CN217857404U

CN217857404U - Rotor commutator assembling machine

Info

Publication number: CN217857404U
Application number: CN202221994427.4U
Authority: CN
Inventors: 朱建峰; 郑峰; 马艳妮
Original assignee: Shenzhen Jinjiada Technology Co ltd
Current assignee: Shenzhen Jinjiada Technology Co ltd
Priority date: 2022-07-28
Filing date: 2022-07-28
Publication date: 2022-11-22
Anticipated expiration: 2032-07-28

Abstract

The utility model discloses a rotor commutator kludge, include: the automatic feeding and discharging device comprises a product feeding mechanism, a material taking mechanism, an empty tray collecting mechanism, a transmission belt mechanism, a position finding mechanism, a conveying mechanism, a material shifting mechanism, a commutator vibrating tray, a pressing-in mechanism, a detecting mechanism and a finished product discharging mechanism. The utility model discloses a material loading of rotor is realized to product feed mechanism, and the material loading of commutator is realized to commutator vibrations dish, and feeding mechanism delivers to the conveyor belt mechanism with the rotor in, then sends into the mechanism of looking for by conveyor belt mechanism and fixes a position, and transport mechanism delivers to the mechanism of impressing with the rotor after dialling the material mechanism and fixing a position, and the mechanism of impressing is in the same place rotor and commutator pressfitting, then detection mechanism detects off-the-shelf length, and last finished product discharge mechanism sees the finished product out. The rotor commutator assembling machine has the advantages of compact structure, reasonable layout of each mechanism, small overall occupied space and applicability to products of various sizes.

Description

Rotor commutator assembling machine

Technical Field

The utility model relates to an automation equipment field especially relates to a rotor commutator kludge.

Background

The rotor commutator is an automatic device for assembling rotor fittings in a small motor, and is used for pressing and assembling two parts of a rotor and the commutator together. The rotor commutator assembling machine on the market at present can only assemble the product of a single certain model, is difficult to be compatible with the product of the same model of different sizes to can't satisfy automated production's needs completely, and every equipment need be equipped with an operator, and the personnel can not leave equipment. And the existing rotor commutator assembly equipment mostly adopts a rotating disc type structure, and the overall occupied volume is large.

SUMMERY OF THE UTILITY MODEL

The utility model aims at overcoming the not enough of prior art, providing a rotor commutator kludge, realizing the automatic equipment of rotor and commutator.

The technical scheme of the utility model as follows: a rotor commutator assembly machine comprising: product feed mechanism, feeding agencies, empty dish collection mechanism, drive belt mechanism, look for a mechanism, transport mechanism, kickoff mechanism, commutator vibrations dish, impress mechanism, detection mechanism and finished product discharge mechanism, product feed mechanism is used for the material loading of rotor, the feeding agencies locates rotor feed mechanism and the top of empty dish collection mechanism, feeding agencies is located feeding agencies's side, feeding agencies is used for transporting the rotor on the product feed mechanism to conveyor belt mechanism and transporting empty dish to empty dish collection mechanism, look for a mechanism and be located drive belt mechanisms's tail end, look for a mechanism and be used for fixing a position the rotor, transport mechanism is located the top of looking for a mechanism, transport mechanism is arranged in taking out the rotor from looking for a mechanism, kickoff mechanism is located transport mechanisms's below, impress mechanism, detection mechanism and finished product discharge mechanism are located kickoff agencies's side, kickoff mechanism is used for transporting the product to impress mechanism, detection mechanism or product discharge mechanism, the commutator vibrations dish with impress mechanism connects, and it is used for the commutator's the material loading, detection mechanism is used for the finished product size detection mechanism.

Further, the product feed mechanism includes: the device comprises a material tray conveying belt and a plurality of material trays stacked on the material tray conveying belt, wherein the material trays are used for placing rotors;

the empty tray collection mechanism includes: the device comprises a slide rail, a supporting plate arranged on the slide rail in a sliding manner, and an empty tray carrying cylinder for driving the supporting plate to move back and forth on the slide rail;

the material taking mechanism comprises: get material Y axle translation module, with get material Z axle lift module that material Y axle translation module is connected and with get the sucking disc that material Z axle lift module is connected.

Further, the belt mechanism includes: the belt line, locate the rotor material of belt line tail end says and is located the material cylinder that pushes away of rotor material way side, the both sides of belt line are equipped with the baffle.

