CN113714739B - Full-automatic process flow transfer method for mixing truck barrel - Google Patents
Full-automatic process flow transfer method for mixing truck barrel Download PDFInfo
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- CN113714739B CN113714739B CN202110952102.3A CN202110952102A CN113714739B CN 113714739 B CN113714739 B CN 113714739B CN 202110952102 A CN202110952102 A CN 202110952102A CN 113714739 B CN113714739 B CN 113714739B
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- truss robot
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P15/00—Making specific metal objects by operations not covered by a single other subclass or a group in this subclass
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P23/00—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass
- B23P23/04—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass for both machining and other metal-working operations
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G35/00—Mechanical conveyors not otherwise provided for
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- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Butt Welding And Welding Of Specific Article (AREA)
Abstract
The invention discloses a full-automatic process transfer method for a mixing truck barrel, which comprises the following steps: the method comprises the steps that a first truss robot is arranged in an inner circular seam welding area, a blade splicing point area and a blade spiral welding area, a second truss robot is arranged in the blade spiral welding area, a front cone assembly and rear cone assembly combined area and a splicing point repair welding area, a third truss robot is arranged in the splicing point repair welding area, an outer circular seam welding area, an artificial coping repair welding area and a cross garage area, and the first truss robot, the second truss robot and the third truss robot are matched with each other to convey workpieces to the blade splicing point area, the blade spiral welding area, the front cone assembly and rear cone assembly combined area, the splicing point repair welding area, the outer circular seam welding area and the artificial coping repair welding area from the inner circular seam welding area to the cross garage area in sequence. According to the invention, the layout of each production process of the mixing truck barrel is reasonably planned, and the truss robot is adopted to complete the feeding and discharging of workpieces in each area, so that the full-automatic circulation of the mixing truck barrel is realized, and the production efficiency is improved.
Description
Technical Field
The invention relates to a full-automatic process transfer method for a mixing truck barrel, and belongs to the technical field of mixing trucks.
Background
The mixer truck is a special vehicle for transporting concrete to a designated place, the core structural member of the mixer truck is a cylinder body, blades are arranged and welded in the cylinder body according to a certain rule, and the cylinder body needs to be rotated in the transportation process of the cylinder body so as to prevent the concrete in the cylinder body from being solidified.
Among the prior art, the trucd mixer barrel is more complicated at production process, need can make the completion through a plurality of processes, and the work piece circulation is accomplished using the current driving in manual operation workshop more at present between each process, and it needs the manual work to use the hoist pocket to live the barrel and accomplishes the transportation, and getting of hoist is put and is accomplished by the manual work.
Some manufacturers in China make some improvements on the production mode of the mixing drum, try to use the RGV trolley to finish the production process in the process of transferring the drum, and can automatically drill into the drum and lift the drum due to the lifting function of the RGV trolley, so that the circulation of workpieces among all processes is finished. However, a transfer channel needs to be reserved when the RGV trolley is used for carrying the workpiece to complete transfer, an RGV running track is laid in the channel, and no barrier exists in the transfer channel, so that production equipment cannot be distributed on the channel, the plant utilization rate is still low, and the production efficiency of the barrel is also low.
Disclosure of Invention
The invention aims to overcome the defects in the prior art, and provides a full-automatic process circulation method for a mixing truck barrel, which reasonably plans the layout of each production process of the mixing truck barrel, and adopts a truss robot to complete feeding and discharging of workpieces in each area, so that full-automatic circulation of the mixing truck barrel is realized, and the production efficiency is improved.
