Automatic assembly production line for disposable cigarette cartridges
Technical Field
The invention relates to the field of electronic cigarettes, in particular to an automatic assembly production line for disposable cartridges.
Background
The electronic cigarette mainly comprises a cigarette rod and a cigarette cartridge, wherein the cigarette cartridge of the disposable electronic cigarette is a consumable product and is discarded after use, the structure of the existing cigarette cartridge of the disposable electronic cigarette is shown in figure 1 and mainly comprises a bottom cover 01, a yellow wax tube cotton core component 02, an oil cup component 03 and a top cover 04, the bottom cover 01 and the top cover 04 are soft silica gel covers, and the assembly mode is that the yellow wax tube cotton core component 02 is manually installed above the bottom cover 01, then the assembled components of the bottom cover 01 and the yellow wax tube cotton core component 02 are installed into the oil cup component 03 from the lower part, and finally the top cover 04 is assembled above the oil cup component 03.
This manual assembly mode inefficiency, the slow output of assembly speed is low, can not satisfy the mass production demand, if can realize the automatic equipment of cigarette bullet if can certainly can improve production efficiency, and the difficult point that will realize disposable cigarette bullet automatic assembly lies in: firstly, the automatic assembly process is complex, all machines are lack of cooperation, and no proper conveying line is available for conveying the assembled parts to different machines in sequence; secondly, the conducting wires of the yellow wax pipe cotton core component 02 are very fine, and if the machine is adopted for assembly, the conducting wires cannot be inserted into the holes of the bottom cover 01 in an aligned mode, so that the assembly precision cannot be guaranteed; thirdly, the central pipe of the cotton core assembly 02 of the yellow wax pipe is soft, the cotton in the oil cup assembly 03 is soft, when the cotton core assembly 02 of the yellow wax pipe is inserted into the oil cup assembly 03, the machine is difficult to position, phenomena of inaccurate insertion, improper insertion and the like can occur, and the whole assembly of the smoke bomb is hindered; fourthly, the resistance detection mode of the disposable cigarette cartridge is to carry out power-on detection by manually holding a lead of the cigarette cartridge, and the efficiency is low.
Disclosure of Invention
Aiming at the defects in the prior art, the invention provides an automatic assembly production line for disposable cartridges, which can completely realize automatic assembly of disposable cartridges and reduce dependence on workers, and the specific technical scheme is as follows:
an automatic assembly production line for disposable tobacco bullets comprises a carrier conveying production line, a bottom cover feeding machine, a yellow wax pipe cotton core assembly assembling machine, a defective product inspection machine, an oil cup assembly assembling machine, an oil filling machine, a top cover assembling machine, a turning dispenser, a laser carving machine and a detection discharging machine, wherein the carrier conveying production line drives carriers to move sequentially through the bottom cover feeding machine, the yellow wax pipe cotton core assembly assembling machine, the defective product inspection machine, the oil cup assembly assembling machine, the oil filling machine, the top cover assembling machine, the turning dispenser, the laser carving machine and the detection discharging machine, the bottom cover feeding machine conveys bottom covers to the carriers, the yellow wax pipe cotton core assembly assembling machine drives the yellow wax pipe cotton core assembly to be assembled to a bottom cover on the carriers, the defective product inspection machine removes defective products which cannot be assembled in place due to the yellow wax pipe cotton core assembly, the oil cup assembly assembling machine drives the oil cup assembly to be assembled to the yellow wax pipe cotton core assembly, and the oil filling machine drives the tobacco oil to be injected into the semi-finished disposable tobacco bullets on the carriers, the top cover assembling machine drives the top cover to be assembled above an oil cup assembly on the carrier, the turnover glue dispensing machine drives the disposable cigarette bomb to turn over to enable the lead to face upwards and dispense glue at the lead, the laser engraving machine performs laser engraving on the outer side of the disposable cigarette bomb to form a mark, and the detection blanking machine performs resistance and laser engraving mark detection on the disposable cigarette bomb; the detection blanking machine drives the disposable cigarette bullet to move out of the carrier and store the disposable cigarette bullet into a product tray.
As a preferred scheme of the present invention, the carrier conveying line includes an upper linear conveying line and a lower backflow conveying line, the upper linear conveying line drives carriers to move forward and sequentially pass through a bottom cover feeding machine, a yellow wax pipe cotton core assembly assembling machine, a defective product inspection machine, an oil cup assembly assembling machine, an oil injecting machine, a top cover assembling machine, a turning dispenser, a laser engraving machine, and a carrier elevator for detecting that a blanking machine reaches the front, the carrier elevator at the front drives carriers to descend to the lower backflow conveying line, the lower backflow conveying line drives carriers to move backward to the carrier elevator at the rear, the carrier elevator at the rear drives carriers to ascend to the upper linear conveying line again, and the movement track of the carriers is square.
