CN113798127B - Production system for inductor - Google Patents

Abstract

The invention discloses a production system for an inductor, which belongs to the technical field of inductor production and comprises a discharging device, a coil winding feeding device, a magnetic core feeding device, a dispensing device and a receiving device, wherein the discharging device comprises a bearing assembly and a bearing rotating assembly, the bearing assembly comprises a bearing seat, a fixed block and a clamping block, and the bearing rotating assembly is used for driving the bearing seat to rotate. The magnetic core loading attachment includes that mount pad, fixing base, magnetic core transport module, magnetic core accept the subassembly and push away the material subassembly, and the magnetic core accepts the subassembly and accepts the cylinder including the magnetic core accepts the board and the magnetic core, pushes away the material subassembly and is used for accepting the magnetic core in the groove and pushes to the storage tank. The dispensing device comprises a dispensing frame, a dispensing head and a dispensing motion assembly, wherein the dispensing motion assembly is used for driving the dispensing head to move in the vertical and horizontal directions. This application has the staff of being convenient for insert the magnetic core coil winding and glue with carrying out the point to magnetic core and coil winding, and then improve work efficiency's effect.

Description

Production system for inductor

Technical Field

The invention relates to the field of inductor production, in particular to a production system for an inductor.

Background

An inductor is an energy storage element consisting of a coil winding and a magnetic core. In the production process of the inductor, the magnetic core is usually inserted into the coil winding wound in a spiral shape, and then the coil winding and the magnetic core are fixed by dispensing. The operations of inserting the magnetic core into the coil winding and dispensing the magnetic core and the coil winding in the related art are generally performed manually by a worker.

For the related art in the foregoing, the inventor thinks that the operation of manually inserting the magnetic core into the coil winding and dispensing the magnetic core and the coil winding by a worker is complicated, and the work efficiency is low.

Disclosure of Invention

In order to make things convenient for the staff to insert the magnetic core coil winding and carry out the point with coil winding and glue, and then improve work efficiency, this application provides a production system for inductor.

The production system for the inductor adopts the following technical scheme:

a production system for an inductor comprises a discharging device, a coil winding feeding device, a magnetic core feeding device, a dispensing device and a receiving device, wherein the discharging device comprises a bearing assembly and a bearing rotating assembly, the bearing assembly comprises a bearing seat, a fixing block and a clamping block, the fixing block is fixedly connected to the bearing seat, the clamping block is matched with the bearing seat in a sliding mode, a placing groove for placing a coil winding is reserved between the fixing block and the clamping block, the bearing seat is provided with a reset spring for pushing the clamping block to move towards the direction of the fixing block, and the bearing rotating assembly is used for driving the bearing seat to rotate; the coil winding loading attachment is used for sending the coil winding into the standing groove.

Magnetic core loading attachment includes mount pad, fixing base, magnetic core transport assembly, magnetic core supporting assembly and pushes away the material subassembly, magnetic core supporting assembly includes that the magnetic core accepts the board and the magnetic core accepts the cylinder, the magnetic core accepts the board and sets up the magnetic core that places to the magnetic core and accepts the groove, magnetic core supporting cylinder is used for the drive coil to accept the board and carries out vertical planar motion, magnetic core transport assembly is used for sending into the magnetic core and accepts the inslot to the magnetic core, fixing base fixed mounting is in the mount pad, the storage tank that carries out the holding to the magnetic core is seted up to the fixing base, it sets up in the mount pad and is used for accepting the magnetic core in the groove to push the storage tank to push to the magnetic core to push, bear the seat and rotate to the standing groove and when just to the position of storage tank, it is used for pushing the magnetic core in the storage tank to push the material subassembly.

The dispensing device comprises a dispensing frame, a dispensing head and a dispensing motion assembly, wherein the dispensing motion assembly is arranged on the dispensing frame and used for driving the dispensing head to move in the vertical and horizontal directions, and the dispensing head is used for dispensing the coil winding inserted into the magnetic core; the receiving device is used for transferring and placing the coil winding which is inserted into the magnetic core and subjected to glue dispensing.

By adopting the technical scheme, when in use, firstly, the coil winding is fed into the placing groove through the coil winding feeding device, then the bearing seat is driven to rotate through the bearing rotating assembly, in the process, the magnetic core is fed into the magnetic core bearing groove through the magnetic core conveying assembly, the magnetic core bearing plate is driven to move by the magnetic core bearing air cylinder, the magnetic core in the magnetic core bearing groove is fed into the accommodating groove through the material pushing assembly, when the bearing rotating assembly drives the bearing seat to rotate to the position where the placing groove is opposite to the accommodating groove, the magnetic core in the accommodating groove is pushed into the placing groove through the material pushing assembly, then, the magnetic core can be inserted into the coil winding, then the bearing seat is driven to rotate to the lower part of the dispensing head through the bearing rotating assembly, the dispensing head is driven to move in the vertical and horizontal directions through the dispensing moving assembly, so that the dispensing head can dispense glue on the coil winding which is inserted into the magnetic core, and finally, the bearing seat is driven by the bearing rotating assembly to rotate to the position of the material receiving device, and the material receiving device is used for transferring and placing the coil winding which is inserted into the magnetic core and subjected to adhesive dispensing. Insert the magnetic core coil winding and need not staff's manual work when carrying out the point to magnetic core and coil winding and go on the operation to make staff's easy and simple to handle, be convenient for realize the mass production to the inductor, be favorable to improving work efficiency.

Optionally, the coil winding loading device includes a coil loading frame body, a coil conveying assembly, a coil receiving assembly, a transferring assembly and a coil pushing assembly, the coil receiving assembly includes a coil receiving plate and a coil receiving cylinder, the coil receiving plate is provided with a coil receiving groove for placing the coil winding, the coil receiving cylinder is used for the coil receiving plate to move vertically and horizontally, and the coil conveying assembly is used for conveying the coil winding into the coil receiving groove.

The coil pushing assembly comprises a first pushing cylinder, a second pushing cylinder and a first pushing piece, the first pushing cylinder is vertically installed on the coil feeding frame body, the second pushing cylinder is horizontally installed on a piston rod of the first pushing cylinder, the first pushing piece is installed on a piston rod of the second pushing cylinder, and the first pushing piece is used for pushing the clamping block to move towards the direction far away from the fixing block; the transfer assembly is used for conveying the coil winding in the coil bearing groove into the placing groove.