In order to solve the technical problems, the invention is realized by adopting the following technical scheme:
the invention provides a full-automatic process circulation method for a mixing truck barrel, which comprises the following steps:
arranging a first truss robot in the inner circular seam welding area, the blade splicing point area and the blade spiral welding area, wherein the first truss robot conveys a workpiece from the inner circular seam welding area to the blade splicing point area and then conveys the workpiece from the blade splicing point area to the blade spiral welding area;
arranging a second truss robot in the blade spiral weld zone, the front cone assembly and rear cone assembly body zone and the splicing point repair welding zone, wherein the second truss robot conveys the workpiece from the blade spiral weld zone to the front cone assembly and rear cone assembly body zone and then conveys the workpiece from the front cone assembly and rear cone assembly body zone to the splicing point repair welding zone;
and arranging a third truss robot in the splicing point repair welding area, the outer circular seam welding area, the manual grinding repair welding area and the delivery area, wherein the third truss robot conveys the workpiece to the delivery area from the splicing point repair welding area, the outer circular seam welding area and the manual grinding repair welding area in sequence.
In a preferred embodiment, the first truss robot, the second truss robot, and the third truss robot are provided on the same track.
In a preferred embodiment, the inner circular seam welding area is provided with two stations, workpieces in the inner circular seam welding area are fed by an RGV, and workpieces are discharged by a first truss robot.
As a preferred embodiment, the blade splicing point area is provided with five stations, and a workpiece located in the blade splicing point area is subjected to feeding and discharging by a first truss robot.
As a preferred embodiment, the blade spiral weld zone is provided with four stations, the workpiece in the blade spiral weld zone is loaded by a first truss robot, and the workpiece in the blade spiral weld zone is unloaded by a second truss robot.
As a preferred embodiment, the manual repair welding area is provided with three stations for completing the detection and repair of the weld of the workpiece located in the manual repair welding area.
As a preferred embodiment, hoisting mechanisms for feeding and discharging are arranged on the first truss robot, the second truss robot and the third truss robot, and the hoisting mechanisms are arranged above the workpiece.
Compared with the prior art, the invention has the following beneficial effects:
1. the invention provides a full-automatic process transfer method for a mixing truck barrel, which comprises the following steps: the method comprises the steps that a first truss robot is arranged in an inner circular seam welding area, a blade splicing point area and a blade spiral welding area, a second truss robot is arranged in the blade spiral welding area, a front cone assembly and rear cone assembly combined area and a splicing point repair welding area, a third truss robot is arranged in the splicing point repair welding area, an outer circular seam welding area, an artificial coping repair welding area and a cross garage area, and a workpiece is conveyed to the cross garage area from the inner circular seam welding area to the blade splicing point area, the blade spiral welding area, the front cone assembly and rear cone assembly combined area, the splicing point repair welding area, the outer circular seam welding area and the artificial coping repair welding area in sequence through mutual matching among the first truss robot, the second truss robot and the third truss robot. The invention reasonably plans the layout of each production process of the mixing truck barrel, and adopts the truss robot to complete the feeding and discharging of workpieces in each area, so as to realize the full-automatic circulation of the mixing truck barrel and improve the production efficiency.
2. According to the invention, the plurality of stations are arranged in the working procedure areas such as the inner circular seam welding area, the blade splicing point area, the blade spiral welding seam area and the like, so that a plurality of workpieces can be processed at the same time, the production efficiency is improved, and meanwhile, the hoisting mechanism is arranged above the workpieces, so that the use of a transfer channel is not influenced, and the utilization rate of a workshop is further improved.
Drawings
Fig. 1 is a schematic flow chart of a fully automatic process flow method for a mixing truck barrel according to an embodiment of the present invention;
fig. 2 is a schematic layout diagram of production equipment of a fully-automatic process flow method for a mixer truck barrel according to an embodiment of the present invention;
in the figure: 1. a first truss robot; 2. a second truss robot; 3. a third truss robot; 4. an inner circular seam weld zone; 5. a blade piecing area; 6. a blade helical weld zone; 7. the combined body area of the front cone component and the rear cone component; 8. splicing and spot repair welding areas; 9. an outer circumferential seam weld zone; 10. manually grinding and repairing a welding area; 11. and (4) a reservoir delivery area.
Detailed Description
The invention is further described below with reference to the accompanying drawings. The following examples are only for illustrating the technical solutions of the present invention more clearly, and the protection scope of the present invention is not limited thereby.
