CN205927568U - System for be used for construction elevator standard festival automatic welding - Google Patents

System for be used for construction elevator standard festival automatic welding Download PDF

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Publication number
CN205927568U
CN205927568U CN201620893558.1U CN201620893558U CN205927568U CN 205927568 U CN205927568 U CN 205927568U CN 201620893558 U CN201620893558 U CN 201620893558U CN 205927568 U CN205927568 U CN 205927568U
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welding
platform
frock
robot
material platform
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余晓辉
蒋锦富
江楚杰
盛民
黄先业
王强
陆仁松
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GUANGZHOU TEWEI ENG MACHINERY Co Ltd
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GUANGZHOU TEWEI ENG MACHINERY Co Ltd
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Abstract

The utility model relates to an engineering machinery equipment especially relates to a system for be used for construction elevator standard festival automatic welding, including main part, welding system, feeding system, handling system, frock system and the system of unloading, feeding system is including material platform, material platform load transfer platform and material platform walking track, the handling system includes transfer robot, transfer robot load transfer platform and transfer robot walking track, the frock system is including rotatory standard festival frock and part fixture, welding system includes welding robot, welding robot load transfer platform and welding robot walking track, the system of unloading is including the machine people of unloading, the machine people load transfer platform and unload machine people's bank of china and walk the track of unloading, the utility model has the advantages of: through holistic automatic material loading, the frock robot system that welds, unloads, not only improved stable form and the welding quality of product but also improved work production efficiency, the intensity of labour who has improved the workman and operational environment.

Description

A kind of system for building hoist standard knot Full-automatic welding
Technical field
The utility model is related to automatic welding technique field, more particularly, to a kind of full-automatic for building hoist standard knot The system of welding.
Background technology
Building hoist, also known as commonly referred to construction elevator.Simple construction elevator is by car, drive mechanism, standard A few part such as section, attached wall, chassis, fence, electrical system forms, and is commonly used manned cargo-carrying construction machinery in building, many Number is body structure, and typically cooperation tower crane uses building hoist on-site, has on building sites widely Application, is commonly used manned cargo-carrying construction machinery in building, is mainly used in the interior and exterior finishes of skyscraper, bridge, chimney Construction etc. building.
Fixed building hoist is a kind of lifting good stability, and goods lifting equipment applied widely is mainly used in giving birth to Produce goods handling between streamline difference in height;Material loading, offline;Workpiece height is adjusted during workpiece assembling;Eminence batcher send Material;Part lifting during main equipment assembling;Heavy duty machine tools feeding, blanking;Storage handling place is supporting with carrying vehicles such as fork trucks Carry out goods quick despatch etc..According to requirements, configurable auxiliary equipment, is combined, as fixed hoist Safety device;Electrical equipment control mode;Workbench form;Power form etc..The correct selection of various configurations, can maximum limit Degree ground plays the function of lift, obtains optimal using effect.
As the important composition part of fixed hoist, standard knot is the building block in tower crane to standard knot, mark Quasi- nodule structure is more complicated, and wherein part is typically all welded to each other and links together, and is usually using relatively simple at present Frock clamp fixed standard section part, then by artificial manual welding.Affected by human factor using artificial manual welding, its Welding efficiency is low, high labor intensive, welding quality unstable it is difficult to ensure the welding quality of each weld seam, the quality of standard knot It is difficult to reliably be ensured.
At present, part of standards section manufacturer is also had to propose solution, such as Chinese patent 201120346176.4 is marked The one-stop full-automatic welding system of quasi- section discloses a kind of automatic welding production line.By the welding system of automation, by carrying Manipulator workpiece is placed on servo displacement tool and positions, then is welded by corresponding welding robot system, obtains two groups Horse.Pass through the rotation of servo displacement tool again, by the position rotation of two horses, then coordinate corresponding rod member to be welded into standard knot. Whole system adopts automation mechanized operation, the relatively conventional manual welding method no matter uniformity of welding quality or welding efficiency And its quality of Modern High-Tech's product manufacturing, the demand of quantity all can be met on security reliability.
