CN113695244A - Dedusting mattress wrapping film cracking detection equipment and detection method thereof - Google Patents

Dedusting mattress wrapping film cracking detection equipment and detection method thereof Download PDF

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Publication number
CN113695244A
CN113695244A CN202110880130.9A CN202110880130A CN113695244A CN 113695244 A CN113695244 A CN 113695244A CN 202110880130 A CN202110880130 A CN 202110880130A CN 113695244 A CN113695244 A CN 113695244A
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China
Prior art keywords
mattress
fixedly connected
plate
dust
connecting plate
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CN202110880130.9A
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Chinese (zh)
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CN113695244B (en
Inventor
程玉群
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Foshan Ailuo Furniture Co ltd
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Individual
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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
    • B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
    • B07C5/02—Measures preceding sorting, e.g. arranging articles in a stream orientating
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01D—SEPARATION
    • B01D46/00—Filters or filtering processes specially modified for separating dispersed particles from gases or vapours
    • B01D46/10—Particle separators, e.g. dust precipitators, using filter plates, sheets or pads having plane surfaces
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
    • B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
    • B07C5/34—Sorting according to other particular properties
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B08—CLEANING
    • B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B1/00—Cleaning by methods involving the use of tools
    • B08B1/10—Cleaning by methods involving the use of tools characterised by the type of cleaning tool
    • B08B1/12—Brushes
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B08—CLEANING
    • B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B1/00—Cleaning by methods involving the use of tools
    • B08B1/10—Cleaning by methods involving the use of tools characterised by the type of cleaning tool
    • B08B1/14—Wipes; Absorbent members, e.g. swabs or sponges
    • B08B1/143—Wipes
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B08—CLEANING
    • B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B1/00—Cleaning by methods involving the use of tools
    • B08B1/20—Cleaning of moving articles, e.g. of moving webs or of objects on a conveyor
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B08—CLEANING
    • B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B13/00—Accessories or details of general applicability for machines or apparatus for cleaning
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B08—CLEANING
    • B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B5/00—Cleaning by methods involving the use of air flow or gas flow
    • B08B5/02—Cleaning by the force of jets, e.g. blowing-out cavities
    • B08B5/023—Cleaning travelling work
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B08—CLEANING
    • B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B5/00—Cleaning by methods involving the use of air flow or gas flow
    • B08B5/04—Cleaning by suction, with or without auxiliary action
    • B08B5/043—Cleaning travelling work
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00—Technologies for solid waste management
    • Y02W30/50—Reuse, recycling or recovery technologies
    • Y02W30/62—Plastics recycling; Rubber recycling

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  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Cleaning In General (AREA)

Abstract

The invention relates to the field of mattresses, in particular to a dedusting mattress wrapping film cracking detection device and a detection method thereof. The technical problem of the invention is that: provides a mattress wrapping film cracking detection device capable of removing dust and a detection method thereof. The technical implementation scheme of the invention is as follows: a mattress wrapping film cracking detection device capable of removing dust comprises a bottom plate, a movable lifting system, a first connecting plate, a dust detection and removal system and fixing pins; a movable lifting system is arranged above the bottom plate; four first connecting plates are connected to the middle part of the upper part of the bottom plate through bolts; and the upper parts of the four first connecting plates are provided with a detection ash removal system. The invention can avoid delivering the mattress with the damaged film to the consumer to influence the physical examination of the consumer by detecting whether the film wrapped by the mattress is broken, can remove the dust adhered on the film and improves the carrying experience of carriers and the experience of tearing off the film by the consumer.

Description

Dedusting mattress wrapping film cracking detection equipment and detection method thereof
Technical Field
The invention relates to the field of mattresses, in particular to a dedusting mattress wrapping film cracking detection device and a detection method thereof.
Background
The mattresses are stacked in a warehouse, in the stacking process, a large amount of dust is adhered to the films wrapped on the surfaces of the uppermost mattress and the lowermost mattress, and the experience of carriers and consumers is seriously influenced if the dust is not cleaned; in the process of carrying and stacking the mattress, the possibility of collision exists, so that the film is damaged, and impurities such as dust and the like enter the mattress through cracks, so that the mattress is polluted; therefore, before the mattress is delivered to a consumer, the film wrapped on the surface of the mattress needs to be detected for breakage, in the prior art, the detection is usually carried out manually, but because a large amount of dust is adhered to the film, the breakage of the film is difficult to distinguish by human eyes, so that the detection is wrong, and the mattress with the broken film is delivered to the hands of the consumer.
Disclosure of Invention
In order to overcome the problem that mattresses are stacked in a warehouse, a large amount of dust is adhered to films wrapped on the surfaces of the uppermost mattress and the lowermost mattress in the stacking process, and the experience of carriers and consumers is seriously influenced if the dust is not cleaned; in the process of carrying and stacking the mattress, the possibility of collision exists, so that the film is damaged, and impurities such as dust and the like enter the mattress through cracks, so that the mattress is polluted; therefore, before the mattress is delivered to a consumer, the film wrapped on the surface of the mattress needs to be detected by breakage, the prior art usually detects the film by manpower, but the film is stuck with a large amount of dust, so that the human eyes are difficult to distinguish the breakage of the film, the detection is wrong, and the mattress with the broken film is sent to the hands of the consumer, and the technical problem of the invention is as follows: provides a mattress wrapping film cracking detection device capable of removing dust and a detection method thereof.