According to a preferable scheme of the invention, the yellow wax tube cotton core assembly machine comprises a yellow wax tube cotton core assembly material preparing device, a first portal frame, a yellow wax tube assembly mechanical arm and a guiding device, wherein a carrier conveying production line drives a carrier to reach the position below the first portal frame, the yellow wax tube cotton core assembly material preparing device and the guiding device are positioned below the first portal frame, a yellow wax tube material tray is arranged on the yellow wax tube cotton core assembly material preparing device, a plurality of yellow wax tube cotton core assemblies are placed in the yellow wax tube material tray, the yellow wax tube assembly mechanical arm is arranged in the first portal frame, the yellow wax tube cotton core assemblies on the material tray are taken away by the yellow wax tube assembly mechanical arm, and a guide device guides a lead of the yellow wax tube cotton core assemblies to be inserted into a bottom cover.
As a preferable scheme of the invention, the guiding device comprises a guiding fixed plate, a sliding rail, a sliding block, a guiding plate, a guiding cylinder and guiding blocks, wherein a square opening is formed in the middle of the guiding fixed plate to facilitate the entering of a carrier, the sliding rail is transversely installed above the guiding fixed plate and is connected with the sliding block in a sliding manner, the guiding plate is installed above the sliding block, the number of the guiding plates is at least 2, the guiding cylinder drives the two guiding plates to move and contract, a plurality of guiding blocks are installed on each guiding plate at equal intervals, tapered holes are formed when the guiding blocks on two sides are closed, and a conducting wire of the yellow wax tube cotton core assembly is guided to be inserted into a hole of a bottom cover below the guiding plates in a large-sized and small-sized manner.
As a preferable scheme of the invention, a CCD camera is installed in front of the yellow wax pipe cotton core component assembling machine, the unqualified product inspection machine is provided with a display connected with the CCD camera, the display amplifies the shot product image, and a worker takes out the unqualified product.
According to a preferable scheme of the invention, the oil cup assembly machine comprises an oil cup assembly material preparing device, a second portal frame, a material taking mechanical arm, a transfer table and an assembly mechanical arm, wherein the oil cup assembly material preparing device and the transfer table are positioned below the second portal frame, the material taking mechanical arm and the assembly mechanical arm are installed on the second portal frame, an oil cup tray is installed on the oil cup assembly material preparing device, a plurality of oil cup assemblies are placed in the oil cup tray, a carrier conveying production line drives a carrier to reach the position below the second portal frame, a plurality of guide sleeves are placed on the transfer table, the oil cup assemblies taken away from the material tray by the material taking mechanical arm are sleeved in the guide sleeves, the upper ends of the guide sleeves are in a pointed cone shape, round holes for guiding the yellow wax tube assemblies are formed in the lower ends of the guide sleeves, and the assembly mechanical arm takes away the oil cup assemblies on the transfer table and assembles the yellow wax tube cotton core assemblies on the carrier.
As a preferred scheme of the invention, the assembling mechanical arm comprises an assembling Y-axis moving module, an assembling Z-axis lifting module, an assembling lifting frame, a drawing-out air cylinder mounting plate, a drawing-out air cylinder, a guide rod, a guide sleeve, a finger mounting plate, an assembling pneumatic finger and a limiting plate, wherein the assembling Y-axis moving module is mounted at the upper part of a portal frame, the assembling Z-axis lifting module is mounted at the output end of the assembling Y-axis moving module, the assembling Y-axis moving module drives the assembling Z-axis lifting module to move left and right along the Y axis, the assembling lifting frame is mounted at the output end of the assembling Z-axis lifting module, the assembling Z-axis lifting module drives the assembling lifting frame to lift up and down along the Z axis, the drawing-out air cylinder mounting plate is mounted at the bottom of the assembling lifting frame, the drawing-out air cylinder mounting plate is mounted on the drawing-out air cylinder mounting plate, a piston rod of the drawing-out air cylinder extends downwards to be connected with the finger mounting plate, the guide sleeve is mounted in the finger mounting plate, the guide rod is movably sleeved on the guide sleeve, the guide bar upper end is connected and is taken out from the cylinder mounting panel and the limiting plate is connected to the lower extreme, and the pneumatic finger of a plurality of equipment of finger mounting panel bottom installation, the pneumatic finger clamp of equipment get the guide sleeve, and the limiting plate is located the pneumatic finger below of equipment.
According to a preferable scheme of the invention, oil cup clamping devices are installed on two sides of a carrier assembly line below a second portal frame, each oil cup clamping device comprises a left clamping cylinder, a right clamping cylinder, a left clamping plate and a right clamping plate, the left clamping cylinder drives the left clamping plate to move, the right clamping cylinder drives the right clamping plate to move, clamping jaws for clamping oil cups are arranged on the inner sides of the left clamping plate and the right clamping plate, and the clamping jaws are matched with limiting plates to completely lock an oil cup assembly to prevent the oil cup assembly from falling off a carrier when a guide sleeve is pulled out.
