CN113681630A - 一种人造大豆蛋白肉肉仿形切断装置 - Google Patents

一种人造大豆蛋白肉肉仿形切断装置 Download PDF

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CN113681630A
CN113681630A CN202110937387.3A CN202110937387A CN113681630A CN 113681630 A CN113681630 A CN 113681630A CN 202110937387 A CN202110937387 A CN 202110937387A CN 113681630 A CN113681630 A CN 113681630A
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cutting
roller
extrusion
meat
soybean protein
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张伟祥
饶剑
黄雄超
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Liangpin Puzi Nutritional Food Co ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B26HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26DCUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D9/00Cutting apparatus combined with punching or perforating apparatus or with dissimilar cutting apparatus
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23JPROTEIN COMPOSITIONS FOR FOODSTUFFS; WORKING-UP PROTEINS FOR FOODSTUFFS; PHOSPHATIDE COMPOSITIONS FOR FOODSTUFFS
    • A23J3/00Working-up of proteins for foodstuffs
    • A23J3/14Vegetable proteins
    • A23J3/16Vegetable proteins from soybean
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B26HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26DCUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D1/00Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor
    • B26D1/01Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work
    • B26D1/12Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a cutting member moving about an axis
    • B26D1/14Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a cutting member moving about an axis with a circular cutting member, e.g. disc cutter
    • B26D1/20Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a cutting member moving about an axis with a circular cutting member, e.g. disc cutter coacting with a fixed member
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B26HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26DCUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D1/00Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor
    • B26D1/01Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work
    • B26D1/12Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a cutting member moving about an axis
    • B26D1/25Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a cutting member moving about an axis with a non-circular cutting member
    • B26D1/26Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a cutting member moving about an axis with a non-circular cutting member moving about an axis substantially perpendicular to the line of cut
    • B26D1/30Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a cutting member moving about an axis with a non-circular cutting member moving about an axis substantially perpendicular to the line of cut with limited pivotal movement to effect cut
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B26HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26DCUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D7/00Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
    • B26D7/01Means for holding or positioning work
    • B26D7/02Means for holding or positioning work with clamping means
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B26HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26DCUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D7/00Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
    • B26D7/06Arrangements for feeding or delivering work of other than sheet, web, or filamentary form
    • B26D7/0683Arrangements for feeding or delivering work of other than sheet, web, or filamentary form specially adapted for elongated articles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B26HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26DCUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D7/00Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
    • B26D7/27Means for performing other operations combined with cutting

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  • Life Sciences & Earth Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Forests & Forestry (AREA)
  • Mechanical Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Health & Medical Sciences (AREA)
  • Nutrition Science (AREA)
  • Biochemistry (AREA)
  • Food Science & Technology (AREA)
  • Polymers & Plastics (AREA)
  • Meat, Egg Or Seafood Products (AREA)

Abstract

本发明提供了一种人造大豆蛋白肉肉仿形切断装置,涉及蛋白肉加工技术领域,包括包括操作台和压制架,所述压制架上下布置有第一压出纤维辊和第二压出纤维辊,操作台上转动安装有第三压出纤维辊,所述第三压出纤维辊的外周等距设有若干圈压断边,所述第三压出纤维辊的外周设有第二肌理纹,所述操作台上的后端设有切断组件;本发明通过第一压出纤维辊和第二压出纤维辊夹持住蛋白肉,破坏表面,利用第一肌理纹使得蛋白肉表面产生肉类的肌理纹,通过第三压出纤维辊再次挤压蛋白肉,利用第二肌理纹再次压出肉类的肌理纹,配合压断边把蛋白肉横向压断成条,使得蛋白肉很好地体现肉类的肌理纹和纤维,优化食用者的观感。

