CN113695244B - Dedusting mattress wrapping film cracking detection equipment and detection method thereof - Google Patents
Dedusting mattress wrapping film cracking detection equipment and detection method thereof Download PDFInfo
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- CN113695244B CN113695244B CN202110880130.9A CN202110880130A CN113695244B CN 113695244 B CN113695244 B CN 113695244B CN 202110880130 A CN202110880130 A CN 202110880130A CN 113695244 B CN113695244 B CN 113695244B
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- driving wheel
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- 238000001514 detection method Methods 0.000 title claims abstract description 59
- 238000005336 cracking Methods 0.000 title claims abstract description 16
- 239000000428 dust Substances 0.000 claims abstract description 92
- 230000005540 biological transmission Effects 0.000 claims description 17
- 230000001680 brushing effect Effects 0.000 claims description 10
- 238000000034 method Methods 0.000 claims description 10
- 238000000926 separation method Methods 0.000 claims description 10
- 238000005203 dry scrubbing Methods 0.000 claims description 9
- 238000005200 wet scrubbing Methods 0.000 claims description 9
- 239000004744 fabric Substances 0.000 claims description 8
- 239000010408 film Substances 0.000 claims 10
- 239000013039 cover film Substances 0.000 claims 1
- 230000007547 defect Effects 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 210000000887 face Anatomy 0.000 description 2
- 230000000712 assembly Effects 0.000 description 1
- 238000000429 assembly Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000008878 coupling Effects 0.000 description 1
- 238000010168 coupling process Methods 0.000 description 1
- 238000005859 coupling reaction Methods 0.000 description 1
- 238000007689 inspection Methods 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/02—Measures preceding sorting, e.g. arranging articles in a stream orientating
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D46/00—Filters or filtering processes specially modified for separating dispersed particles from gases or vapours
- B01D46/10—Particle separators, e.g. dust precipitators, using filter plates, sheets or pads having plane surfaces
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/34—Sorting according to other particular properties
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- B08B1/12—
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- B08B1/143—
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- B08B1/20—
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B13/00—Accessories or details of general applicability for machines or apparatus for cleaning
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B5/00—Cleaning by methods involving the use of air flow or gas flow
- B08B5/02—Cleaning by the force of jets, e.g. blowing-out cavities
- B08B5/023—Cleaning travelling work
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B5/00—Cleaning by methods involving the use of air flow or gas flow
- B08B5/04—Cleaning by suction, with or without auxiliary action
- B08B5/043—Cleaning travelling work
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
- Y02W30/62—Plastics recycling; Rubber recycling
Abstract
The invention relates to the field of mattresses, in particular to a dust-removing mattress wrapping film cracking detection device and a detection method thereof. The technical problems of the invention are as follows: provides a detection device and a detection method for cracking of a dust-removing mattress wrapping film. The technical implementation scheme of the invention is as follows: the utility model provides a mattress parcel film fracture check out test set that can remove dust, includes bottom plate, removal lifting system, first connecting plate, detects ash removal system and fixed foot; a movable lifting system is arranged above the bottom plate; four first connecting plates are connected with the middle part of the upper part of the bottom plate through bolts; the upper parts of the four first connecting plates are provided with a detection ash removal system. The invention achieves the aims of avoiding delivering the mattresses with broken films to consumers by detecting whether the films wrapped by the mattresses are broken or not, influencing physical examination of the consumers, removing dust adhered on the films and improving the experience of carrying by a carrier and tearing the films by the consumers.
Description
Technical Field
The invention relates to the field of mattresses, in particular to a dust-removing mattress wrapping film cracking detection device and a detection method thereof.
Background
The mattresses are stacked in a warehouse, and a large amount of dust is adhered to films wrapped on the surfaces of the mattresses at the uppermost part and the lowermost part in the stacking process, so that the experience of a carrier and a consumer is seriously affected if the dust is not cleaned; in the process of carrying and stacking the mattress, the possibility of collision exists, so that the film is damaged, and sundries such as dust and the like enter the mattress through cracks at the moment, so that the mattress is soiled; therefore, before delivering the mattress to consumers, the film wrapped on the surface of the mattress needs to be detected by breakage, and the prior art usually detects the breakage of the film by human eyes due to a large amount of dust stuck on the film, so that the detection error is caused, and the mattress with the broken film is delivered to the hands of the consumers.
Disclosure of Invention
In order to overcome the defect that mattresses are stacked in a warehouse, a large amount of dust is adhered to films wrapped on the surfaces of the mattresses at the uppermost part and the lowermost part in the stacking process, and if the dust is not cleaned, the experience of a carrier and a consumer is seriously affected; in the process of carrying and stacking the mattress, the possibility of collision exists, so that the film is damaged, and sundries such as dust and the like enter the mattress through cracks at the moment, so that the mattress is soiled; therefore, before delivering the mattress to a consumer, the film wrapped on the surface of the mattress needs to be detected in a breakage way, the prior art usually carries out detection manually, but because a large amount of dust is adhered on the film, the damage of the film is difficult to distinguish by human eyes, so that the defect that the mattress with the damaged film is delivered to the hands of the consumer due to detection errors is overcome, and the technical problem of the invention is that: provides a detection device and a detection method for cracking of a dust-removing mattress wrapping film.
The technical implementation scheme of the invention is as follows: a detection device and a detection method for cracking of a dust-removing mattress wrapping film comprise a bottom plate, a movable lifting system, a first connecting plate, a detection dust-removing system and fixed feet; a movable lifting system is arranged above the bottom plate; four first connecting plates are connected with the middle part of the upper part of the bottom plate through bolts; the upper parts of the four first connecting plates are provided with a detection ash removal system; four fixing feet are fixedly connected with four corners below the bottom plate.