According to a preferred scheme of the invention, the detection blanking machine comprises a resistance value detection device, a laser carving identification detection device, a third portal frame, a cigarette bullet taking mechanical arm, a defective product containing box and a defective product containing device, wherein a carrier conveying assembly line drives a carrier to move to reach the resistance value detection device, the resistance value detection device detects the resistance value of a disposable cigarette bullet, the laser carving identification detection device detects the laser carving identification of the disposable cigarette bullet, the third portal frame is internally provided with the cigarette bullet taking mechanical arm, and the cigarette bullet taking mechanical arm drives the disposable cigarette bullet to be placed into the defective product containing box or the defective product containing device according to a detection result.
As a preferred scheme of the invention, the resistance detection device comprises a resistance detection support frame, a wire arranging lifting cylinder, a lifting plate, a wire arranging cylinder, a wire arranging left connecting plate, a wire arranging right connecting plate, a left wire arranging plate, a right wire arranging plate, a wire pressing cylinder, a pressing plate, a pressing block, a copper block mounting seat and a conductive copper block, wherein the wire arranging lifting cylinder and the wire pressing cylinder are mounted above the resistance detection support frame, a piston rod of the wire arranging lifting cylinder extends downwards to be connected with the lifting plate, the wire arranging cylinder is mounted at the bottom of the lifting plate, the wire arranging cylinder drives the wire arranging left connecting plate and the wire arranging right connecting plate to expand or contract, the wire arranging left connecting plate is connected with the left wire arranging plate, the wire arranging right connecting plate is connected with the right wire arranging plate, a plurality of V-shaped grooves for arranging disposable smoke and elastic wires are arranged on the inner sides of the left wire arranging plate and the right wire arranging plate, a piston rod of the wire pressing cylinder extends transversely to be connected with the pressing plate, a plurality of pressing blocks are mounted at the bottom of the pressing plate, the compact heap is located right side reason line board top, and a plurality of copper billet mount pads of left side reason line board top installation, two electrically conductive copper billets of installation in every copper billet mount pad, electrically conductive copper billet electric connection resistance tester, the compact heap compresses tightly the metal level contact electrically conductive copper billet that the wire made the wire.
The invention has the beneficial effects that: the bottom cover feeding machine conveys the bottom cover onto the carrier, the carrier conveying assembly line drives the carrier to move to reach the yellow wax pipe cotton core assembly assembling machine, the yellow wax pipe cotton core assembly assembling machine drives the yellow wax pipe cotton core assembly to be assembled on the bottom cover of the carrier, the carrier conveying assembly line drives the carrier to move to the unqualified product inspection machine, the unqualified product inspection machine removes unqualified products which cannot be assembled in place with the yellow wax pipe cotton core, the carrier conveying assembly line drives the carrier to move to the oil cup assembly assembling machine, the oil cup assembly assembling machine drives the oil cup assembly to be assembled on the yellow wax pipe cotton core assembly, the carrier conveying assembly line drives the carrier to move to the oil injection machine, the oil injection machine drives the oil to be injected into semi-finished product disposable cigarette bullets on the carrier, the carrier conveying assembly line drives the carrier to move to the top cover assembling machine, the top cover assembling machine drives the top cover to be assembled above the oil cup assembly on the carrier, and the carrier conveying assembly line drives the carrier to move to the overturning point, the overturning dispenser drives the disposable cigarette bullet to overturn so that the lead faces upwards and glue is dispensed at the lead, the glue dispensing function is used for fixing the position of the lead, the carrier conveying assembly line drives the carrier to move to the laser carving machine, the laser carving machine carries out laser carving on the outer side of the disposable cigarette bullet to form a mark, the carrier conveying assembly line drives the carrier to move to the detection blanking machine, and the detection blanking machine carries out resistance and laser carving mark detection on the disposable cigarette bullet; detect the disposable cigarette bullet of blanking machine drive and shift out from the carrier and accomodate the product charging tray, automatic operation assembles the disposable cigarette bullet fast, satisfies the production demand.