Description

一种人造大豆蛋白肉肉仿形切断装置
技术领域
本发明涉及蛋白肉加工技术领域,尤其涉及一种人造大豆蛋白肉肉仿形切断装置。
背景技术
人造肉分为两种,其中一种人造肉又称大豆蛋白肉,主要靠大豆蛋白制成,因为其富含大量的蛋白质和少量的脂肪,所以人造肉是一种健康的食品,另一种是利用动物干细胞制造出的人造肉,
大豆蛋白肉是以优质大豆为原料,通过加热、挤压、喷噪等工艺过程把大豆蛋白粉制成大小、形状不同的瘦肉片状植物蛋白,其之所以被称为“蛋白肉”,是由于其蛋白质的含量远远高于一般动物肉类,而且食感、结构、色泽、韧性均与动物肉近似,但由于其分切不能很好地体现肉类的肌理纹和纤维,影响食用者的体现感,因此,本发明提出一种人造大豆蛋白肉肉仿形切断装置以解决现有技术中存在的问题。
发明内容
针对上述问题,本发明提出一种人造大豆蛋白肉肉仿形切断装置,该人造大豆蛋白肉肉仿形切断装置使得蛋白肉很好地体现肉类的肌理纹和纤维,优化食用者的观感。
为实现本发明的目的,本发明通过以下技术方案实现:
一种人造大豆蛋白肉肉仿形切断装置,包括操作台和压制架,所述压制架设在操作台的前端,所述压制架上下布置有第一压出纤维辊和第二压出纤维辊,所述第一压出纤维辊和第二压出纤维辊的外周均设有第一肌理纹,所述操作台上方转动安装有第三压出纤维辊,所述第三压出纤维辊的外周等距设有若干圈压断边,所述第三压出纤维辊的外周设有第二肌理纹,所述操作台上的后端设有切断组件。
进一步改进在于:所述切断组件包括支座和切断刀,所述操作台上设有缺口,所述切断刀转动安装在支座上,且切断刀与缺口相适配,所述切断刀的外侧设有厚带齿。
进一步改进在于:所述切断刀左右中心对称,包括左右切割部,且切割部的刀口为圆弧形。
进一步改进在于:所述压制架的两侧均设有滑槽,两组所述滑槽内部的下方均固定设有固定块,且两组所述滑槽的内部均活动设有活动块,两侧的所述固定块之间转动安装所述第一压出纤维辊,两侧的所述活动块之间转动安装所述第二压出纤维辊。
进一步改进在于:两侧的所述滑槽的内部均转动安装有螺纹丝杆,且螺纹丝杆的上端贯穿出所述压制架顶部,所述螺纹丝杆的上端设有旋把,所述螺纹丝杆的下端转动安装在固定块上,且螺纹丝杆贯穿所述活动块并螺纹适配。
进一步改进在于:所述操作台两侧均安装有支撑板,所述第三压出纤维辊安装在两块支撑板之间,所述支撑板安装有安装螺栓,且支撑板通过所述安装螺栓与所述操作台固定安装。
本发明的有益效果为:
1、本发明通过第一压出纤维辊和第二压出纤维辊夹持住蛋白肉,破坏表面,利用第一肌理纹使得蛋白肉表面产生肉类的肌理纹,通过第三压出纤维辊再次挤压蛋白肉,利用第二肌理纹再次压出肉类的肌理纹,配合压断边把蛋白肉横向压断成条,同时断边位置也会产生横向肉类的肌理纹,使得蛋白肉很好地体现肉类的肌理纹和纤维,优化食用者的观感。
2、本发明利用切断刀配合厚带齿,把横向压断成条的蛋白肉纵向切断成块,同时产生纵向断边肌理纹。
附图说明
图1为本发明的立体图;
图2为本发明的压制架上结构示意图;
图3为本发明的切断组件示意图;
其中:1、操作台;2、压制架;3、滑槽;4、固定块;5、活动块;6、第一压出纤维辊;7、第二压出纤维辊;8、第一肌理纹;9、支撑板;10、第三压出纤维辊;11、压断边;12、第二肌理纹;13、钝口;14、支座;15、切断刀;16、缺口;17、厚带齿;18、电机;19、螺纹丝杆;20、旋把。
具体实施方式
为了加深对本发明的理解,下面将结合实施例对本发明做进一步详述,本实施例仅用于解释本发明,并不构成对本发明保护范围的限定。
根据图1、2、3所示,本实施例提出了一种人造大豆蛋白肉肉仿形切断装置,包括操作台1和压制架2,所述压制架2设在操作台1的前端,所述压制架2上下布置有第一压出纤维辊6和第二压出纤维辊7,所述第一压出纤维辊6和第二压出纤维辊7的外周均设有第一肌理纹8,所述操作台1的上方转动安装有第三压出纤维辊10,所述第三压出纤维辊10的外周等距设有若干圈压断边11,所述第三压出纤维辊10的外周设有第二肌理纹12,所述操作台1上的后端设有切断组件。
使用时,通过第一压出纤维辊6和第二压出纤维辊7夹持住蛋白肉,破坏表面,利用第一肌理纹8使得蛋白肉表面产生肉类的肌理纹,然后第一压出纤维辊 6和第二压出纤维辊7转动将蛋白肉推送入第三压出纤维辊10下,通过第三压出纤维辊10再次挤压蛋白肉,利用第二肌理纹12再次压出肉类的肌理纹,配合压断边11把蛋白肉横向压断成条,同时利用压断边11的边缘钝口13使得蛋白肉产生横向肉类的肌理纹,使得蛋白肉很好地体现肉类的肌理纹和纤维,优化食用者的观感。
所述切断组件包括支座14和切断刀15,所述操作台1上设有缺口16,所述切断刀15转动安装在支座14上,且切断刀15与缺口16相适配,所述切断刀15 的外侧设有厚带齿17,所述支座14后端的上方设有电机18,且电机18的输出端与切断刀15连接。使用时,利用电机18带动切断刀15旋转,配合厚带齿17,把横向压断成条的蛋白肉纵向切断成块,同时产生肌理纹。图示中,所述切断刀 15左右中心对称,包括左右切割部,且切割部的刀口为圆弧形,堆成结构设计保证转动稳定性,且可快速切断。
所述压制架2的两侧均设有滑槽3,两组所述滑槽3内部的下方均固定设有固定块4,且两组所述滑槽3的内部均活动设有活动块5,两侧的所述固定块4 之间转动安装所述第一压出纤维辊6,两侧的所述活动块5之间转动安装所述第二压出纤维辊7。两侧的所述滑槽3的内部均转动安装有螺纹丝杆19,且螺纹丝杆19的上端贯穿出所述压制架2,所述螺纹丝杆19的上端设有旋把20,所述螺纹丝杆19的下端转动安装在固定块4上,且螺纹丝杆19贯穿所述活动块5并螺纹适配。使用时,通过旋转旋把20,可以带动螺纹丝杆19旋转,从而驱动活动块5沿着滑槽3升降,方便调节第一压出纤维辊6和第二压出纤维辊7之间的间距,适合不同厚度的蛋白肉。所述操作台两侧均安装有支撑板9,所述第三压出纤维辊安装在两块支撑板9之间,两侧的所述支撑板9上的下端均安装有安装螺栓,且支撑板9通过所述安装螺栓与所述操作台1固定安装,便于安装或拆卸。
以上显示和描述了本发明的基本原理、主要特征和优点。本行业的技术人员应该了解,本发明不受上述实施例的限制,上述实施例和说明书中描述的只是说明本发明的原理,在不脱离本发明精神和范围的前提下,本发明还会有各种变化和改进,这些变化和改进都落入要求保护的本发明范围内。本发明要求保护范围由所附的权利要求书及其等效物界定。

