JP2016072593A - Winding method and apparatus thereof - Google Patents

Winding method and apparatus thereof Download PDF

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JP2016072593A
JP2016072593A JP2015018914A JP2015018914A JP2016072593A JP 2016072593 A JP2016072593 A JP 2016072593A JP 2015018914 A JP2015018914 A JP 2015018914A JP 2015018914 A JP2015018914 A JP 2015018914A JP 2016072593 A JP2016072593 A JP 2016072593A
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core
rotating shaft
winding
fastener
shaft
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JP5993469B2 (en
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瑞鴻 王
Ruihong Wang
瑞鴻 王
巍騰 張
Weiteng Zhang
巍騰 張
祈廷 林
Qiting Lin
祈廷 林
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All Ring Tech Co Ltd
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Abstract

PROBLEM TO BE SOLVED: To provide a winding method for winding or stably fixing at the time of welding, and sandwiching a core.SOLUTION: At the time of setting and welding a core 5, in accordance with an operation that a receiving member receives, the core 5 is sandwiched with a fastener 131 on a first rotating shaft 13 on one side of a turret mechanism 1 so as to intermittently rotate. A leading end conflict part of a second rotating shaft forward end in an opposite mechanism 2 is pressed onto the core 5. By separating the opposite mechanism 2 and the turret mechanism 1, a rotation area of the turret mechanism 1 is reduced, and cost reduction and power saving can be realized without overlapping the mechanisms.SELECTED DRAWING: Figure 2

Description

本発明は、巻線方法及びその装置に関し、特に、コアの両突起縁部間のボビンが線材を巻き取る巻線方法及びその装置に関する。   The present invention relates to a winding method and apparatus, and more particularly to a winding method and apparatus in which a bobbin between both protruding edges of a core winds a wire.

一般に、コアの両突起縁部間のボビンが線材を巻き取る場合、通常、巻線時に線材が入線端となる突起縁部から進入した後、前記入線端の線材が先ず前記入線端突起縁部上の電極にハンダ固定された後、前記ボビンに線材が所定の回数巻かれて、線材の他端がさらに出線端突起縁部上の電極にハンダ固定されて、コア上の線材の巻き付けが完了する。複数の線材が同時にコアのボビンに巻き付けられる巻線過程において、通常、入線端となる突起縁部及び出線端となる突起縁部上に複数の電極が設置され、複数の掛け線突起を組み合わせて線材の折り返し突起とする必要がある。   In general, when the bobbin between both projecting edge portions of the core winds up the wire material, the wire material usually enters from the projecting edge portion which becomes the incoming wire end during winding, and then the wire material at the incoming wire end first enters the incoming wire end protrusion. After the solder is fixed to the electrode on the edge, the wire is wound around the bobbin a predetermined number of times, and the other end of the wire is further soldered to the electrode on the protruding end edge, and the wire on the core is Winding is complete. In the winding process in which multiple wires are wound around the bobbin of the core at the same time, multiple electrodes are usually installed on the protruding edge as the incoming line end and the protruding edge as the outgoing line end, and multiple hanging protrusions are combined Therefore, it is necessary to use the folding protrusion of the wire.

従来の技術は、コアの原料進入、ハンダ溶接、巻線、廃線の排除等の過程を一貫して行なうために、間歇式に回転するターレットを採用し、異なるワークステーションを形成して、各項目のコア上での巻線に関する工程を行なう。同時に、多軸方式を利用して、ターレットの各間歇回転が止まっている期間、同時に複数のコアの加工製造工程を行なう。このタイプの巻線方法は、ターレット上の多辺形側辺上に形成された多軸並列の第一留め器具を採用して、コアの一端を挟んで固定することで、前記同側のターレット側辺上に、一組の第一留め具と共にコアの他端を挟んで固定する第二留め具を別に設置して、第一留め具と第二留め具が同時に連動されるものの反対方向に回転することにより、共同でコアを挟んで固定して巻線を行なうことを特徴とする。   The conventional technology adopts a turret that rotates intermittently in order to consistently perform processes such as core material entry, solder welding, winding, and elimination of scrapped wires, forming different workstations, Perform steps related to winding on item core. At the same time, a multi-axis method is used to simultaneously process and manufacture a plurality of cores while the intermittent rotation of the turret is stopped. This type of winding method adopts a multi-axis parallel first fastening device formed on the polygonal side of the turret, and fixes the turret on the same side by fixing one end of the core. On the side, install a second fastener that holds the other end of the core together with a pair of first fasteners, and in the opposite direction to the first and second fasteners interlocked simultaneously By rotating, the core is jointly fixed and the winding is performed.