Drawings
Figure 1 is a schematic view of a cartridge of a prior art disposable electronic cigarette;
FIG. 2 is a front view of the production line of the present invention;
FIG. 3 is a top view of the production line of the present invention;
FIG. 4 is a schematic view of the material status of the cartridge assembled in the production line of the present invention;
FIG. 5 is a schematic view of a carrier transport line according to the present invention;
fig. 6 is a perspective view of the bottom cover feeder of the present invention;
FIG. 7 is a perspective view of the present invention;
FIG. 8 is a perspective view of a yellow wax tube assembling manipulator of the yellow wax tube cotton core assembly assembling machine of the present invention;
FIG. 9 is a perspective view of two take off assemblies of the yellow wax duct cotton core assembly machine of the present invention;
FIG. 10 is a perspective view of a single take off assembly of the yellow wax duct cotton core assembly machine of the present invention;
FIG. 11 is a perspective view of the guide device of the yellow wax tube cotton core assembly machine of the present invention engaged with the take-out assembly;
FIG. 12 is a perspective view of the guide assembly of the present invention for a yellow wax tube cotton core assembly machine;
FIG. 13 is an exploded view of the guide assembly of the present invention for a yellow wax wick assembly machine;
FIG. 14 is a perspective view of the guide cylinder and guide block of the yellow wax tube cotton core assembly machine of the present invention;
FIG. 15 is a perspective view of the present invention showing the combination of a yellow wax wick assembly with a guide block;
FIG. 16 is a perspective view of the reject sorter of the present invention;
FIG. 17 is a perspective view of the oil cup assembly machine of the present invention;
FIG. 18 is a side elevational view of the oil cup assembly machine of the present invention;
fig. 19 is a perspective view of a transfer table of the oil cup assembly machine of the present invention;
FIG. 20 is a perspective view of a single guide sleeve of the oil cup assembly machine of the present invention;
FIG. 21 is a perspective view of the guide sleeve of the present invention guiding the assembly of the cup assembly with the yellow wax tube wick assembly;
FIG. 22 is a perspective view of a second gantry, a material pick-up robot, and an assembly robot of the oil cup assembly machine of the present invention in cooperation;
fig. 23 is a perspective view of an assembly robot of the oil cup assembly installation of the present invention;
FIG. 24 is a perspective view of the oil cup assembly machine of the present invention showing the cooperation of the pumping cylinder, the assembly pneumatic fingers, and the retainer plate;
FIG. 25 is a perspective view of the oil cup clamping device and the pressing device of the oil cup assembly machine of the present invention;
FIG. 26 is a perspective view of the oil cup clamping device of the oil cup assembly machine of the present invention;
FIG. 27 is an exploded view of the oil cup clamping device of the oil cup assembly machine of the present invention;
fig. 28 is a perspective view of the press fitting device of the oil cup assembly machine of the present invention;
FIG. 29 is a perspective view of the flip dispenser of the present invention;
FIG. 30 is a perspective view of the cigarette magazine robot and the flipping assembly of the flipping dispenser of the present invention;
FIG. 31 is a perspective view of the inspection feeder of the present invention;
FIG. 32 is a perspective view of the present invention from another perspective of the inspection feed machine;
FIG. 33 is a perspective view of the resistance value detection device of the blanking machine of the present invention;
FIG. 34 is a perspective view of the wire arranging lifting cylinder, the lifting plate and the wire arranging cylinder of the detecting blanking machine of the present invention;
FIG. 35 is a perspective view of the wire arranging cylinder, the left wire arranging plate and the right wire arranging plate of the detecting blanking machine of the present invention;
FIG. 36 is a perspective view of the wire hold-down cylinder, hold-down plate, hold-down block of the inspection blanking machine of the present invention in combination;
FIG. 37 is a perspective view of the mating of the compact and conductive copper blocks of the test blanking machine of the present invention;
FIG. 38 is a perspective view of the left wire arranging plate, the right wire arranging plate, the pressing block and the conductive copper block of the detecting blanking machine of the invention;
FIG. 39 is a perspective view of a laser etching mark detection device of the blanking machine according to the present invention.
Detailed Description
The following description of the embodiments of the present invention will be made with reference to the accompanying drawings:
in the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc., indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for convenience of description and simplicity of description, but do not indicate or imply that the positions or elements referred to must have specific orientations, be constructed and operated in specific orientations, and thus, should not be construed as limiting the present invention.
In the description of the present invention, it should be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "connected," and "connected" are to be construed broadly, e.g., as meaning either a fixed connection, a removable connection, or an integral connection; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meaning of the above terms in the present invention can be understood as appropriate by those of ordinary skill in the art.
As shown in fig. 2 to 4, the automatic assembly production line for disposable smoke cartridges comprises a carrier conveying production line 1, a bottom cover feeding machine 2, a yellow wax pipe cotton core assembly assembling machine 3, a defective product inspection machine 4, an oil cup assembly assembling machine 5, an oil injecting machine 6, a top cover assembling machine 7, a turning dispenser 8, a laser carving machine 9 and a detection blanking machine 10, wherein the carrier conveying production line 1 drives carriers to move sequentially through the cover feeding machine 2, the yellow wax pipe cotton core assembly assembling machine 3, the defective product inspection machine 4, the oil cup assembly assembling machine 5, the oil injecting machine 6, the top cover assembling machine 7, the turning dispenser 8, the laser carving machine 9 and the detection blanking machine 10, the bottom cover feeding machine 2 conveys a bottom cover 01 to the carrier 11, the yellow wax pipe cotton core assembly machine 3 drives a bottom cover 01 assembled by a yellow wax pipe cotton core assembly 02 on the carrier, the defective product inspection machine 4 removes defective products assembled by the yellow wax pipe cotton core assembly, an oil cup assembly assembling machine 5 drives an oil cup assembly 03 to be assembled to a yellow wax pipe cotton core assembly 02, an oil filling machine 6 drives a semi-finished disposable cigarette bomb on a cigarette oil injection carrier, a top cover assembling machine 7 drives a top cover to be assembled above the oil cup assembly 03 on a carrier 11, a turning dispenser 8 drives the disposable cigarette bomb to turn over to enable a lead to face upwards and dispense glue at the lead, a laser carving machine 9 carries out laser carving on the outer side of the disposable cigarette bomb to form a mark, and a detection blanking machine 10 carries out resistance and laser carving mark detection on the disposable cigarette bomb; the detection blanking machine 10 drives the disposable cartridges to be moved out of the carriers and stored in the product trays.
