015-11-09 2019-03-05 上海开铭智能科技有限公司 The mistake proofing of SMT material and retroactive method and system
CN106061132A (en) * 2016-08-03 2016-10-26 重庆盟讯电子科技有限公司 Feeding indication and error proofing system and feeding indication and error proofing method of SMT chip mounter
CN106658237A (en) * 2016-10-28 2017-05-10 何桂崧 Material preparing system for optical communication passive devices to automatically match for forming passive module
CN107087389A (en) * 2017-05-12 2017-08-22 奥克斯空调股份有限公司 A kind of method of SMT changing-overs material mistake proofing fool proof
CN107087389B (en) * 2017-05-12 2019-07-19 奥克斯空调股份有限公司 A kind of method of SMT changing-over material mistake proofing fool proof
CN107422690A (en) * 2017-08-09 2017-12-01 苏州久腾光电科技有限公司 Mistake proofing part system
CN108563180A (en) * 2018-01-09 2018-09-21 厦门华联电子股份有限公司 A kind of SMD material blank panel recovery systems with feeding error-disable function
CN108762175A (en) * 2018-05-28 2018-11-06 中山市鸿菊自动化设备制造有限公司 A kind of monitoring method and system of SMT production processes
CN108966631A (en) * 2018-06-21 2018-12-07 苏州微感网络科技有限公司 Producing line technical solution applied to surface mounting technology

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