しかしながら、前記従来の技術は、第一留め具及び第二留め具が同一ターレット側辺上に設置されて連動を形成するため、第一留め具及び第二留め具が回転盤によって同時に間歇式に回転することにより、第二留め具が第一留め具に対頂する形式を取る必要がある。故に、その機構が回転盤から突出する外径の振れが非常に大きく、回転盤の回転が占める面積が大きすぎて、ユニット本体の空間が大きくなる。さらに、第二留め具の機構は、常にコアを挟んで固定する必要があるため、回転盤上のターレット各側辺はいずれも第二留め具の連動機構を設置しなければならず、同一の機構が回転盤上にターレットが複数(回転盤上のターレットが四側辺であれば、すなわち四組必要となる)設置されなければならず、コストが高くなる上に、機構の重量を受けて回転盤の駆動機構が駆動する際に消費する電力も大きくなる。また、第二留め具は、往々にしてコア上に巻線を行なう際、折り返し工程を行なう必要があるため、第二留め具は、コア先端部から第一留め具と対頂するコアと共同で挟んで固定する機能のみを有する。実際には、単独でコアを挟んで固定しているわけではなく、コア下方からコアを受けることができず、コア先端部に抵触しているにすぎない。故に、線材とコア上の電極にハンダ溶接を行なう場合、ハンダごてヘッドがコア電極部分に対して下に押し下げる力が生じて、コアの一端のみが第一留め具によって挟んで固定される状況において、第二留め具が対頂するコアの一端が容易に下に傾斜する状態となり、巻線の質に影響するだけでなく、コアが脱落するおそれがある。   However, in the conventional technique, since the first fastener and the second fastener are installed on the same turret side to form the interlock, the first fastener and the second fastener are simultaneously intermittently operated by the turntable. By rotating, the second fastener needs to take the form of facing the first fastener. Therefore, the deflection of the outer diameter of the mechanism protruding from the rotating disk is very large, the area occupied by the rotation of the rotating disk is too large, and the space of the unit body becomes large. Furthermore, since the mechanism of the second fastener must always be fixed with the core sandwiched between them, each side of the turret on the turntable must be provided with an interlocking mechanism of the second fastener. Multiple turrets must be installed on the rotating table (if the turret on the rotating plate has four sides, that is, four sets are required), which increases the cost and receives the weight of the mechanism. The electric power consumed when the rotating disk drive mechanism is driven also increases. In addition, since the second fastener often needs to undergo a folding process when winding on the core, the second fastener is joint with the core facing the first fastener from the core tip. It has only the function of fixing by pinching. Actually, the core is not fixed by being sandwiched by itself, but the core cannot be received from below the core, and only touches the tip of the core. Therefore, when solder welding is performed on the wire and the electrode on the core, a force occurs that the soldering iron head pushes down against the core electrode part, and only one end of the core is sandwiched and fixed by the first fastener. In this case, one end of the core facing the second fastener is easily inclined downward, which not only affects the quality of the winding, but also the core may fall off.

したがって、本発明は、従来の技術の欠点を解決する巻線方法及びその装置を提供することを課題とする。   Therefore, an object of the present invention is to provide a winding method and an apparatus for solving the drawbacks of the prior art.

上記課題を解決するために、本発明は、コアが巻線または溶接時に安定して位置固定され、挟んで固定される巻線方法を提供することを目的とする。   In order to solve the above-described problems, an object of the present invention is to provide a winding method in which a core is stably fixed in position during winding or welding and is fixed by being sandwiched.

さらに、上記課題を解決するために、本発明は、ターレット機構の回転空間を低くし、機構のシンプル化を図り、重量を軽減する巻線方法を提供することを目的とする。   Furthermore, in order to solve the above-described problems, an object of the present invention is to provide a winding method that reduces the rotational space of the turret mechanism, simplifies the mechanism, and reduces the weight.

またさらに、上記課題を解決するために、本発明は、コアが巻線または溶接時に安定して位置固定され、挟んで固定される巻線装置を提供することを目的とする。   Still another object of the present invention is to provide a winding device in which a core is stably fixed in position at the time of winding or welding and is fixed by being sandwiched.

またさらに、上記課題を解決するために、本発明は、ターレット機構の回転空間を低くし、機構のシンプル化を図り、重量を軽減する巻線装置を提供することを目的とする。   Still another object of the present invention is to provide a winding device that reduces the rotational space of the turret mechanism, simplifies the mechanism, and reduces the weight.

またさらに、上記課題を解決するために、本発明は、請求項1から8に記載の巻線方法を実行するのに用いる装置を提供することを目的とする。   Furthermore, in order to solve the said subject, this invention aims at providing the apparatus used for performing the winding method of Claim 1-8.

本発明の巻線方法は、コア上に線材を巻き付けるのに用いられて、コアに巻線を行なう時、先ずコアを受け部材上に設置するステップと、さらに対頂機構の駆動を実行して、その上の第二回転軸前端の先端抵触部をコアに対して押し付けて抵触させることで、コアの他端が第一回転軸の留め具中に押し入れられて挟んで固定されるステップとを備えることを特徴とする。   The winding method of the present invention is used to wind a wire rod on a core, and when winding the core, firstly, a step of installing the core on the receiving member, and further driving the top mechanism. The step of fixing the other end of the core by being pushed into the fastener of the first rotating shaft by pressing the tip contact portion of the front end of the second rotating shaft on the core against the core. It is characterized by providing.

さらに、本発明の巻線方法は、コア上に線材を巻き付けるのに用いられて、コアの一端が第一回転軸の留め具に挟まれて固定され、コアの他端が第二回転軸の先端抵触部の抵触を受け、コアに線材の溶接が行なわれる時、コアが受け部材上において、その受ける作用を受けて、さらに、ハンダごてヘッドによって線材の溶接が行なわれるステップを備えることを特徴とする。   Further, the winding method of the present invention is used for winding a wire rod on a core, and one end of the core is sandwiched and fixed by a fastener of the first rotating shaft, and the other end of the core is fixed to the second rotating shaft. When the wire rod is welded to the core due to a collision with the tip collision portion, the core is subjected to the receiving action on the receiving member, and further includes a step in which the wire rod is welded by the soldering iron head. Features.

またさらに、本発明の巻線方法は、コア上に線材を巻き付けるのに用いられて、コアに巻線を行なう時、第一回転軸上の留め具によってコアを挟んで固定して、対頂機構上の第二回転軸前端の先端抵触部がコアに対して押し付けて抵触し、前記第一回転軸が間歇回転するターレット機構一側に設置されて、前記対頂機構がターレット機構一側に設置されて、一定の間隔をおいて分離し、ターレット機構の間歇回転が停止した時、その上の第一回転軸が対頂機構上の第二回転軸に対応するステップを備えることを特徴とする。   Furthermore, the winding method of the present invention is used for winding a wire on a core, and when winding on the core, the core is sandwiched and fixed by a fastener on the first rotating shaft, and The tip contact portion of the front end of the second rotating shaft on the mechanism presses against the core and comes into contact, and the first rotating shaft is installed on one side of the turret mechanism where it rotates intermittently. When the intermittent rotation of the turret mechanism is stopped, the first rotation axis on the turret mechanism has a step corresponding to the second rotation axis on the top mechanism. To do.