As shown in fig. 5, the carrier conveying line 1 includes an upper linear conveying line and a lower reflux conveying line, the upper linear conveying line and the lower reflux conveying line are common belt conveying tracks on the market, the upper linear conveying line and the lower reflux conveying line are both arranged in the workbench of each machine, the upper linear conveying line drives carriers to move forward to sequentially pass through a bottom cover feeding machine 2, a yellow wax tube cotton core assembly assembling machine 3, a defective product inspection machine 4, an oil cup assembly assembling machine 5, an oil injecting machine 6, a top cover assembling machine 7, an overturning dispenser 8, a laser engraving machine 9, a carrier elevator for detecting that a blanking machine 10 reaches the front, the carrier elevator at the front drives carriers to descend to the lower reflux conveying line, the lower reflux conveying line drives carriers to move backward to the carrier elevator at the rear, and the carrier elevator at the rear drives carriers to ascend to return to the upper linear conveying line again, the movement track of carrier is for the square as the arrow point direction, and carrier 11 just can realize just so that the circulation is carried and need not the manual work and carry the empty carrier in the place ahead to the rear once more, is equipped with the cylinder in different stations departments in upper segment straight line transfer chain moreover, and the cylinder makes the carrier jack-up temporarily break away from the belt and is convenient for each material equipment.
As shown in fig. 6, the bottom cover feeder 2 uses the vibrating tray 21 to sequentially feed the bottom covers to the vertical vibrator and then uses the robot to pick up the bottom covers to assemble the bottom covers to the carriers, the adopted equipment is the existing automation equipment, and the structure of the top cover assembling machine 7 is similar, and the difference is only different from the conveyed materials, so the specific structure is not repeated.
As shown in fig. 7, the yellow wax tube cotton core assembly machine 3 includes a yellow wax tube cotton core assembly material preparing device 31, a first portal frame 32, a yellow wax tube assembly manipulator 33, and a guiding device 34, wherein the carrier conveying line 1 drives the carrier 11 to reach a position below the first portal frame 32, the yellow wax tube cotton core assembly material preparing device 31 and the guiding device 34 are located below the first portal frame 32, the yellow wax tube cotton core assembly material preparing device 31 is close to the carrier conveying line 1, the guiding device 34 is located above the carrier conveying line 1, a yellow wax tube tray 35 is mounted on the yellow wax tube cotton core assembly material preparing device 31, a plurality of yellow wax tube cotton core assemblies are placed in the yellow wax tube tray, the yellow wax tube assembly manipulator 33 is mounted in the first portal frame 32, the yellow wax tube cotton core assembly manipulator 33 takes away the yellow wax tube cotton core assemblies from the tray, and the guiding device 34 guides wires of the yellow wax tube cotton core assemblies to be inserted into the bottom cover.
As shown in fig. 8 to 10, the yellow wax tube assembling robot 33 includes a Y-axis moving module 331, a Z-axis lifting module 332, a lifting frame 333, and a material taking assembly 334, the Y-axis moving module 331 is installed on the upper portion of the first portal frame 32, the Z-axis lifting module 332 is installed on the output end of the Y-axis moving module 331, the Y-axis moving module 331 drives the Z-axis lifting module 332 to move left and right along the Y-axis, the lifting frame 333 is installed on the output end of the Z-axis lifting module 332, the Z-axis moving module 331 and the Z-axis lifting module 332 are common servo motor linear modules, two groups of material taking assemblies 334 are installed on the bottom of the lifting frame 333, the material taking assemblies 334 include a material taking frame 3341, a material taking cylinder 3342, a material sucking plate 3343, a material clamping cylinder 3344 and a clamping plate 3346, the material taking frame 3341 is installed on the bottom of the lifting frame 333, the material taking cylinder 33342 is installed on the material taking frame 3341, the material sucking plate 3342 drives the material sucking plate 3343 to move up and down, the material suction plate 3343 is provided with a plurality of material taking suction holes which are arranged at equal intervals, the suction holes suck the cotton core components of the yellow wax pipe, a plurality of material clamping cylinders 3344 which are arranged at equal intervals are installed at the bottom of the material taking rack 3341, the material clamping cylinders 3344 drive the clamping plates 3346 to close and clamp the cotton core components of the yellow wax pipe, and after the cotton core components of the yellow wax pipe are sucked and clamped, the Y-axis moving module 331 and the Z-axis lifting module 332 sequentially act to transfer the cotton core components of the yellow wax pipe from the material preparation device 31 of the cotton core components of the yellow wax pipe to the bottom cover 01 on the carrier 11.
