CN113658796A - Automatic winding equipment and winding method for network transformer production - Google Patents
Automatic winding equipment and winding method for network transformer production Download PDFInfo
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- CN113658796A CN113658796A CN202110977457.8A CN202110977457A CN113658796A CN 113658796 A CN113658796 A CN 113658796A CN 202110977457 A CN202110977457 A CN 202110977457A CN 113658796 A CN113658796 A CN 113658796A
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- network transformer
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- 238000004804 winding Methods 0.000 title claims abstract description 184
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 23
- 238000000034 method Methods 0.000 title claims abstract description 11
- 230000007246 mechanism Effects 0.000 claims abstract description 64
- 238000003825 pressing Methods 0.000 claims description 45
- 238000001514 detection method Methods 0.000 claims description 17
- 230000000712 assembly Effects 0.000 description 4
- 238000000429 assembly Methods 0.000 description 4
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical group [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000003247 decreasing effect Effects 0.000 description 1
- 239000011265 semifinished product Substances 0.000 description 1
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/04—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
- H01F41/06—Coil winding
- H01F41/09—Winding machines having two or more work holders or formers
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/04—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
- H01F41/06—Coil winding
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/04—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
- H01F41/06—Coil winding
- H01F41/076—Forming taps or terminals while winding, e.g. by wrapping or soldering the wire onto pins, or by directly forming terminals from the wire
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/04—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
- H01F41/06—Coil winding
- H01F41/096—Dispensing or feeding devices
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- Engineering & Computer Science (AREA)
- Power Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Coil Winding Methods And Apparatuses (AREA)
Abstract
The invention relates to automatic winding equipment and a winding method for network transformer production, and belongs to the technical field of network transformers. The automatic winding equipment comprises a rack, a feeding mechanism and at least two groups of winding mechanisms, wherein the feeding mechanism and the at least two groups of winding mechanisms are arranged on the rack, a feeding slide way is arranged on the rack, the feeding mechanism is configured to drive electronic elements in the feeding slide way to advance in a stepping mode, the at least two groups of winding mechanisms are sequentially arranged at intervals along the direction of the feeding slide way, and the at least two groups of winding mechanisms are configured to wind different PIN feet of the electronic elements. According to the automatic winding equipment and the winding method for the network transformer production, provided by the invention, the plurality of winding mechanisms work on the plurality of winding point positions simultaneously, so that the winding operation can be performed on the plurality of electronic elements at one time, and the electronic elements only perform winding on part of PIN PINs on a single winding point position.
Description
Technical Field
The invention belongs to the technical field of network transformers, and particularly relates to automatic winding equipment and a winding method for network transformer production.
Background
Electronic network transformer includes casing and iron core usually, is provided with the PIN needle on the casing, need twine the enameled wire of iron core on the PIN foot of PIN needle during production, and wire winding mode among the prior art is single, and wire winding efficiency is lower.
Disclosure of Invention
In view of this, an object of the embodiments of the present invention is to provide an automatic winding apparatus and a winding method for network transformer production, in which different PIN PINs are wound by different winding mechanisms, and a plurality of winding points can simultaneously wind a plurality of electronic components, so that the winding efficiency is higher.
The embodiment of the invention is realized by the following steps:
the embodiment of the invention provides automatic winding equipment for producing a network transformer, which comprises a rack, a feeding mechanism and at least two groups of winding mechanisms, wherein the feeding mechanism and the at least two groups of winding mechanisms are arranged on the rack, a feeding slide way is arranged on the rack, the feeding mechanism is configured to drive electronic elements in the feeding slide way to advance in a stepping mode, the at least two groups of winding mechanisms are sequentially arranged at intervals along the direction of the feeding slide way, and the at least two groups of winding mechanisms are configured to wind different PIN feet of the electronic elements.
As an alternative to the above embodiment, the winding mechanism includes a clamping assembly disposed on the frame and configured to clamp the electronic component in the feeding chute, and a winding assembly disposed on the frame, the winding assembly includes a winder head and a winding needle eccentrically disposed with respect to an axis of the winder head, and the winding needle is provided with a thread hanging port.
As an alternative of the above embodiment, the winding assembly further includes a mounting seat, a lifting seat and a rotating seat, the mounting seat is slidably disposed in the frame along a transverse direction, the lifting seat is liftably disposed in the mounting seat, the rotating seat is telescopically disposed in the lifting seat along the transverse direction, the machine head is rotatably disposed in the rotating seat, and a telescopic direction of the rotating seat and a sliding direction of the mounting seat form an included angle.
