CN1991876A - Material management method and system - Google Patents

Material management method and system Download PDF

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Publication number
CN1991876A
CN1991876A CNA2005100975534A CN200510097553A CN1991876A CN 1991876 A CN1991876 A CN 1991876A CN A2005100975534 A CNA2005100975534 A CN A2005100975534A CN 200510097553 A CN200510097553 A CN 200510097553A CN 1991876 A CN1991876 A CN 1991876A
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information
production
processing procedure
storage device
procedure section
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毛立刚
周皇村
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Inventec Corp
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Inventec Corp
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Priority to CNA2005100975534A priority Critical patent/CN1991876A/en
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Abstract

A material control method and system is applied in the production chain work management, the method includes steps as following: setting the process segment and material information needed in production cause; statistic the production schedule information material; generating the material demand information according to the set data of production schedule information material and material demand information; adjusting the stored material and executing the corresponding stock preparation. The material control system includes: setting module, statistic module, analysis module and processing module; the material control method and system is according to the production schedule of every production chain, managing the relative stock preparation dynamically, increasing the work consistency of adjacent process segment, increasing the real time and flexibility of stock preparation, improving efficiency of work.

Description

Material management method and system
Technical field
The invention relates to a kind of material management method and system, particularly about a kind of material management method and system that manages the operation of getting the raw materials ready according to the production schedule with dynamical fashion.
Background technology
About the way to manage of plant produced line, paid close attention to by the producer for a long time, wherein, and in every technology of logistics management and control, robotization access warehousing system (Automated StorageRetrieval System; Hereinafter to be referred as ASRS) use, the best solution of can yet be regarded as.
At present in the raw material silo or finished room of ASRS most applications in factory, the management operations of ASRS is comparatively simple, particularly, because the product category that stores seldom and mostly belongs to the storage of large form and advances/shipment, it all is base unit with the pallet, therefore on its putting up working, do not need to plan that any inspection material pattern gives assistance, so ASRS brings into play mainly on the function that material/finished product stores.Yet, have a small amount of, various, high frequency, in the logistics management operation of the demand of providing and delivering rapidly the time, just be easy to generate the integration problem of memory function interface and inspection material functional interface in case ASRS is installed in.With computing machine communication manufacturing industry is example, because the computing machine communication product is of a great variety, different type of machines need be equipped with different accessory boxes (Pizza), can significantly increase the kind of accessory box; Secondly,, need change design constantly, thereby the specifications design of corresponding accessory box needs also constantly to upgrade because the life cycle of computing machine communication product is shorter; Moreover because the computing machine communication product mostly adopts multi-thread production model, the type of delivering to the finished product packing section from finished product manufacturing section does not have rule, makes that the work of getting the raw materials ready of accessory box is complicated more.Therefore, how improving the get the raw materials ready work efficiency of operation of accessory box, is the key that solves existing issue.
Moreover, after machine is transported to the finished product packing section, must in correct warehouse compartment, gets corresponding accessory box in advance ready and could carry out package handling, if in time be not ready to the accessory box, or the accessory box is placed in the warehouse compartment of mistake, can cause production line at goods (Work In Process; WIP) a large amount of overstocking, and have influence on the normal package handling of subsequent product, reduce integral production efficient.Warehouse compartment planning in automatic stored also is the principal element that influences access handling time and utilization rate, therefore develop the effective planing method of a cover, providing the manufacturer to carry out reference when planning automated storage and retrieval system, the operation of change warehouse compartment, equally also is current problem demanding prompt solution.
Summary of the invention
For overcoming the shortcoming of above-mentioned prior art, fundamental purpose of the present invention is to provide a kind of material management method and system, manages the operation of getting the raw materials ready of each production line with dynamical fashion, improves the real-time and the dirigibility of the operation of getting the raw materials ready.
Another object of the present invention is to provide a kind of material management method and system, can realize intersegmental the working continuously of adjacent processing procedure, improve the continuity of the intersegmental operation of each processing procedure.
A further object of the present invention is to provide a kind of material management method and system, can reach the purpose of quick feed supplement and inspection material, increases work efficiency.