The technical implementation scheme of the invention is as follows: a mattress wrapping film cracking detection device capable of removing dust and a detection method thereof comprise a bottom plate, a movable lifting system, a first connecting plate, a dust removal detection system and fixing pins; a movable lifting system is arranged above the bottom plate; four first connecting plates are connected to the middle part of the upper part of the bottom plate through bolts; the upper parts of the four first connecting plates are provided with a detection ash removal system; four fixing legs are fixedly connected with four corners below the bottom plate.
More preferably, the mobile lifting system comprises an electric push rod, a first connecting frame, a screw rod, a polished rod, a first transmission wheel, a motor, a second transmission wheel and a bearing assembly; four electric push rods are fixedly connected with four corners above the bottom plate; the upper parts of the four electric push rods are connected with a first connecting frame through bolts; the front part of the first connecting frame is rotationally connected with a screw rod; a polished rod is fixedly connected to the rear part of the first connecting frame; the outer surface of the screw rod is in transmission connection with a bearing assembly; the outer surface of the polished rod is connected with a bearing assembly in a sliding way; the right part of the screw rod is fixedly connected with a first driving wheel; the motor is arranged at the right part of the first connecting frame; the output shaft of the motor is fixedly connected with a second driving wheel, and the outer ring surface of the second driving wheel is in transmission connection with the first driving wheel through a belt;
the bearing component comprises a transmission sleeve, a sliding plate, a second connecting plate, a first limiting seat and a second limiting seat; the two bearing assemblies are arranged, one bearing assembly is positioned at the left part above the first connecting frame, and the other bearing assembly is positioned at the middle left part above the first connecting frame; the left side of the outer surface of the screw rod is in transmission connection with a transmission sleeve; the left side of the outer surface of the polished rod is connected with a sliding plate in a sliding way; the transmission sleeve and the top end of the sliding plate are connected with a second connecting plate through bolts; a first limiting seat is arranged at the rear part of the second connecting plate; the front part of the second connecting plate is provided with a second limiting seat.
More preferably, the detection ash removal system comprises a mounting plate, a third connecting plate, a first rotating rod, a connecting seat, an air feeder, a connecting pipe, a fourth connecting plate, a plectrum roller and a rotation sensor; the upper parts of the four first connecting plates are connected with mounting plates through bolts; two third connecting plates are fixedly connected to the left part below the mounting plate; the lower part of each third connecting plate is rotatably connected with a first rotating rod; one sides of the two first rotating rods, which are close to each other, are fixedly connected with a connecting seat; the two connecting seats are fixedly connected with an air feeder; the middle part of the air feeder is fixedly connected with a connecting pipe; the middle left part of the mounting plate is fixedly connected with two fourth connecting plates; a shifting sheet roller is rotatably connected between the two fourth connecting plates; the front part of the plectrum roller is connected with a rotation sensor which is connected on a fourth connecting plate in front through a bolt.
More preferably, the detection and ash removal system further comprises a fifth connecting plate, a brushing roller, a connecting ring, a dust collection box body, filter cloth, a dust collection sheet, an L-shaped plate, a dry scrubbing strip, a wet scrubbing strip, an inclined plate, a third driving wheel and a fourth driving wheel; two fifth connecting plates are fixedly connected to the middle right part below the mounting plate; a brushing roller is rotatably connected between the two fifth connecting plates; two connecting rings are fixedly connected to the right part below the mounting plate; the lower parts of the two dust collecting boxes are fixedly connected with a dust collecting box body; the upper part of the right side wall of the dust collection box body is fixedly connected with filter cloth; a plurality of dust absorption sheets are arranged inside the dust absorption box body; an L-shaped plate is connected below the dust collection box body; a dry scrubbing strip is arranged at the right part below the L-shaped plate; a wet scrubbing strip is arranged at the left part below the L-shaped plate; the left side of the bottom of the dust collection box body is fixedly connected with an inclined plate; the rear part of the shifting roller is fixedly connected with a third driving wheel; the rear part of the brushing roller is fixedly connected with a fourth driving wheel, and the outer ring surface of the fourth driving wheel is in transmission connection with a third driving wheel through a belt.
More preferably, the outer surface of the plectrum roller is provided with a plurality of windward plates.
More preferably, the outer surface of the bristle roll is provided with soft bristles.
More preferably, the dust remover further comprises a deflection system, wherein the front part of the second connecting plate on the left side is connected with the deflection system, the deflection system is connected with the first connecting plate, and the deflection system is connected with the dust removing detection system; the deflection system comprises a second connecting frame, a few-tooth rack, a multi-tooth rack, a sixth connecting plate, a second rotating rod, a fifth driving wheel, a first gear, a third rotating rod, a second gear and a sixth driving wheel; the front end face of the second connecting plate on the left side is connected with a second connecting frame through a bolt; the lower part of the second connecting frame is fixedly connected with a few-tooth rack; the upper part of the second connecting frame is fixedly connected with a multi-tooth rack; a sixth connecting plate is fixedly connected to the middle upper part of the rear side surface of the first connecting plate positioned in the right front; the lower part of the sixth connecting plate is rotatably connected with a second rotating rod and a third rotating rod; a fifth driving wheel and a first gear are fixedly connected to the outer surface of the second rotating rod in sequence; a second gear is fixedly connected to the outer surface of the third rotating rod, and the second gear is meshed with the first gear; the outer surface of the first rotating rod positioned in front is fixedly connected with a sixth driving wheel, and the outer ring surface of the sixth driving wheel is in transmission connection with a fifth driving wheel through a belt.