本発明の巻線装置は、コア上に線材を巻き付けるのに用いられて、駆動を受けて間歇性回転を行なって、その上に多辺形側辺を形成して、いずれの側辺も複数の第一回転軸を有し、いずれの第一回転軸前端にも留め具を有するターレット機構と、ターレット機構一側に設置されて、一定の間隔をおいて分離し、ターレット機構のうちの一側辺が、間歇回転が停止する時に対頂機構に対応する対頂機構とを備えることを特徴とする。   The winding device of the present invention is used to wind a wire rod on a core, performs intermittent rotation upon receiving a drive, forms a polygonal side on it, and each side has a plurality of sides. A turret mechanism having a first rotating shaft and a fastener at the front end of each first rotating shaft and one turret mechanism installed on one side of the turret mechanism and separated at a predetermined interval. A side is provided with the top mechanism corresponding to a top mechanism when intermittent rotation stops.

さらに、本発明の巻線装置は、コア上に線材を巻き付けるのに用いられて、その前端にそれぞれ留め具を有する第一回転軸と、その前端に先端抵触部を有する第二回転軸と、受け部材を有して、第一回転軸上において、留め具が第二回転軸前端の先端抵触部間の下方に位置する受け機構とを備えて、前記コアの一端が第一回転軸前端の留め具に挟まれて固定される作用を受け、他端が第二回転軸前端の先端抵触部の抵触を受け、下端が受け部材の受ける作用を受けることを特徴とする。   Furthermore, the winding device of the present invention is used for winding a wire rod on the core, and has a first rotating shaft having a fastener at the front end thereof, a second rotating shaft having a tip contact portion at the front end thereof, and And a receiving mechanism, wherein the fastener includes a receiving mechanism positioned below the front-end contact portion of the front end of the second rotating shaft on the first rotating shaft, and one end of the core is connected to the front end of the first rotating shaft. It is characterized in that it receives the action of being sandwiched and fixed by the fastener, the other end is subjected to the contact of the front end contact portion of the front end of the second rotating shaft, and the lower end is subjected to the action received by the receiving member.

またさらに、本発明の巻線装置は、請求項1から8に記載の巻線方法を実行するのに用いられる装置であることを特徴とする。   Furthermore, the winding device according to the present invention is a device used for carrying out the winding method according to claims 1 to 8.

このように、本発明の実施例における巻線方法及びその装置は、第二回転軸が同様に第一回転軸との間に対頂状態を保持するものの、第一回転軸と同一ターレット機構の側辺上に設置されずに連動を形成するため、第一回転軸のみがターレット機構に帯動されて間歇回転する。故に、その機構は回転盤から突出する外径の振れが小さく、回転が占める面積が小さいことで、装置の空間を他に利用できる。さらに、第二回転軸の機構が先端抵触部がコアに対して対頂する状態を維持しながら同時回転するが、ターレット機構の一側辺において、第二回転軸の連動機構がそれぞれ設置され、前記連動機構の設置は一組のみであり、複数で重複することがないため、コストが大幅に削減され、ターレット機構の重量も軽減されて、駆動の際のパワーが節約されて電力の節減が可能である。また、受け部材が、支え台座がターレット機構の各側辺上に設置されるのに伴い、コアが第一回転軸の留め具中に設置されて、挟まれて固定される前に抵触して支えられる。線材とコア上電極の溶接が行なわれる時、受け部材はコアを支え、ハンダごてヘッドがコア電極部分に対して下に押し下げる力が働いても、巻線及び溶接の質が維持される。   As described above, the winding method and the apparatus in the embodiment of the present invention have the same turret mechanism as that of the first rotating shaft, although the second rotating shaft similarly holds the top state between the first rotating shaft. In order to form the interlock without being installed on the side, only the first rotating shaft is intermittently rotated by the turret mechanism. Therefore, the mechanism can use the space of the apparatus elsewhere because the deflection of the outer diameter protruding from the rotating disk is small and the area occupied by the rotation is small. Furthermore, while the mechanism of the second rotating shaft rotates simultaneously while maintaining the state where the tip contact portion faces the core, on one side of the turret mechanism, an interlocking mechanism of the second rotating shaft is installed, respectively. Since there is only one set of the interlocking mechanism and there is no duplication, the cost is greatly reduced, the weight of the turret mechanism is reduced, the driving power is saved, and the power is saved. Is possible. In addition, as the support member is installed on each side of the turret mechanism, the core member is installed in the fastener of the first rotating shaft and conflicts before being pinched and fixed. Supported. When the wire and the electrode on the core are welded, the receiving member supports the core, and the quality of the winding and the welding is maintained even if a force is applied to the soldering iron head to push down the core electrode portion.