Through adopting the above technical scheme, coil conveying component sends coil winding into and accepts the groove to the coil, promote the second through first material cylinder that pushes away and push away the vertical direction of material cylinder's motion and the second pushes away the motion that the first material cylinder that pushes away pushed away promotes the horizontal direction and make the grip block towards the direction motion of keeping away from the fixed block, and then make the size grow of standing groove, accept cylinder drive coil through the coil simultaneously and accept the board and carry out vertical planar motion, make the transfer subassembly send coil winding that the coil accepted the inslot into to the standing groove with the coil, reset first material piece that pushes away again, can make grip block and fixed block fixed to coil winding centre gripping, the setting up of first material piece that pushes away makes the grip block towards the structure of keeping away from the fixed block direction motion simple and convenient fast, be convenient for place coil winding in the standing groove.

Optionally, the coil conveying assembly includes a first vibration tray and a first feeding pipe, the first vibration tray is used for placing the coil winding, and the first feeding pipe is used for feeding the coil winding in the first vibration tray into the coil receiving groove.

The transfer assembly comprises a first transfer cylinder, a second transfer cylinder and a transfer clamping cylinder, the first transfer cylinder is horizontally installed on the feeding frame body, the second transfer cylinder is vertically installed on a piston rod of the first transfer cylinder, the transfer clamping cylinder is vertically installed on a piston rod of the second transfer cylinder, and the transfer clamping cylinder is used for clamping a coil winding in a coil receiving groove.

Through adopting above-mentioned technical scheme, the setting up of first vibration dish and first conveying pipe makes the coil winding send into to the coil and accepts the operation of groove quick simple and convenient, first transport cylinder drive second transports cylinder horizontal motion, when the cylinder drive is transported in the second and is transported centre gripping cylinder vertical motion, transport centre gripping cylinder and can accept the coil winding of inslot with the coil and send into to the standing groove, first transport cylinder, the second is transported the cylinder and is transported being provided with of centre gripping cylinder and do benefit to the work efficiency when further guaranteeing coil winding to standing groove.

Optionally, the magnetic core conveying assembly comprises a second vibration disc and a second feeding pipe, the second vibration disc is used for placing the magnetic core, and the second feeding pipe is used for feeding the magnetic core in the second vibration disc into the magnetic core receiving groove.

The material pushing assembly comprises an installation rodless cylinder, a material pushing rodless cylinder and a material pushing rod, the installation rodless cylinder is used for pushing the mounting seat to move along the horizontal direction, the material pushing rodless cylinder is horizontally installed on the mounting seat, the material pushing rod is horizontally installed on the material pushing rodless cylinder, and the material pushing rod and the containing rod are located on the same horizontal line and are in plug-in fit with the containing groove.

Through adopting above-mentioned technical scheme, the magnetic core is sent into to the magnetic core through second vibration dish and second conveying pipe and is accepted the groove, the magnetic core is accepted the cylinder and is promoted the coil and accept the board and carry out vertical planar motion and make the magnetic core accept the groove and correspond with the storage tank position when, thereby it pushes away the magnetic core from the magnetic core accepts the groove and push into to the storage tank to push away the no pole cylinder and promote the ejector tie rod along the horizontal direction motion, the storage tank is just to the time with the storage tank position, the motion of rethread installation no pole cylinder drive mount pad and the motion that pushes away the no pole cylinder and promote the ejector tie rod push the magnetic core in the coil winding of storage tank, the installation does not have the pole cylinder and pushes away the setting up of no pole cylinder and makes the magnetic core insert the operation of coil winding in the storage tank simple and convenient fast.

Optionally, the magnetic core feeding device further comprises a pre-dispensing assembly and a material limiting assembly, the pre-dispensing assembly comprises a pre-dispensing frame, a pre-dispensing head and a pre-dispensing cylinder, the pre-dispensing cylinder is vertically installed on the pre-dispensing frame, the pre-dispensing head is installed on a piston rod of the pre-dispensing cylinder, and the pre-dispensing head is used for dispensing the magnetic core inserted into the accommodating groove.

The material limiting assembly comprises a material limiting frame, a first material limiting cylinder, a second material limiting cylinder and a material limiting piece, the first material limiting cylinder is horizontally arranged on the material limiting frame, the second material limiting cylinder is arranged on a piston rod of the first material limiting cylinder, and the material limiting piece is arranged on a piston rod of the second material limiting cylinder and used for limiting a magnetic core inserted into the accommodating groove.

Through adopting above-mentioned technical scheme, the setting that the glue head carries out point to the magnetic core in advance is convenient for realize fixing the preliminary point when inserting the coil winding of storage tank to the magnetic core, thereby guarantee the stability behind the magnetic core inserted coil winding, the setting of limit material piece plays the limiting displacement when inserting coil winding to the magnetic core, thereby be favorable to guaranteeing the uniformity when the magnetic core inserts coil winding, the setting of first limit material cylinder is convenient for limit material piece and carries on spacingly to the magnetic core in different positions, and the suitability is strong.

Optionally, still include aligning device, aligning device is including counterpointing the support body, counterpointing the cylinder and counterpointing the die clamping cylinder, the cylinder of counterpointing is vertical to be installed in the support body of counterpointing, counterpoint the die clamping cylinder and install in the piston rod of counterpointing the cylinder, counterpoint the die clamping cylinder and be used for the magnetic core clamping position after inserting the coil winding.

Through adopting above-mentioned technical scheme, the storage tank rotates to counterpoint die clamping cylinder below, counterpoint cylinder drive counterpoint die clamping cylinder along vertical direction motion, counterpoint die clamping cylinder plays the centre gripping positioning action of inserting coil winding back magnetic core in the storage tank to be favorable to further guaranteeing the uniformity when each magnetic core inserts coil winding, improve processingquality.

Optionally, the motion subassembly is glued to the point includes that first point glues cylinder, second point and glues cylinder and third point and glues the cylinder, first point glues cylinder level setting, second point glues cylinder level setting in the piston rod of first point and glues the cylinder perpendicular setting with first point, the frame is glued to the point and fixed the setting in the piston rod of second point gluey cylinder, third point glues the vertical installation in point and glues the frame, the point is glued the head and is installed in the piston rod of third point and glues the cylinder.