More preferably, four teeth are provided on the upper portion of the less-toothed rack, and twelve teeth are provided on the lower portion of the multi-toothed rack.
More preferably, the device also comprises a separation system, wherein the separation system is arranged at the right part above the bottom plate; the separation system comprises a sliding chute, a sliding block, a pipe frame, a transfer plate and a power assembly; the bottom plate is fixedly connected with a chute; a sliding block is connected in the sliding groove in a sliding manner; a pipe frame is fixedly connected above the sliding block; a transfer plate is fixedly connected above the pipe frame; the side of the sliding block is connected with a power assembly, and a bottom plate is connected below the power assembly.
More preferably, the power assembly comprises a seventh connecting plate, a fourth rotating rod, a third gear, a first rack, an eighth connecting plate and a second rack; a seventh connecting plate is connected to the bottom plate through bolts; the upper part of the seventh connecting plate is rotatably connected with a fourth rotating rod; a third gear is fixedly connected to the outer surface of the fourth rotating rod; the right rear part of the first connecting frame is connected with a first rack through a bolt, and the first rack is meshed with the third gear; the side surface of the sliding block is fixedly connected with an eighth connecting plate; the eighth connecting plate is fixedly connected with a second rack, and the second rack is meshed with the third gear.
A mattress wrapping film cracking detection device capable of removing dust and a detection method thereof comprise the following working steps:
the method comprises the following steps: putting the mattress into a movable lifting system by a worker;
step two: the mattress is lifted upwards, and the mattress is driven to move upwards by the moving and lifting system, so that the upper surface of the mattress is driven to move to the height detected by the ash removal system;
step three: the mattress is moved rightwards, and the mattress is driven to move rightwards by the moving and lifting system;
step four: detecting whether the film wrapped on the outer surface of the mattress is damaged or not, and detecting the damage condition of the mattress film through a dust removal system while performing the step three;
step five: removing dust, and removing the dust on the mattress film through a detection dust removing system while performing the step three;
step six: detecting again, when the mattress film is not detected to be broken in the fourth step, driving the mattress to move downwards through the moving and lifting system, then driving the mattress to move leftwards, then repeating the third step to the fifth step, otherwise, executing the eighth step;
step seven: detecting again, when the mattress film is not detected to be broken in the sixth step, driving the mattress to move downwards through the moving and lifting system, then driving the mattress to move leftwards, repeating the third step to the fifth step, otherwise, executing the ninth step;
step eight: the mattress is removed and removed from the mobile lifting system.
Compared with the prior art, the invention has the following beneficial effects:
(one), whether there is the breakage through the film that detects the mattress parcel, avoided giving the consumer with the damaged mattress of film, influenced consumer's physical examination to can detach the dust that has on the film, improve the experience that the carrier transport and consumer torn the film.
(II), designed and removed the lifting system, detected dust pelletizing system and deflection system, can carry out the cubic to the mattress and detect and dust removal work to strengthen the intensity that detects the mattress in proper order, thereby prevent that the damaged mattress of film from delivering to the consumer on hand.
Drawings
FIG. 1 is a schematic perspective view of a first embodiment of the present invention;
FIG. 2 is a schematic perspective view of a second embodiment of the present invention;
FIG. 3 is a side view of the present invention;
FIG. 4 is a schematic perspective view of the mobile lift system of the present invention;
FIG. 5 is a schematic perspective view of a first embodiment of the present invention;
FIG. 6 is a schematic perspective view of a second embodiment of the present invention;
FIG. 7 is a schematic perspective view of a third embodiment of the present invention;
FIG. 8 is a schematic perspective view of a first embodiment of the ash handling system of the present invention;
FIG. 9 is a schematic perspective view of a second exemplary ash handling system according to the present invention.
The parts are labeled as follows: 1. a bottom plate, 2, a movable lifting system, 3, a first connecting plate, 4, a dust detection and removal system, 5, a fixed foot, 6, a deflection system, 7, a separation system, 201, an electric push rod, 202, a first connecting frame, 203, a screw rod, 204, a polished rod, 205, a transmission sleeve, 206, a sliding plate, 207, a second connecting plate, 208, a first limit seat, 209, a second limit seat, 210, a first transmission wheel, 211, a motor, 212, a second transmission wheel, 401, a mounting plate, 402, a third connecting plate, 403, a first rotating rod, 404, a connecting seat, 405, a blower, 406, a connecting pipe, 407, a fourth connecting plate, 408, a shifting sheet roller, 409, a rotation sensor, 410, a fifth connecting plate, 411, a brush hair roller, 412, a connecting ring, 413, a dust suction box body, 414, a filter cloth, 415, a dust suction sheet, 416, L, 417, a dry cleaning strip, 418, a wet cleaning strip, 419 and an inclined plate, 420. a third transmission wheel 421, a fourth transmission wheel 601, a second connecting frame 602, a rack with less teeth 603, a rack with more teeth 604, a sixth connecting plate 605, a second rotating rod 606, a fifth transmission wheel 607, a first gear 608, a third rotating rod 609, a second gear 610, a sixth transmission wheel 701, a seventh connecting plate 702, a fourth rotating rod 703, a third gear 704, a first rack 705, a chute 706, a sliding block 707, an eighth connecting plate 708, a second rack 709, a pipe frame 710 and a transfer plate.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Examples
A mattress wrapping film cracking detection device capable of removing dust and a detection method thereof are disclosed, as shown in figures 1-9, and comprise a bottom plate 1, a movable lifting system 2, a first connecting plate 3, a dust detection and removal system 4 and fixing feet 5; a mobile lifting system 2 is arranged above the bottom plate 1; four first connecting plates 3 are connected to the middle part of the upper part of the bottom plate 1 through bolts; the upper parts of the four first connecting plates 3 are provided with a detection ash removal system 4; four fixing feet 5 are fixedly connected with four corners below the bottom plate 1.