More preferably, the movable lifting system comprises an electric push rod, a first connecting frame, a screw rod, a polish rod, a first driving wheel, a motor, a second driving wheel and a bearing assembly; four electric push rods are fixedly connected to four corners above the bottom plate; a first connecting frame is connected above the four electric push rods through bolts; the front part of the first connecting frame is rotationally connected with a screw rod; the rear part of the first connecting frame is fixedly connected with a polish rod; the outer surface of the screw rod is in transmission connection with a bearing assembly; the outer surface of the polish rod is connected with a bearing assembly in a sliding way; the right part of the screw rod is fixedly connected with a first driving wheel; a motor is arranged at the right part of the first connecting frame; the output shaft of the motor is fixedly connected with a second driving wheel, and the outer ring surface of the second driving wheel is in driving connection with the first driving wheel through a belt;
the bearing assembly comprises a transmission sleeve, a sliding plate, a second connecting plate, a first limiting seat and a second limiting seat; the bearing components are arranged at the left part above the first connecting frame, and the other bearing components are arranged at the middle left part above the first connecting frame; the left side of the outer surface of the screw rod is in transmission connection with a transmission sleeve; the left side of the outer surface of the polish rod is slidingly connected with a sliding plate; the top ends of the transmission sleeve and the sliding plate are connected with a second connecting plate through bolts; the rear part of the second connecting plate is provided with a first limit seat; the front part of the second connecting plate is provided with a second limiting seat.
More preferably, the detecting and dust removing system comprises a mounting plate, a third connecting plate, a first rotating rod, a connecting seat, an air blower, a connecting pipe, a fourth connecting plate, a shifting sheet roller and a rotating sensor; the upper parts of the four first connecting plates are connected with mounting plates through bolts; the left part below the mounting plate is fixedly connected with two third connecting plates; the lower part of each third connecting plate is rotatably connected with a first rotating rod; one side of each first rotating rod, which is close to each other, is fixedly connected with a connecting seat; the two connecting seats are fixedly connected with an air blower; the middle part of the air blower is fixedly connected with a connecting pipe; the left part in the mounting plate is fixedly connected with two fourth connecting plates; a plectrum roller is rotationally connected between the two fourth connecting plates; the front part of the plectrum roller is connected with a rotation sensor which is connected on a fourth connecting plate positioned in front through bolts.
More preferably, the detection and dust removal system further comprises a fifth connecting plate, a brushing roller, a connecting ring, a dust suction box body, filter cloth, dust suction sheets, an L-shaped plate, a dry scrubbing strip, a wet scrubbing strip, an inclined plate, a third driving wheel and a fourth driving wheel; the middle right part below the mounting plate is fixedly connected with two fifth connecting plates; a brushing roller is rotationally connected between the two fifth connecting plates; the right part below the mounting plate is fixedly connected with two connecting rings; the two lower parts are fixedly connected with dust suction boxes; the upper part of the right side wall of the dust suction box body is fixedly connected with a filter cloth; a plurality of dust collection sheets are arranged in the dust collection box body; an L-shaped plate is connected below the dust suction box body; a dry scrubbing strip is arranged at the right part below the L-shaped plate; the left part below the L-shaped plate is provided with a wet scrubbing strip; the left side of the bottom of the dust suction box body is fixedly connected with an inclined plate; the rear part of the plectrum roller is fixedly connected with a third driving wheel; the rear part of the brushing roller is fixedly connected with a fourth driving wheel, and the outer ring surface of the fourth driving wheel is in driving connection with the third driving wheel through a belt.
More preferably, the outer surface of the plectrum roller is provided with a plurality of windward plates.
More preferably, the outer surface of the bristle roll is provided with soft bristles.
More preferably, the device further comprises a deflection system, wherein the front part of the second connecting plate positioned at the left side is connected with the deflection system, the deflection system is connected with the first connecting plate, and the deflection system is connected with the detection ash removal system; the deflection system comprises a second connecting frame, a few-tooth rack, a multi-tooth rack, a sixth connecting plate, a second rotating rod, a fifth driving wheel, a first gear, a third rotating rod, a second gear and a sixth driving wheel; the front end face of the second connecting plate positioned at the left side is connected with a second connecting frame through bolts; the lower part of the second connecting frame is fixedly connected with a rack with fewer teeth; the upper part of the second connecting frame is fixedly connected with a multi-tooth rack; the middle upper part of the rear side surface of the first connecting plate positioned at the right front is fixedly connected with a sixth connecting plate; the lower part of the sixth connecting plate is rotationally connected with a second rotating rod and a third rotating rod; the outer surface of the second rotating rod is fixedly connected with a fifth driving wheel and a first gear in sequence; the outer surface of the third rotating rod is fixedly connected with a second gear, and the second gear is meshed with the first gear; the outer surface of the first rotating rod positioned in front is fixedly connected with a sixth driving wheel, and the outer ring surface of the sixth driving wheel is in transmission connection with the fifth driving wheel through a belt.
More preferably, the upper part of the rack with fewer teeth is provided with four teeth, and the lower part of the rack with more teeth is provided with twelve teeth.