Through adopting above-mentioned technical scheme, the first point is glued cylinder, second point and is glued cylinder and third point and glue the setting of cylinder and be convenient for realize the motion of some first all directions of gluing to be convenient for carry out some glue in the different positions of coil winding and magnetic core, the suitability is strong, and cylinder driven mode makes the motion of some head convenient quick.

Optionally, the receiving device includes that the work piece pushes away the material subassembly, receives the material motion subassembly and the work piece accepts the subassembly, the work piece pushes away the material subassembly and pushes away material cylinder, fourth and pushes away the material cylinder and second including pushing away material support body, third, the third pushes away the material cylinder and vertically installs in pushing away the material support body, fourth pushes away the material cylinder horizontal installation in the first piston rod that pushes away the material cylinder, the second pushes away the material piece and installs in the fourth piston rod that pushes away the material cylinder, the second pushes away the material piece and is used for promoting the grip block towards the direction motion of keeping away from the fixed block.

Receive material motion subassembly including receiving the material support body, receiving material centre gripping cylinder, receiving the material cylinder and receiving the material rodless cylinder, receive material rodless cylinder horizontal installation in receive the material support body receive the material cylinder vertical installation in the seat of sliding of receiving the material rodless cylinder, receive the material centre gripping cylinder and install in the piston rod of receiving the material cylinder, receive the material centre gripping cylinder and be used for carrying out the centre gripping to the coil winding after inserting the magnetic core and dispensing.

The subassembly is accepted to the work piece includes that the work piece accepts the board and accepts the seat, the work piece is accepted the board and is used for accepting the work piece of receiving material centre gripping cylinder centre gripping, the work piece is accepted the board and can be dismantled and set up in accepting the seat, it slides and cooperates in receiving the material support body to accept the seat, receive the material support body and be provided with the drive and accept the motion subassembly of accepting of seat along the horizontal direction motion.

Through adopting above-mentioned technical scheme, the second pushes away the material piece and can promote the grip block towards the direction motion of keeping away from the fixed block to the work piece after being convenient for receive the material centre gripping cylinder will process inserts the coil winding behind magnetic core and the point glue and press from both sides out from the standing groove, accept the board and can place the work piece of pressing from both sides out, thereby be convenient for collect the processing to the concentration of processing back work piece, the setting of accepting the motion subassembly is convenient for arrange the work piece in the different positions of accepting the board, it can directly take off from accepting the seat to accept the board, be convenient for concentrate the removal to the work piece after collecting and place.

Optionally, detection devices are arranged on two sides of the coil winding feeding device and comprise a detection frame, a detection cylinder and a detection rod, the detection cylinder is vertically installed on the detection frame, the detection rod is installed at one end of a piston rod of the detection cylinder, and the detection rod is used for detecting workpieces in the placement groove.

Through adopting above-mentioned technical scheme, when detecting cylinder drive test bar and carrying out the motion of vertical direction, whether the test bar has the work piece to detect in the storage tank to the staff of being convenient for in time discovers the work piece when inductor adds the abnormal conditions in the time of mass production.

Optionally, the bearing rotating assembly comprises a bearing rotating motor and a rotating disc, the bearing rotating motor is used for driving the rotating disc to rotate, and the bearing assemblies are arranged on the rotating disc and are uniformly distributed around the axis of the rotating disc in the circumferential direction.

Through adopting above-mentioned technical scheme, when bearing the weight of and rotating motor drive rolling disc and rotate, the rolling disc drives the carrier assembly and together rotates, and the setting of a plurality of carrier assemblies is convenient for process multiunit coil winding and magnetic core simultaneously to be favorable to further improving work efficiency.

In summary, the present application includes at least one of the following beneficial technical effects:

1. the staff need not staff's manual work when inserting the magnetic core coil winding and carrying out the point to magnetic core and coil winding and glue the operation to make staff's easy and simple to handle, be convenient for realize the mass production to the inductor, be favorable to improving work efficiency.

2. The counterpoint centre gripping cylinder plays the centre gripping location effect of inserting the magnetic core behind the coil winding in the storage tank to be favorable to further guaranteeing the uniformity when each magnetic core inserts the coil winding, improve processingquality.

3. The bearing plate can be used for placing the clamped workpieces, so that the workpieces can be conveniently collected and processed in a centralized manner, the bearing motion assembly is arranged to place the workpieces at different positions of the bearing plate, the bearing plate can be directly taken down from the bearing seat, and the collected workpieces can be conveniently moved in a centralized manner.

Drawings

Fig. 1 is a schematic overall structure diagram of an embodiment of the present application.

Fig. 2 is a schematic structural diagram of a coil winding feeding device in an embodiment of the present application.

Fig. 3 is a partially enlarged schematic view of a portion a in fig. 2.

Fig. 4 is a partially enlarged schematic view of a portion B in fig. 1.

Fig. 5 is a partially enlarged schematic view of a portion C in fig. 1.

Fig. 6 is a schematic structural diagram of a aligning device and a dispensing device in an embodiment of the present application.

Fig. 7 is a partially enlarged schematic view of a portion D in fig. 6.

Fig. 8 is a partially enlarged schematic view of a portion E in fig. 6.

Fig. 9 is a schematic structural diagram of a material receiving device in the embodiment of the present application.

Description of reference numerals:

1. rotating the motor; 2. rotating the disc; 3. a bearing seat; 4. a fixed block; 5. a clamping block; 6. a placement groove; 7. a return spring; 8. a guide rod; 9. a feeding frame body; 10. a coil receiving plate; 11. the coil is connected with the cylinder; 12. a coil receiving groove; 13. a coil block plate; 14. a first vibratory pan; 15. a first feed pipe; 16. a first transfer cylinder; 17. a second transfer cylinder; 18. a transferring clamping cylinder; 19. a first material pushing cylinder; 20. a second material pushing cylinder; 21. a first pushing member; 22. a first material pushing section; 23. a detection frame; 24. detecting a cylinder; 25. a detection lever; 26. a mounting seat; 27. a fixed seat; 28. a magnetic core receiving plate; 29. the magnetic core is connected with the cylinder; 30. a magnetic core receiving groove; 31. a magnetic core stop plate; 32. a second vibratory pan; 33. a second feed tube; 34. installing a rodless cylinder; 35. a material pushing rodless cylinder; 36. a material pushing rod; 37. a containing groove; 38. pre-dispensing a glue frame; 39. pre-dispensing a glue head; 40. a pre-dispensing cylinder; 41. a material limiting frame; 42. a first material limiting cylinder; 43. a second material limiting cylinder; 44. a material limiting piece; 45. a material limiting part; 46. aligning the frame body; 47. aligning a cylinder; 48. aligning and clamping the cylinder; 49. dispensing a glue seat; 50. dispensing a glue frame; 51. dispensing a glue head; 52. a first glue dispensing cylinder; 53. a second glue dispensing cylinder; 54. a third glue cylinder; 55. a movable frame; 56. a material pushing frame body; 57. a third material pushing cylinder; 58. a fourth material pushing cylinder; 59. a second pushing member; 60. a second material pushing section; 61. a material receiving rack body; 62. a material receiving clamping cylinder; 63. a material receiving cylinder; 64. a material receiving rodless cylinder; 65. a workpiece receiving plate; 66. a bearing seat; 67. a motor is connected; 68. a driving wheel; 69. a driven wheel; 70. a transmission belt; 71. connecting blocks; 72. a guide strip; 73. a sliding block; 74. mounting grooves; 75. the mouth is placed.

Detailed Description

The present application is described in further detail below with reference to figures 1-9.

The embodiment of the application discloses a production system for an inductor. Referring to fig. 1, the production system for the inductor includes a discharging device, a coil winding feeding device, a magnetic core feeding device, an aligning device, a dispensing device, and a receiving device.

With reference to fig. 1, the discharging device includes a bearing assembly and a bearing rotation assembly, the bearing rotation assembly includes a rotation motor 1 vertically installed on the ground, a rotation disc 2 is in a circular plate shape, and the middle of the rotation disc 2 is fixedly installed at an output end of the rotation motor 1, so that the rotation motor 1 drives the rotation disc 2 to rotate. The bearing assembly is arranged on one side, far away from the rotating motor 1, of the rotating disc 2, and eight bearing assemblies are evenly distributed around the axis of the rotating disc 2 in the circumferential direction.

Referring to fig. 2 and 3, the bearing assembly includes bearing seat 3, fixed block 4 and grip block 5, and fixed block 4 fixed connection is in bearing seat 3, and grip block 5 cooperates in bearing seat 3 along the horizontal direction sliding, leaves standing groove 6 between fixed block 4 and the grip block 5 to place coil winding. The bearing seat 3 is provided with a return spring 7 which pushes the clamping block 5 to move towards the direction of the fixed block 4, so that the coil winding positioned in the placing groove 6 is stably fixed under the clamping action of the clamping block 5 and the fixed block 4. For the stability when guaranteeing grip block 5 along the horizontal direction motion, grip block 5 fixedly connected with guide bar 8, guide bar 8 wear to locate bearing seat 3 and with bearing seat 3 cooperation of sliding along the horizontal direction. The fixed block 4, the clamping block 5, the reset spring 7 and the guide rod 8 are arranged in two groups on the same bearing seat 3, so that two coil windings can be placed conveniently.

Referring to fig. 3, the coil winding feeding device includes a coil feeding frame body 9, a coil conveying assembly, a coil receiving assembly, a transferring assembly and a coil pushing assembly, the coil receiving assembly includes a coil receiving plate 10 and a coil receiving cylinder 11, two parallel and horizontally penetrating coil receiving grooves 12 are formed in the top of the coil receiving plate 10, and the two coil receiving grooves 12 are used for placing coil windings.

Referring to fig. 2 and 3, the coil receiving cylinder 11 is vertically and fixedly disposed on the ground, and the coil receiving plate 10 is fixedly disposed at one end of the piston rod of the coil receiving cylinder 11, so that the coil receiving cylinder 11 drives the coil receiving plate 10 to perform a vertical movement. A coil stop plate 13 is fixedly mounted on the cylinder body of the coil receiving cylinder 11, and the coil stop plate 13 abuts against one side of the coil receiving plate 10, so that the coil winding is not easy to fall off from the coil receiving groove 12 when being fed into the coil receiving groove 12.

The coil conveying assembly comprises two groups of first vibration discs 14 and a first feeding pipe 15, the first vibration discs 14 are used for placing coil windings, one end of the first feeding pipe 15 is communicated and installed on one of the first vibration discs 14, and the other end of the first feeding pipe corresponds to the position of one of the coil receiving grooves 12, so that the coil windings in the first vibration discs 14 can be conveniently fed into the coil receiving grooves 12.

Continuing to refer to fig. 2 and fig. 3, the transfer assembly includes a first transfer cylinder 16, a second transfer cylinder 17 and a transfer clamping cylinder 18, the first transfer cylinder 16 is horizontally mounted on the upper material frame 9, the second transfer cylinder 17 is vertically mounted at one end of a piston rod of the first transfer cylinder 16, so that the first transfer cylinder 16 drives the second transfer cylinder 17 to move in the horizontal direction, two transfer clamping cylinders 18 are provided corresponding to the coil receiving grooves 12, and both transfer clamping cylinders 18 are vertically mounted on a piston rod vertically mounted on the second transfer cylinder 17, so that the second transfer cylinder 17 drives the two transfer clamping cylinders 18 to move in the vertical direction. The transfer/chucking cylinders 18 are used to chuck the coil in the coil receiving groove 12, and can transfer the coil in the coil receiving groove 12 into the placement tank 6.

With reference to fig. 2 and fig. 3, the coil pushing assembly includes a first pushing cylinder 19, a second pushing cylinder 20, and a first pushing member 21, the first pushing cylinder 19 is vertically installed on the coil feeding frame body 9, and the second pushing cylinder 20 is horizontally installed on a piston rod of the first pushing cylinder 19, so that the first pushing cylinder 19 drives the second pushing cylinder 20 to move in the vertical direction. The first pushing member 21 is fixedly mounted on a piston rod of the second pushing cylinder 20, the first pushing member 21 is provided with two first pushing portions 22, the two first pushing portions 22 can be abutted to the two clamping blocks 5 of the same placing seat respectively, and when the second pushing cylinder 20 drives the first pushing member 21 to move in the horizontal direction, the two clamping blocks 5 move towards the direction away from the two fixing blocks 4 respectively, so that the groove diameter of the placing groove 6 is increased, and the coil winding is convenient to be placed in the placing groove 6.