A kind of standard knot automatic welding production line of Chinese patent 201220211229.6 discloses a kind of standard knot automatic welding Deliver a child producing line, it includes forming the main stand of welding production line, is provided with two welding posts, each Welder in main stand Be provided with, in position, the rotation position-changing clamp that a set of fixed standard section is welded, main stand is upper parallel be provided with two can be in institute State automatic robot's welding system of mobile welding between two welding posts, in automatic robot's welding system, be provided with two welding Robot, the side of main stand is provided with the feeding robot system that can move simultaneously automatic charging between described two welding posts System, feeding robot system is provided with supporting part automatic charging device, and the opposite side of described main stand is provided with and is welded with two Connect the corresponding two sets of standard knot automatic discharge units of station;Using automatic welding production line, standard knot is welded, its welding Efficiency high, welding quality stable, can reduce the labour intensity of workman, be capable of the welding quality of Reliable guarantee standard knot.
In the solution of above-mentioned new offer for the automatic charging device of feeding robot setting unreasonable so that Feeding robot need in reclaiming process along track move, reduce production efficiency, and the quantity of feeding device with current Novel standard section required material quantity mismatches;Tooth bar folder is not provided with welding post simultaneously, tooth bar also needs to subsequent handling Welded.
Utility model content
The technical problem that the utility model solves is, in prior art, standard knot welding is many simply to be pressed from both sides using labor mix Tool is carried out, and the operating technology of welder is had high demands, production efficiency is slow, high labor intensive and be chronically at high-temperature baking and have In the smoke and dust environment of poison, bring a lot of inconvenience, wasted a lot of manpower and materials.
For solving the above problems, we have proposed a kind of system for building hoist standard knot Full-automatic welding, this Utility model passes through overall automation feeding, welding, rampman's machine people's system, not only increase the stable type of product with Welding quality but also improve labor productivity, the labour intensity improving workman and working environment.
For realizing the demand, the utility model is achieved through the following technical solutions above-mentioned purpose:One kind is used for constructing The system of lift standard knot Full-automatic welding, including main body, welding system, feeding system, handling system, fixture system with unload Material system;
Described feeding system includes expecting platform, material platform shifting carrying platform and material platform walking track;
Described handling system includes transfer robot, transfer robot shifting carrying platform and transfer robot walking track;
Described fixture system includes rotating standard knot frock and part clamping device;
Described welding system includes welding robot, welding robot shifting carrying platform and welding robot walking track;
Described discharge system includes discharging robot, discharging robot shifting carrying platform and discharging robot ambulation track;
Described fixture system arranges body interior, and described welding system is arranged on body top, described feeding system and removing Fortune system is arranged on the side of main body, and described discharge system is arranged on the opposite side relative with feeding system;
Described fixture system is provided with two sets, and described welding system is provided with a set of, and described welding system can be along bonding machine Device people walking track moves above two sets of fixture systems;Described feeding system is provided with two sets, is respectively arranged at handling system Both sides, described handling system is provided with a set of;Described discharge system is provided with two sets, corresponds respectively to two sets of fixture systems and sets Put;
Described discharging robot ambulation track is arranged perpendicular to main body, and described transfer robot walking track and material platform are walked Parallel track is arranged in main body.
Further, a kind of system for building hoist standard knot Full-automatic welding, described material platform includes tooth bar material Platform, supervisor's material platform, bending plate platform and diagonal web member material platform.
Further, a kind of system for building hoist standard knot Full-automatic welding, described part clamping device bag Include tooth bar folder, supervisor's folder, bending plate folder and diagonal web member folder, it is 2 right that described tooth bar sandwiched is equipped with, described supervisor's sandwiched is equipped with 4 right, institutes State bending plate sandwiched and be equipped with 6 sets, described diagonal web member sandwiched is equipped with 4 sets.
Further, a kind of system for building hoist standard knot Full-automatic welding, described welding robot transfer It is provided with storing platform, described storing platform surrounding is provided with guard bar on platform.
Further, a kind of system for building hoist standard knot Full-automatic welding, described welding robot transfer Four welding robots are provided with platform.
Further, a kind of system for building hoist standard knot Full-automatic welding, described feeding system and carrying System shares a walking track.