More preferably, the device further comprises a separation system, wherein the separation system is arranged at the right part above the bottom plate; the separation system comprises a chute, a sliding block, a pipe rack, a transfer plate and a power assembly; a chute is fixedly connected to the bottom plate; a sliding block is connected in the sliding way; the pipe rack is fixedly connected above the sliding block; a transfer plate is fixedly connected above the pipe frame; the side of the sliding block is connected with a power assembly, and the lower part of the power assembly is connected with a bottom plate.
More preferably, the power assembly comprises a seventh connecting plate, a fourth rotating rod, a third gear, a first rack, an eighth connecting plate and a second rack; a seventh connecting plate is connected to the bottom plate through bolts; the upper part of the seventh connecting plate is rotatably connected with a fourth rotating rod; the outer surface of the fourth rotating rod is fixedly connected with a third gear; the right rear part of the first connecting frame is connected with a first rack through a bolt, and the first rack is meshed with a third gear; the side surface of the sliding block is fixedly connected with an eighth connecting plate; the eighth connecting plate is fixedly connected with a second rack, and the second rack is meshed with the third gear.
A detection device and a detection method for cracking of a dust-removing mattress wrapping film comprise the following working steps:
step one: placing the mattress into a mobile lifting system by a worker;
step two: lifting the mattress upwards, and driving the mattress to move upwards by the moving lifting system, so as to drive the upper surface of the mattress to move to the height detected by the detecting and dust removing system;
step three: moving the mattress to the right, and driving the mattress to move to the right through a moving lifting system;
step four: detecting whether a film wrapped on the outer surface of the mattress is damaged or not, and detecting the damage condition of the mattress film by a dust removing system while performing the step three;
step five: removing dust, namely removing the dust on the mattress film by detecting the dust removing system while performing the step three;
step six: detecting again, when the crushing of the mattress film is not detected in the fourth step, driving the mattress to move downwards through the moving lifting system, driving the mattress to move leftwards, and repeating the third to fifth steps, otherwise executing the eighth step;
step seven: detecting again, when the fact that the mattress film is broken is not detected in the step six, driving the mattress to move downwards through the moving lifting system, driving the mattress to move leftwards, and repeating the step three to the step five, otherwise executing the step nine;
step eight: and taking out the mattress, and taking out the mattress from the movable lifting system.
Compared with the prior art, the invention has the following beneficial effects:
firstly, whether the film wrapped by the mattress is broken or not is achieved, the fact that the broken mattress is delivered to a consumer is avoided, physical examination of the consumer is affected, dust adhered to the film can be removed, and the experience that a carrier carries and the consumer tears the film is improved.
And secondly, the movable lifting system, the detection dust removing system and the deflection system are designed, so that the mattress can be subjected to three detection and dust removing operations, and the strength of mattress detection is enhanced in sequence, so that the mattress with damaged films is prevented from being delivered to the hands of consumers.
Drawings
FIG. 1 is a schematic perspective view of a first embodiment of the present invention;
FIG. 2 is a schematic view of a second perspective structure of the present invention;
FIG. 3 is a side view of the present invention;
FIG. 4 is a schematic perspective view of a mobile lift system of the present invention;
FIG. 5 is a schematic view of a first partial perspective view of the present invention;
FIG. 6 is a schematic view of a second partial perspective view of the present invention;
FIG. 7 is a schematic perspective view of a third embodiment of the present invention;
FIG. 8 is a schematic diagram of a first perspective view of a system for detecting ash removal according to this invention;
FIG. 9 is a schematic diagram of a second perspective view of the inspection ash removal system of this invention.
The marks of the components in the drawings are as follows: 1. a base plate, 2, a movable lifting system, 3, a first connecting plate, 4, a detection ash removal system, 5, a fixed foot, 6, a deflection system, 7, a separation system, 201, an electric push rod, 202, a first connecting frame, 203, a screw rod, 204, a polish rod, 205, a transmission sleeve, 206, a sliding plate, 207, a second connecting plate, 208, a first limiting seat, 209, a second limiting seat, 210, a first driving wheel, 211, a motor, 212, a second driving wheel, 401, a mounting plate, 402, a third connecting plate, 403, a first rotating rod, 404, a connecting seat, 405, an air blower, 406, a connecting pipe, 407, a fourth connecting plate, 408, a shifting roller, 409, a rotation sensor, 410, a fifth connecting plate, 411, a bristle roller, 412, a connecting ring, 413, a dust suction box body, 414, a filter cloth, 415, a dust suction sheet, 416, an L-shaped plate, 417, a dry scrubbing strip, 418, a wet scrubbing strip, 419, an inclined plate, 420, a third driving wheel, 421, a fourth driving wheel, 601, a second connecting frame, 602, a few-tooth rack, 603, a multi-tooth rack, 604, a sixth connecting plate, 605, a second rotating rod, 606, a fifth driving wheel, 607, a first gear, 608, a third rotating rod, 609, a second gear, 610, a sixth driving wheel, 701, a seventh connecting plate, 702, a fourth rotating rod, 703, a third gear, 704, a first rack, 705, a chute, 706, a sliding block, 707, an eighth connecting plate, 708, a second rack, 709, a pipe rack, 710, and a transfer plate.
Detailed Description
The following description of the technical solutions in the embodiments of the present invention will be clear and complete, and it is obvious that the described embodiments are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
Examples
The detection equipment comprises a bottom plate 1, a movable lifting system 2, a first connecting plate 3, a detection ash removal system 4 and fixed feet 5; a movable lifting system 2 is arranged above the bottom plate 1; four first connecting plates 3 are connected with the middle part of the upper part of the bottom plate 1 through bolts; the upper parts of the four first connecting plates 3 are provided with a detection ash removal system 4; four fixing feet 5 are fixedly connected with four corners below the bottom plate 1.