The working principle is as follows: when the dedusting mattress wrapping film cracking detection equipment is used, the equipment is fixed at a place needing to be used, then a power supply is connected externally, a worker puts a mattress with a large amount of dust adhered to the outer surface into the movable lifting system 2, at the moment, the side, adhered with the large amount of dust, of the mattress faces upwards, then the movable lifting system 2 drives the mattress to move upwards, the mattress is transferred to the working range of the dust removal system 4, then the movable lifting system 2 drives the mattress to move rightwards three times, in the process, the film on the upper surface of the mattress is detected through the dust removal system 4, whether the film is broken or not is detected, the dust adhered to the film is removed while the detection is carried out, if the film is broken, the detection process is ended in advance, whether the film wrapped by the mattress is broken or not is detected, and the mattress with the broken film is prevented from being delivered to a consumer, the physical examination of the consumers is influenced, the dust adhered to the film can be removed, and the carrying experience of carriers and the experience of tearing off the film by the consumers are improved.
The movable lifting system 2 comprises an electric push rod 201, a first connecting frame 202, a screw rod 203, a polished rod 204, a first transmission wheel 210, a motor 211, a second transmission wheel 212 and a bearing assembly; four electric push rods 201 are fixedly connected to four corners above the bottom plate 1; a first connecting frame 202 is connected above the four electric push rods 201 through bolts; the front part of the first connecting frame 202 is rotatably connected with a screw rod 203; a polish rod 204 is fixedly connected to the rear part of the first connecting frame 202; the outer surface of the screw rod 203 is in transmission connection with a bearing assembly; the outer surface of the polish rod 204 is slidably connected with a bearing assembly; the right part of the screw rod 203 is fixedly connected with a first driving wheel 210; the motor 211 is arranged at the right part of the first connecting frame 202; an output shaft of the motor 211 is fixedly connected with a second driving wheel 212, and the outer annular surface of the second driving wheel 212 is in transmission connection with the first driving wheel 210 through a belt; the bearing component comprises a transmission sleeve 205, a sliding plate 206, a second connecting plate 207, a first limiting seat 208 and a second limiting seat 209; the number of the bearing assemblies is two, wherein one bearing assembly is positioned at the upper left part of the first connecting frame 202, and the other bearing assembly is positioned at the middle left part of the upper part of the first connecting frame 202; the left side of the outer surface of the screw rod 203 is connected with a transmission sleeve 205 in a transmission way; a sliding plate 206 is connected to the left side of the outer surface of the polish rod 204 in a sliding manner; the top ends of the transmission sleeve 205 and the sliding plate 206 are connected with a second connecting plate 207 through bolts; a first limiting seat 208 is arranged at the rear part of the second connecting plate 207; the second connecting plate 207 is provided with a second limiting seat 209 at the front.
The ash detecting and removing system 4 comprises a mounting plate 401, a third connecting plate 402, a first rotating rod 403, a connecting seat 404, a blower 405, a connecting pipe 406, a fourth connecting plate 407, a shifting sheet roller 408 and a rotating sensor 409; the upper parts of the four first connecting plates 3 are connected with mounting plates 401 through bolts; two third connecting plates 402 are fixedly connected to the left part below the mounting plate 401; a first rotating rod 403 is rotatably connected to the lower part of each third connecting plate 402; one side of each of the two first rotating rods 403 close to each other is fixedly connected with a connecting seat 404; the two connecting seats 404 are fixedly connected with an air feeder 405; the middle part of the air blower 405 is fixedly connected with a connecting pipe 406; two fourth connecting plates 407 are fixedly connected to the left part of the mounting plate 401; a shifting roller 408 is rotatably connected between the two fourth connecting plates 407; a rotation sensor 409 is attached to the front of the pick roller 408, and the rotation sensor 409 is bolted to the fourth connecting plate 407 located in front.
The ash detecting and removing system 4 further comprises a fifth connecting plate 410, a bristle roller 411, a connecting ring 412, a dust suction box body 413, a filter cloth 414, a dust suction sheet 415, an L-shaped plate 416, a dry scrubbing strip 417, a wet scrubbing strip 418, an inclined plate 419, a third driving wheel 420 and a fourth driving wheel 421; two fifth connecting plates 410 are fixedly connected to the middle right part below the mounting plate 401; a brushing roller 411 is rotatably connected between the two fifth connecting plates 410; two connecting rings 412 are fixedly connected to the right part below the mounting plate 401; the two lower parts are fixedly connected with a dust collection box body 413; the upper part of the right side wall of the dust collection box body 413 is fixedly connected with a filter cloth 414; a plurality of dust suction pieces 415 are arranged in the dust suction box body 413; an L-shaped plate 416 is connected below the dust collection box body 413; a dry scrubbing strip 417 is arranged at the right part below the L-shaped plate 416; a wet scrubbing strip 418 is mounted on the left portion below the L-shaped plate 416; an inclined plate 419 is fixedly connected to the left side of the bottom of the dust collection box body 413; a third driving wheel 420 is fixedly connected to the rear part of the plectrum roller 408; a fourth driving wheel 421 is fixedly connected to the rear of the brushing roller 411, and the outer annular surface of the fourth driving wheel 421 is in driving connection with the third driving wheel 420 through a belt.