For reaching above-mentioned purpose and other relevant purpose, the present invention promptly provides a kind of material management method and system.Material management method of the present invention may further comprise the steps: set processing procedure section and this processing procedure section required material information in each type product process of production, with the data storing set in database; Add up the production schedule information material of this processing procedure section, this production schedule information material comprises product type information to be produced and corresponding quantity to be produced thereof at least; According to this production schedule information data and be stored in setting data in this database, generate the material requirement information of this processing procedure section correspondence; And according to this production schedule information data and material requirement information, the material that stores in the corresponding adjustment storage device, and carry out the operation of getting the raw materials ready accordingly in view of the above.
Wherein, this material management method snaps into the production scheduling system, and this production scheduling system is meant factory information system (Factory Information System; FIS), this material management method is to be applied in the network communication system that is connected with service end and client.Moreover, also comprise in the material step that in this adjustment storage device, stores and detect material and the tank farm stock thereof that stores in this storage device; And the material and the tank farm stock thereof that store in the material requirement information of this processing procedure section correspondence of above-mentioned generation and this storage device analyzed, when material that stores in analyzing the storage device of detection and tank farm stock thereof can't satisfy this material requirement, generate corresponding feed supplement information, carry out the operation steps of corresponding feed supplement operation.Moreover, this processing procedure section comprises many production lines, this storage device also comprises a plurality of storings district, and each production line of this processing procedure section is corresponding respectively with each the storing district in this storage device, this method also comprises: at first, add up each Production Line plan information data in this processing procedure section, this production schedule information data comprises product type information to be produced and corresponding quantity to be produced thereof at least; Secondly,, and be stored in setting data in this database, generate the material requirement information of each production line correspondence according to each Production Line plan information data; And last, according to the production schedule information material and the material requirement information of each production line correspondence, the corresponding material that stores in each storing district of this storage device of adjusting is carried out the operation of getting the raw materials ready accordingly in view of the above.
Material management system of the present invention comprises: setting module, the setting interface is provided, set processing procedure section and this processing procedure section required material information in each type product process of production, with the data storing set in database; Statistical module is added up the production schedule information material of this processing procedure section, and this production schedule information material comprises product type information to be produced and corresponding quantity to be produced thereof at least; Analysis module generates the material requirement information of this processing procedure section correspondence according to the setting data that stores in the production schedule information of this statistical module counts and this database; And processing module, the storage device that connects this processing procedure section correspondence, according to the production schedule information data of this statistical module counts and the material requirement information of this analysis module generation, the material that stores in the corresponding adjustment storage device, and carry out the operation of getting the raw materials ready accordingly in view of the above.
Wherein, this material management system is erected in the network communication system that is connected with service end and client, and operates in the production scheduling system as subsystem program, and this production scheduling system is meant factory information system (Factory Information System; FIS).Moreover this processing module also comprises and detects the material that stores in this storage device and the detecting unit of tank farm stock thereof; And receive the material that stores in this storage device that the corresponding material requirement information of this processing procedure section that this analysis module calculates and this detecting unit detect and the contrast unit of tank farm stock thereof, and the material requirement information, material and the tank farm stock thereof that receive analyzed, when material that stores in analyzing this storage device and tank farm stock thereof can't satisfy this material requirement information, generate corresponding feed supplement information, for the contrast unit of carrying out corresponding feed supplement operation.Moreover this processing procedure section comprises many production lines, and this storage device also comprises a plurality of storings district, and each production line of this processing procedure section is corresponding respectively with each the storing district in this storage device.
Material management method of the present invention and system manage warehouse compartment (being the storing district) with dynamical fashion, are made for the industry personnel according to actual production situation, adjust the current material of depositing of each warehouse compartment at any time, satisfy a small amount of diversified production demand; Moreover, can realize intersegmental the working continuously of adjacent processing procedure, improve the continuity of the intersegmental operation of each processing procedure, the invention provides associated production information and corresponding material requirement information thereof that each processing procedure section operating personnel understands this processing procedure section in advance, the operating personnel has the sufficient time to carry out the work of getting the raw materials ready; In addition, can reach the purpose of quick feed supplement and inspection material, increase work efficiency.
Description of drawings
Figure 1A is the overall architecture synoptic diagram of material management system of the present invention;
Figure 1B is the basic framework block schematic diagram of material management system of the present invention;
Fig. 2 is the operation workflow synoptic diagram of material management method of the present invention; And
Fig. 3 is the production schedule information synoptic diagram that an application material management method of the present invention and system statistics draw.