本発明の実施例における巻線方法及びその装置は、第二回転軸が同様に第一回転軸との間に対頂状態を保持するものの、第一回転軸と同一ターレット機構の側辺上に設置されずに連動を形成するため、第一回転軸のみがターレット機構に帯動されて間歇回転するという特徴を有する。故に、その機構は回転盤から突出する外径の振れが小さく、回転が占める面積が小さいことで、装置の空間を他に利用できる。さらに、第二回転軸の機構が先端抵触部がコアに対して対頂する状態を維持しながら同時回転するが、ターレット機構の一側辺において、第二回転軸の連動機構がそれぞれ設置され、前記連動機構の設置は一組のみであり、複数で重複することがないため、コストが大幅に削減され、ターレット機構の重量も軽減されて、駆動の際のパワーが節約されて電力の節減が可能である。また、受け部材が、支え台座がターレット機構の各側辺上に設置されるのに伴い、コアが第一回転軸の留め具中に設置されて、挟まれて固定される前に抵触して支えられる。線材とコア上電極の溶接が行なわれる時、受け部材はコアを支え、ハンダごてヘッドがコア電極部分に対して下に押し下げる力が働いても、巻線及び溶接の質が維持されるという効果を達成する。   In the winding method and the apparatus in the embodiment of the present invention, the second rotating shaft similarly holds the top state between the first rotating shaft and the first rotating shaft on the side of the same turret mechanism. In order to form an interlock without being installed, only the first rotating shaft is intermittently rotated by being driven by the turret mechanism. Therefore, the mechanism can use the space of the apparatus elsewhere because the deflection of the outer diameter protruding from the rotating disk is small and the area occupied by the rotation is small. Furthermore, while the mechanism of the second rotating shaft rotates simultaneously while maintaining the state where the tip contact portion faces the core, on one side of the turret mechanism, an interlocking mechanism of the second rotating shaft is installed, respectively. Since there is only one set of the interlocking mechanism and there is no duplication, the cost is greatly reduced, the weight of the turret mechanism is reduced, the driving power is saved, and the power is saved. Is possible. In addition, as the support member is installed on each side of the turret mechanism, the core member is installed in the fastener of the first rotating shaft and conflicts before being pinched and fixed. Supported. When the wire and the electrode on the core are welded, the receiving member supports the core, and even if the force that the soldering iron head pushes down against the core electrode part works, the quality of the winding and welding is maintained. Achieve effect.

本発明の実施例におけるターレット機構と対頂機構を示した図である。It is the figure which showed the turret mechanism and the top mechanism in the Example of this invention. 本発明の実施例におけるターレット機構と対頂機構、巻き針機構、挟線機構を示した部分図である。It is the fragmentary figure which showed the turret mechanism in the Example of this invention, a top mechanism, a winding needle mechanism, and a pinching mechanism. 本発明の実施例における受け機構がターレット機構側辺に位置することを示した立体図である。It is the three-dimensional view which showed that the receiving mechanism in the Example of this invention is located in a turret mechanism side. 本発明の実施例におけるターレット機構側辺背面の各第一回転軸の連動状況を示した図である。It is the figure which showed the interlocking condition of each 1st rotating shaft of the turret mechanism side side back surface in the Example of this invention. 本発明の実施例における第二回転軸とコアの分離時の受け部材が受ける状況を示した図である。It is the figure which showed the condition which the receiving member receives at the time of isolation | separation of the 2nd rotating shaft and core in the Example of this invention. 本発明の実施例における第二回転軸とコアの抵触時の受け部材が受ける状況を示した図である。It is the figure which showed the condition which the receiving member at the time of the collision of the 2nd rotating shaft and core in the Example of this invention receives. 本発明の実施例における線材溶接及びコア検知時の受け部材が受ける状況を示した図である。It is the figure which showed the condition which the receiving member receives at the time of wire welding and core detection in the Example of this invention.

図1を参照しながら説明する。本発明の実施例における巻線方法は、図中に示した巻線装置の場合を例として説明する。本発明の巻線装置は、ターレット機構1を備える。前記ターレット機構1は、駆動部材11の駆動を受けて間歇性回転を行ない、その上に、矩形の多辺形側辺12を形成する。側辺12はいずれも複数の相互に平行で、共同で連動して同時回転する第一回転軸13が設置される。第一回転軸13前端はいずれも留め具131が設置される。
さらに、対頂機構2を備える。前記対頂機構2は、ターレット機構1一側に設置されて、一定の間隔をおいて分離する。ターレット機構1のうちの一側辺12は、間歇回転が停止する時、対頂機構2に対応する。対頂機構2は、ユニット(図示はされない)上に不動の状態で設置されるために、ターレット機構1が回転する時、元々対応する側辺12は、対頂機構2に対して位置を変えて相対運動を形成する。対頂機構2は、ユニット(図示はされない)に設置される固定台座21、及び、固定台座21上のスライドレール211に位置して駆動を受けてスライドする駆動台座22が設置される。駆動台座22上にはターレット機構1の側辺12上に、各第一回転軸13にそれぞれ対応する複数の第二回転軸221が設置され、第二回転軸221がそれぞれ間隔をおき、相互に平行で共同で連動して同時回転し、第二回転軸221はそれぞれ駆動台座22前端の部分が先端抵触部222となり、駆動台座22後端の部分がベルト23に連結して、ベルト駆動部材24の出力軸241によって駆動されて連動を形成する。
This will be described with reference to FIG. The winding method in the embodiment of the present invention will be described by taking the case of the winding apparatus shown in the drawing as an example. The winding device of the present invention includes a turret mechanism 1. The turret mechanism 1 is intermittently rotated by being driven by the drive member 11 and forms a rectangular polygonal side 12 thereon. Each of the side edges 12 is provided with a plurality of first rotation shafts 13 that are parallel to each other and rotate together in conjunction with each other. A fastener 131 is installed at each front end of the first rotating shaft 13.
Furthermore, the top-facing mechanism 2 is provided. The top mechanism 2 is installed on one side of the turret mechanism 1 and is separated at a certain interval. One side 12 of the turret mechanism 1 corresponds to the top mechanism 2 when intermittent rotation stops. Since the top mechanism 2 is installed in a stationary state on a unit (not shown), when the turret mechanism 1 rotates, the originally corresponding side 12 changes its position with respect to the top mechanism 2. To form relative motion. The overhead mechanism 2 is provided with a fixed base 21 installed in a unit (not shown) and a drive base 22 that is positioned on a slide rail 211 on the fixed base 21 and slides upon receiving driving. A plurality of second rotating shafts 221 corresponding to the respective first rotating shafts 13 are installed on the side 12 of the turret mechanism 1 on the drive base 22, and the second rotating shafts 221 are spaced apart from each other. The second rotating shaft 221 is rotated in parallel and jointly at the same time, and the front end portion of the drive base 22 serves as the front end contact portion 222, and the rear end portion of the drive base 22 is connected to the belt 23, so that the belt drive member 24 Driven by the output shaft 241 to form an interlock.