Working principle: when the dust-removing mattress is used for wrapping film cracking detection equipment, the equipment is fixed at a place where the equipment needs to be used, then a power supply is externally connected, a worker places a mattress with a large amount of dust on the outer surface into the movable lifting system 2, at the moment, one surface of the mattress with the large amount of dust faces upwards, the movable lifting system 2 drives the mattress to move upwards, the mattress is transferred to a working range of the dust removing detection system 4, and then the movable lifting system 2 drives the mattress to move rightwards for three times, in the process, the dust removing detection system 4 detects the film on the upper surface of the mattress, whether the film is broken or not, and the dust on the film is removed when the film is detected, if the film is detected to be broken, the detection process is finished in advance, so that whether the film wrapped by the mattress is broken or not is detected, the fact that the film is delivered to consumers is avoided, physical examination of the consumers is influenced, dust adhered on the film is removed, and the experience of the handling of the carrier and the film is torn down by the consumers is improved.
The movable lifting system 2 comprises an electric push rod 201, a first connecting frame 202, a screw rod 203, a polished rod 204, a first driving wheel 210, a motor 211, a second driving wheel 212 and a bearing assembly; four electric push rods 201 are fixedly connected to four corners above the bottom plate 1; a first connecting frame 202 is connected above the four electric push rods 201 through bolts; a screw 203 is rotatably connected to the front part of the first connecting frame 202; a polish rod 204 is fixedly connected to the rear part of the first connecting frame 202; the outer surface of the screw 203 is in transmission connection with a bearing assembly; the outer surface of the polished rod 204 is connected with a bearing component in a sliding way; the right part of the screw 203 is fixedly connected with a first driving wheel 210; the right part of the first connecting frame 202 is provided with a motor 211; the output shaft of the motor 211 is fixedly connected with a second driving wheel 212, and the outer annular surface of the second driving wheel 212 is in driving connection with the first driving wheel 210 through a belt; the bearing assembly comprises a transmission sleeve 205, a sliding plate 206, a second connecting plate 207, a first limiting seat 208 and a second limiting seat 209; the bearing components are provided with two bearing components, one bearing component is positioned at the left part above the first connecting frame 202, and the other bearing component is positioned at the middle left part above the first connecting frame 202; the left side of the outer surface of the screw 203 is in transmission connection with a transmission sleeve 205; the left side of the outer surface of the polished rod 204 is connected with a sliding plate 206 in a sliding way; the top ends of the transmission sleeve 205 and the sliding plate 206 are connected with a second connecting plate 207 through bolts; a first limiting seat 208 is arranged at the rear part of the second connecting plate 207; a second limiting seat 209 is installed at the front of the second connecting plate 207.
The detecting and ash removing system 4 comprises a mounting plate 401, a third connecting plate 402, a first rotating rod 403, a connecting seat 404, an air blower 405, a connecting pipe 406, a fourth connecting plate 407, a plectrum roller 408 and a rotating sensor 409; the upper parts of the four first connecting plates 3 are connected with a mounting plate 401 through bolts; the left part below the mounting plate 401 is fixedly connected with two third connecting plates 402; a first rotating rod 403 is rotatably connected to the lower part of each third connecting plate 402; one side of the two first rotating rods 403, which are close to each other, is fixedly connected with a connecting seat 404; the two connecting seats 404 are fixedly connected with an air blower 405; a connecting pipe 406 is fixedly connected to the middle part of the air blower 405; the left part of the mounting plate 401 is fixedly connected with two fourth connecting plates 407; a plectrum roller 408 is rotatably connected between the two fourth connecting plates 407; a rotation sensor 409 is connected to the front of the plectrum roller 408, and the rotation sensor 409 is bolted to the fourth connection plate 407 located in front.
The detecting and dust removing system 4 further comprises a fifth connecting plate 410, a bristle roller 411, a connecting ring 412, a dust suction box 413, a filter cloth 414, a dust suction sheet 415, an L-shaped plate 416, a dry scrubbing strip 417, a wet scrubbing strip 418, an inclined plate 419, a third driving wheel 420 and a fourth driving wheel 421; the right part of the lower middle of the mounting plate 401 is fixedly connected with two fifth connecting plates 410; a bristle roller 411 is rotatably connected between the two fifth connection plates 410; two connecting rings 412 are fixedly connected to the right part below the mounting plate 401; the two lower parts are fixedly connected with a dust suction box 413; the upper part of the right side wall of the dust suction box 413 is fixedly connected with a filter cloth 414; a plurality of dust collection sheets 415 are arranged inside the dust collection box 413; an L-shaped plate 416 is connected below the dust suction box 413; a dry scrubbing strip 417 is arranged at the right part below the L-shaped plate 416; a wet scrubbing strip 418 is arranged at the left part below the L-shaped plate 416; the left side of the bottom of the dust suction box 413 is fixedly connected with a sloping plate 419; a third driving wheel 420 is fixedly connected to the rear part of the plectrum roller 408; the rear part of the brushing roller 411 is fixedly connected with a fourth driving wheel 421, and the outer annular surface of the fourth driving wheel 421 is in driving connection with a third driving wheel 420 through a belt.
The outer surface of the paddle roller 408 is provided with a plurality of windward plates.
The outer surface of the bristle roll 411 is provided with soft bristles.