As shown in fig. 11 to 15, the guiding device 34 is located above the carrier conveying line 1, a cylinder is arranged on the machine table to jack up the carrier to enable the carrier to enter the guiding device, the guiding device 34 includes a guiding fixing plate 341, a sliding rail 342, a sliding block 343, a guiding plate 344, a guiding cylinder 345 and a guiding block 346, a square opening is arranged in the middle of the guiding fixing plate 341 to facilitate the entry of the carrier 11, the sliding rail 342 is transversely installed above the guiding fixing plate 341, the sliding rail 342 is slidably connected with the sliding block 342, the guiding plate 344 is installed above the sliding block 342, at least 2 guiding plates 344 are installed, in this embodiment, 4 guiding plates 344 correspond to the yellow wax tube assembling manipulator 33, the guiding cylinder 345 drives the two guiding plates 341 to move and contract, a plurality of guiding blocks 346 are installed at equal intervals on each guiding plate 344, tapered holes 347 are formed when the guiding blocks 346 on both sides are closed, the guiding blocks 347 are large at the upper part and the small part of the guiding wires of the yellow wax tube cotton core assembly are inserted into the holes of the bottom cover below the guiding holes, the bottom cover is accurately assembled on the cotton core component of the yellow wax pipe.
As shown in fig. 16, a CCD camera 36 is installed in front of the yellow wax pipe cotton core assembly assembling machine 3, the defective product inspection machine 4 is provided with a display 41 connected with the CCD camera, the display 41 enlarges the shot image of the product, and when the carrier conveying line 1 drives the carrier to move to the defective product inspection machine 4, if it is detected that the worker is not in place to take out the defective product.
As shown in fig. 17 to 21, the oil cup assembly machine 5 includes an oil cup assembly material preparing device 51, a second portal frame 52, a material taking manipulator 53, a transfer table 54, and an assembly manipulator 55, the oil cup assembly material preparing device 51 and the transfer table 54 are located below the second portal frame and close to the carrier conveying line 1, the material taking manipulator 53 and the assembly manipulator 55 are installed on the second portal frame 52, an oil cup tray 56 is installed on the oil cup assembly material preparing device 51, a plurality of oil cup assemblies are placed in the oil cup tray 56, the carrier conveying line 1 drives the carrier to reach below the second portal frame 52, two rows of guide sleeves 57 are placed on the transfer table 54, each row of guide sleeves 57 has a plurality of guide sleeves 57, the upper ends of the guide sleeves 57 are in a pointed cone shape, the lower ends of the guide sleeves 57 are provided with round holes for guiding the yellow wax tube assemblies, the inner diameters of the round holes are larger than the diameters of the central tubes of the yellow wax tube assemblies, the diffuse reflection optical fiber sensors 58 for detecting the oil cup assemblies are installed outside the transfer table 54, when the material taking manipulator 53 inserts the oil cup assembly into the guide sleeve 57, the diffuse reflection optical fiber sensor 58 detects that the oil cup assembly exists, the assembling manipulator 55 receives an instruction, and takes away the oil cup assembly on the transfer platform and the yellow wax pipe assembly assembled on the carrier 11 by the guide sleeve 57, and the yellow wax pipe assembly is easily inserted into the guide sleeve 57 because the inner diameter of the circular hole of the guide sleeve 57 is greater than the diameter of the central pipe of the yellow wax pipe assembly.