A plurality of windward plates are arranged on the outer surface of the plectrum roller 408.
The outer surface of the bristle roller 411 is provided with soft bristles.
The device also comprises a deflection system 6, wherein the front part of the second connecting plate 207 positioned on the left side is connected with the deflection system 6, the deflection system 6 is connected with the first connecting plate 3, and the deflection system 6 is connected with the ash detection and removal system 4; the deflection system 6 comprises a second connecting frame 601, a few-tooth rack 602, a many-tooth rack 603, a sixth connecting plate 604, a second rotating rod 605, a fifth driving wheel 606, a first gear 607, a third rotating rod 608, a second gear 609 and a sixth driving wheel 610; the front end face of the second connecting plate 207 positioned on the left side is connected with a second connecting frame 601 through bolts; the lower part of the second connecting frame 601 is fixedly connected with a few-tooth rack 602; the upper part of the second connecting frame 601 is fixedly connected with a multi-tooth rack 603; a sixth connecting plate 604 is fixedly connected to the middle upper part of the rear side surface of the first connecting plate 3 positioned at the right front; a second rotating rod 605 and a third rotating rod 608 are rotatably connected to the lower part of the sixth connecting plate 604; the outer surface of the second rotating rod 605 is fixedly connected with a fifth driving wheel 606 and a first gear 607 in turn; a second gear 609 is fixedly connected to the outer surface of the third rotating rod 608, and the second gear 609 is meshed with the first gear 607; the outer surface of the first rotating rod 403 positioned in front is fixedly connected with a sixth driving wheel 610, and the outer annular surface of the sixth driving wheel 610 is in driving connection with a fifth driving wheel 606 through a belt.
The upper part of the few-tooth rack 602 is provided with four teeth, and the lower part of the multi-tooth rack 603 is provided with twelve teeth.
The separation device also comprises a separation system 7, wherein the separation system 7 is arranged at the right part above the bottom plate 1; the separation system 7 comprises a sliding chute 705, a sliding block 706, a pipe frame 709, a transfer plate 710 and a power assembly; a sliding groove 705 is fixedly connected to the bottom plate 1; a sliding block 706 is slidably connected in the sliding groove 705; a pipe frame 709 is fixedly connected above the sliding block 706; a transfer plate 710 is fixedly connected above the pipe frame 709; the sliding block 706 is connected with a power assembly at the side, and is connected with the bottom plate 1 below the power assembly.
The power assembly comprises a seventh connecting plate 701, a fourth rotating rod 702, a third gear 703, a first rack 704, an eighth connecting plate 707 and a second rack 708; a seventh connecting plate 701 is connected to the bottom plate 1 through bolts; a fourth rotating rod 702 is rotatably connected to the upper part of the seventh connecting plate 701; a third gear 703 is fixedly connected to the outer surface of the fourth rotating rod 702; a first rack 704 is bolted to the right rear part of the first connecting frame 202, and the first rack 704 is meshed with the third gear 703; an eighth connecting plate 707 is fixedly connected to the side surface of the sliding block 706; a second rack 708 is fixedly connected to the eighth connecting plate 707, and the second rack 708 and the third gear 703 are engaged with each other.
In the process of driving the mattress to move rightwards to the position below the detection and dust removal system 4 for detection and dust removal: firstly, a mattress is placed on two bearing components, namely between two first limiting seats 208 and two second limiting seats 209, after the mattress is placed, the side of the mattress adhered with a large amount of dust faces upwards, then four electric push rods 201 drive a first connecting frame 202 and components connected with the first connecting frame 202 to move upwards together, so as to drive the mattress to move upwards to the working height of a dust removal system 4, at the moment, a small-tooth rack 602 moves upwards to the height capable of being meshed with a second gear 609, then a motor 211 is controlled to rotate forwards, the motor 211 drives a second transmission wheel 212 to rotate through an output shaft, the second transmission wheel 212 drives a first transmission wheel 210 to rotate through a belt, further the first transmission wheel 210 drives two transmission sleeves 205 to move rightwards through a screw rod 203, meanwhile, two sliding plates 206 move rightwards on a polished rod 204, so that the two first limiting seats 208 and the two second limiting seats 209 can be driven to move rightwards through two second connecting plates 207, therefore, the mattress is driven to move rightwards, namely the mattress is driven to move rightwards through the bearing assembly, when the mattress moves rightwards to the position below the detection dust removal system 4, the detection dust removal system 4 detects and removes dust for a film wrapped by the mattress, when the mattress moves to the right side below the detection dust removal system 4, the small-tooth rack 602 is meshed and drives the second gear 609 to rotate anticlockwise, the second gear 609 drives the first gear 607 to rotate reversely, the first gear 607 drives the fifth transmission wheel 606 to rotate clockwise through the second rotating rod 605, then the fifth transmission wheel 606 drives the sixth transmission wheel 610 to rotate, the sixth transmission wheel 610 rotates to drive the air blower 405 to rotate clockwise through the first rotating rod 403 and the connecting base 404, and therefore the effect of air sent out by the air blower 405 on the mattress film is stronger.