Further, the positioning mechanism comprises: revolving cylinder, with the motor cabinet that revolving cylinder connects, locate look for a motor on the motor cabinet and with look for a pivot of looking for that a motor is connected, look for and be equipped with the shrinkage pool that supplies the rotor embedding in the pivot of location.

Further, the carrying mechanism includes: the conveying device comprises a conveying Y-axis translation module, a conveying Z-axis lifting module connected with the conveying Y-axis translation module, and a conveying clamping jaw cylinder connected with the conveying Z-axis lifting module;

the press-in mechanism includes: the device comprises a pressing commutator tool capable of moving up and down, a first reset tension spring connected with the pressing commutator tool, a press-fitting waiting station arranged below the pressing commutator tool, a commutator pushing cylinder arranged beside the press-fitting waiting station, and a press-fitting cylinder arranged above the pressing commutator tool.

Further, the detection mechanism includes: the detection tool capable of moving up and down, the second reset tension spring connected with the detection tool, the detection push-down cylinder arranged above the detection tool, the detection ejector rod connected with the detection push-down cylinder, the detection guide plate arranged below the detection tool, the displacement sensor arranged on the bottom surface of the detection guide plate, the detection rod connected with the displacement sensor and the spring sleeved on the detection rod are arranged.

Further, the kickoff constructs including: the material shifting device comprises a material shifting X-direction translation module, a material shifting Y-direction translation module connected with the material shifting X-direction translation module, and a material shifting clamping jaw cylinder I, a material shifting clamping jaw cylinder II and a material shifting clamping jaw cylinder III which are arranged on the material shifting Y-direction translation module in parallel;

finished product discharge mechanism includes: ejection of compact translation module, with ejection of compact lift cylinder that ejection of compact translation module is connected and with ejection of compact clamping jaw cylinder that ejection of compact lift cylinder is connected.

According to the above technical scheme, the utility model discloses a material loading of rotor is realized to product feed mechanism, the material loading of commutator is realized to the commutator vibrations dish, feeding mechanism delivers the rotor to conveyor belt mechanism in, then send into the mechanism of looking for by conveyor belt mechanism and fix a position, transport mechanism delivers to the mechanism of impressing with the rotor after dialling the material mechanism and fixing a position, the mechanism of impressing is in the same place rotor and commutator pressfitting, then detection mechanism detects finished product length, finished product discharge mechanism sees the finished product out. The rotor commutator assembling machine has the advantages of compact structure, reasonable layout of each mechanism, small overall occupied space and applicability to products of various sizes.

Drawings

Fig. 1 is a schematic view of the overall structure of the present invention.

Fig. 2 is a schematic diagram of the overall structure of the present invention.

Fig. 3 is a schematic diagram of the overall structure of the present invention.

Fig. 4 is a schematic structural diagram of the product feeding mechanism of the present invention.

Fig. 5 is a schematic structural diagram of the material taking mechanism of the present invention.

Fig. 6 is a schematic structural view of the empty tray collecting mechanism of the present invention.

Fig. 7 is a schematic structural diagram of the conveyor belt mechanism of the present invention.

Fig. 8 is a schematic structural diagram of the position finding mechanism of the present invention.

Fig. 9 is a schematic structural view of the conveying mechanism of the present invention.

Fig. 10 is a schematic structural diagram of the material poking mechanism of the present invention.

Fig. 11 is a schematic view of the combination of the pressing mechanism and the vibration plate of the commutator of the present invention.

Fig. 12 is a schematic structural diagram of the detection mechanism of the present invention.

Fig. 13 is a schematic structural view of the discharging mechanism of the present invention.

Detailed Description

The present invention will be described in detail below with reference to the accompanying drawings and specific embodiments.

Referring to fig. 1 to 3, the present invention provides a rotor commutator assembling machine, including: the automatic feeding and discharging device comprises a product feeding mechanism 1, a material taking mechanism 2, an empty tray collecting mechanism 3, a transmission belt mechanism 4, a position finding mechanism 5, a conveying mechanism 6, a material shifting mechanism 7, a commutator vibrating tray 8, a pressing-in mechanism 9, a detection mechanism 10 and a finished product discharging mechanism 11.