As shown in fig. 22-27, the assembling manipulator includes 55 assembling Y-axis moving module 551, assembling Z-axis lifting module 552, assembling lifting frame 553, drawing cylinder mounting plate 554, drawing cylinder 555, guiding rod 556, guiding sleeve 557, finger mounting plate 558, assembling pneumatic finger 559, limiting plate 5510, assembling Y-axis moving module 551 mounted on the upper portion of the second portal frame 52, assembling Z-axis lifting module 552 mounted on the output end of the assembling Y-axis moving module, assembling Y-axis moving module 551 driving the assembling Z-axis lifting module 552 to move left and right along the Y-axis, assembling lifting frame 553 mounted on the output end of the assembling Z-axis lifting module 552, assembling Z-axis lifting module driving the assembling lifting frame 553 to lift up and down along the Z-axis, assembling lifting frame 553 mounting plate 554 with drawing cylinder mounting plate 554 mounted on the bottom of assembling lifting frame 553, drawing cylinder 555 mounted on the drawing cylinder mounting plate 554, and drawing cylinder piston rod extending downward to connect with the finger mounting plate 558, the guide sleeve 557 is installed in the finger installation plate 558, the guide sleeve 557 movably sleeves the guide rod 556, the upper end of the guide rod 556 is connected with the drawing-out air cylinder installation plate 554, the lower end of the guide rod 556 is connected with the limiting plate 5510, the bottom of the finger installation plate 558 is provided with a plurality of assembling pneumatic fingers 559, the limiting plate 5510 is positioned below the assembling pneumatic fingers 559, the assembling Y-axis moving module 551 and the assembling Z-axis lifting module 552 are matched to enable the assembling pneumatic fingers 559 to move above the middle turntable 6, the assembling pneumatic fingers 559 clamp the guide sleeve 11 and the oil cup assembly on the middle turntable, then the assembling Y-axis moving module 551 and the assembling Z-axis lifting module 552 are matched to enable the assembling pneumatic fingers 559 to move above the carrier, the guide sleeve 11 and the oil cup assembly are installed on the yellow wax tube assembly, then the drawing-out air cylinder 555 drives the finger installation plate 55558, the finger installation plate 55558 drives the assembling pneumatic fingers to move upwards, and the oil cup assembly is pressed against the limiting plate 5510, the oil cup assembly cannot move upwards when the assembly pneumatic finger 559 clamps the guide sleeve 11 to move upwards, so that the assembly pneumatic finger 559 is separated from the guide sleeve 11, finally, the Y-axis moving module 551 and the assembly Z-axis lifting module 552 are assembled to be matched to enable the assembly pneumatic finger 559 to move above a carrier, the guide sleeve 11 is re-arranged in the transfer platform, two groups of oil cup clamping devices 510 are arranged on two sides of a carrier production line below the second portal frame 52, each group of oil cup clamping devices 510 comprises a left clamping cylinder 5101, a right clamping cylinder 5102, a left clamping plate 5103 and a right clamping plate 5104, the left clamping cylinder 5101 drives the left clamping plate 5103 to move, the right clamping cylinder 5102 drives the right clamping plate 5104 to move, clamping jaws for clamping oil cups are arranged on the inner sides of the left clamping plate 5103 and the right clamping plate 5104, when the assembly pneumatic finger 559 clamps the guide sleeve 57 to move upwards to pull out of the oil cup assembly, the left clamping plate 5103 and the right clamping plate 5104 clamp the oil cup assembly, the clamping jaw is matched with the limiting plate 5510 to completely lock the oil cup assembly to prevent the oil cup assembly from falling off the carrier when the guide sleeve is pulled out.
As shown in fig. 28, the rapid oil cup assembly assembling machine further includes a pressing device 59 for performing final pressing on the oil cup assembly and the yellow wax tube assembly, so as to prevent a part of the oil cup assembly from being inserted in place, the pressing device 59 is located in front of an oil cup assembly assembling station, the pressing device 59 includes a pressing support frame 591, a pressing cylinder 592, a pressing plate 593 and pressing bosses 594, a pressing cylinder 592 is installed above the pressing support frame 591, the pressing cylinder 592 drives the pressing plate 592 to move up and down, a plurality of pressing bosses 594 are installed below the pressing plate 593, when the carrier moves below the pressing plate 592, the pressing cylinder 592 drives the pressing plate 593 to move down, the pressing plate 593 drives the pressing bosses 594 to move down, and the pressing bosses 594 move down to press the oil cup assembly, so that the oil cup assembly is inserted in place.
Specifically, the oiling machine 6 injects tobacco tar into the tobacco cartridge, the laser engraving machine 9 engraves laser radium engraving marks on the outer side of the tobacco cartridge by laser, the turning dispenser 8 is as shown in fig. 29 and 30, the turning dispenser 8 mainly comprises a tobacco cartridge taking manipulator 81, a turning assembly 82 and a glue dispensing assembly 83, the tobacco cartridge taking manipulator 81 takes out the loaded tobacco cartridge from a carrier on a carrier assembly line and then puts the tobacco cartridge into the turning assembly 82, a clamping cylinder, a rotating motor and other parts are arranged in the turning assembly 82, the turning assembly 82 enables a wire to face upwards after the tobacco cartridge is turned for 180 degrees, then the tobacco cartridge taking manipulator 81 puts the tobacco cartridge back to the carrier again, the carrier moves to a front glue dispensing station, and the glue dispensing assembly 83 dispenses kraft glue from a bottom cover extending part of the wire.
As shown in fig. 31 and 32, the detecting blanking machine 10 includes a resistance value detecting device 101, a laser etching identification detecting device 102, a third portal frame 103, a cigarette bomb taking manipulator 104, a defective product accommodating box 105 and a defective product accommodating device 106, the carrier conveying assembly line 1 drives the carriers to move to reach the resistance value detecting device 101, the resistance value detecting device detects 101 the resistance value of the disposable cigarette bomb, the laser etching identification detecting device 102 detects the laser etching identification of the disposable cigarette bomb, the cigarette bomb taking manipulator 104 is installed in the third portal frame 103, and the cigarette bomb taking manipulator 104 drives the disposable cigarette bomb to be put into the defective product accommodating box 105 or the defective product accommodating device 106 according to the detection result.