Further, a kind of system for building hoist standard knot Full-automatic welding, described tooth bar material platform, supervisor's material Platform shares a material platform shifting carrying platform;Described bending plate platform and diagonal web member material platform share a material platform shifting carrying platform;Described tooth The material platform shifting carrying platform that billot platform, supervisor's material platform are located is separately provided material platform walking track;Described bending plate platform and diagonal web member The material platform shifting carrying platform that material platform is located and transfer robot shifting carrying platform share a walking track.
A kind of system for building hoist standard knot Full-automatic welding that the utility model provides, this system is using When carry out as follows:
The first step, confirms before start, confirms that safety guard can correctly run.Open device power supply (DPS), to frock, weldering Welding robot, transfer robot carry out Aligning control operation.
Second step, gets the raw materials ready, and the workpiece material of standard knot is put into respective standby charging area.Press feeding button, by standard The standby charging area of section sends into the upper discharge position of transfer robot.
3rd step, A frock first time feeds intake, and part 1 two pieces, part 3 one, part 4 two pieces, part 5 three feed intake Enter A frock, then A frock overturns 90 ° and is also carried out identical parts to another side and feeds intake, material platform when completing that feeds intake just voluntarily exits Workspace, waits next instruction.
4th step, A frock is welded for the first time, feeds intake and completes, and transfer robot can send welding for the first time and refer to A frock Make, welding robot starts to execute the first time weld job to A frock immediately.
5th step, A frock is welded for the first time, will be welded together with part 5 for part 1, then by part 4 and part 5 part 1 Welding.
6th step, B frock first time feeds intake, and when welding robot welds to A frock, transfer robot moves to B frock, Carry out B frock first time is fed intake.Thrown material and A frock first time feed intake identical, feed intake when completing, automatic butt welding machine device People sends the welding instruction for the first time of B frock.
7th step, B frock is welded for the first time, and when A frock, welding completes for the first time, and welding robot enters wait state simultaneously Whether inquiry has pending welding to instruct.When the welding inquiring B frock is asked, when transfer robot is also already out, just move Move B frock and carry out first time weld job.
8th step, A frock feeds intake for the second time, asks and welding is detected when transfer robot inquires feeding intake of A frock Robot will be fed intake to A frock after having been moved off A frock for the second time.
9th step, A frock feeds intake for the second time, part 2 three, part 4 two pieces is fed intake into A frock, A frock overturns 90 ° It is also carried out identical parts to another side to feed intake, the material platform that feeds intake when completing just voluntarily is deactivated area, waits next instruction.
Tenth step, A frock is welded for second, feeds intake and completes, transfer robot can send second welding and refer to A frock Order, when the welding inquiring A frock is asked, when transfer robot is also already out, just moves to A frock and carries out second welding work Industry.
11st step, A frock is welded for second, will be welded together with part 1 for part 2, then part 4 is welded with part 2 Connect.
12nd step, B frock feeds intake for the second time, and when welding robot welds to A frock, transfer robot moves to B work Dress, carries out B frock is fed intake for the second time.Thrown material and A frock feed intake identical for the second time, feed intake when completing, automatically to welding Robot sends second welding instruction of B frock.
13rd step, A frock blanking 1, when completing A frock and completing second welding, welding robot sends A to system Frock blanking instructs and enters whether wait state inquiry has pending welding to instruct.
14th step, A frock blanking 2, system receive A frock blanking instruction after automatically blanking operation is carried out to A frock. Cutting agency automatically into A frock and takes out the finished product standard knot in A frock.After the completion of A frock blanking, system makes A frock automatically Return to for the first time state to be fed intake send A frock first time and feed intake request.
15th step, B frock is welded for second, and when the welding of A frock completes, welding robot enters wait state and inquires about Pending welding whether is had to instruct.When the welding inquiring B frock is asked, transfer robot is also already out, just moves to B Frock carries out second weld job.
16th step, B frock blanking 1, when completing B frock and completing second welding, welding robot sends B to system Frock blanking instructs and enters wait state.
17th is not, B frock blanking 2, system receive B frock blanking instruction after automatically blanking operation is carried out to B frock. Cutting agency automatically into B frock and takes out the finished product standard knot in B frock.After the completion of B frock blanking, system makes B frock automatically Return to for the first time state to be fed intake send B frock first time and feed intake request.
18th step, circulation, so far working cycles complete to enter next working cycles
The beneficial effects of the utility model are:The utility model passes through overall automation feeding, welding, discharging frock Robot system, not only increases the stable type of product and welding quality but also improves labor productivity, improves workman Labour intensity and working environment.