Further, after the mattress is driven by the bearing component to move rightwards to the right side of the first connecting frame 202, the motor 211 is controlled to stop rotating, then the four electric push rods 201 are controlled to drive the first connecting frame 202 to move downwards by half the height of the second connecting frame 601, so that the small-tooth rack 602 cannot be meshed with the second gear 609, meanwhile, the multi-tooth rack 603 cannot be meshed with the second gear 609, then the motor 211 is controlled to rotate reversely, so that the mattress is driven to return to the left side of the first connecting frame 202, then the mattress is driven to move upwards again to the working height of the dust removal detection system 4, then the motor 211 is controlled to rotate forwards again, the mattress is driven to move rightwards to the lower side of the dust removal detection system 4 to perform detection and dust removal work, meanwhile, the air feeder 405 is driven to rotate clockwise by a certain angle again, then the motor 211 is controlled to rotate backwards again, the mattress is driven to return to the left side of the first connecting frame 202, and controls the motor 211 to rotate forward to drive the mattress to the right side of the first connecting frame 202.
Further, when the mattress is detected, the external air pump is fixed on the mounting hole opened on the left side of the mounting plate 401, then the external air pump is connected with the connecting pipe 406 through the air pipe, when the mattress passes right from the lower part of the dust removing system 4, the air is sent into the air blower 405 through the air pipe and the connecting pipe 406 through the air pump, then the air blower 405 transfers the air to the mattress through the air outlet hole on the lower surface, so that the dust on the mattress can be blown to the right and transferred to the dust suction box 413, and simultaneously when the air sent out from the air blower 405 obliquely and downwards blows on the film of the mattress, if the film has a damaged gap, a large amount of air sent out by the air blower 405 is transferred to the inside of the mattress, so that the driving plate roller 408 can not be driven to rotate, the rotation sensor can be used for detecting the rotation of the driving plate roller 408, thereby judging whether the mattress has a damage or not, further, when the film of the mattress has no damage, the pick roller 408 is blown to rotate, and then the third driving wheel 420 drives the brush roller 411 to rotate through the fourth driving wheel 421, and the brush roller 411 rotates counterclockwise, so that the brush roller 411 brushes dust on the mattress film, while transferring the dust into the dust collection case 413 by the wind from the blower 405, then, the dust is sucked by the plurality of dust suction sheets 415, and the air is transferred out of the dust suction case 413 through the filter cloth 414, and further, when the mattress film moves under the dry scrubbing strips 417 and wet scrubbing strips 418, the film is first wetted by the wet scrubbing strips 418, adsorbing residual dirt from the film, then the dry scrubbing strip 417 absorbs water on the film and absorbs a small amount of residual dust, so that the dust on the film wrapped by the mattress can be completely removed, thereby improving the use experience of the carriers and consumers, and further, the inclined plate 419 is beneficial to transferring the dust into the dust suction box body 413.
Further, when the mattress detects ash removal system 4 below with the third process for the second time, air feeder 405 all can further downward sloping, detect ash removal system 4 and once experience the detection and the dust removal staff to the mattress promptly, air feeder 405 all clockwise rotates an angle for more direct effects of the wind that air feeder 405 sent out are on the mattress, and horizontal wind reduces, so can strengthen the detectivity to mattress film damage, can find out tiny opening, so avoid the damaged mattress of film to deliver for the consumer.
Further, after the detection is completed, the mattress is located on the right side of the first connecting frame 202, that is, directly above the transfer plate 710, then the four electric push rods 201 drive the first connecting frame 202 and the components connected to the first connecting frame 202 to move downward, so as to drive the mattress to move downward, further, in the process of moving downward of the first connecting frame 202, the first connecting frame 202 drives the first rack 704 to move downward, so that the first rack 704 drives the second rack 708 to move upward through the third gear 703, the second rack 708 drives the sliding block 706 to slide upward in the sliding groove 705 through the eighth connecting plate 707, so as to drive the transfer plate 710 to move upward through the pipe frame 709, so that the mattress can be taken down from the two bearing components, supported through the transfer plate 710, and then taken away by the worker.
Further, when the apparatus is reset, the moving and lifting system 2 drives the two bearing assemblies to move from the right side to the left side of the first connecting frame 202, and first, the multi-tooth rack 603 is driven to move to a height capable of engaging with the first gear 607, then, in the process that the first gear 607 moves from the right side to the left side of the first connecting frame 202, the multi-tooth rack 603 drives the first gear 607 to rotate, the first gear 607 drives the fifth transmission wheel 606 to rotate through the second rotating rod 605, the fifth transmission wheel 606 drives the sixth transmission wheel 610 through the belt, and then the sixth transmission wheel 610 drives the blower 405 to rotate counterclockwise through the first rotating rod 403 and the connecting frame 404, and since the number of teeth of the multi-tooth rack 603 is three times that of the multi-tooth rack 603, the blower 405 can be driven to return to the initial inclined state.
A mattress wrapping film cracking detection device capable of removing dust and a detection method thereof comprise the following working steps:
the method comprises the following steps: a mattress is put in, and a worker puts the mattress in the mobile lifting system 2;
step two: the mattress is lifted upwards, and the mattress is driven to move upwards by moving the lifting system 2, so that the upper surface of the mattress is driven to move to the height detected by the ash removal system 4;
step three: the mattress is moved rightwards, and the mattress is driven to move rightwards by the moving and lifting system 2;
step four: detecting whether the film wrapped on the outer surface of the mattress is damaged or not, and detecting the damage condition of the mattress film through the dust removing system 4 while performing the step three;
step five: removing dust, and removing the dust on the mattress film by the detection dust removing system 4 while performing the step three;
step six: detecting again, when the mattress film is not detected to be broken in the fourth step, driving the mattress to move downwards through the moving and lifting system 2, then driving the mattress to move leftwards, then repeating the third step to the fifth step, otherwise, executing the eighth step;
step seven: detecting again, when the mattress film is not detected to be broken in the sixth step, driving the mattress to move downwards through the movable lifting system 2, then driving the mattress to move leftwards, repeating the third step to the fifth step, otherwise, executing the ninth step;
step eight: the mattress is removed and removed from the mobile lifting system 2.