図2を参照しながら説明する。対頂機構2は、同時に挟線機構3及び巻き針機構4が同一のターレット機構1一側に設置されて、挟線機構3及び巻き針機構4下方に位置する。故に、対頂機構2が設置されて対応するターレット機構1の側辺12は、第一回転軸13前端留め具131となって、コア5を挟んで巻線のワークステーションとなる。
対頂機構2の出力軸241が対応するターレット機構1の側辺12の箇所には、連動軸14が設置されて、それはちょうど各第一回転軸13の下方に位置する。出力軸241と連動軸14は同一軸線上にあるが、出力軸241端部と連動軸14端部間は一定の間隔が保持されて、二者が移動されて抵触し合う時噛み合わさって連動する。
ターレット機構1の各側辺12は、同時にそれぞれ受け機構6が設置され、それぞれ前記側辺12上の第一回転軸13の留め具131下方に設置されて、側辺12の外側(前記受け機構6は、ターレット機構1外に独立して設置されて、ターレット機構1とは連動しない)に張り付く。
This will be described with reference to FIG. At the same time, the pinching mechanism 2 is located below the pinning mechanism 3 and the winding needle mechanism 4 with the pinching mechanism 3 and the winding needle mechanism 4 being installed on one side of the same turret mechanism 1. Therefore, the side 12 of the turret mechanism 1 corresponding to the installation of the top mechanism 2 becomes the front end fastener 131 of the first rotating shaft 13 and becomes a winding workstation with the core 5 in between.
An interlocking shaft 14 is installed at the position of the side 12 of the turret mechanism 1 to which the output shaft 241 of the top-to-bottom mechanism 2 corresponds, and it is located just below each first rotating shaft 13. The output shaft 241 and the interlocking shaft 14 are on the same axis, but a constant distance is maintained between the output shaft 241 end and the interlocking shaft 14 end, and when the two members move and conflict, they engage and interlock. To do.
Each side 12 of the turret mechanism 1 is provided with a receiving mechanism 6 at the same time, and is respectively installed below the fastener 131 of the first rotating shaft 13 on the side 12, and outside the side 12 (the receiving mechanism 6 is attached to the outside of the turret mechanism 1 and is not interlocked with the turret mechanism 1).

図3、図4を参照しながら説明する。連動軸14は、側辺12の背面に位置してベルト15を駆動する。前記ベルト15は、各第一回転軸13の後端に連結して、連動軸14の回転を各第一回転軸13に連動させて同時回転させる。前記連動軸14は、ちょうど受け機構6中の支え台座61の空洞区間611中に設置される。前記支え台座61下方は、駆動されて上下に移動する。その上方には、間隔をおいて、上方の第一回転軸13の数量に対応する複数の受け部材612が設置される。受け部材612と支え台座61の間には、それぞれ逆L字型の延伸部材613が設置されて、受け部材612を側辺12から第一回転軸13前端へ固定させて設置する。支え台座61両側と側辺12上の二つの突起して設置された固定部121の間には、バネから構成されたスプリング素子62が設置されて、支え台座61の上下移動に弾力性を有する回復力を持たせる。   This will be described with reference to FIGS. The interlocking shaft 14 is positioned on the back surface of the side 12 and drives the belt 15. The belt 15 is connected to the rear end of each first rotating shaft 13 to rotate the interlocking shaft 14 simultaneously with each first rotating shaft 13 in conjunction with each other. The interlocking shaft 14 is installed in the hollow section 611 of the support base 61 in the receiving mechanism 6. The lower portion of the support base 61 is driven to move up and down. A plurality of receiving members 612 corresponding to the number of the upper first rotating shafts 13 are installed at an interval above them. An inverted L-shaped extending member 613 is installed between the receiving member 612 and the support base 61, and the receiving member 612 is fixed from the side 12 to the front end of the first rotating shaft 13. A spring element 62 composed of a spring is installed between the support base 61 on both sides and two fixing parts 121 on the side 12 to have elasticity in the vertical movement of the support base 61. Give resilience.

図1、図5、図6を参照しながら説明する。前記受け部材612は、それぞれ対応して、第一回転軸13上の留め具131と第二回転軸221前端先端抵触部222間の下方に位置する。コア5に巻線を行なう時、先ずコア5を前記受け部材612上に置くステップを実行し、さらに、対頂機構2上の駆動台座22を駆動して、ターレット機構1に向かって接近させることで、その上の第二回転軸221前端の先端抵触部222をコア5に対して押し付けて抵触させて、コア5の他端が、第一回転軸13の留め具131中に移動して進入させるステップを実行させる。その後、さらに、第二回転軸221前端の先端抵触部222が、コア5に対して引き続き、押し付けて抵触させ、第一回転軸13の留め具131がコア5の一端を挟んだ状態で、巻線のステップを実行する。   This will be described with reference to FIGS. 1, 5, and 6. FIG. The receiving members 612 are respectively positioned below the fasteners 131 on the first rotating shaft 13 and the front end tip contact portion 222 of the second rotating shaft 221. When winding the core 5, first perform the step of placing the core 5 on the receiving member 612, and further drive the drive base 22 on the top mechanism 2 to approach the turret mechanism 1. Then, the front end contact portion 222 at the front end of the second rotation shaft 221 is pressed against the core 5 to cause contact, and the other end of the core 5 moves into the fastener 131 of the first rotation shaft 13 and enters. Step to be executed. Thereafter, further, the leading end contact portion 222 at the front end of the second rotating shaft 221 continues to press against the core 5 to be in contact with the first rotating shaft 13 so that the fastener 131 of the first rotating shaft 13 sandwiches one end of the core 5. Perform line steps.