Brief description
In order to be illustrated more clearly that the utility model embodiment or technical scheme of the prior art, below will be to embodiment Or the accompanying drawing of required use is briefly described in description of the prior art.It is clear that drawings in the following description are this realities With some new embodiments, for those of ordinary skill in the art, on the premise of not paying creative work, also may be used So that other accompanying drawings are obtained according to these accompanying drawings.
Fig. 1 is the structural representation of standard knot;
Fig. 2 is the fixture system structural representation of the present embodiment;
Fig. 3 is the handling system side overall structure diagram of the present embodiment;
Fig. 4 is the discharge system side overall structure diagram of the present embodiment;
In figure, main chord 1, subplate 2, tooth bar 3, diagonal web member 4, mainboard 5, main body 10, welding system 20, feeding system 30, Handling system 40, fixture system 50, discharge system 60, welding robot 21, welding robot shifting carrying platform 22 and welding robot People walking track 23, storing platform 24, material platform 31, material platform shifting carrying platform 32, material platform walking track 33, transfer robot 41, remove Fortune robot to transport load platform 42, transfer robot walking track 43, rotation standard knot frock 51, part clamping device 52, discharging Robot 61, discharging robot shifting carrying platform 62, discharging robot ambulation track 63, tooth bar material platform 311, supervisor's material platform 312, folding Bent plate material platform 313, diagonal web member material platform 314, tooth bar folder 521, supervisor's folder 522, bending plate folder 523, diagonal web member folder 524.
Specific embodiment
Purpose, technical scheme and advantage for making the utility model embodiment are clearer, new below in conjunction with this practicality Accompanying drawing in type embodiment, is clearly and completely described to the technical scheme in the utility model embodiment.Obviously, retouched The embodiment stated is a part of embodiment of the utility model, rather than whole embodiments.Based on the enforcement in the utility model Example, the every other embodiment that those of ordinary skill in the art are obtained under the premise of not making creative work, broadly fall into The scope of the utility model protection.
Embodiment 1:
A kind of system for building hoist standard knot Full-automatic welding, including main body 10, welding system 20, feed system System 30, handling system 40, fixture system 50 and discharge system 60;
Described feeding system 3 includes expecting platform 31, material platform shifting carrying platform 32 and material platform walking track 33;
Described handling system 4 includes transfer robot 41, transfer robot shifting carrying platform 42 and transfer robot walking rail Road 43;
Described fixture system 5 includes rotating standard knot frock 51 and part clamping device 52;
Described welding system 2 includes welding robot 21, welding robot shifting carrying platform 22 and welding robot walking rail Road 23;
Described discharge system 6 includes discharging robot 61, discharging robot shifting carrying platform 62 and discharging robot ambulation rail Road 63;
Inside described fixture system 5 setting main body 1, described welding system 2 is arranged on main body 1 top, described feeding system 3 It is arranged on the side of main body 1 with handling system 4, described discharge system 6 is arranged on the opposite side relative with feeding system 3;
Described fixture system 5 is provided with two sets, and described welding system 2 is provided with a set of, and described welding system 2 can be along welding Robot ambulation track 23 moves above two sets of fixture systems 5;Described feeding system 3 is provided with two sets, is respectively arranged at and removes The both sides of fortune system 4, described handling system 4 is provided with a set of;Described discharge system 6 is provided with two sets, corresponds respectively to two sets Fixture system 5 is arranged;
Described discharging robot ambulation track 63 is arranged perpendicular to main body 1, described transfer robot walking track 43 and material Platform walking track 33 is arranged parallel to main body 1.
Described material platform 31 includes tooth bar material platform 311, supervisor's material platform 312, bending plate platform 313 and diagonal web member material platform 314.
Described part clamping device 52 includes tooth bar folder 521, supervisor's folder 522, bending plate folder 523 and diagonal web member folder 524, institute State tooth bar folder 521 and be provided with 2 right, it is 4 right that described supervisor's folder 522 is provided with, and described bending plate folder 523 is provided with 6 sets, described oblique abdomen Bar cramp 524 is provided with 4 sets.
It is provided with storing platform 24 on described welding robot shifting carrying platform 22.