Claims (6)

1.一种人造大豆蛋白肉肉仿形切断装置,包括操作台(1)和压制架(2),其特征在于:所述压制架(2)设在操作台(1)的前端,所述压制架(2)上下布置有第一压出纤维辊(6)和第二压出纤维辊(7),所述第一压出纤维辊(6)和第二压出纤维辊(7)的外周均设有第一肌理纹(8),所述操作台(1)上方转动安装有第三压出纤维辊(10),所述第三压出纤维辊(10)的外周等距设有若干圈压断边(11),所述第三压出纤维辊(10)的外周设有第二肌理纹(12),所述操作台(1)上的后端设有切断组件。
2.根据权利要求1所述的一种人造大豆蛋白肉肉仿形切断装置,其特征在于:所述切断组件包括支座(14)和切断刀(15),所述操作台(1)上设有缺口(16),所述切断刀(15)转动安装在支座(14)上,且切断刀(15)与缺口(16)相适配,所述切断刀(15)的外侧设有厚带齿(17)。
3.根据权利要求2所述的一种人造大豆蛋白肉肉仿形切断装置,其特征在于:所述切断刀(15)左右中心对称,包括左右切割部,且切割部的刀口为圆弧形。
4.根据权利要求1所述的一种人造大豆蛋白肉肉仿形切断装置,其特征在于:所述压制架(2)的两侧均设有滑槽(3),两组所述滑槽(3)内部的下方均固定设有固定块(4),且两组所述滑槽(3)的内部均活动设有活动块(5),两侧的所述固定块(4)之间转动安装所述第一压出纤维辊(6),两侧的所述活动块(5)之间转动安装所述第二压出纤维辊(7)。
5.根据权利要求4所述的一种人造大豆蛋白肉肉仿形切断装置,其特征在于:两侧的所述滑槽(3)的内部均转动安装有螺纹丝杆(19),且螺纹丝杆(19)的上端贯穿出所述压制架(2)顶部,所述螺纹丝杆(19)的上端设有旋把(20),所述螺纹丝杆(19)的下端转动安装在固定块(4)上,且螺纹丝杆(19)贯穿所述活动块(5)并螺纹适配。
6.根据权利要求1所述的一种人造大豆蛋白肉肉仿形切断装置,其特征在于:所述操作台(1)两侧均安装有支撑板(9),所述第三压出纤维辊(10)安装在两块支撑板(9)之间,所述支撑板(9)安装有安装螺栓,且支撑板(9)通过所述安装螺栓与所述操作台(1)固定安装。
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