As an alternative of the above embodiment, the feeding mechanism includes a moving member and a plurality of pushing members, the moving member is slidably disposed on the frame along the direction of the feeding chute, the plurality of pushing members are sequentially disposed on the moving member along the direction of the feeding chute, and the pushing members are disposed on the moving member in a liftable manner and can extend into the feeding chute.
As an alternative of the above embodiment, the feeding mechanism further includes a movable seat, the movable seat is slidably disposed on the movable member along the direction of the feeding chute, and the movable seat and the movable member are controlled by a ball screw structure.
As an alternative of the above embodiment, the clamping assembly includes a pressing base and a pressing arm, the pressing base is arranged on the frame in a liftable manner, the pressing arm is arranged on the pressing base, a pressing piece is arranged on the pressing arm, and the pressing piece is located above the feeding slideway.
As an alternative to the above embodiment, the pressing member is in the shape of a rod, the pressing member extends along the direction of the feeding chute, and a plurality of pressing blocks are disposed on the pressing member, and the pressing blocks are configured to extend into the electronic component.
As an alternative of the above embodiment, the automatic winding device further comprises two detection mechanisms, wherein the two detection mechanisms are respectively arranged at two ends of the feeding slideway, each detection mechanism comprises a camera and a rejecting clamping jaw, and the rejecting clamping jaw can be lifted and arranged on the rack in a sliding manner along the transverse direction.
The embodiment of the invention also provides a winding method for producing the network transformer, which uses the automatic winding equipment and comprises the following steps: conveying the electronic component to be wound to a winding point, and winding partial PIN PINs of the electronic component by using a winding mechanism; conveying the electronic element to the next winding point, and winding the other part of PIN feet of the electronic element by using the next winding mechanism; and repeating the steps until all the PIN PINs of the electronic component to be wound are wound.
As an alternative to the above embodiment, before the electronic component is conveyed to the first winding point, the sequence of the electronic component is detected, and if the sequence of the electronic component is not qualified, the electronic component is rejected; after all the PIN PINs to be wound of the electronic element are wound, the winding condition of the electronic element is detected, and if the winding of the electronic element is unqualified, the electronic element is rejected.
The invention has the beneficial effects that:
according to the automatic winding equipment and the winding method for the network transformer production, provided by the invention, the plurality of winding mechanisms work on the plurality of winding point positions simultaneously, so that the winding operation can be performed on the plurality of electronic elements at one time, and the electronic elements only perform winding on part of PIN PINs on a single winding point position.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings needed in the embodiments will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and it is obvious for those skilled in the art to obtain other drawings without creative efforts. The above and other objects, features and advantages of the present invention will become more apparent from the accompanying drawings. Like reference numerals refer to like parts throughout the drawings. The drawings are not necessarily to scale, emphasis instead being placed upon illustrating the principles of the invention.
Fig. 1 is a schematic structural diagram of an automatic winding apparatus according to an embodiment of the present invention;
FIG. 2 is an enlarged view of part A of FIG. 1;
fig. 3 is a schematic structural diagram of a winding mechanism according to an embodiment of the present invention;
FIG. 4 is an enlarged view of a portion C of FIG. 3;
fig. 5 is a partially enlarged view of part B of fig. 1.
Icon:
10-automatic winding equipment;
11-a frame; 12-a feeding mechanism; 13-a winding mechanism; 15-a detection mechanism;
120-a feeding plate; 121-a feeding slideway; 122-a movable member; 123-a pusher; 124-a movable seat;
130-a clamping assembly; 131-a clamping plate; 132-a pressing seat; 133-a pressing arm; 134-pressing block; 140-a winding assembly; 141-a mounting seat; 142-a lifting seat; 143-a rotating seat; 144-a winder head; 145-a winding needle; 146-a wire hanging port;
150-a camera; 151-removing the clamping jaw.
Detailed Description
In order to make the objects, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are some, but not all, embodiments of the present invention. The components of embodiments of the present invention generally described and illustrated in the figures herein may be arranged and designed in a wide variety of different configurations.
Thus, the following detailed description of the embodiments of the present invention, presented in the figures, is not intended to limit the scope of the invention, as claimed, but is merely representative of selected embodiments of the invention. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
It should be noted that: like reference numbers and letters refer to like items in the following figures, and thus, once an item is defined in one figure, it need not be further defined and explained in subsequent figures.