The device also comprises a deflection system 6, wherein the front part of a second connecting plate 207 positioned at the left side is connected with the deflection system 6, the deflection system 6 is connected with the first connecting plate 3, and the deflection system 6 is connected with the detection ash removal system 4; the deflection system 6 comprises a second connecting frame 601, a few-tooth rack 602, a multi-tooth rack 603, a sixth connecting plate 604, a second rotating rod 605, a fifth driving wheel 606, a first gear 607, a third rotating rod 608, a second gear 609 and a sixth driving wheel 610; the front end surface of the second connecting plate 207 positioned at the left side is connected with a second connecting frame 601 through bolts; the lower part of the second connecting frame 601 is fixedly connected with a rack 602 with fewer teeth; the upper part of the second connecting frame 601 is fixedly connected with a multi-tooth rack 603; the middle upper part of the rear side surface of the first connecting plate 3 positioned at the right front is fixedly connected with a sixth connecting plate 604; the lower part of the sixth connecting plate 604 is rotatably connected with a second rotating rod 605 and a third rotating rod 608; the outer surface of the second rotating rod 605 is fixedly connected with a fifth driving wheel 606 and a first gear 607 in sequence; the outer surface of the third rotating rod 608 is fixedly connected with a second gear 609, and the second gear 609 is meshed with the first gear 607; the outer surface of the first rotating rod 403 positioned in front is fixedly connected with a sixth driving wheel 610, and the outer annular surface of the sixth driving wheel 610 is in driving connection with the fifth driving wheel 606 through a belt.
Four teeth are arranged on the upper portion of the small-tooth rack 602, and twelve teeth are arranged on the lower portion of the multi-tooth rack 603.
The device also comprises a separation system 7, and the separation system 7 is arranged at the right part above the bottom plate 1; the separation system 7 comprises a chute 705, a sliding block 706, a pipe rack 709, a transfer plate 710 and a power assembly; a chute 705 is fixedly connected to the bottom plate 1; a sliding block 706 is connected in a sliding way in the sliding groove 705; a pipe rack 709 is fixedly connected above the sliding block 706; a transfer plate 710 is fixedly connected above the pipe frame 709; the sliding block 706 is laterally connected with a power assembly, and the lower part of the power assembly is connected with the bottom plate 1.
The power assembly comprises a seventh connecting plate 701, a fourth rotating rod 702, a third gear 703, a first rack 704, an eighth connecting plate 707 and a second rack 708; a seventh connecting plate 701 is connected to the bottom plate 1 through bolts; a fourth rotating rod 702 is rotatably connected to the upper part of the seventh connecting plate 701; the outer surface of the fourth rotating rod 702 is fixedly connected with a third gear 703; a first rack 704 is bolted to the right rear portion of the first coupling frame 202, and the first rack 704 is meshed with a third gear 703; an eighth connecting plate 707 is fixedly connected to the side surface of the sliding block 706; the eighth connecting plate 707 is fixedly connected to a second rack 708, and the second rack 708 is intermeshed with the third gear 703.
In the process of driving the mattress to move rightwards to the lower part of the detection and dust removal system 4 for detection and dust removal: firstly, placing the mattress on two bearing assemblies, namely, between two first limit seats 208 and two second limit seats 209, after placing the mattress, the surface of the mattress, which is stuck with a large amount of dust, faces upwards, then four electric push rods 201 drive a first connecting frame 202 and parts connected to the first connecting frame 202 to move upwards together, so as to drive the mattress to move upwards to the working height of a detection ash removal system 4, at the moment, a rack 602 with fewer teeth moves upwards to the height capable of meshing with a second gear 609, then a motor 211 is controlled to rotate positively, the motor 211 drives a second driving wheel 212 to rotate through an output shaft, the second driving wheel 212 drives a first driving wheel 210 to rotate through a belt, and then the first driving wheel 210 drives two driving sleeves 205 to move rightwards through a screw 203, and simultaneously two sliding plates 206 move rightwards on a polished rod 204, so that the two first limit seats 208 and the two second limit seats 209 can be driven to move rightwards by the two second connecting plates 207, the mattress is driven to move rightwards by the bearing assembly, when the mattress moves rightwards to the lower part of the detection and dust removal system 4, the detection and dust removal system 4 detects and removes dust on the film wrapped by the mattress, when the mattress moves to the right side below the detection and dust removal system 4, the small-tooth racks 602 are meshed and drive the second gears 609 to rotate anticlockwise, the second gears 609 drive the first gears 607 to rotate reversely, the first gears 607 drive the fifth driving wheels 606 to rotate clockwise by the second rotating rods 605, then the fifth driving wheels 606 drive the sixth driving wheels 610 to rotate clockwise by the first rotating rods 403 and the connecting seats 404, this can make the air from the air blower 405 act more strongly on the mattress film.
Further, after the bearing assembly drives the mattress to move rightwards to the right side of the first connecting frame 202, the motor 211 is controlled to stop rotating, then the four electric push rods 201 are controlled to drive the first connecting frame 202 to move downwards by one half of the height of the second connecting frame 601, so that the rack 602 with fewer teeth cannot engage with the second gear 609, meanwhile, the rack 603 with multiple teeth cannot engage with the second gear 609, then the motor 211 is controlled to rotate reversely, so that the mattress is driven to return to the left side of the first connecting frame 202, then the mattress is driven to move upwards again to the working height of the detection ash removal system 4, then the motor 211 is controlled to rotate forwards again, the mattress is driven to move rightwards to the lower side of the detection ash removal system 4 to perform detection and dust removal work, meanwhile, the air blower 405 is driven to rotate clockwise by a certain angle again, then the motor 211 is controlled to rotate reversely, the mattress is driven to return to the left side of the first connecting frame 202, and the motor 211 is controlled to rotate forwards, and the mattress is driven to the right side of the first connecting frame 202.