図7を参照しながら説明する。コア5の他端が移行して第一回転軸13の留め具131中に進入した後、コア5の前記留め具131側の第一突起縁部51底端が、受留め具131底端の受ける作用を受けて、コア5の前記先端抵触部222側の第二突起縁部52底端が前記受け部材612の受ける作用を受ける。しかしながら、巻線を実行する時、前記受け部材612が、下に移動するステップを実行することで、コア5の回転が受け部材612に接触することがない。線材の巻き付けが完了して、第二突起縁部52上に溶接が行なわれる時、前記受け部材612は、一つ前のステップを実行することで、コア5が抵触して、ハンダごてヘッド7が下に押す力を受けて落下するのを回避する。前記受け部材612上端は、くぼみ区間614を形成することで、その上方に対応する検知素子8が前記箇所にコア5を有するか否かの検知を行なうのに供して、検知の精確さを増す。   This will be described with reference to FIG. After the other end of the core 5 has moved and entered the fastener 131 of the first rotating shaft 13, the bottom end of the first protrusion edge 51 on the fastener 131 side of the core 5 is the bottom end of the catch 131. In response to the receiving action, the bottom end of the second protrusion edge 52 on the tip contact portion 222 side of the core 5 receives the receiving action of the receiving member 612. However, when the winding is performed, the receiving member 612 performs a step of moving downward so that the rotation of the core 5 does not contact the receiving member 612. When the winding of the wire is completed and welding is performed on the second protrusion edge 52, the receiving member 612 performs the previous step, so that the core 5 conflicts with the soldering iron head. Avoid 7 falling by receiving a force to push down. The upper end of the receiving member 612 forms a recessed section 614, which serves to detect whether or not the detection element 8 corresponding to the upper portion has the core 5 at the location, thereby increasing the accuracy of detection. .

本発明の実施例における巻線方法及びその装置は、第二回転軸221が、第一回転軸13に対して対頂状態を保持するものの、第一回転軸13の同一ターレット機構1の側辺12上に設置されず、連動を形成する。したがって、第一回転軸13のみがターレット機構1に帯同されて間歇回転する。故に、その機構は、ターレット機構1から突出する外径の振れが小さく、回転が占める面積が小さいことで、ユニット空間を他に利用できる。さらに、第二回転軸221の機構は、先端抵触部222がコア5に対頂する状態を維持して、同時回転するが、ターレット機構1の側辺12のみに、各第二回転軸221の連動機構が設置されるのみで、前記連動機構の設置は、一組のみで複数が重複することがないことで、大幅なコスト削減が可能である。ターレット機構1の重量が軽減し、駆動の際のパワーが節約でき、電力の節約も可能である。また、受け部材612は、支え台座61がターレット機構1の各側辺12上に張り付いて設置されることで、コア5は第一回転軸13の留め具131中に設置されて、挟まれて固定される前に、抵触して支えられる。線材とコア5上の電極の溶接が実行される時も、受け部材612は、コア5に対して支えることで、ハンダごてヘッドがコア電極箇所に対して下に押す力に対抗して、巻線及び溶接の質が維持される。   In the winding method and the apparatus according to the embodiment of the present invention, the second rotary shaft 221 maintains a top-to-bottom state with respect to the first rotary shaft 13, but the side of the same turret mechanism 1 of the first rotary shaft 13 12 is not installed on top and forms a linkage. Therefore, only the first rotating shaft 13 is attached to the turret mechanism 1 and rotates intermittently. Therefore, the mechanism can use the unit space elsewhere because the deflection of the outer diameter protruding from the turret mechanism 1 is small and the area occupied by the rotation is small. Further, the mechanism of the second rotating shaft 221 rotates at the same time while maintaining the state where the tip contact portion 222 faces the core 5, but only the side 12 of the turret mechanism 1 has each second rotating shaft 221. Since only the interlocking mechanism is installed, the interlocking mechanism can be installed in only one set, and a plurality of the mechanism does not overlap with each other, so that the cost can be greatly reduced. The weight of the turret mechanism 1 is reduced, the driving power can be saved, and the power can be saved. Further, the receiving member 612 is installed with the support pedestal 61 attached to each side 12 of the turret mechanism 1, so that the core 5 is installed and clamped in the fastener 131 of the first rotating shaft 13. Before being fixed. Even when welding of the wire and the electrode on the core 5 is performed, the receiving member 612 supports the core 5 to counter the force that the soldering iron head presses against the core electrode location, Winding and weld quality is maintained.

以上、本発明の実施例を図面を参照して詳述してきたが、具体的な構成は、これらの実施例に限られるものではなく、本発明の要旨を逸脱しない範囲の設計変更などがあっても、本発明に含まれる。   As described above, the embodiments of the present invention have been described in detail with reference to the drawings. However, the specific configuration is not limited to these embodiments, and there are design changes and the like without departing from the gist of the present invention. However, it is included in the present invention.