Referring to fig. 1 and 4, whether there is the work piece in standing groove 6 for detecting, be convenient for the staff when discovering the inductor abnormal conditions of adding man-hour, coil winding loading attachment's both sides all are provided with detection device, detection device includes detection frame 23, detection cylinder 24 and test bar 25, detection cylinder 24 is vertical to be installed in detection frame 23, test bar 25 corresponds with standing groove 6 of placing the seat and is provided with two and all installs in the one end that detects cylinder 24 piston rod, it rotates to test bar 25 below along rolling disc 2 to place the seat, can stretch into test bar 25 to the position that is close to standing groove 6 through the motion of detection cylinder 24 drive test bar 25 along vertical direction, thereby can detect the work piece in standing groove 6.

Referring to fig. 1 and 5, the magnetic core feeding device includes a mounting base 26, a fixing base 27, a magnetic core conveying assembly, a magnetic core receiving assembly, a material pushing assembly, a pre-dispensing assembly and a material limiting assembly, the magnetic core receiving assembly includes a magnetic core receiving plate 28 and a magnetic core receiving cylinder 29, two parallel magnetic core receiving grooves 30 horizontally penetrating through the top of the magnetic core receiving plate 28 are formed in the top of the magnetic core receiving plate 28, and the two magnetic core receiving grooves 30 are used for placing a magnetic core.

The magnetic core receiving cylinder 29 is vertically and fixedly arranged on the ground, and the magnetic core receiving plate 28 is fixedly arranged at one end of the piston rod of the coil receiving cylinder 11, so that the magnetic core receiving cylinder 29 drives the magnetic core receiving plate 28 to move in the vertical direction. A core stopper plate 31 is fixedly mounted on the cylinder body of the core receiving cylinder 29, and the core stopper plate 31 abuts against one side of the core receiving plate 28, so that the core is not easily dropped from the core receiving groove 30 when being fed into the core receiving groove 30.

With continued reference to fig. 1 and 5, the magnetic core conveying assembly includes a second vibration tray 32 and two second feeding pipes 33, the second vibration tray 32 is used for placing the magnetic core, one end of each of the two first feeding pipes 15 is communicated and installed on the second vibration tray 32, and the other end of each of the two first feeding pipes corresponds to the two magnetic core receiving grooves 30, so that the magnetic cores in the second vibration tray 32 are respectively fed into the two magnetic core receiving grooves 30.

The material pushing assembly comprises an installation rodless cylinder 34, a material pushing rodless cylinder 35 and a material pushing rod 36, the installation rodless cylinder 34 is horizontally and fixedly arranged on the ground, and the installation base 26 is fixedly installed on a sliding table of the installation rodless cylinder 34, so that the installation rodless cylinder 34 drives the installation base 26 to move in the horizontal direction. The material pushing rodless cylinder 35 is horizontally arranged on the mounting seat 26, two material pushing rods 36 are arranged in parallel and correspond to the positions of the two magnetic core bearing grooves 30, and the two material pushing rods 36 are both horizontally arranged on a sliding table of the material pushing rodless cylinder 35, so that the material pushing rodless cylinder 35 drives the material pushing rods 36 to move in the horizontal direction.

With reference to fig. 1 and 5, the fixing base 27 is fixedly mounted on the mounting base 26, the fixing base 27 is located on one side of the magnetic core receiving plate 28 away from the pushing rod 36, the fixing base 27 is provided with an accommodating groove 37 which corresponds to the two magnetic core receiving grooves 30 in position and is horizontally arranged in a penetrating manner, and the pushing rod 36 is in plug fit with the magnetic core receiving grooves 30 and the accommodating groove 37. When the core receiving cylinder 29 pushes the core receiving plate 28 to move in the vertical direction so that the two core receiving slots 30 and the two accommodating slots 37 are located at the same horizontal line, the rodless cylinder 34 is installed to drive the push rod 36 to move in the horizontal direction, so that the cores can be pushed into the accommodating slots 37 from the core receiving slots 30. When the placing seat rotates to the position where the placing groove 6 is opposite to the accommodating groove 37, the magnetic core can be pushed into the coil winding located in the placing groove 6 through the movement of the installation rodless cylinder 34 driving the installation seat 26 and the movement of the pushing rodless cylinder 35 pushing the pushing rod 36.

Referring to fig. 5, the pre-dispensing assembly includes two pre-dispensing frames 38, two pre-dispensing heads 39 and two pre-dispensing cylinders 40, the two pre-dispensing cylinders 40 are disposed corresponding to the two accommodating grooves 37, the two pre-dispensing cylinders 40 are both vertically mounted on the pre-dispensing frames 38, and the two pre-dispensing heads 39 are mounted at one end of the piston rods of the two pre-dispensing cylinders 40, so that the two pre-dispensing cylinders 40 drive the two pre-dispensing heads 39 to move in the vertical direction. When the material pushing rod 36 pushes one end of the magnetic core to penetrate out of the accommodating groove 37, the pre-dispensing cylinder 40 drives the pre-dispensing head 39 to move along the vertical direction, so that the pre-dispensing head 39 can realize dispensing treatment of the magnetic core penetrating out of the end of the accommodating groove 37, and preliminary fixation of the magnetic core when the magnetic core is inserted into the coil winding is facilitated.

Referring to fig. 1 and 5, the material limiting assembly includes a material limiting frame 41, a first material limiting cylinder 42, a second material limiting cylinder 43 and a material limiting member 44, the first material limiting cylinder 42 is horizontally installed on the material limiting frame 41, and the second material limiting cylinder 43 is vertically installed on a piston rod of the first material limiting cylinder 42, so that the second material limiting cylinder 43 pushes the first material limiting cylinder 42 to move in the horizontal direction. Limit material piece 44 fixed mounting is in the piston rod of second limit material cylinder 43, limit material piece 44 has two limit material portions 45, when second limit material cylinder 43 drive limit material piece 44 carried out the motion of vertical direction, two limit material portions 45 are located one side that ejector pin 36 was kept away from to coil winding in two storage tanks 37 respectively, in order to play the limiting displacement when inserting coil winding to the magnetic core, guarantee the stability when magnetic core inserts coil winding, setting up of first limit material cylinder 42 is convenient for carry on spacingly to the magnetic core at the horizontal position of difference, and the suitability is strong.