Furthermore, the terms "first," "second," and the like are used merely to distinguish one description from another, and are not to be construed as indicating or implying relative importance.
Referring to fig. 1, an embodiment of the present invention provides an automatic winding apparatus 10 for network transformer production, where the automatic winding apparatus 10 is used for automatically winding a semi-finished product (hereinafter referred to as an electronic component) of a network transformer, that is, winding an enameled wire around a PIN of a PIN on the electronic component.
Taking a straight PIN network transformer as an example, the electronic component has a plurality of PIN PINs, and correspondingly, a plurality of PIN PINs, and generally, each PIN needs to be wound (in some cases, some PIN PINs do not need to be wound).
The automatic winding device 10 includes a frame 11, a feeding mechanism 12, a winding mechanism 13, and a detection mechanism 15, wherein the feeding mechanism 12, the winding mechanism 13, and the detection mechanism 15 are all disposed on the frame 11.
The structure of the rack 11 is not limited, for example, in the present embodiment, the rack 11 may adopt a cabinet structure.
Referring to fig. 2, a feeding plate 120 is disposed on the frame 11, a feeding slide 121 is disposed on the feeding plate 120, the feeding slide 121 extends from one end of the feeding plate 120 to the other end, the feeding slide 121 may be in a step shape, and the electronic component can be embedded in the feeding slide 121 and slide along the feeding slide 121.
The feeding plate 120 is provided with a plurality of winding point positions and two detection point positions, the number of the winding point positions is not limited, for example, two, three, four, etc., in this embodiment, the feeding plate 120 is provided with six winding point positions, the six winding point positions are located between the two detection point positions, and the six winding point positions and the two detection point positions are arranged at intervals.
The feeding mechanism 12 is configured to drive the electronic components in the feeding chute 121 to advance step by step, the structure of the feeding mechanism 12 is not limited, for example, a conveyor belt is used for conveying, and in the present embodiment, the following schemes can be adopted, but not limited: the feeding mechanism 12 includes a movable member 122, a movable seat 124 and a pushing member 123.
The movable member 122 may also be a strip stool, the movable member 122 extends along the direction of the feeding chute 121, the length of the movable member 122 is matched with the length of the feeding chute 121, the two lengths are approximately equal, and the movable member 122 is slidably disposed on the rack 11 along the direction of the feeding chute 121.
The movable seat 124 is slidably disposed on the movable member 122 along the direction of the feeding chute 121, the movable seat 124 can slide relative to the movable member 122, and in addition, the movable seat 124 and the movable member 122 are controlled by a ball screw structure.
The number of the pushing members is plural, and the specific number is not limited, for example, the number of the pushing members is three, four, five, and the like. In the direction of the feeding chute 121, a plurality of pushing members 123 are sequentially arranged at intervals on the movable member 122, and the pushing members 123 are arranged on the movable member 122 in a liftable manner and can extend into the feeding chute 121.
The position of the movable seat 124 relative to the movable member 122 can be adjusted, so that the position of the material pushing member can be properly adjusted, and the pushing position of the material pushing member can be more accurate.
The distance between two adjacent pushing parts is equal to or approximately equal to the distance between two adjacent winding point positions or the distance between the winding point position and the detection point position. During winding, the pushing element corresponds to one of the winding points or the detection points, and when the moving element 122 moves relative to the frame 11, the pushing element can correspond to the next winding point or the detection point.
The number of the winding mechanisms 13 may be two groups, three groups, and the like, in this embodiment, the number of the winding assemblies 140 is six, the six groups of winding mechanisms 13 are sequentially arranged at intervals along the direction of the feeding chute 121, and the six groups of winding assemblies 140 are respectively matched with six winding point positions.
Six groups of winding mechanisms 13 wind different PIN feet of the electronic element, namely each group of winding mechanisms 13 only winds partial PIN feet of the electronic element, and each PIN foot of the electronic element needs a plurality of winding mechanisms 13 to wind. .
The winding mechanism 13 may adopt the prior art, and may also adopt the following structure: the winding mechanism 13 includes a clamping assembly 130 and a winding assembly 140.
In this embodiment, please refer to fig. 2, the clamping assembly 130 includes a clamping plate 131, a pressing base 132, and a pressing arm 133.