1 ターレット機構
11 駆動部材
12 側辺
13 第一回転軸
131 留め具
14 連動軸
15 ベルト
2 対頂機構
21 固定台座
211 スライドレール
22 駆動台座
221 第二回転軸
222 先端抵触部
23 ベルト
24 ベルト駆動部材
241 出力軸
3 挟線機構
4 巻き針機構
5 コア
51 第一突起縁部
52 第二突起縁部
6 受け機構
61 支え台座
611 空洞区間
612 受け部材
613 延伸部材
614 くぼみ区間
7 ハンダごてヘッド
8 検知素子
DESCRIPTION OF SYMBOLS 1 Turret mechanism 11 Drive member 12 Side 13 First rotating shaft 131 Fastener 14 Interlocking shaft 15 Belt 2 Top mechanism 21 Fixed pedestal 211 Slide rail 22 Drive pedestal 221 Second rotating shaft 222 Tip collision part 23 Belt 24 Belt driving member 241 output shaft 3 pinching mechanism 4 winding needle mechanism 5 core 51 first protrusion edge 52 second protrusion edge 6 receiving mechanism 61 support pedestal 611 cavity section 612 receiving member 613 extending member 614 recessed section 7 soldering iron head 8 detection element

Claims (21)

コア上に線材を巻き付けるのに用いられて、
コアに巻線を行なう時、先ずコアを受け部材上に設置するステップと、
さらに対頂機構の駆動を実行して、その上の第二回転軸前端の先端抵触部をコアに対して押し付けて抵触させることで、コアの他端が第一回転軸の留め具中に押し入れられて挟んで固定されるステップとを備えることを特徴とする巻線方法。
Used to wrap the wire on the core,
When winding the core, first installing the core on the receiving member;
Furthermore, by driving the top mechanism and pushing the top contact portion of the front end of the second rotating shaft above it against the core, the other end of the core is pushed into the fastener of the first rotating shaft. A winding method comprising: a step of being sandwiched and fixed.
コア上に線材を巻き付けるのに用いられて、
コアの一端が第一回転軸の留め具に挟まれて固定され、
コアの他端が第二回転軸の先端抵触部の抵触を受け、
コアに線材の溶接が行なわれる時、コアが受け部材上において、その受ける作用を受けて、さらに、ハンダごてヘッドによって線材の溶接が行なわれるステップを備えることを特徴とする巻線方法。
Used to wrap the wire on the core,
One end of the core is sandwiched and fixed by the fastener of the first rotating shaft,
The other end of the core is subjected to a collision with the tip collision portion of the second rotating shaft,
A winding method, comprising: a step in which when a wire is welded to a core, the core receives an action received on the receiving member, and further, the wire is welded by a soldering iron head.
前記第一回転軸が間歇回転するターレット機構側辺上に位置し、前記受け部材が対応して、第一回転軸上の留め具と第二回転軸前端の先端抵触部間の下方に位置することを特徴とする請求項1または2のいずれかに記載の巻線方法。   The first rotating shaft is positioned on the side of the turret mechanism where the first rotating shaft rotates intermittently, and the receiving member is correspondingly positioned below between the fastener on the first rotating shaft and the front end contact portion of the second rotating shaft front end. The winding method according to claim 1 or 2, characterized in that 前記コア上に線材を巻きつける時、第二回転軸前端の先端抵触部がコアに対して押し付け続け、第一回転軸の留め具がコアの一端に対して挟んで固定する状況において巻線を行なうことを特徴とする請求項1または2のいずれか記載の巻線方法。   When winding the wire on the core, the tip contact portion of the front end of the second rotary shaft continues to be pressed against the core, and the winding in the situation where the fastener of the first rotary shaft is sandwiched and fixed to one end of the core The winding method according to claim 1, wherein the winding method is performed. 前記先端抵触部が、前記コア上に線材を巻き付ける時、次のステップを実行することを特徴とする請求項1または2のいずれかに記載の巻線方法。   3. The winding method according to claim 1, wherein when the tip contact portion winds a wire around the core, the following step is executed. 前記コア上に線材を巻き付け、巻き付けが完了した線材が第二突起縁部において溶接が行なわれる時、前記先端抵触部が一つ前のステップを行なうことを特徴とする請求項1または2のいずれかに記載の巻線方法。   3. A wire rod is wound on the core, and when the wound wire is welded at a second protrusion edge, the tip contact portion performs the previous step. The winding method of crab. コア上に線材を巻き付けるのに用いられて、
コアに巻線を行なう時、第一回転軸上の留め具によってコアを挟んで固定して、対頂機構上の第二回転軸前端の先端抵触部がコアに対して押し付けて抵触して、
前記第一回転軸が間歇回転するターレット機構一側に設置されて、前記対頂機構がターレット機構一側に設置されて、一定の間隔をおいて分離し、ターレット機構の間歇回転が停止した時、その上の第一回転軸が対頂機構上の第二回転軸に対応するステップを備えることを特徴とする巻線方法。
Used to wrap the wire on the core,
When winding the core, fix the core sandwiched by the fasteners on the first rotating shaft, the front end of the second rotating shaft on the top mechanism is pressed against the core and touched,
When the first rotating shaft is installed on one side of the turret mechanism that rotates intermittently, and the top mechanism is installed on one side of the turret mechanism and separated at a certain interval, and intermittent rotation of the turret mechanism stops A winding method comprising: a step in which a first rotating shaft on the second rotating shaft corresponds to a second rotating shaft on the top-facing mechanism.