Referring to fig. 4, the product feeding mechanism 1 is used for feeding a rotor, and the product feeding mechanism 1 includes: a material tray conveyer belt 12 and a plurality of material trays 13 stacked on the material tray conveyer belt 12. The charging tray 13 is used for placing rotors, a plurality of rotor cavities are arranged on each charging tray 13, a rotor is placed in each rotor cavity, the charging trays are stacked on the charging tray conveying belt 12, and the charging tray conveying belt 12 is controlled by a motor to rotate.

Referring to fig. 6, the empty tray collecting mechanism 3 is disposed in parallel with the product feeding mechanism 1, and the empty tray collecting mechanism 3 includes: slide rail 30, slip are located layer board 31 and drive on the slide rail 30 layer board 31 is in round trip movement's empty dish transport cylinder 32 on the slide rail 30, layer board 31 is used for placing empty charging tray, and after the rotor in the charging tray 13 of 1 the superiors of product feed mechanism was got, picking mechanism 2 transported empty charging tray to empty dish and collected and stack on layer board 31 of mechanism 3, and after certain quantity was piled to empty charging tray on layer board 31, empty dish transport cylinder 32 drive layer board 31 withdrawed from, makes things convenient for the staff to take off empty charging tray.

Referring to fig. 5, the material taking mechanism 2 is erected above the product feeding mechanism 1, the empty tray collecting mechanism 3 and the belt mechanism 4, and the material taking mechanism 2 is used for conveying the rotor on the product feeding mechanism 1 to the belt mechanism 4 and conveying the empty tray to the empty tray collecting mechanism 3. The material taking mechanism 2 comprises: get material Y axle translation module 20, with get material Z axle lift module 21 that material Y axle translation module 20 is connected and with get the sucking disc 22 that material Z axle lift module 21 is connected, sucking disc 22 is used for absorbing rotor and empty charging tray, get material Y axle translation module 20 and get material Z axle lift module 21 and adopt motor drive, and product feed mechanism 1 is located between drive belt mechanism 4 and the empty charging tray collection mechanism 3, gets the stroke range of material Y axle translation module 20 and is for collecting the top of mechanism 3 to drive belt mechanism 4 from the empty charging tray.

Referring to fig. 7, the belt mechanism 4 is located beside the material taking mechanism 2, and the belt mechanism 4 includes: the device comprises a belt line 40, a rotor material channel 41 arranged at the tail end of the belt line 40, and a material pushing cylinder 42 positioned beside the rotor material channel 41. The head end of belt line 40 is located the below of extracting mechanism 2, and belt line 40 is used for carrying the rotor, and the both sides of belt line 40 are equipped with baffle 43, and baffle 43 is used for preventing that the rotor from dropping, and the last rotor that falls into of belt line 40 is finally in rotor material way 41.

Referring to fig. 8, the positioning mechanism 5 is located at the tail end of the belt mechanism 4, and the positioning mechanism 5 is used for positioning the rotor. The position finding mechanism 5 comprises: the positioning device comprises a rotary cylinder 50, a motor base 51 connected with the rotary cylinder 50, a positioning motor 52 arranged on the motor base 51, and a positioning rotating shaft 53 connected with the positioning motor 52. And a concave hole for embedding the rotor is formed in the position finding rotating shaft 53. The rotating cylinder 50 drives the motor base 51 to rotate 90 degrees, and the positioning motor 52 can drive the positioning rotating shaft 53 to rotate along 360 degrees.

Referring to fig. 9, the conveying mechanism 6 is located above the positioning mechanism 5, and the conveying mechanism 6 includes: a conveyance Y-axis translation module 60, a conveyance Z-axis elevation module 61 connected to the conveyance Y-axis translation module 60, and a conveyance gripper cylinder 62 connected to the conveyance Z-axis elevation module 61. The carrying clamping jaw cylinder 62 is used for clamping the rotor, and in this embodiment, the carrying Y-axis translation module 60 and the carrying Z-axis lifting module 61 are driven by cylinders. Since the conveying mechanism 6 cannot directly feed the rotor into the press-in mechanism 9, a transition platform 100 is arranged beside the conveying mechanism 6, and the conveying mechanism 6 places the rotor on the transition platform 100 from the positioning mechanism 5.