Embodiment
Embodiment
Figure 1A is the overall architecture synoptic diagram of material management system of the present invention.Material management system of the present invention is applied in the feed supplement operation of in-situ production management, in the present embodiment, this material management system is in order to the operation of getting the raw materials ready of management and control finished product packing section 32, wherein, this finished product packing section 32 is to be adjacent to this finished product to make section 31, is responsible for the finished product that this finished product manufacturing section 31 is produced is packed processing.
Shown in Figure 1A, material management system of the present invention is erected at one to have in the network communication system 10 of service end 12 and client 14, wherein, this client 14 is located at this finished product respectively and makes in section 31 and the finished product packing section 32, make the associated production information of section 31 by these client 14 record finished products, as product type etc., the associated production information uploading of this record is carried out statistical treatment in service end 12, wherein, the statistics that this statistical treatment obtains comprises that this finished product is made product types that section 31 produces and to amount of product throughput that should model, afterwards, this service end 12 is sent to statistics in the client 14 of this finished product packing section 32, as the production schedule information of this finished product packing section 32, calculate this finished product packing section 32 and produce required material 2 (for example accessory box), and carry out the operation of getting the raw materials ready accordingly in view of the above.It should be noted that, material management system of the present invention is to be applied in the production scheduling system as subsystem program, wherein, this production scheduling system has the stock control database (not marking) in order to each material 2 Inventory Performance in the management warehouse 22, carry out the management operations of getting the raw materials ready accordingly for this material management system, and the operation of carrying out according to this material management system of getting the raw materials ready, related data in this stock control database of real-time update.In the present embodiment, this production scheduling system is factory information system (Factory InformationSystem; FIS).
Moreover, material management system of the present invention also can provide the operating personnel to pass through in the network communication system 10 login service ends 12 by this client 14, comprise uploading or work such as download, data storing and data management of program or data, wherein, this network communication system 10 is a Internet (Internet), Intranet (Intranet) or enterprise interconnection net (Extranet); This client 14 is that a personal computer (PC), notebook computer (NB), workstation (Workstation), PDA(Personal Digital Assistant) or other have the electronic installation of data-handling capacity.Because above-mentioned network communication system 10, service end 12 and client 14 are existing software and hardware architecture, so do not give unnecessary details for literary composition in addition at this.
Figure 1B is the basic framework block schematic diagram of material management system 100 of the present invention.At present embodiment please in the lump with reference to Figure 1A.As shown in the figure, material management system 100 of the present invention comprises setting module 110, statistical module 120, analysis module 130 and processing module 140.
This setting module 110 provides the setting interface, sets specific processing procedure section for the user, and sets this particular process section required material information of correspondence in each type product process of production, and this set information is stored in the database 101.Wherein, comprise many production lines in this particular process section, relatively, in this storage device 21, comprise storing district 212a and storing district 212b, each production line is respectively to storing district 212a and storing district 212b in should storage device 21, in the present embodiment, this particular process section is meant finished product packing section 32, in this finished product packing section 32, comprise production line 321a and production line 321b, relatively, to should also comprising storing district 322a and storing district 322b in the storage device 21 of finished product packing section 32, wherein, the corresponding production line 321a of this storing district 322a, the corresponding production line 321b (promptly as Figure 1A) of storing district 322b, the user is set in this finished product packing section 32 in the process of each type product by this setting module 110, corresponding required accessory box model.
This statistical module 120 is in order to add up the production schedule information material of this particular process section, in the present embodiment, this statistical module 120 is made the associated production information of section 31 by this finished product of statistics, count the production schedule information (as shown in Figure 3) of this finished product packing section 32, particularly, make the client 14 of section 31 by being located at this finished product, write down every product-related data of finishing production, for example product type and quantity, again with this data upload in service end 12, count this finished product by this service end 12 and make the product type that section 31 is produced, the amount of product throughput of each model, and according to field data of scheduling information default in this production scheduling system 200, inquire about the production line of each type product correspondence, count production line 321a and production line 321b product type and corresponding quantity thereof to be packaged in this finished product packing section 32.