Referring to fig. 6 and 7, the aligning device includes an aligning frame 46, an aligning cylinder 47 and an aligning clamping cylinder 48, the aligning cylinder 47 is vertically installed on the aligning frame 46, the aligning clamping cylinder 48 is provided with two corresponding to the two placing grooves 6 of the placing base, and the two aligning clamping cylinders 48 are both installed on the piston rod of the aligning cylinder 47, so that the aligning cylinder 47 drives the two aligning clamping cylinders 48 to move in the vertical direction. When the placing seat rotates to the position where the two accommodating grooves 37 are located below the two aligning clamping cylinders 48 along the rotating disc 2, the two aligning clamping cylinders 48 can achieve the clamping and positioning effects on the magnetic core after the coil winding is inserted through the aligning cylinders 47 along the vertical movement, so that the consistency of the magnetic core when the coil winding is inserted is further guaranteed, and the processing quality is improved.

With continued reference to fig. 6 and 7, the dispensing device includes a dispensing base 49, a dispensing frame 50, a dispensing head 51 and a dispensing motion assembly, the dispensing motion assembly includes a first dispensing cylinder 52, a second dispensing cylinder 53 and a third dispensing cylinder 54, the first dispensing cylinder 52 is horizontally installed on the dispensing base 49, a moving frame 55 is fixedly installed at one end of a piston rod of the first dispensing cylinder 52, the second dispensing cylinder 53 is horizontally installed on the moving frame 55 and is vertically arranged with the first dispensing cylinder 52, the dispensing frame 50 is fixedly installed at one end of a piston rod of the second dispensing cylinder 53, and the first dispensing cylinder 52 and the second dispensing cylinder 53 are arranged to push the dispensing frame 50 to move in the horizontal direction.

Referring to fig. 7, a third dispensing cylinder 54 is vertically installed on the dispensing frame 50, and a dispensing head 51 is installed on a piston rod of the third dispensing cylinder 54, so that the third dispensing cylinder 54 drives the dispensing head 51 to move in the vertical direction, and the dispensing head 51 performs dispensing on the coil winding and the magnetic core. The arrangement of the first dispensing cylinder 52, the second dispensing cylinder 53 and the third dispensing cylinder 54 enables the dispensing head 51 to move conveniently and quickly.

Referring to fig. 6 and 8, the receiving device includes a workpiece pushing assembly, a receiving movement assembly and a workpiece receiving assembly, wherein the workpiece pushing assembly includes a pushing frame body 56, a third pushing cylinder 57, a fourth pushing cylinder 58 and a second pushing member 59, the third pushing cylinder 57 is vertically installed on the pushing frame body 56, and the fourth pushing cylinder 58 is horizontally installed on a piston rod of the first pushing cylinder 19, so that the third pushing cylinder 57 drives the fourth pushing cylinder 58 to move in the vertical direction. The second pushing member 59 is fixedly mounted on a piston rod of the fourth pushing cylinder 58, the second pushing member 59 is provided with two second pushing portions 60, the two second pushing portions 60 can respectively abut against the two clamping blocks 5 of the same placing seat, and when the fourth pushing cylinder 58 drives the second pushing member 59 to move in the horizontal direction, the two clamping blocks 5 respectively move in the direction away from the two fixing blocks 4, so that the groove diameter of the placing groove 6 is increased, and a workpiece located in the placing groove 6 can be conveniently taken out.

Referring to fig. 8 and 9, the material receiving movement assembly comprises a material receiving frame body 61, a material receiving clamping cylinder 62, a material receiving cylinder 63 and a material receiving rodless cylinder 64, wherein the material receiving rodless cylinder 64 is horizontally arranged on the material receiving frame body 61, the material receiving cylinder 63 is vertically arranged on a sliding seat of the material receiving rodless cylinder 64, and the material receiving rodless cylinder 64 drives the material receiving cylinder 63 to move along the vertical direction. Receive material centre gripping cylinder 62 and install in the piston rod of receiving material cylinder 63, receive material cylinder 63 drive and receive material centre gripping cylinder 62 and carry out the motion of vertical direction, receive material centre gripping cylinder 62 and can take out the work piece centre gripping that is located standing groove 6.

Referring to fig. 6 and 9, the workpiece receiving assembly includes a workpiece receiving plate 65 and a receiving seat 66, the receiving frame body 61 is provided with a receiving motion assembly, the receiving motion assembly includes a receiving motor 67, a driving wheel 68, a driven wheel 69 and a transmission belt 70, the receiving motor 67 is installed on the receiving frame body 61, the driving wheel 68 is installed at the output end of the receiving motor 67 and is in running fit with the receiving frame body 61, the driven wheel 69 is installed on the receiving frame body 61 in a rotating mode and is located at the same horizontal line with the driving wheel 68, the transmission belt 70 is wound between the driving wheel 68 and the driven wheel 69, so that when the receiving motor 67 drives the driving wheel 68 to rotate, the driven wheel 69 drives the transmission belt 70 to move together.

Referring to fig. 9, the bearing block 66 is fixedly connected with a connecting block 71, and the connecting block 71 is fixedly connected with the transmission belt 70, so that when the transmission belt 70 moves, the bearing block 66 moves horizontally together. In order to ensure the stability of the receiving seat 66 moving along the horizontal direction, the receiving frame body 61 is fixedly provided with two guide strips 72 arranged in parallel, the receiving seat 66 is fixedly provided with two sliding blocks 73, and the two guide strips 72 respectively penetrate through the two sliding blocks 73 and are in sliding fit with the two sliding blocks 73 so as to play a role in guiding the receiving seat 66 when sliding.

With reference to fig. 9, two mounting grooves 74 are formed in one side of the receiving seat 66 in the horizontal direction, two workpiece receiving plates 65 are disposed and respectively slidably fit in the two mounting grooves 74, so that the workpiece receiving plates 65 can be detachably mounted on the receiving seat 66, two placing openings 75 respectively communicated with the two mounting grooves 74 are formed in the top of the receiving seat 66, so that the workpieces clamped by the material receiving clamping cylinders 62 are placed in the workpiece receiving plates 65 through the placing openings 75, and the workpieces are uniformly received by the workpiece receiving plates 65. The arrangement of the two workpiece receiving plates 65 enables one workpiece receiving plate 65 to be taken down, and the other workpiece receiving plate 65 can still continue to receive the workpiece, so that the workpiece processing efficiency can be guaranteed.