Four welding robots 21 are provided with described welding robot shifting carrying platform 22.
Described tooth bar material platform 311, supervisor's material platform 312 share a material platform shifting carrying platform 33;Described bending plate platform 313 He Diagonal web member material platform 314 shares a material platform shifting carrying platform 32;The material platform transfer that described tooth bar material platform 311, supervisor's material platform 312 are located Platform 32 is separately provided material platform walking track 33;The material platform transfer at described bending plate platform 313 and diagonal web member material platform 314 place is put down Platform 32 shares a walking track with transfer robot shifting carrying platform 42.
A kind of system for building hoist standard knot Full-automatic welding that the present embodiment provides, this system is when using Carry out as follows:
The first step, confirms before start, confirms that safety guard can correctly run.Open device power supply (DPS), to frock, weldering Welding robot, transfer robot carry out Aligning control operation.
Second step, gets the raw materials ready, and the workpiece material of standard knot is put into respective standby charging area.Press feeding button, by standard The standby charging area of section sends into the upper discharge position of transfer robot.
3rd step, A frock first time feeds intake, and part 1 two pieces, part 3 one, part 4 two pieces, part 5 three feed intake Enter A frock, then A frock overturns 90 ° and is also carried out identical parts to another side and feeds intake, material platform when completing that feeds intake just voluntarily exits Workspace, waits next instruction.
4th step, A frock is welded for the first time, feeds intake and completes, and transfer robot can send welding for the first time and refer to A frock Make, welding robot starts to execute the first time weld job to A frock immediately.
5th step, A frock is welded for the first time, will be welded together with part 5 for part 1, then by part 4 and part 5 part 1 Welding.
6th step, B frock first time feeds intake, and when welding robot welds to A frock, transfer robot moves to B frock, Carry out B frock first time is fed intake.Thrown material and A frock first time feed intake identical, feed intake when completing, automatic butt welding machine device People sends the welding instruction for the first time of B frock.
7th step, B frock is welded for the first time, and when A frock, welding completes for the first time, and welding robot enters wait state simultaneously Whether inquiry has pending welding to instruct.When the welding inquiring B frock is asked, when transfer robot is also already out, just move Move B frock and carry out first time weld job.
8th step, A frock feeds intake for the second time, asks and welding is detected when transfer robot inquires feeding intake of A frock Robot will be fed intake to A frock after having been moved off A frock for the second time.
9th step, A frock feeds intake for the second time, part 2 three, part 4 two pieces is fed intake into A frock, A frock overturns 90 ° It is also carried out identical parts to another side to feed intake, the material platform that feeds intake when completing just voluntarily is deactivated area, waits next instruction.
Tenth step, A frock is welded for second, feeds intake and completes, transfer robot can send second welding and refer to A frock Order, when the welding inquiring A frock is asked, when transfer robot is also already out, just moves to A frock and carries out second welding work Industry.
11st step, A frock is welded for second, will be welded together with part 1 for part 2, then part 4 is welded with part 2 Connect.
12nd step, B frock feeds intake for the second time, and when welding robot welds to A frock, transfer robot moves to B work Dress, carries out B frock is fed intake for the second time.Thrown material and A frock feed intake identical for the second time, feed intake when completing, automatically to welding Robot sends second welding instruction of B frock.
13rd step, A frock blanking 1, when completing A frock and completing second welding, welding robot sends A to system Frock blanking instructs and enters whether wait state inquiry has pending welding to instruct.
14th step, A frock blanking 2, system receive A frock blanking instruction after automatically blanking operation is carried out to A frock. Cutting agency automatically into A frock and takes out the finished product standard knot in A frock.After the completion of A frock blanking, system makes A frock automatically Return to for the first time state to be fed intake send A frock first time and feed intake request.
15th step, B frock is welded for second, and when the welding of A frock completes, welding robot enters wait state and inquires about Pending welding whether is had to instruct.When the welding inquiring B frock is asked, transfer robot is also already out, just moves to B Frock carries out second weld job.
16th step, B frock blanking 1, when completing B frock and completing second welding, welding robot sends B to system Frock blanking instructs and enters wait state.