This analysis module 130 is according to the production schedule information data of these statistical module 120 statistics, and the related setting data that store in this database 101, generate the material requirement information of this particular process section correspondence, particularly, production line 321a and production line 321b product type and corresponding quantity thereof to be packaged in the finished product packing section 32 that counts according to this statistical module 120, this analysis module 130 calculate accessory box model and corresponding demand thereof to be stored in the storing district 322a of this finished product packing section 32 and the storing district 322b.
This processing module 140 connects the storage device 21 of this particular process section correspondence, and according to the production schedule information data of these statistical module 120 statistics and the material requirement information of this analysis module 130 generations, the corresponding material 2 that stores in this storage device 21 of adjusting is made for the industry personnel and carries out the operation of getting the raw materials ready accordingly in view of the above.Please cooperate and consult Figure 1A, in the present embodiment, this processing module 140 connects the storing district 322a and the storing district 322b of this finished product packing section 32, monitor the accessory box model that stores in this storing district 322a and the storing district 322b, and the storage capacity of each model accessory box, and according to the production line 321a and the production line 321b product type and the corresponding quantity thereof to be packaged of this statistical module 120 statistics, and accessory box model and corresponding demand thereof to be stored in this storing district 322a that calculates of this analysis module 130 and the storing district 322b, the accessory box model and the quantity that store in this storing district 322a of corresponding adjustment and the storing district 322b.
Moreover the processing module 140 in the material management system 100 of the present invention also comprises detecting unit 141 and contrast unit 142.Wherein, this detecting unit 141 detects accessory box model and the quantity that stores in this storing district 322a and the storing district 322b.This contrast unit 142 receives the demand information that this analysis module 130 calculates each model accessory box, and the accessory box model and the quantity that store in the storing district 322a of these detecting unit 141 detections and the storing district 322b, and according to this production line 321a and production line 321b product type and quantity thereof to be packaged, judge whether storing district 322a and interior accessory box model and the quantity that stores of storing district 322b that this is corresponding satisfy this material requirement information, and when the quantity to should accessory box model that stores in this storing district 322a or the storing district 322b can't satisfy this demand, generate corresponding feed supplement information, be made for the industry personnel and carry out feed supplement action (please be detailed later).
Fig. 2 is the operation workflow synoptic diagram of material management method of the present invention, describes material management method operation workflow of the present invention in detail below in conjunction with Figure 1A and 1B.
As shown in the figure, at first carry out step S210, provide one to set interface, sets specific processing procedure section, and this particular process section is when each type product of production, required material and quantity thereof.In the present embodiment, this particular process section is meant finished product packing section 32, this finished product packing section 32 comprises production line 321a and production line 321b, and the storing district 322a of corresponding production line 321a and production line 321b and storing district 322b, it is when packing in this finished product packing section 32 by this each type product of setting interface setting, corresponding accessory box model and the quantity thereof that is equipped with is stored in this set information in the database 101, then enters step S220.
In step S220, add up the production scheduling information of this particular process section, particularly, be meant production line 321a and production line 321b product type and quantity thereof to be packaged in this finished product packing section 32 of statistics, in the present embodiment, make the product type that section 31 is produced by writing down this finished product, with this information uploading add up in the service end 12 converge whole, this service end 12 is according to the production scheduling of presetting at each bar production line in this production scheduling system 200, the production line that row establishes when obtaining each type product and packing in finished product packing section 32, calculate the product type to be packaged of production line 321a and production line 321b in this finished product packing section 32 and the packing quantity of each type product, then enter step S230.
In step S230, according to particular process section product type and the quantity thereof to be produced that counts, calculate this particular process section and produce required material information, in the present embodiment, according to production line 321a and production line 321b product type to be packaged in this finished product packing section 32 that calculates, from this database 101, hunt out accessory box model that should type product, according to each type product quantity to be produced, calculate production line 321a and the required material requirement inventory of production line 321b production in this finished product packing section 32, wherein, this material requirement inventory comprises accessory box model and corresponding quantity required thereof, then enters step S240.