In the description of the present invention, it is to be understood that the terms "central," "longitudinal," "lateral," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," and the like are used in the orientations and positional relationships indicated in the drawings, which are based on the orientations and positional relationships indicated in the drawings, and are used for convenience in describing the present invention and for simplicity in description, but do not indicate or imply that the device or element so referred to must have a particular orientation, be constructed in a particular orientation, and be operated, and thus should not be construed as limiting the present invention. Furthermore, the terms "first", "second", etc. are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first," "second," etc. may explicitly or implicitly include one or more of that feature. In the description of the present invention, "a plurality" means two or more unless otherwise specified.
In the description of the present invention, it should be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "connected," and "connected" are to be construed broadly, e.g., as meaning either a fixed connection, a removable connection, or an integral connection; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meanings of the above terms in the present invention can be understood by those of ordinary skill in the art through specific situations.
The invention provides a full-automatic process transfer method for a mixing truck barrel, and the flow schematic diagram of the method refers to fig. 1, the production equipment layout schematic diagram of the full-automatic process transfer method for the mixing truck barrel refers to fig. 2, and the full-automatic process transfer method for the mixing truck barrel comprises the following steps:
the method comprises the following steps that firstly, a first truss robot 1 is arranged in an inner circular seam welding area 4, a blade splicing point area 5 and a blade spiral welding area 6, and the first truss robot 1 can convey workpieces to the blade splicing point area 5 from the inner circular seam welding area 4 and then conveyed to the blade spiral welding area 6 from the blade splicing point area 5.
Specifically, the X-axis movement of the first truss robot 1 is realized along the guide rail, a hoisting mechanism for feeding and discharging is arranged on the first truss robot 1, and the hoisting mechanism is arranged above a workpiece so as to conveniently complete the feeding and discharging process from the upper side of the station. More specifically, the first truss robot 1 first feeds materials to the inner circular seam welding area 4, and after the workpiece is subjected to inner circular seam welding in the inner circular seam welding area 4, the first truss robot 1 performs a blanking process on the workpiece from a station of the inner circular seam welding area 4, it should be noted that the inner circular seam welding area 4 is provided with two stations, and the first truss robot 1 can place the workpiece to the two stations of the inner circular seam welding area 4 to perform the inner circular seam welding process. It should be understood that the workpiece at the inner circumferential weld zone 4 may be loaded by the RGV and unloaded by the first truss robot 1.
After the first truss robot 1 discharges the workpiece subjected to inner circular seam welding from the inner circular seam welding area 4, the first truss robot 1 conveys the workpiece to the blade splicing point area 5, the blade splicing point area 5 is provided with five stations, the first truss robot 1 can place the five workpieces subjected to inner circular seam welding on the stations of the blade splicing point area 5 to complete a blade splicing point process, and the first truss robot 1 can take down the workpiece subjected to blade splicing point from the blade splicing point area 5 according to the blade splicing point condition, so that the discharging process is completed.
At this time, the workpiece after the blade splicing is completed is conveyed to the blade spiral welding seam area 6 through the first truss robot 1, in detail, the blade spiral welding seam area 6 is provided with four stations, the blade spiral welding seam process is performed on the workpiece after the blade splicing at the stations of the blade spiral welding seam area 6, so that a plurality of blades can be welded into a whole, and after the welding of the blades is completed, the blanking process is completed through the second truss robot 2.
And secondly, arranging a second truss robot 2 in the blade spiral weld zone 6, the front cone assembly and rear cone assembly body zone 7 and the splicing point repair welding zone 8, conveying the workpiece from the blade spiral weld zone 6 to the front cone assembly and rear cone assembly body zone 7 by the second truss robot 2, and conveying the workpiece from the front cone assembly and rear cone assembly body zone 7 to the splicing point repair welding zone 8. It should be understood that both the first truss robot 1 and the second truss robot 2 may move in the blade helical weld zone 6.