The implementation principle of the production system for the inductor in the embodiment of the application is as follows: when the inductor is machined, firstly, a coil winding is sent into the coil receiving groove 12 through the first vibrating disc 14, then the clamping block 5 is pushed to move towards the direction far away from the fixing block 4 through the first material pushing part 21, the size of the placing groove 6 is increased, the coil receiving plate 10 is driven by the coil receiving cylinder 11 to move vertically and horizontally, the coil winding in the coil receiving groove 12 is sent into the placing groove 6 through the transferring clamping cylinder 18, and when the first material pushing part 21 resets, the clamping block 5 abuts against and is fixed to the coil winding in the placing groove 6 under the elastic action of the reset spring 7.

When the bearing rotating motor 1 drives the rotating disc 2 to rotate to the position where the placing groove 6 is opposite to the accommodating groove 37, the magnetic core is sent into the magnetic core receiving groove 30 through the second vibrating disc 32, then the magnetic core receiving plate 28 is driven to move through the magnetic core receiving cylinder 29 and the material pushing rodless cylinder 35 drives the material pushing rod 36 to move so as to send the magnetic core into the accommodating groove 37, then one end of the magnetic core is pushed out of the accommodating groove 37 through the material pushing rod 36, the pre-dispensing head 39 is used for performing primary dispensing on the magnetic core, and then the material pushing rod 36 is used for pushing the magnetic core in the accommodating groove 37 into a coil winding of the placing groove 6 through the installation rodless cylinder 34 and the material pushing rodless cylinder 35.

When the rotating disc 2 drives the bearing seat 3 to move to the lower part of the alignment clamping cylinder 48, the alignment clamping cylinder 48 clamps and positions the magnetic core inserted into the placing groove 6, and when the rotating disc 2 drives the bearing seat 3 to move to the lower part of the dispensing head 51, the dispensing head 51 performs dispensing treatment on the magnetic core and the coil winding in the placing groove 6. When the rotating disc 2 drives the bearing seat 3 to rotate to the material receiving device, the second material pushing part 59 pushes the clamping block 5 to move towards the direction far away from the fixing block 4, so that the size of the placing groove 6 is increased, the material receiving clamping cylinder 62 is convenient to take out the workpiece in the placing groove 6 and place the workpiece in the workpiece receiving plate 65, and the production of the workpiece, namely the inductor, is completed. Insert the magnetic core coil winding and need not staff's manual work when carrying out the point to magnetic core and coil winding and go on the operation to make staff's easy and simple to handle, be convenient for realize the mass production to the inductor, be favorable to improving work efficiency.

The above embodiments are preferred embodiments of the present application, and the protection scope of the present application is not limited by the above embodiments, so: all equivalent changes made according to the structure, shape and principle of the present application shall be covered by the protection scope of the present application.

Claims (8)

1. A production system for an inductor, characterized by: the coil winding feeding device comprises a feeding device, a coil winding feeding device, a magnetic core feeding device, a dispensing device and a receiving device, wherein the feeding device comprises a bearing assembly and a bearing rotating assembly, the bearing assembly comprises a bearing seat (3), a fixing block (4) and a clamping block (5), the fixing block (4) is fixedly connected with the bearing seat (3), the clamping block (5) is matched with the bearing seat (3) in a sliding manner, a placing groove (6) for placing a coil winding is reserved between the fixing block (4) and the clamping block (5), the bearing seat (3) is provided with a return spring (7) for pushing the clamping block (5) to move towards the direction of the fixing block (4), and the bearing rotating assembly is used for driving the bearing seat (3) to rotate;

the coil winding feeding device is used for feeding the coil winding into the placing groove (6);

the magnetic core feeding device comprises a mounting seat (26), a fixing seat (27), a magnetic core conveying assembly, a magnetic core bearing assembly and a material pushing assembly, wherein the magnetic core bearing assembly comprises a magnetic core bearing plate (28) and a magnetic core bearing cylinder (29), the magnetic core bearing plate (28) is provided with a magnetic core bearing groove (30) for placing a magnetic core, the magnetic core bearing cylinder (29) is used for driving the magnetic core bearing plate (28) to move in a vertical plane, the magnetic core conveying assembly is used for sending the magnetic core into the magnetic core bearing groove (30), the fixing seat (27) is fixedly installed on the mounting seat (26), the fixing seat (27) is provided with a storage groove (37) for containing the magnetic core, the material pushing assembly is arranged on the mounting seat (26) and used for pushing the magnetic core in the magnetic core bearing groove (30) into the storage groove (37), and the bearing seat (3) rotates to a position right opposite to the storage groove (6) and the storage groove (37), the pushing assembly is used for pushing the magnetic core in the accommodating groove (37) into the placing groove (6);

the dispensing device comprises a dispensing frame (50), a dispensing head (51) and a dispensing motion assembly, wherein the dispensing motion assembly is arranged on the dispensing frame (50) and used for driving the dispensing head (51) to move in the vertical and horizontal directions, and the dispensing head (51) is used for dispensing a coil winding inserted into a magnetic core;

the receiving device is used for transferring and placing the coil winding which is inserted into the magnetic core and subjected to glue dispensing;

the magnetic core conveying assembly comprises a second vibration disc (32) and a second feeding pipe (33), the second vibration disc (32) is used for placing the magnetic core, and the second feeding pipe (33) is used for feeding the magnetic core in the second vibration disc (32) into the magnetic core receiving groove (30);

the pushing assembly comprises an installation rodless cylinder (34), a pushing rodless cylinder (35) and a pushing rod (36), the installation rodless cylinder (34) is used for pushing the installation seat (26) to move along the horizontal direction, the pushing rodless cylinder (35) is horizontally installed on the installation seat (26), the pushing rod (36) is horizontally installed on the pushing rodless cylinder (35), and the pushing rod (36) and the accommodating groove (37) are located on the same horizontal line and are in inserted fit with the accommodating groove (37);

the magnetic core feeding device further comprises a pre-dispensing assembly and a material limiting assembly, wherein the pre-dispensing assembly comprises a pre-dispensing frame (38), a pre-dispensing head (39) and a pre-dispensing cylinder (40), the pre-dispensing cylinder (40) is vertically arranged on the pre-dispensing frame (38), the pre-dispensing head (39) is arranged on a piston rod of the pre-dispensing cylinder (40), and the pre-dispensing head (39) is used for dispensing the magnetic core inserted into the accommodating groove (37);

the material limiting assembly comprises a material limiting frame (41), a first material limiting cylinder (42), a second material limiting cylinder (43) and a material limiting piece (44), the first material limiting cylinder (42) is horizontally arranged on the material limiting frame (41), the second material limiting cylinder (43) is arranged on a piston rod of the first material limiting cylinder (42), and the material limiting piece (44) is arranged on a piston rod of the second material limiting cylinder (43) and used for limiting a magnetic core inserted into a coil winding of the placing groove (6).