The technical principle of the embodiment of the present invention is described above in conjunction with the specific embodiments. The description is only intended to explain the principles of embodiments of the invention and should not be taken in any way as limiting the scope of the embodiments of the invention. Based on the explanations herein, those skilled in the art will be able to conceive of other embodiments of the present invention without inventive step, and these embodiments will fall within the scope of the present invention.

Claims (10)

1. A mattress wrapping film cracking detection device capable of removing dust comprises a bottom plate (1), and is characterized by further comprising a movable lifting system (2), a first connecting plate (3), a dust detection and removal system (4) and fixing feet (5); a movable lifting system (2) is arranged above the bottom plate (1); four first connecting plates (3) are connected to the middle part of the upper part of the bottom plate (1) through bolts; the upper parts of the four first connecting plates (3) are provided with a detection ash removal system (4); four fixing feet (5) are fixedly connected with four corners below the bottom plate (1).
2. The dust-removing mattress wrapping film cracking detection device according to claim 1, wherein the movable lifting system (2) comprises an electric push rod (201), a first connecting frame (202), a screw rod (203), a polish rod (204), a first transmission wheel (210), a motor (211), a second transmission wheel (212) and a bearing assembly; four electric push rods (201) are fixedly connected with four corners above the bottom plate (1); a first connecting frame (202) is connected above the four electric push rods (201) through bolts; the front part of the first connecting frame (202) is rotationally connected with a screw rod (203); a polish rod (204) is fixedly connected to the rear part of the first connecting frame (202); the outer surface of the screw rod (203) is in transmission connection with a bearing assembly; the outer surface of the polish rod (204) is connected with a bearing assembly in a sliding way; the right part of the screw rod (203) is fixedly connected with a first driving wheel (210); a motor (211) is arranged at the right part of the first connecting frame (202); an output shaft of the motor (211) is fixedly connected with a second transmission wheel (212), and the outer ring surface of the second transmission wheel (212) is in transmission connection with the first transmission wheel (210) through a belt;
the bearing assembly comprises a transmission sleeve (205), a sliding plate (206), a second connecting plate (207), a first limiting seat (208) and a second limiting seat (209); the two bearing assemblies are arranged, wherein one bearing assembly is positioned at the upper left part of the first connecting frame (202), and the other bearing assembly is positioned at the middle left part of the upper part of the first connecting frame (202); the left side of the outer surface of the screw rod (203) is in transmission connection with a transmission sleeve (205); the left side of the outer surface of the polish rod (204) is connected with a sliding plate (206) in a sliding way; the top ends of the transmission sleeve (205) and the sliding plate (206) are connected with a second connecting plate (207) through bolts; a first limiting seat (208) is arranged at the rear part of the second connecting plate (207); the front part of the second connecting plate (207) is provided with a second limiting seat (209).
3. A dusting mattress wrap film crack detection apparatus as claimed in claim 2, wherein the dust removal detection system (4) comprises a mounting plate (401), a third connecting plate (402), a first rotating rod (403), a connecting seat (404), a blower (405), a connecting pipe (406), a fourth connecting plate (407), a pick roller (408) and a rotation sensor (409); the upper parts of the four first connecting plates (3) are connected with mounting plates (401) through bolts; two third connecting plates (402) are fixedly connected to the left part below the mounting plate (401); the lower part of each third connecting plate (402) is rotatably connected with a first rotating rod (403); one sides of the two first rotating rods (403) close to each other are fixedly connected with a connecting seat (404); the two connecting seats (404) are fixedly connected with an air feeder (405); the middle part of the air blower (405) is fixedly connected with a connecting pipe (406); two fourth connecting plates (407) are fixedly connected to the left part of the mounting plate (401); a shifting sheet roller (408) is rotatably connected between the two fourth connecting plates (407); the front part of the plectrum roller (408) is connected with a rotation sensor (409), and the rotation sensor (409) is connected on a fourth connecting plate (407) positioned in front through bolts.
4. The dust-removing mattress wrapping film cracking detection equipment according to claim 3, wherein the dust removing system (4) further comprises a fifth connecting plate (410), a brushing roller (411), a connecting ring (412), a dust suction box body (413), a filter cloth (414), a dust suction sheet (415), an L-shaped plate (416), a dry cleaning strip (417), a wet cleaning strip (418), a sloping plate (419), a third driving wheel (420) and a fourth driving wheel (421); two fifth connecting plates (410) are fixedly connected to the middle right part below the mounting plate (401); a brushing roller (411) is rotatably connected between the two fifth connecting plates (410); two connecting rings (412) are fixedly connected to the right part below the mounting plate (401); a dust collection box body (413) is fixedly connected to the lower parts of the two parts; the upper part of the right side wall of the dust collection box body (413) is fixedly connected with a filter cloth (414); a plurality of dust suction sheets (415) are arranged in the dust suction box body (413); an L-shaped plate (416) is connected below the dust collection box body (413); a dry scrubbing strip (417) is arranged at the right part below the L-shaped plate (416); a wet scrubbing strip (418) is arranged at the left part below the L-shaped plate (416); an inclined plate (419) is fixedly connected to the left side of the bottom of the dust collection box body (413); the rear part of the plectrum roller (408) is fixedly connected with a third transmission wheel (420); the rear part of the brushing roller (411) is fixedly connected with a fourth driving wheel (421), and the outer annular surface of the fourth driving wheel (421) is in transmission connection with a third driving wheel (420) through a belt.