As shown in fig. 33 to 38, the resistance value detection device 101 includes a resistance value detection support 1011, a wire-arranging lifting cylinder 1012, a lifting plate 1013, a wire-arranging cylinder 1014, a wire-arranging left connection plate 1015, a wire-arranging right connection plate 1016, a left wire-arranging plate 1017, a right wire-arranging plate 1018, a wire-pressing cylinder 1019, a pressing plate 10110, a pressing block 10111, a copper block mounting seat 10112 and a conductive copper block 10113, wherein the wire-arranging lifting cylinder 1012 and the wire-pressing cylinder 1019 are mounted above the resistance value detection support 1011, two of the wire-arranging lifting cylinder 1012 are located on the front and rear sides, two of the wire-pressing cylinders 1019 are located on the left and right sides, the piston rods of the wire-arranging lifting cylinder extend downwards to connect the lifting plate 1013, the wire-arranging cylinder 1014 is mounted at the bottom of the lifting plate 1013, the wire-arranging cylinder 1014 drives the wire-arranging left connection plate 1015 and the wire-arranging right connection plate 1016 to be away from or close to be retracted, the wire-arranging left connection plate 1011016 connects two left wire-arranging plates 7, and two wire-arranging right connection plates 1016 connect the two right wire-arranging plates 1018, a left side reason line board 1017, right side reason line board 1018 inboard is equipped with a plurality of V-arrangement grooves that are used for arranging disposable cigarette bullet wire, the wire compresses tightly cylinder 1019 piston rod and transversely stretches out connection pressure strip 10110, a plurality of compact heap 10111 are installed to pressure strip 10110 bottom, compact heap 10111 is located right side reason line board 1018 top, a plurality of copper billet mount pads 10112 of left side reason line board 1017 top installation, two electrically conductive copper billet 10113 of installation in every copper billet mount pad 10112, electrically conductive copper billet 10113 electric connection resistance tester (not drawn), in order to guarantee the more accurate removal of each moving part in resistance detection device 101, the uide bushing has been adopted, the slider, a slide rail, guide parts such as guide bar. Because two leads are softer (the outer layer of the lead is an insulating glue layer and the inner layer of the lead is a conductive metal layer), the leads are not all straight upwards and are likely to incline in the transportation process, at the moment, the wire arranging cylinder 1014 drives the wire arranging left connecting plate 1015 and the wire arranging right connecting plate 1016 to be close to and contract, the V-shaped grooves of the left wire arranging plate 1017 and the right wire arranging plate 1018 draw in the leads, the wire arranging lifting cylinder 1012 drives the lifting plate 1013 to ascend, the wire arranging plate 1017 and the right wire arranging plate 1018 also ascend to finish the purpose of arranging the leads, the lead pressing cylinder 1019 drives the pressing plate 10110 to move inwards, the pressing block 10111 presses the leads to enable the metal layer of the leads to contact with the conductive copper block 10113 so as to carry out the electrification detection, in addition, the resistance detection device also comprises a pressing cylinder 10114 and a pressing plate 10115, the pressing cylinder 10114 is arranged in the middle of the resistance detection support frame, two pressing cylinders 10114 are arranged on the left side and the right side, the piston rods of the pressing cylinders are connected with the pressing plates 10110, the oil cup that pressure strip 10110 compressed tightly disposable cigarette bullet avoids disposable cigarette bullet to break away from carrier 10 when managing the line, and installation spring 10115 in the pressure strip 10110, spring 10115 one end is pushing up the pressure strip 10110 inner wall and the compact heap 10110 is being pushed up to the other end, guarantees that the removal of compact heap 10110 is the electrically conductive copper billet 10113 of elastic contact when compressing tightly the wire, avoids hurting electrically conductive copper billet 10113.
As shown in fig. 39, the laser etching mark detection device 102 includes a camera moving module 1021 and a CCD camera 1022, the camera moving module 1021 drives the plurality of CCD cameras 1022 to move, when the cigarette bullet taking manipulator 104 takes out the disposable cigarette bullet from the carrier 11, the CCD camera 1022 takes a picture of the disposable cigarette bullet, and the picture taken by the CCD camera 1022 is compared with the picture of the pre-stored qualified product in the machine system, so as to determine whether the laser etching mark has the laser etching missing phenomenon.
The above description is for the purpose of describing the invention in more detail with reference to specific preferred embodiments, and it should not be construed that the embodiments of the invention are limited to those described herein, and it will be apparent to those skilled in the art that various changes and modifications can be made without departing from the spirit and scope of the invention.