Further, when detecting the mattress, the external air pump is fixed on the mounting hole opened on the left side of the mounting plate 401, then the connecting pipe 406 is connected through the air pipe, when the mattress passes from the lower side of the detecting dust removing system 4 to the right, the air is sent into the air feeder 405 through the air pipe and the connecting pipe 406 by the air pump, then the air feeder 405 transfers the air to the mattress through the air outlet hole on the lower surface, so that dust on the mattress can be blown rightwards, and transferred into the dust suction box 413, and simultaneously when the air sent by the air feeder 405 obliquely downwards blows on the film of the mattress, if a breakage gap exists on the film, at the moment, a large amount of air sent by the air feeder 405 is transferred into the mattress, so that the rotation of the shifting sheet roller 408 cannot be driven, and whether the mattress is broken or not can be judged by detecting the rotation of the shifting sheet roller 408 through the rotation sensor 409, the pulling sheet roller 408 is blown to rotate, then the third driving wheel 420 drives the brushing roller 411 to rotate through the fourth driving wheel 421, and then the brushing roller 411 rotates anticlockwise, so that the brushing roller 411 brushes dust on the mattress film, meanwhile, the dust is transferred into the dust suction box 413 under the action of wind sent out by the blower 405, then the dust is sucked through the plurality of dust suction sheets 415, the air is transferred out of the dust suction box 413 through the filter cloth 414, further, when the mattress film moves below the dry scrubbing strip 417 and the wet scrubbing strip 418, the film is wetted through the wet scrubbing strip 418, residual dust of the film is sucked, then water on the film is sucked through the dry scrubbing strip 417, and a small amount of residual dust is sucked, so that the dust on the film wrapped by the mattress can be completely removed, and the use experience of a carrier and a consumer is improved, further, the inclined plate 419 facilitates the transfer of dust into the dust box 413.
Further, when the mattress passes under the detection dust removing system 4 for the second time and the third time, the air blower 405 is inclined downwards further, that is, the detection dust removing system 4 detects the mattress and removes dust for the staff every time, the air blower 405 rotates clockwise by an angle, so that more air sent by the air blower 405 directly acts on the mattress, and transverse air is reduced, thus the detection capability of the damage of the mattress film can be enhanced, a tiny opening can be found, and the damage of the film is avoided, and the mattress is delivered to consumers.
Further, after the detection is completed, the mattress is located on the right side of the first connecting frame 202, that is, directly above the transfer plate 710, then the four electric push rods 201 drive the first connecting frame 202 and the components connected to the first connecting frame 202 to move downwards, so as to drive the mattress to move downwards, further, in the process of moving the first connecting frame 202 downwards, the first connecting frame 202 drives the first rack 704 to move downwards, and then the first rack 704 drives the second rack 708 to move upwards through the third gear 703, the second rack 708 drives the sliding block 706 to slide upwards in the sliding groove 705 through the eighth connecting plate 707, so that the transfer plate 710 is driven to move upwards through the pipe frame 709, and thus the mattress can be taken down from the two bearing components, supported through the transfer plate 710, and then taken away by a worker.
Further, when the device resets, the moving and lifting system 2 drives the two bearing components to move from the right side to the left side of the first connecting frame 202, firstly, the multi-tooth rack 603 is driven to move to a height capable of meshing with the first gear 607, then, in the process that the bearing components move from the right side to the left side of the first connecting frame 202, the first gear 607 is driven by the multi-tooth rack 603 to rotate by the first gear 607, the fifth driving wheel 606 is driven by the first gear 607 through the second rotating rod 605, the sixth driving wheel 610 is driven by the fifth driving wheel 606 through the belt, and then the blower 405 is driven by the sixth driving wheel 610 through the first rotating rod 403 and the connecting seat 404 to rotate anticlockwise, and the blower 405 can be driven to return to the initial inclined state because the number of teeth of the multi-tooth rack 603 is three times that of the multi-tooth rack 603.
A detection device and a detection method for cracking of a dust-removing mattress wrapping film comprise the following working steps:
step one: placing the mattress into a mobile lifting system 2 by a worker;
step two: lifting the mattress upwards, and driving the mattress to move upwards by moving the lifting system 2 so as to drive the upper surface of the mattress to move to the height detected by the detecting and dust removing system 4;
step three: moving the mattress to the right, and driving the mattress to move to the right through the moving lifting system 2;
step four: detecting whether a film wrapped on the outer surface of the mattress is damaged or not, and detecting the damage condition of the mattress film by the dust removing system 4 while performing the step three;
step five: removing dust, and simultaneously removing dust on the mattress film by detecting the dust removing system 4;
step six: detecting again, when the crushing of the mattress film is not detected in the fourth step, driving the mattress to move downwards through the moving lifting system 2, driving the mattress to move leftwards, and repeating the third to fifth steps, otherwise executing the eighth step;
step seven: detecting again, when the fact that the mattress film is broken is not detected in the step six, driving the mattress to move downwards through the moving lifting system 2, driving the mattress to move leftwards, and repeating the step three to the step five, otherwise executing the step nine;
step eight: the mattress is removed and removed from the mobile lifting system 2.
The technical principles of the embodiments of the present invention are described above in connection with specific embodiments. The description is only intended to explain the principles of the embodiments of the invention and should not be taken in any way as limiting the scope of the embodiments of the invention. Based on the explanations herein, those skilled in the art will recognize other embodiments of the present invention without undue burden, and those ways that are within the scope of the present invention.