In this embodiment, after the second truss robot 2 completes the blade spiral weld seam welding and blanking process on the workpiece, the workpiece is conveyed to the front cone assembly and rear cone assembly combined area 7, the front cone assembly and rear cone assembly combined area 7 is provided with two stations, the workpiece is divided into the front cone assembly and the rear cone assembly at this time, when the second truss robot 2 conveys the front cone assembly and the rear cone assembly to the front cone assembly and rear cone assembly combined area 7, the front cone assembly and the rear cone assembly complete die assembly to form a prefabricated cylinder, and after die assembly is completed, the second truss robot 2 blanks the workpiece and conveys the workpiece to the splicing point repair welding area 8.
The splicing spot repair welding area 8 is provided with four stations, after the prefabricated barrel is conveyed to the splicing spot repair welding area 8, the splicing spot repair welding is carried out on the prefabricated barrel by a worker according to the condition of the prefabricated barrel, and after the splicing spot repair welding is completed, the third truss robot 3 carries out blanking.
And thirdly, arranging a third truss robot 3 in the splicing point repair welding area 8, the outer circular seam welding area 9, the manual grinding repair welding area 10 and the delivery area 11, wherein the third truss robot 3 conveys the workpiece to the delivery area 11 from the splicing point repair welding area 8, the outer circular seam welding area 9 and the manual grinding repair welding area 10 in sequence. It should be understood that both the second truss robot 2 and the third truss robot 3 may move in the stitch repair welding area 8.
Specifically, the third truss robot 3 feeds the workpiece to the outer circular seam welding area 9 after feeding the workpiece from the splicing point repair welding area 8, as a preferred embodiment, the outer circular seam welding area 9 is provided with four stations, correspondingly, the third truss robot 3 feeds the workpiece to the corresponding stations to complete outer circular seam welding of the prefabricated cylinder, and after the outer circular seam welding of the prefabricated cylinder, the third truss robot 3 feeds the cylinder and feeds the cylinder to the manual repair welding area 10.
In order to detect and repair the welding seams of the cylinders, the third truss robot 3 feeds the cylinders to the stations of the manual grinding repair welding area 10, and in detail, the manual grinding repair welding area 10 is provided with three stations, so that the welding seams of the three cylinders can be detected and repaired at the same time. After the weld joint of the cylinder body is detected and repaired, the third truss robot 3 takes the cylinder body off from the station and conveys the cylinder body to the delivery area 11 of the cylinder body,
it should be noted that the first truss robot 1, the second truss robot 2, and the third truss robot 3 are disposed on the same track, so that the plant utilization rate is improved, and the waste of plant space is avoided.
According to the full-automatic process flow transfer method for the mixing truck barrel, the layout of each production process of the mixing truck barrel is reasonably planned, and through mutual matching of the first truss robot 1, the second truss robot 2 and the third truss robot 3, a workpiece is sequentially conveyed from the inner circular seam welding area 4 to the blade splicing point area 5, the blade spiral welding area 6, the front cone assembly and rear cone assembly combined area 7, the splicing point repair welding area 8, the outer circular seam welding area 9 and the manual grinding repair welding area 10 to the delivery area 11, so that loading and unloading of the workpiece in each area are completed, full-automatic circulation of the mixing truck barrel is realized, and the production efficiency is improved.
In order to further improve the production efficiency, a plurality of stations are arranged in the working procedure areas such as the inner circular seam welding area 4, the blade splicing point area 5 and the blade spiral welding seam area 6, so that a plurality of workpieces can be processed in the same working procedure area.
Through with the work piece top is located to first truss robot 1, second truss robot 2, third truss robot 3's hoist and mount mechanism, can avoid the transfer passage to use, and then improve the factory building utilization ratio.
The above description is only a preferred embodiment of the present invention, and it should be noted that, for those skilled in the art, several modifications and variations can be made without departing from the technical principle of the present invention, and these modifications and variations should also be regarded as the protection scope of the present invention.