2. A production system for inductors according to claim 1 characterised in that: the coil winding feeding device comprises a coil feeding frame body (9), a coil conveying assembly, a coil receiving assembly, a transferring assembly and a coil pushing assembly, wherein the coil receiving assembly comprises a coil receiving plate (10) and a coil receiving cylinder (11), the coil receiving plate (10) is provided with a coil receiving groove (12) for placing a coil winding, the coil receiving cylinder (11) is used for driving the coil receiving plate (10) to move in a vertical plane, and the coil conveying assembly is used for conveying the coil winding into the coil receiving groove (12);

the coil pushing assembly comprises a first pushing cylinder (19), a second pushing cylinder (20) and a first pushing piece (21), the first pushing cylinder (19) is vertically installed on the coil feeding frame body (9), the second pushing cylinder (20) is horizontally installed on a piston rod of the first pushing cylinder (19), the first pushing piece (21) is installed on a piston rod of the second pushing cylinder (20), and the first pushing piece (21) is used for pushing the clamping block (5) to move towards the direction far away from the fixing block (4);

the transfer assembly is used for conveying the coil winding in the coil receiving groove (12) to the placing groove (6).

3. A production system for inductors according to claim 2, characterised in that: the coil conveying assembly comprises a first vibration disc (14) and a first feeding pipe (15), the first vibration disc (14) is used for placing coil windings, and the first feeding pipe (15) is used for feeding the coil windings in the first vibration disc (14) into the coil receiving grooves (12);

the transfer assembly comprises a first transfer cylinder (16), a second transfer cylinder (17) and a transfer clamping cylinder (18), the first transfer cylinder (16) is horizontally installed on the coil feeding frame body (9), the second transfer cylinder (17) is vertically installed on a piston rod of the first transfer cylinder (16), the transfer clamping cylinder (18) is vertically installed on a piston rod of the second transfer cylinder (17), and the transfer clamping cylinder (18) is used for clamping a coil winding in a coil receiving groove (12).

4. A production system for inductors according to claim 1, characterised in that: still include aligning device, aligning device is including counterpointing support body (46), counterpoint cylinder (47) and counterpoint die clamping cylinder (48), counterpoint cylinder (47) are vertical to be installed in counterpoint support body (46), counterpoint die clamping cylinder (48) are installed in the piston rod of counterpoint cylinder (47), counterpoint die clamping cylinder (48) are used for the magnetic core centre gripping location after inserting the coil winding.

5. A production system for inductors according to claim 1, characterised in that: the moving assembly is glued to point includes that first point glues cylinder (52), second point and glues cylinder (53) and third point and glues cylinder (54), first point glues cylinder (52) horizontal setting, second point is glued cylinder (53) horizontal setting and is glued the piston rod of cylinder (52) and set up perpendicularly with first point and glues cylinder (52), point is glued the fixed piston rod that sets up in second point and is glued cylinder (53), third point is glued cylinder (54) and is vertically installed in point and is glued frame (50), point is glued head (51) and is installed in the piston rod that third point glued cylinder (54).

6. A production system for inductors according to claim 1 characterised in that: the receiving device comprises a workpiece pushing assembly, a receiving movement assembly and a workpiece receiving assembly, wherein the workpiece pushing assembly comprises a pushing frame body (56), a third pushing cylinder (57), a fourth pushing cylinder (58) and a second pushing piece (59), the third pushing cylinder (57) is vertically installed on the pushing frame body (56), the fourth pushing cylinder (58) is horizontally installed on a piston rod of the third pushing cylinder (57), the second pushing piece (59) is installed on a piston rod of the fourth pushing cylinder (58), and the second pushing piece (59) is used for pushing the clamping block (5) to move towards the direction far away from the fixing block (4);

the receiving movement assembly comprises a receiving frame body (61), a receiving clamping cylinder (62), a receiving cylinder (63) and a receiving rodless cylinder (64), the receiving rodless cylinder (64) is horizontally arranged on the receiving frame body (61), the receiving cylinder (63) is vertically arranged on a sliding seat of the receiving rodless cylinder (64), the receiving clamping cylinder (62) is arranged on a piston rod of the receiving cylinder (63), and the receiving clamping cylinder (62) is used for clamping a coil winding which is inserted with a magnetic core and subjected to glue dispensing;

the workpiece receiving assembly comprises a workpiece receiving plate (65) and a receiving seat (66), the workpiece receiving plate (65) is used for receiving workpieces clamped by a material receiving clamping cylinder (62), the workpiece receiving plate (65) is detachably arranged on the receiving seat (66), the receiving seat (66) is in sliding fit with a material receiving frame body (61), and the material receiving frame body (61) is provided with a receiving motion assembly which drives the receiving seat (66) to move along the horizontal direction.

7. A production system for inductors according to claim 1 characterised in that: the coil winding loading attachment's both sides all are provided with detection device, detection device includes test rack (23), detection cylinder (24) and test bar (25), vertical the installing in test rack (23) of detection cylinder (24), one end in detection cylinder (24) piston rod is installed in test bar (25), test bar (25) are used for detecting the work piece in standing groove (6).

8. A production system for inductors according to claim 1 characterised in that: the bearing rotating assembly comprises a bearing rotating motor (1) and a rotating disc (2), the bearing rotating motor (1) is used for driving the rotating disc (2) to rotate, and the bearing assembly is arranged on the rotating disc (2) and is uniformly distributed in the circumferential direction of the axis of the rotating disc (2) in a surrounding mode.

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