In step S240, production scheduling plan according to this production line 321a and production line 321b, the accessory box model and the quantity that store in corresponding this storing district 322a of adjustment and the storing district 322b, particularly, monitor the accessory box model of storage in this storing district 322a and the storing district 322b and the storage capacity of each model accessory box, according to this material requirement inventory that counts, analyze whether to store among this storing district 322a and the storing district 322b and produce required accessory box model, and the quantity of each model accessory box whether can to satisfy the production of this production line 321a and production line 321b required, and the production that the accessory box quantity of accessory box model that stores in this storing district 322a and storing district 322b or corresponding model can't satisfy this production line 321a and production line 321b takes, generate corresponding feed supplement information, be made for the industry personnel and carry out corresponding feed supplement operation, wherein, in the feed supplement information of this generation, comprise that the material 2 that need replenish stores warehouse compartment (not marking) information in warehouse 22, and this material 2 stores the storing district 212a in this storage device 21,212b information is made for the industry personnel and correctly carries out the feed supplement operation apace.
See also production schedule information inquiry interface 4 shown in Figure 3, wherein, the operating personnel can inquire about at this and select the material query option of reexamining in menu interface 41, and in this querying condition interface 42, set the required production time, other and the production machine of production line, can inquire the production schedule inventory 43 of this production line correspondence, the operating personnel can understand the production schedule information of " finished product is made 1B and levied 2 lines " in advance by this production schedule inventory 43, wherein, this production line product to be packaged has: type is 2 in the machine of PC8818AAA00, type is 1 in the machine of PC8823YAJ00, type is 257 in the machine of PC8826AAA00, and type is 10 in machine of PC8826YAC00 etc., can inquire this corresponding storing district in this production schedule inventory 43 is No. 016, existing accessory box quantity is 6 in this storing district, need to replenish 251 accessory boxes, it is information such as P01 number that this model accessory box stores position in warehouse 22, the operating personnel carries out feed supplement work fast according to this production schedule inventory 43, and carrying out in the packing of product process the operating personnel, examine material fast and enhance productivity.
In sum, material management method of the present invention and system manage warehouse compartment (being the storing district) with dynamical fashion, are made for the industry personnel according to actual production situation, adjust the current material of depositing of each warehouse compartment at any time, satisfy a small amount of diversified production demand; Moreover, can realize intersegmental the working continuously of adjacent processing procedure, improve the continuity of the intersegmental operation of each processing procedure, the invention provides associated production information and corresponding material requirement information thereof that each processing procedure section operating personnel understands this processing procedure section in advance, the operating personnel has the sufficient time to carry out the work of getting the raw materials ready; In addition, can reach the purpose of quick feed supplement and inspection material, increase work efficiency.

Claims (13)

1. a material management method is characterized in that, this method may further comprise the steps:
Set processing procedure section and this processing procedure section required material information in each type product process of production, with the data storing set in database;
Add up the production schedule information material of this processing procedure section, this production schedule information material comprises product type information to be produced and corresponding quantity to be produced thereof at least;
According to this production schedule information data and be stored in setting data in this database, generate the material requirement information of this processing procedure section correspondence; And
According to this production schedule information data and material requirement information, the material that stores in the corresponding adjustment storage device, and carry out the operation of getting the raw materials ready accordingly in view of the above.
2. material management method as claimed in claim 1 is characterized in that this material management method snaps into the production scheduling system, and this production scheduling system is meant factory information system.
3. material management method as claimed in claim 1 or 2 is characterized in that this material management method is applied in the network communication system that is connected with service end and client.
4. material management method as claimed in claim 1 is characterized in that, this processing procedure section is meant the finished product packing section, be the accessory box to should the processing procedure section producing required material.
5. material management method as claimed in claim 1 is characterized in that, adjusts in the storage device further comprising the steps of in the storage material step at this:
Detect the material and the tank farm stock thereof that store in this storage device; And
The material and the tank farm stock thereof that store in the material requirement information of this processing procedure section correspondence of generating and this storage device are analyzed, when material that stores in analyzing the storage device of detection and tank farm stock thereof can't satisfy this material requirement information, generate corresponding feed supplement information, carry out corresponding feed supplement operation.
6. material management method as claimed in claim 1 is characterized in that, this processing procedure section comprises many production lines, and this storage device also comprises a plurality of storings district, and each production line of this processing procedure section is corresponding respectively with each the storing district in this storage device.