In this embodiment, the clamping assembly 130 includes three clamping plates 131, the clamping plates 131 are slidably disposed on the feeding plate 120, the clamping plates 131 can be close to or far from the feeding chute 121, and the clamping plates 131 can be pushed by an air cylinder or driven by a screw-nut mechanism. The three clamping plates 131 are respectively defined as a first plate, a second plate and a third plate, the first plate and the second plate are located on one side of the feeding slideway 121, the third plate is located on the other side of the feeding slideway 121, clamping portions are arranged on the first plate and the second plate, the clamping portions can clamp and limit two end portions of the electronic element, and the third plate is used for abutting against one side of the electronic element to tightly press the electronic element in the feeding slideway 121.
The pressing base 132 is arranged on the frame 11 in a liftable manner, the pressing base 132 is U-shaped, the pressing arm 133 is arranged on the pressing base 132, the pressing member is arranged on the pressing arm 133, two ends of the pressing arm 133 are respectively connected with the pressing base 132, the pressing member is located above the feeding slideway 121, the pressing member can be rod-shaped, the pressing member extends along the feeding slideway 121, the pressing member is provided with a plurality of pressing blocks 134, and the pressing blocks 134 are configured to extend into the electronic component.
Referring to fig. 3, the winding assembly 140 is disposed on the frame 11, and the winding assembly 140 includes a winding head 144 and a winding needle 145, the winding head 144 is disposed on the frame 11 in a lifting manner, the winding head 144 is driven by a motor, and the winding head 144 can rotate around its axis.
Referring to fig. 4, the winding needle 145 is eccentrically disposed with respect to the axis of the winding head 144, and the winding needle 145 and the winding head 144 may be fixed by, but not limited to, the following means: one side of the winder head 144 is provided with a mounting groove, the top end of the winding needle 145 is embedded in the mounting groove and fixed through a pressing block, and the pressing block and the winder head 144 can be connected through a bolt.
The width of the upper half part of the winding needle 145 can be larger than that of the lower half part, the bottom of the winding needle 145 is provided with a thread hanging port 146, the thread hanging port 146 is opened towards one side of the winding needle 145, the winding needle 145 can be in a sheet shape, and the axis of the winding head 144 is parallel to the plane of the winding needle 145. In the present embodiment, when the axis of the winder head 144 and the wire hanging port 146 are distributed along the direction of the feeding chute 121, the opening direction of the wire hanging port 146 is perpendicular to the direction of the feeding chute 121.
In addition, a slope is arranged on one side of the bottom end of the winding needle 145, and the slope is opposite to the wire hanging opening 146, so that the winding needle 145 and the enameled wire can be separated more smoothly.
The connection between the winding mechanism 13 and the rack 11 is not limited, for example, the winding mechanism 13 cannot move relative to the rack 11 along the transverse direction, in this embodiment, the winding head 144 is liftable, slidable, and retractable on the rack 11, specifically, the winding assembly 140 further includes a mounting seat 141, a lifting seat 142, and a rotating seat 143, the mounting seat 141 is slidable along the transverse direction on the rack 11, the lifting seat 142 is liftable and lowerable on the mounting seat 141, the rotating seat 143 is retractable along the transverse direction on the lifting seat 142, the winding head is rotatably disposed on the rotating seat 143, the retractable direction of the rotating seat 143 forms an included angle with the sliding direction of the mounting seat 141, and in this embodiment, the retractable direction of the rotating seat 143 is perpendicular to the sliding direction of the mounting seat 141. The positions of the winding machine head 144 and the winding needle 145 can be adjusted by adjusting the positions of the mounting seat 141, the lifting seat 142 and the rotating seat 143, so that the winding machine head 144 and the winding needle 145 correspond to PIN feet at different positions, and the positions can be adjusted at one time during production, and only the winding machine head 144 and the winding needle 145 can be lifted without transverse movement during production.
In addition, the two ends of the feeding chute 121 may be provided with a detecting mechanism 15, as shown in fig. 5, the detecting mechanism 15 includes a camera 150 and a rejecting clamping jaw 151, the rejecting clamping jaw 151 is disposed on the frame 11 in a lifting and sliding manner along the transverse direction, the camera 150 can detect the line sequence or winding condition of the electronic component, and when the line sequence or winding condition of the electronic component is not qualified, the rejecting clamping jaw 151 can be used to reject the electronic component.
In the present embodiment, the movable components may be driven by, but not limited to, an air cylinder, a motor, and the like.
Correspondingly, the embodiment of the invention also provides a winding method for producing the network transformer, and the winding method uses the automatic winding equipment 10.