Referring to fig. 11, the press-fitting mechanism 9 includes: the device comprises a pressing commutator tool 90 capable of moving up and down, a first reset tension spring 91 connected with the pressing commutator tool 90, a press-fitting waiting station 92 arranged below the pressing commutator tool 90, a commutator pushing cylinder 93 arranged beside the press-fitting waiting station 92, and a press-fitting cylinder 94 arranged above the pressing commutator tool 90. The commutator pressing tool 90 is installed in a sliding mode through a sliding rail, the commutator pressing tool 90 moves up and down along the sliding rail, and a rotor to be pressed is clamped on the commutator pressing tool 90. The commutator pushing cylinder 93 pushes the commutator flowing out of the commutator vibrating disc 8 to a pressing and mounting waiting station 92, the pressing and mounting waiting station 92 is located right below the commutator pressing tool 90, and the pressing and mounting cylinder 94 moves downwards to press the rotor and the commutator together to form a rotor commutator finished product.

Referring to fig. 12, a detecting mechanism 10 is located beside the pressing mechanism 9 for detecting whether the size of the finished rotor commutator product meets the requirement. The detection mechanism 10 includes: the detection tool 101 capable of moving up and down, the second reset tension spring 102 connected with the detection tool 101, the detection pressing cylinder 103 arranged above the detection tool 101, the detection push rod 104 connected with the detection pressing cylinder 103, the detection guide plate 105 arranged below the detection tool 101, the displacement sensor 106 arranged on the bottom surface of the detection guide plate 105, the detection rod 107 connected with the displacement sensor 106 and the spring 108 sleeved on the detection rod 107 are arranged. The detection tool 101 is installed in a sliding mode through a sliding rail, and a finished rotor commutator product to be detected is clamped on the detection tool 101.

Referring to fig. 10, the material ejecting mechanism 7 is located below the conveying mechanism 6, and the material ejecting mechanism 7 is used for conveying the product from the transition platform 100 to the pressing mechanism 9, the detecting mechanism 10 or the product discharging mechanism 11. The kick-out mechanism 7 comprises: the material shifting device comprises a material shifting X-direction translation module 70, a material shifting Y-direction translation module 71 connected with the material shifting X-direction translation module 70, and a material shifting clamping jaw cylinder I72, a material shifting clamping jaw cylinder II 73 and a material shifting clamping jaw cylinder III 74 which are arranged on the material shifting Y-direction translation module 71 in parallel. In this embodiment, the material-shifting X-direction translation module 70 and the material-shifting Y-direction translation module 71 are driven by air cylinders.

Referring to fig. 13, the finished product discharging mechanism 11 includes: the device comprises a discharging translation module 110, a discharging lifting cylinder 111 connected with the discharging translation module 110, and a discharging clamping jaw cylinder 112 connected with the discharging lifting cylinder 111, wherein the discharging clamping jaw cylinder 112 is used for clamping a finished rotor commutator product. In the present embodiment, the product discharging mechanism 11 is driven by a servo motor. A finished product placing platform 200 is arranged below the finished product discharging mechanism 11.

The working principle of the utility model is as follows: the worker stacks the tray 13 filled with the rotor on the product feeding mechanism 1 in advance, and the tray 13 moves to below the material taking mechanism 2 along with the tray conveying belt 12. The rotor is sucked to the belt line 40 of the conveyor belt mechanism 4 by the sucking disc 22 of the material taking mechanism 2, then falls into the rotor material channel 41 along with the belt line 40, the rotor is pushed into the concave hole of the positioning rotating shaft 53 from the rotor material channel 41 by the material pushing cylinder 42, the rotor is erected by rotating the rotating cylinder 50 for 90 degrees, the positioning motor 52 drives the rotor to rotate, and after a sensor beside senses a correct position, the positioning motor 52 stops rotating to complete positioning of the rotor. Then the transport mechanism 6 transports the upright rotor from the positioning rotating shaft 53 to the transition platform 100, the first material shifting clamping jaw cylinder 72 of the material shifting mechanism 7 clamps the rotor on the transition platform 100 to the commutator pressing tool 90 of the pressing-in mechanism 9, then the press-fitting cylinder 94 descends, the rotor in the commutator pressing tool 90 is pressed into a commutator of the lower press-fitting waiting station 92, at the moment, a finished product of the rotor commutator is formed, after the press-fitting is completed, the press-fitting cylinder 94 resets, and the first reset tension spring 91 brings the commutator pressing tool 90 back to the original position. And then, a second material shifting clamping jaw cylinder 73 of the material shifting mechanism 7 clamps the rotor commutator finished product into a detection tool 101 of the detection mechanism 10 (synchronously with the action of the first material shifting clamping jaw cylinder 72), then a downward pressing cylinder 103 is detected to extend out, a detection ejector rod 104 is pushed to press the finished product downwards, the end face of the finished product contacts with a displacement sensor 103, and the displacement sensor 103 starts to detect so as to judge whether the length of the finished product is qualified. After the detection is finished, the detection pressing air cylinder 103 is retracted, and the detection tool 101 is brought back to the original position by the second reset tension spring 102. The third material shifting clamping jaw cylinder 74 clamps the detected finished product onto the finished product placing platform 200 (synchronously with the first material shifting clamping jaw cylinder 72 and the second material shifting clamping jaw cylinder 73). The finished product discharging mechanism 11 collects the finished products passing the detection and separately places the defective products not passing the detection aside.