17th is not, B frock blanking 2, system receive B frock blanking instruction after automatically blanking operation is carried out to B frock. Cutting agency automatically into B frock and takes out the finished product standard knot in B frock.After the completion of B frock blanking, system makes B frock automatically Return to for the first time state to be fed intake send B frock first time and feed intake request.
18th step, circulation, so far working cycles complete to enter next working cycles
The having the beneficial effects that of the present embodiment:The utility model passes through overall automation feeding, welding, discharging tooling machine Device people's system, not only increases the stable type of product and welding quality but also improves labor productivity, improves workman's Labour intensity and working environment.

Claims (7)

1. a kind of system for building hoist standard knot Full-automatic welding it is characterised in that:Including main body, welding system, Feeding system, handling system, fixture system and discharge system;
Described feeding system includes expecting platform, material platform shifting carrying platform and material platform walking track;
Described handling system includes transfer robot, transfer robot shifting carrying platform and transfer robot walking track;
Described fixture system includes rotating standard knot frock and part clamping device;
Described welding system includes welding robot, welding robot shifting carrying platform and welding robot walking track;
Described discharge system includes discharging robot, discharging robot shifting carrying platform and discharging robot ambulation track;
Described fixture system arranges body interior, and described welding system is arranged on body top, and described feeding system and carrying are System is arranged on the side of main body, and described discharge system is arranged on the opposite side relative with feeding system;
Described fixture system is provided with two sets, and described welding system is provided with a set of, and described welding system can be along welding robot Walking track moves above two sets of fixture systems;Described feeding system is provided with two sets, is respectively arranged at the two of handling system Side, described handling system is provided with a set of;Described discharge system this be provided with two sets, correspond respectively to two sets of fixture systems and set Put;
Described discharging robot ambulation track is arranged perpendicular to main body, and described transfer robot is walked track and expected platform walking track Parallel to main body setting.
2. be used for as claimed in claim 1 the system of building hoist standard knot Full-automatic welding it is characterised in that:Described material Platform includes tooth bar material platform, supervisor's material platform, bending plate platform and diagonal web member material platform.
3. be used for as claimed in claim 1 the system of building hoist standard knot Full-automatic welding it is characterised in that:Described portion Part clamping device includes tooth bar folder, supervisor's folder, bending plate folder and diagonal web member folder, and described tooth bar sandwiched is equipped with 2 right, described supervisor's folders It is 4 right to be provided with, and described bending plate sandwiched is equipped with 6 sets, and described diagonal web member sandwiched is equipped with 4 sets.
4. be used for as claimed in claim 1 the system of building hoist standard knot Full-automatic welding it is characterised in that:Described weldering It is provided with storing platform, described storing platform surrounding is provided with guard bar on welding robot shifting carrying platform.
5. be used for as claimed in claim 1 the system of building hoist standard knot Full-automatic welding it is characterised in that:Described weldering Four welding robots are provided with welding robot shifting carrying platform.
6. be used for as claimed in claim 1 the system of building hoist standard knot Full-automatic welding it is characterised in that:Described confession Material system and handling system share a walking track.
7. be used for as claimed in claim 2 the system of building hoist standard knot Full-automatic welding it is characterised in that:Described tooth Billot platform, supervisor's material platform share a material platform shifting carrying platform;Described bending plate platform and diagonal web member material platform share a material platform and move Carrying platform;The material platform shifting carrying platform that described tooth bar material platform, supervisor's material platform are located is separately provided material platform walking track;Described bending The material platform shifting carrying platform at plate platform and diagonal web member material platform place and transfer robot shifting carrying platform share a walking track.
CN201620893558.1U 2016-08-17 2016-08-17 System for be used for construction elevator standard festival automatic welding Active CN205927568U (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106112298A (en) * 2016-08-17 2016-11-16 广州市特威工程机械有限公司 A kind of system and method for building hoist standard knot Full-automatic welding
CN112959015A (en) * 2021-03-25 2021-06-15 湖南衡利重工机械有限公司 Tower crane standard knot production and processing tool and method

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106112298A (en) * 2016-08-17 2016-11-16 广州市特威工程机械有限公司 A kind of system and method for building hoist standard knot Full-automatic welding
CN112959015A (en) * 2021-03-25 2021-06-15 湖南衡利重工机械有限公司 Tower crane standard knot production and processing tool and method

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