Claims (6)
1. The device for detecting the cracking of the dust-removing mattress wrapping film comprises a bottom plate (1) and is characterized by also comprising a movable lifting system (2), a first connecting plate (3), a dust-removing detection system (4) and fixed feet (5); a movable lifting system (2) is arranged above the bottom plate (1); four first connecting plates (3) are connected with the middle part of the upper part of the bottom plate (1) through bolts; the upper parts of the four first connecting plates (3) are provided with a detection ash removal system (4); four fixing feet (5) are fixedly connected with four corners below the bottom plate (1);
the movable lifting system (2) comprises an electric push rod (201), a first connecting frame (202), a screw rod (203), a polished rod (204), a first driving wheel (210), a motor (211), a second driving wheel (212) and a bearing assembly; four electric push rods (201) are fixedly connected to four corners above the bottom plate (1); a first connecting frame (202) is connected above the four electric push rods (201) through bolts; the front part of the first connecting frame (202) is rotationally connected with a screw rod (203); the rear part of the first connecting frame (202) is fixedly connected with a polish rod (204); the outer surface of the screw rod (203) is in transmission connection with a bearing assembly; the outer surface of the polish rod (204) is connected with a bearing assembly in a sliding way; the right part of the screw rod (203) is fixedly connected with a first driving wheel (210); a motor (211) is arranged at the right part of the first connecting frame (202); the output shaft of the motor (211) is fixedly connected with a second driving wheel (212), and the outer ring surface of the second driving wheel (212) is in driving connection with the first driving wheel (210) through a belt;
the bearing assembly comprises a transmission sleeve (205), a sliding plate (206), a second connecting plate (207), a first limiting seat (208) and a second limiting seat (209); the bearing components are arranged at the left part above the first connecting frame (202), and the other bearing component is arranged at the middle left part above the first connecting frame (202); a transmission sleeve (205) is connected to the left side of the outer surface of the screw rod (203) in a transmission way; the left side of the outer surface of the polish rod (204) is connected with a sliding plate (206) in a sliding way; the top ends of the transmission sleeve (205) and the sliding plate (206) are connected with a second connecting plate (207) through bolts; a first limit seat (208) is arranged at the rear part of the second connecting plate (207); a second limiting seat (209) is arranged at the front part of the second connecting plate (207);
the detecting and dust removing system (4) comprises a mounting plate (401), a third connecting plate (402), a first rotating rod (403), a connecting seat (404), an air blower (405), a connecting pipe (406), a fourth connecting plate (407), a plectrum roller (408) and a rotating sensor (409); the upper parts of the four first connecting plates (3) are connected with mounting plates (401) through bolts; two third connecting plates (402) are fixedly connected to the left part below the mounting plate (401); the lower part of each third connecting plate (402) is rotatably connected with a first rotating rod (403); one side, close to each other, of the two first rotating rods (403) is fixedly connected with a connecting seat (404); the two connecting seats (404) are fixedly connected with an air blower (405); a connecting pipe (406) is fixedly connected to the middle part of the air blower (405); the left part in the mounting plate (401) is fixedly connected with two fourth connecting plates (407); a plectrum roller (408) is rotationally connected between the two fourth connecting plates (407); the front part of the plectrum roller (408) is connected with a rotation sensor (409), and the rotation sensor (409) is connected on a fourth connecting plate (407) positioned in front by bolts;
the detection dust removing system (4) further comprises a fifth connecting plate (410), a brushing roller (411), a connecting ring (412), a dust suction box body (413), filter cloth (414), a dust suction sheet (415), an L-shaped plate (416), a dry scrubbing strip (417), a wet scrubbing strip (418), an inclined plate (419), a third driving wheel (420) and a fourth driving wheel (421); the middle right part below the mounting plate (401) is fixedly connected with two fifth connecting plates (410); a brushing roller (411) is rotatably connected between the two fifth connecting plates (410); two connecting rings (412) are fixedly connected to the right part below the mounting plate (401); the two lower parts are fixedly connected with dust suction boxes (413); the upper part of the right side wall of the dust suction box body (413) is fixedly connected with a filter cloth (414); a plurality of dust collection sheets (415) are arranged in the dust collection box body (413); an L-shaped plate (416) is connected below the dust suction box body (413); a dry scrubbing strip (417) is arranged at the right part below the L-shaped plate (416); a wet scrubbing strip (418) is arranged at the left part below the L-shaped plate (416); an inclined plate (419) is fixedly connected to the left side of the bottom of the dust suction box body (413); the rear part of the plectrum roller (408) is fixedly connected with a third driving wheel (420); the rear part of the brushing roller (411) is fixedly connected with a fourth driving wheel (421), and the outer ring surface of the fourth driving wheel (421) is in driving connection with a third driving wheel (420) through a belt;
the method comprises the following working steps:
step one: placing the mattress into a mobile lifting system (2) by a worker;
step two: lifting the mattress upwards, and driving the mattress to move upwards by the moving lifting system (2), so as to drive the upper surface of the mattress to move to the height detected by the detecting and dust removing system (4);
step three: moving the mattress to the right, and driving the mattress to move to the right through a moving lifting system (2);
step four: detecting whether a film wrapped on the outer surface of the mattress is damaged or not, and detecting the damage condition of the mattress film by a detection dust removing system (4) while performing the step three;
step five: removing dust, and simultaneously removing dust on the mattress film by detecting the dust removing system (4);
step six: detecting again, when the crushing of the mattress film is not detected in the fourth step, driving the mattress to move downwards through the moving lifting system (2), then driving the mattress to move leftwards, and repeating the third to fifth steps, otherwise executing the eighth step;
step seven: detecting again, when the fact that the mattress film is broken is not detected in the step six, driving the mattress to move downwards through the moving lifting system (2), then driving the mattress to move leftwards, and repeating the step three to the step five, otherwise executing the step eight;
step eight: and taking out the mattress, and taking out the mattress from the movable lifting system (2).