After the rotor of the tray 13 on the uppermost layer of the product feeding mechanism 1 is taken out, the suction cup 22 of the material taking mechanism 2 sucks and conveys an empty tray to the empty tray collecting mechanism 3.

The above description is only exemplary of the present invention and should not be construed as limiting the present invention, and any modifications, equivalents and improvements made within the spirit and principles of the present invention are intended to be included within the scope of the present invention.

Claims

1. A rotor commutator assembling machine, comprising: product feed mechanism, feeding agencies, empty dish collection mechanism, drive belt mechanism, look for a mechanism, transport mechanism, group material mechanism, commutator vibrations dish, impressing mechanism, detection mechanism and finished product discharge mechanism, product feed mechanism is used for the material loading of rotor, the material taking framework is located product feed mechanism and empty dish collection mechanism's top, drive belt mechanism is located feeding agencies's side, feeding agencies is used for transporting the rotor on the product feed mechanism to conveyor belt mechanism and transporting empty dish to empty dish collection mechanism, look for a mechanism and be located drive belt mechanism's tail end, look for a mechanism and be used for fixing a position the rotor, transport mechanism is located the top of looking for a mechanism, transport mechanism is used for taking out the rotor from looking for a mechanism, it is located transport mechanism's below to dial material mechanism, impressing mechanism, detection mechanism and finished product discharge mechanism are located the tail end of kicking mechanism, it is used for transporting the product side to impressing mechanism, detection mechanism or product discharge mechanism to dial material mechanism, commutator vibrations dish with the mechanism is connected, it is used for the commutator's last detection mechanism, the finished product size that detects.

2. The rotor commutator assembly machine of claim 1 wherein the product feed mechanism comprises: the device comprises a material tray conveying belt and a plurality of material trays stacked on the material tray conveying belt, wherein the material trays are used for placing rotors;

3. The rotor commutator assembly machine of claim 1 wherein the drive belt mechanism comprises: the belt line, locate the rotor material of belt line tail end says and is located the material cylinder that pushes away of rotor material way side, the both sides of belt line are equipped with the baffle.

4. The rotor commutator assembling machine according to claim 1, wherein the positioning mechanism includes: revolving cylinder, with the motor cabinet that revolving cylinder connects, locate look for a motor on the motor cabinet and with look for a pivot of looking for that a motor is connected, look for and be equipped with the shrinkage pool that supplies the rotor embedding in the pivot of location.

5. The rotor commutator assembling machine according to claim 1, wherein the carrying mechanism includes: the conveying device comprises a conveying Y-axis translation module, a conveying Z-axis lifting module connected with the conveying Y-axis translation module, and a conveying clamping jaw cylinder connected with the conveying Z-axis lifting module;

6. The rotor commutator assembly machine of claim 5, wherein the detection mechanism comprises: the detection tool capable of moving up and down, the second reset tension spring connected with the detection tool, the detection push-down cylinder arranged above the detection tool, the detection ejector rod connected with the detection push-down cylinder, the detection guide plate arranged below the detection tool, the displacement sensor arranged on the bottom surface of the detection guide plate, the detection rod connected with the displacement sensor and the spring sleeved on the detection rod are arranged.

7. The rotor commutator assembling machine of claim 6, wherein the kick-out mechanism comprises: the material shifting device comprises a material shifting X-direction translation module, a material shifting Y-direction translation module connected with the material shifting X-direction translation module, and a material shifting clamping jaw cylinder I, a material shifting clamping jaw cylinder II and a material shifting clamping jaw cylinder III which are arranged on the material shifting Y-direction translation module in parallel;