In this embodiment, the number of winding positions is six, and the winding positions are respectively defined as a first position, a second position, a third position, a fourth position, a fifth position, and a sixth position, the number of detection positions is two, and the detection positions are respectively defined as a seventh position and an eighth position, and the seventh position, the first position, the second position, the third position, the fourth position, the fifth position, the sixth position, and the eighth position are in the direction along the movement of the electronic component. The PIN leg of the electronic component is divided into six sections, which are respectively defined as a first section, a second section, a third section, a fourth section, a fifth section and a sixth section. The winding machine heads 144 of the six winding mechanisms 13 are respectively a first machine head, a second machine head, a third machine head, a fourth machine head, a fifth machine head and a sixth machine head, the six clamping assemblies 130 are respectively defined as a first assembly, a second assembly, a third assembly, a fourth assembly, a fifth assembly and a sixth assembly, and the six winding machine heads 144 and the six clamping assemblies 130 correspond to six winding point positions one by one.
The winding method comprises the following steps:
the electronic components are transported to the seventh site, and the line sequence of the electronic components is detected by using the camera 150. And if the line sequence of the electronic element is qualified, conveying the electronic element to a second point position, and if the line sequence of the electronic element is unqualified, rejecting the electronic element.
The electronic component is conveyed to a first point position, the electronic component is clamped and fixed by using the first assembly, the first machine head descends and rotates (the position of the winding machine head 144 can be adjusted in advance), and the first part of PIN PINs of the electronic component are wound.
The first machine head is lifted, the winding needle 145 is separated from the electronic element, the electronic element is loosened by the first assembly, the electronic element is conveyed to the second point position, the electronic element is clamped and fixed by the second assembly, the second machine head is lowered and rotated, and the PIN of the second part is wound.
And lifting the second machine head to separate the winding needle 145 from the electronic element, loosening the electronic element by the second assembly, conveying the electronic element to a third point position, clamping and fixing the electronic element by the third assembly, descending and rotating the third machine head, and winding the PIN of the third part.
And lifting the third machine head to separate the winding needle 145 from the electronic element, loosening the electronic element by the third assembly, conveying the electronic element to a fourth point position, clamping and fixing the electronic element by the fourth assembly, descending and rotating the fourth machine head, and winding the PIN of the fourth part.
And lifting the fourth machine head to separate the winding needle 145 from the electronic element, loosening the electronic element by the fourth assembly, conveying the electronic element to a fifth point position, clamping and fixing the electronic element by using the fifth assembly, descending and rotating the fifth machine head, and winding the PIN of the fifth part.
And lifting the fifth machine head to separate the winding needle 145 from the electronic element, loosening the electronic element by the fifth assembly, conveying the electronic element to a sixth point position, clamping and fixing the electronic element by using the sixth assembly, descending and rotating the sixth machine head, and winding the PIN of the sixth part.
The sixth head is lifted to separate the winding needle 145 from the electronic component, the sixth assembly loosens the electronic component, the electronic component is conveyed to the eighth point, and the winding condition of the electronic component is detected by using the camera 150. If the winding of the electronic component is qualified, the electronic component is output, and if the winding of the electronic component is unqualified (for example, no winding, winding disorder and the like), the electronic component is rejected.
The steps can be increased, decreased, modified, and the order adjusted according to the needs.
The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention, and various modifications and changes may be made by those skilled in the art. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (10)
1. The utility model provides a network transformer production is with automatic spooling equipment, its characterized in that, automatic spooling equipment include the frame and set up in the feeding mechanism and at least two sets of wire winding mechanisms of frame, be provided with the pay-off slide in the frame, feeding mechanism is configured as the drive electronic component marching type in the pay-off slide advances, at least two sets of wire winding mechanisms are followed the direction of pay-off slide sets up at interval in proper order, at least two sets of wire winding mechanisms are configured to carry out the wire winding to electronic component's different PIN foot.
2. The automatic winding device for the production of the network transformer according to claim 1, wherein the winding mechanism comprises a clamping assembly and a winding assembly, the clamping assembly is arranged on the frame and is configured to clamp the electronic component in the feeding slideway, the winding assembly is arranged on the frame, the winding assembly comprises a winding head and a winding needle, the winding needle is eccentrically arranged relative to the axis of the winding head, and the winding needle is provided with a wire hanging port.