Claims (4)
1. A full-automatic process flow transfer method for a mixing truck barrel is characterized by comprising the following steps:
a first truss robot is arranged in the inner circular seam welding area, the blade splicing point area and the blade spiral welding area, and conveys the workpiece from the inner circular seam welding area to the blade splicing point area and then from the blade splicing point area to the blade spiral welding area;
arranging a second truss robot in the blade spiral weld zone, the front cone assembly and rear cone assembly body zone and the splicing point repair welding zone, wherein the second truss robot conveys the workpiece from the blade spiral weld zone to the front cone assembly and rear cone assembly body zone and then conveys the workpiece from the front cone assembly and rear cone assembly body zone to the splicing point repair welding zone;
arranging a third truss robot in the splicing point repair welding area, the outer circular seam welding area, the manual grinding repair welding area and the delivery area, wherein the third truss robot conveys the workpiece to the delivery area from the splicing point repair welding area, the outer circular seam welding area and the manual grinding repair welding area in sequence;
the first truss robot, the second truss robot and the third truss robot are arranged on the same track;
the inner circular seam welding area is provided with two stations, workpieces positioned on the inner circular seam welding area are fed by an RGV, and the workpieces are fed by a first truss robot;
and hoisting mechanisms for feeding and discharging are arranged on the first truss robot, the second truss robot and the third truss robot, and the hoisting mechanisms are used for being arranged above the workpiece.
2. The fully-automatic process flow transfer method for the mixing truck barrel body according to claim 1, wherein five stations are arranged in the blade splicing point area, and the workpiece in the blade splicing point area is subjected to feeding and discharging by a first truss robot.
3. The fully automatic process flow method of the mixing truck barrel according to claim 1, wherein the blade spiral weld zone is provided with four stations, and the workpiece positioned in the blade spiral weld zone is subjected to feeding by a first truss robot and is subjected to discharging by a second truss robot.
4. The fully automatic process flow method for mixer truck barrels according to claim 1 wherein the manual repair welding zone is provided with three stations for performing weld detection and repair of workpieces located in the manual repair welding zone.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110952102.3A CN113714739B (en) | 2021-08-19 | 2021-08-19 | Full-automatic process flow transfer method for mixing truck barrel |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110952102.3A CN113714739B (en) | 2021-08-19 | 2021-08-19 | Full-automatic process flow transfer method for mixing truck barrel |
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| CN113714739A CN113714739A (en) | 2021-11-30 |
| CN113714739B true CN113714739B (en) | 2022-11-29 |
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Family Cites Families (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| AUPS275302A0 (en) * | 2002-05-31 | 2002-06-27 | Khouri, Anthony | Vehicle mounted concrete mixing drum and method of manufacture thereof |
| JP5933726B2 (en) * | 2012-09-12 | 2016-06-15 | Ｋｙｂ株式会社 | Mixer drum equipment |
| CN206588598U (en) * | 2017-01-17 | 2017-10-27 | 大连行健数控机械技术有限公司 | A kind of plate-like workpiece automatic assembly line |
| CN108161474A (en) * | 2018-02-09 | 2018-06-15 | 开封盛达电机科技股份有限公司 | A kind of motor shaft machining production line |
| CN210312155U (en) * | 2019-07-24 | 2020-04-14 | 广州擎天恒申智能化设备有限公司 | Take climbing mechanism's RGV dolly |
| CN111421231A (en) * | 2020-04-07 | 2020-07-17 | 湖南汽车工程职业学院 | Omnibearing laser welding production line and welding method thereof |
| CN111673236A (en) * | 2020-07-22 | 2020-09-18 | 徐州华恒机器人系统有限公司 | Cylinder type outer circular seam welding production line |
| CN213888610U (en) * | 2020-11-26 | 2021-08-06 | 长沙衡开智能科技有限公司 | Robot welding system for mixing vehicle barrel |
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2021
- 2021-08-19 CN CN202110952102.3A patent/CN113714739B/en active Active
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