7. material management method as claimed in claim 6 is characterized in that, this material management method is further comprising the steps of:
Add up each Production Line plan information data in this processing procedure section, and this production schedule information material comprises product type information to be produced and corresponding quantity to be produced thereof at least;
According to each Production Line plan information data, and be stored in setting data in this database, generate the material requirement information of each production line correspondence; And
According to the production schedule information data and the material requirement information of each production line correspondence, the corresponding material of adjusting storage in each storing district of this storage device, and carry out the operation of getting the raw materials ready accordingly in view of the above.
8. a material management system is characterized in that, this material management system comprises:
Setting module provides the setting interface, sets processing procedure section and this processing procedure section required material information in each type product process of production, with the data storing set in database;
Statistical module is added up the production schedule information material of this processing procedure section, and this production schedule information material comprises product type information to be produced and corresponding quantity to be produced thereof at least;
Analysis module generates the material requirement information of this processing procedure section correspondence according to the setting data that stores in the production schedule information of this statistical module counts and this database; And
Processing module, the storage device that connects this processing procedure section correspondence, according to the production schedule information data of this statistical module counts and the material requirement information of this analysis module generation, the material that stores in the corresponding adjustment storage device, and carry out the operation of getting the raw materials ready accordingly according to this.
9. material management system as claimed in claim 8 is characterized in that, in the production scheduling system, this production scheduling system is meant factory information system to this material management system as the subsystem program running.
10. material management system as claimed in claim 8 or 9 is characterized in that this material management system is erected in the network communication system that is connected with service end and client.
11. material management system as claimed in claim 8 is characterized in that, this processing procedure section is meant the finished product packing section, be the accessory box to should the processing procedure section producing required material.
12. material management system as claimed in claim 8 is characterized in that, this processing module also comprises: detecting unit, detect the material and the tank farm stock thereof that store in this storage device; And contrast unit, receive the material and the tank farm stock thereof that store in this storage device that the corresponding material requirement information of this processing procedure section that this analysis module calculates and this detecting unit detect, and the material requirement information, material and the tank farm stock thereof that receive analyzed, when material that stores in analyzing this storage device and tank farm stock thereof can't satisfy this material requirement, generate corresponding feed supplement information, carry out corresponding feed supplement operation.
13. material management system as claimed in claim 8 is characterized in that, this processing procedure section comprises many production lines, and this storage device also comprises a plurality of storings district, and each production line of this processing procedure section is corresponding respectively with each the storing district in this storage device.
CNA2005100975534A 2005-12-30 2005-12-30 Material management method and system Pending CN1991876A (en)

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CN101833307B (en) * 2009-03-13 2012-05-30 叶能魁 System and method for automatically integrating technological operation and management of plastic and rubber products
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CN107065806A (en) * 2017-05-23 2017-08-18 上海森松压力容器有限公司 The application method and equipment of equipment
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CN101833307B (en) * 2009-03-13 2012-05-30 叶能魁 System and method for automatically integrating technological operation and management of plastic and rubber products
CN103513580A (en) * 2012-06-19 2014-01-15 富泰华工业(深圳)有限公司 Matrix-type production system and control method thereof
CN103809566A (en) * 2014-02-17 2014-05-21 朱海平 Work station material status monitoring and dispatching management system and method
WO2018000118A1 (en) * 2016-06-27 2018-01-04 孟卫平 Smart warehousing chain system
CN107787295A (en) * 2016-06-27 2018-03-09 孟卫平 Wisdom storage catenary system
CN107065641A (en) * 2017-01-03 2017-08-18 合肥旋极智能科技有限公司 A kind of foods producing system based on Internet of Things
CN106875125A (en) * 2017-03-02 2017-06-20 盐城工学院 Regional warehouse goods collocation method and device
CN107065806B (en) * 2017-05-23 2021-03-19 上海森永工程设备有限公司 Use method of information management equipment and information management equipment
CN107065806A (en) * 2017-05-23 2017-08-18 上海森松压力容器有限公司 The application method and equipment of equipment
CN109993384A (en) * 2017-12-29 2019-07-09 河南裕展精密科技有限公司 Production management system and production management method
CN109165891A (en) * 2018-07-28 2019-01-08 国营芜湖机械厂 A kind of aeronautical maintenance production scene material management system and its application method
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