5. A dusting mattress wrap film crack detection apparatus as claimed in claim 4, wherein the outer surface of the brushing roller (411) is provided with soft bristles.
6. A dusting mattress wrap film crack detection apparatus as claimed in claim 5, further comprising a deflection system (6), wherein the front of the second attachment plate (207) on the left side is connected with the deflection system (6), and the deflection system (6) is connected with the first attachment plate (3), and the deflection system (6) is connected with the dust detection and removal system (4); the deflection system (6) comprises a second connecting frame (601), a few-tooth rack (602), a multiple-tooth rack (603), a sixth connecting plate (604), a second rotating rod (605), a fifth driving wheel (606), a first gear (607), a third rotating rod (608), a second gear (609) and a sixth driving wheel (610); a second connecting frame (601) is connected to the front end face of the second connecting plate (207) on the left side through bolts; the lower part of the second connecting frame (601) is fixedly connected with a few-tooth rack (602); the upper part of the second connecting frame (601) is fixedly connected with a multi-tooth rack (603); a sixth connecting plate (604) is fixedly connected to the middle upper part of the rear side surface of the first connecting plate (3) positioned at the right front; a second rotating rod (605) and a third rotating rod (608) are rotatably connected to the lower part of the sixth connecting plate (604); the outer surface of the second rotating rod (605) is sequentially and fixedly connected with a fifth driving wheel (606) and a first gear (607); a second gear (609) is fixedly connected to the outer surface of the third rotating rod (608), and the second gear (609) is meshed with the first gear (607); the outer surface of the first rotating rod (403) positioned in front is fixedly connected with a sixth driving wheel (610), and the outer annular surface of the sixth driving wheel (610) is in transmission connection with a fifth driving wheel (606) through a belt.
7. A dust-removable mattress wrap film crack detection apparatus as claimed in claim 6, wherein four teeth are provided on the upper portion of the less toothed rack (602) and twelve teeth are provided on the lower portion of the more toothed rack (603).
8. A dust-removable mattress wrap film crack detection apparatus as claimed in claim 7, further comprising a separation system (7), the separation system (7) being mounted to the right above the base plate (1); the separation system (7) comprises a sliding chute (705), a sliding block (706), a pipe frame (709), a transfer plate (710) and a power assembly; a sliding groove (705) is fixedly connected to the bottom plate (1); a sliding block (706) is connected in the sliding groove (705) in a sliding way; a pipe frame (709) is fixedly connected above the sliding block (706); a transfer plate (710) is fixedly connected above the pipe frame (709); the side of the sliding block (706) is connected with a power assembly, and the lower part of the power assembly is connected with a bottom plate (1).
9. The dust-removing mattress wrap film crack detection apparatus of claim 8, wherein the power assembly comprises a seventh connecting plate (701), a fourth rotating rod (702), a third gear (703), a first rack (704), an eighth connecting plate (707), and a second rack (708); a seventh connecting plate (701) is connected to the bottom plate (1) through bolts; the upper part of the seventh connecting plate (701) is rotatably connected with a fourth rotating rod (702); a third gear (703) is fixedly connected to the outer surface of the fourth rotating rod (702); a first rack (704) is connected to the right rear part of the first connecting frame (202) through a bolt, and the first rack (704) is meshed with the third gear (703); an eighth connecting plate (707) is fixedly connected to the side surface of the sliding block (706); the eighth connecting plate (707) is fixedly connected with a second rack (708), and the second rack (708) is meshed with the third gear (703).
10. A mattress wrap film crack detection device capable of removing dust and a detection method thereof, the method uses the mattress wrap film crack detection device capable of removing dust of any one of claims 1 to 9, and comprises the following working steps:
the method comprises the following steps: a mattress is placed, and a worker places the mattress into the mobile lifting system (2);
step two: the mattress is lifted upwards, and the mattress is driven to move upwards by the movable lifting system (2), so that the upper surface of the mattress is driven to move to the height detected by the ash removal system (4);
step three: the mattress is moved rightwards, and the mattress is driven to move rightwards by the moving and lifting system (2);
step four: detecting whether the film wrapped on the outer surface of the mattress is damaged or not, and detecting the damage condition of the mattress film through a dust removal system (4) while performing the step three;
step five: removing dust, and removing the dust on the mattress film by a detection dust removing system (4) while performing the step three;
step six: detecting again, when the mattress film is not detected to be broken in the fourth step, driving the mattress to move downwards through the moving and lifting system (2), then driving the mattress to move leftwards, then repeating the third step to the fifth step, otherwise, executing the eighth step;
step seven: detecting again, when the mattress film is not detected to be broken in the sixth step, driving the mattress to move downwards through the movable lifting system (2), then driving the mattress to move leftwards, repeating the third step to the fifth step, otherwise, executing the ninth step;
step eight: the mattress is taken out and taken out of the mobile lifting system (2).
CN202110880130.9A 2021-08-02 2021-08-02 Dedusting mattress wrapping film cracking detection equipment and detection method thereof Active CN113695244B (en)

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