3. The automatic winding device for the network transformer production according to claim 2, wherein the winding assembly further comprises a mounting seat, a lifting seat and a rotating seat, the mounting seat is slidably disposed on the frame in the transverse direction, the lifting seat is liftably disposed on the mounting seat, the rotating seat is telescopically disposed on the lifting seat in the transverse direction, the machine head is rotatably disposed on the rotating seat, and the telescopic direction of the rotating seat and the sliding direction of the mounting seat form an included angle.
4. The automatic winding device for the production of the network transformer according to claim 1, wherein the feeding mechanism comprises a moving member and a plurality of pushing members, the moving member is slidably disposed on the frame along the direction of the feeding chute, the plurality of pushing members are sequentially disposed on the moving member along the direction of the feeding chute, and the pushing members are disposed on the moving member in a liftable manner and can extend into the feeding chute.
5. The automatic winding device for the production of the network transformer according to claim 4, wherein the feeding mechanism further comprises a movable seat, the movable seat is slidably arranged on the movable member along the direction of the feeding slideway, and the movable seat and the movable member are controlled by a ball screw structure.
6. The automatic winding device for the production of the network transformer according to claim 2, wherein the clamping assembly comprises a pressing seat and a pressing arm, the pressing seat is arranged on the rack in a lifting manner, the pressing arm is arranged on the pressing seat, a pressing piece is arranged on the pressing arm, and the pressing piece is positioned above the feeding slideway.
7. The automatic winding device for the production of network transformers according to claim 6, wherein the pressing member is rod-shaped and extends along the direction of the feeding chute, and a plurality of pressing blocks are arranged on the pressing member and configured to extend into the electronic components.
8. The automatic winding device for the production of the network transformer according to claim 1, further comprising two detection mechanisms, wherein the two detection mechanisms are respectively arranged at two ends of the feeding slideway, each detection mechanism comprises a camera and a rejecting clamping jaw, and the rejecting clamping jaw is arranged on the rack in a lifting manner and can slide along a transverse direction.
9. A winding method for network transformer production, characterized in that the automatic winding device of any one of claims 1-8 is used, and the winding method comprises:
conveying the electronic component to be wound to a winding point, and winding partial PIN PINs of the electronic component by using a winding mechanism;
conveying the electronic element to the next winding point, and winding the other part of PIN feet of the electronic element by using the next winding mechanism;
and repeating the steps until all the PIN PINs of the electronic component to be wound are wound.
10. The winding method for producing network transformer according to claim 9,
before the electronic element is conveyed to the first winding point position, detecting the line sequence of the electronic element, and if the line sequence of the electronic element is unqualified, rejecting the electronic element;
after all the PIN PINs to be wound of the electronic element are wound, the winding condition of the electronic element is detected, and if the winding of the electronic element is unqualified, the electronic element is rejected.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110977457.8A CN113658796B (en) | 2021-08-24 | 2021-08-24 | Automatic winding equipment and winding method for network transformer production |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110977457.8A CN113658796B (en) | 2021-08-24 | 2021-08-24 | Automatic winding equipment and winding method for network transformer production |
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| Publication Number | Publication Date |
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| CN113658796A true CN113658796A (en) | 2021-11-16 |
| CN113658796B CN113658796B (en) | 2024-10-18 |
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| CN202110977457.8A Active CN113658796B (en) | 2021-08-24 | 2021-08-24 | Automatic winding equipment and winding method for network transformer production |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114242449A (en) * | 2022-02-25 | 2022-03-25 | 绵阳聚贤自动化设备有限公司 | Automatic pin winding equipment of network filter |
| CN114242447A (en) * | 2022-02-25 | 2022-03-25 | 绵阳聚贤自动化设备有限公司 | Winding pin head of network filter |
| CN115206671A (en) * | 2022-08-16 | 2022-10-18 | 自贡国铨电子有限公司 | Automatic winding system of network transformer |
Citations (10)
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| CN114242449A (en) * | 2022-02-25 | 2022-03-25 | 绵阳聚贤自动化设备有限公司 | Automatic pin winding equipment of network filter |
| CN114242447A (en) * | 2022-02-25 | 2022-03-25 | 绵阳聚贤自动化设备有限公司 | Winding pin head of network filter |
| CN115206671A (en) * | 2022-08-16 | 2022-10-18 | 自贡国铨电子有限公司 | Automatic winding system of network transformer |
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|---|---|
| CN113658796B (en) | 2024-10-18 |
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