2. The apparatus for detecting cracking of a dust removing mattress cover film according to claim 1, wherein soft bristles are provided on an outer surface of the bristle roll (411).
3. The dust-removing mattress wrapping film cracking detection device according to claim 2, further comprising a deflection system (6), wherein the deflection system (6) is connected to the front of the second connecting plate (207) located on the left side, the deflection system (6) is connected to the first connecting plate (3), and the deflection system (6) is connected to the dust removing detection system (4); the deflection system (6) comprises a second connecting frame (601), a few-tooth rack (602), a multi-tooth rack (603), a sixth connecting plate (604), a second rotating rod (605), a fifth driving wheel (606), a first gear (607), a third rotating rod (608), a second gear (609) and a sixth driving wheel (610); the front end surface of the second connecting plate (207) positioned at the left side is connected with a second connecting frame (601) through bolts; the lower part of the second connecting frame (601) is fixedly connected with a few-tooth rack (602); the upper part of the second connecting frame (601) is fixedly connected with a multi-tooth rack (603); the middle upper part of the rear side surface of the first connecting plate (3) positioned at the right front is fixedly connected with a sixth connecting plate (604); the lower part of the sixth connecting plate (604) is rotatably connected with a second rotating rod (605) and a third rotating rod (608); the outer surface of the second rotating rod (605) is fixedly connected with a fifth driving wheel (606) and a first gear (607) in sequence; the outer surface of the third rotating rod (608) is fixedly connected with a second gear (609), and the second gear (609) is meshed with the first gear (607); the outer surface of the first rotating rod (403) positioned in front is fixedly connected with a sixth driving wheel (610), and the outer ring surface of the sixth driving wheel (610) is in driving connection with a fifth driving wheel (606) through a belt.
4. A dust-removing apparatus for detecting cracking of a film wrapped around a mattress according to claim 3, wherein four teeth are provided on an upper portion of the rack (602) with fewer teeth, and twelve teeth are provided on a lower portion of the rack (603) with multiple teeth.
5. The dust-removing mattress wrapping film cracking detection device according to claim 4, further comprising a separation system (7), wherein the separation system (7) is arranged at the right part above the bottom plate (1); the separation system (7) comprises a chute (705), a sliding block (706), a pipe rack (709), a transfer plate (710) and a power assembly; a chute (705) is fixedly connected to the bottom plate (1); a sliding block (706) is connected in a sliding way in the sliding groove (705); a pipe rack (709) is fixedly connected above the sliding block (706); a transfer plate (710) is fixedly connected above the pipe frame (709); the side face of the sliding block (706) is connected with a power assembly, and the lower part of the power assembly is connected with a bottom plate (1).
6. The dust-removing mattress wrapping film cracking detection device according to claim 5, wherein the power assembly comprises a seventh connecting plate (701), a fourth rotating rod (702), a third gear (703), a first rack (704), an eighth connecting plate (707) and a second rack (708); a seventh connecting plate (701) is connected to the bottom plate (1) through bolts; the upper part of the seventh connecting plate (701) is rotatably connected with a fourth rotating rod (702); the outer surface of the fourth rotating rod (702) is fixedly connected with a third gear (703); the right rear part of the first connecting frame (202) is connected with a first rack (704) through bolts, and the first rack (704) is meshed with a third gear (703); an eighth connecting plate (707) is fixedly connected to the side surface of the sliding block (706); the eighth connecting plate (707) is fixedly connected with a second rack (708), and the second rack (708) is meshed with the third gear (703).
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| JPH0810636A (en) * | 1994-06-29 | 1996-01-16 | Kubota Corp | Spring mattress separating method and apparatus therefor |
| CA2964433A1 (en) * | 2014-10-13 | 2016-04-21 | Imal S.R.L. | System for the production of panels made of wood flakes |
| CN109719054A (en) * | 2019-01-25 | 2019-05-07 | 叶华雅 | A kind of plate delivery track of sheet fabrication |
| CN110548687A (en) * | 2019-09-06 | 2019-12-10 | 东莞市冠佳电子设备有限公司 | Full-automatic electronic component test equipment |
| CN111003504B (en) * | 2019-12-03 | 2021-03-05 | 大同新成新材料股份有限公司 | Intelligent carbon slide plate carbon strip feeding machine with turnover mechanism and operation method thereof |
| CN212270067U (en) * | 2019-12-30 | 2021-01-01 | 江苏因倍思科技发展有限公司 | Dedicated automation of blood culture appearance blood bottle is got and is put device |
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| CN212143531U (en) * | 2020-04-17 | 2020-12-15 | 无锡雪浪数制科技有限公司 | Coal gangue separation equipment based on depth vision |
| CN112058707A (en) * | 2020-08-26 | 2020-12-11 | 张祥飞 | Glass preprocessing device |
| CN112657922A (en) * | 2020-12-24 | 2021-04-16 | 深圳迈鼎电子有限公司 | Transmission detection device with continuous cleaning structure for capacitor production |
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