前記対頂機構が設置されて対応するターレット機構の側辺は、第一回転軸前端の留め具がコアを挟んで固定して巻線を実行するワークステーションとなることを特徴とする請求項7に記載の巻線方法。   8. The side of the turret mechanism corresponding to the installation of the top mechanism is a workstation that performs winding by fixing a fastener at the front end of the first rotating shaft with a core interposed therebetween. The winding method described in 1. 前記ターレット機構上側辺の第一回転軸に、複数設置されて、相互に平行し、共同で連動して、同時回転を行ない、対頂機構上の第二回転軸に複数設置されて、相互に平行し、共同で連動して、同時回転を行ない、このうち、各第一回転軸の連動は、第二回転軸を駆動して連動する駆動部材上から出力軸が駆動することを特徴とする請求項7に記載の巻線方法。   A plurality of rotations are installed on the first rotation axis on the upper side of the turret mechanism, and are parallel to each other. Parallel, jointly and simultaneously rotate, and each of the first rotating shafts is driven by driving the second rotating shaft and driving the output shaft from the interlocking driving member. The winding method according to claim 7. コア上に線材を巻き付けるのに用いられて、
駆動を受けて間歇性回転を行なって、その上に多辺形側辺を形成して、いずれの側辺も複数の第一回転軸を有し、いずれの第一回転軸前端にも留め具を有するターレット機構と、
ターレット機構一側に設置されて、一定の間隔をおいて分離し、ターレット機構のうちの一側辺が、間歇回転が停止する時に対頂機構に対応する対頂機構とを備えることを特徴とする巻線装置。
Used to wrap the wire on the core,
Drives intermittently and forms a polygonal side on it, each side has a plurality of first rotating shafts, and a fastener is attached to the front end of any first rotating shaft A turret mechanism having
It is installed on one side of the turret mechanism and is separated at a certain interval, and one side of the turret mechanism is provided with a top mechanism corresponding to the top mechanism when intermittent rotation stops. Winding device to do.
前記対頂機構は、固定台座及び固定台座上で駆動を受けてスライドする駆動台座を備えて、駆動台座上にはターレット機構の側辺上に、各第一回転軸にそれぞれ対応する複数の第二回転軸が設置されることを特徴とする請求項10に記載の巻線装置。   The top mechanism includes a fixed pedestal and a drive pedestal that slides upon receiving a drive on the fixed pedestal, and a plurality of second rotation shafts corresponding to the first rotation axes on the side of the turret mechanism on the drive pedestal. The winding device according to claim 10, wherein two rotating shafts are installed. 前記第二回転軸がそれぞれ間隔をおき、相互に平行で共同で連動して同時回転し、第二回転軸はそれぞれ駆動台座前端の部分が先端抵触部となり、駆動台座後端の部分がベルトに連結して、ベルト駆動部材の出力軸によって駆動されて連動を形成することを特徴とする請求項11に記載の巻線装置。   The second rotating shafts are spaced apart from each other and rotate together in parallel with each other. The second rotating shafts each have a front contact portion at the front end of the drive base and a belt at the rear end portion of the drive base. The winding device according to claim 11, wherein the winding device is coupled and driven by an output shaft of a belt driving member to form an interlock. 前記対頂機構の出力軸が対応するターレット機構の側辺の箇所には、連動軸が設置されて、連動軸はベルトによって連動し、各第一回転軸と同時回転し、出力軸と連動軸は同一軸線上にあるが、出力軸端部と連動軸端部間は一定の間隔が保持されて、二者が移動されて抵触し合う時噛み合わさって連動することを特徴とする請求項12に記載の巻線装置。   An interlocking shaft is installed at a location on the side of the turret mechanism to which the output shaft of the top mechanism corresponds, and the interlocking shaft is interlocked by a belt and rotates simultaneously with each of the first rotating shafts. 13. Although they are on the same axis, a constant distance is maintained between the output shaft end and the interlocking shaft end, and when the two members move and conflict, they are meshed and interlocked. The winding apparatus as described in. 前記対頂機構は、挟線機構及び巻き針機構と同一のターレット機構の一側に設置されて、挟線機構及び巻き針機構下方に位置することを特徴とする請求項10に記載の巻線装置。   The winding according to claim 10, wherein the top mechanism is installed on one side of the same turret mechanism as the pinching mechanism and the winding needle mechanism, and is located below the pinning mechanism and the winding needle mechanism. apparatus. 前記ターレット機構の各側辺は、同時にそれぞれ受け機構が設置されて,それぞれ前記側辺上に設置されて、第一回転軸の留め具下方に位置して、側辺の外側に張り付くことを特徴とする請求項10に記載の巻線装置。   Each side of the turret mechanism is provided with a receiving mechanism at the same time, is installed on each of the sides, is located below the fastener of the first rotating shaft, and sticks to the outside of the side. The winding device according to claim 10. コア上に線材を巻き付けるのに用いられて、
その前端にそれぞれ留め具を有する第一回転軸と、
その前端に先端抵触部を有する第二回転軸と、
受け部材が設置されて、第一回転軸上の留め具と第二回転軸前端の先端抵触部間の下方に位置する受け部材を備えて、
前記コアの一端が第一回転軸前端の留め具に挟まれて固定される作用を受け、他端が第二回転軸前端の先端抵触部の抵触を受け、下端が受け部材の受ける作用を受けることを特徴とする巻線装置。
Used to wrap the wire on the core,
First rotating shafts each having a fastener at its front end;
A second rotating shaft having a tip collision portion at its front end;
A receiving member is provided, and includes a receiving member positioned below between the fastener on the first rotating shaft and the front end contact portion of the front end of the second rotating shaft,
One end of the core is sandwiched and fixed by a fastener at the front end of the first rotation shaft, the other end is subjected to a collision of the front end contact portion of the second rotation shaft front end, and the lower end is subjected to an operation received by the receiving member. A winding device characterized by that.
前記受け機構は、支え台座を備えて、その下方が駆動を受けて上下に移動し、その上方には、間隔をおいて、上方の第一回転軸の数量に対応する複数の受け部材が設置され、支え台座両側と側辺上の二つの突起して設置された固定部の間には、バネから構成されたスプリング素子が設置されることを特徴とする請求項15または16のいずれかに記載の巻線装置。   The receiving mechanism includes a support pedestal, and a lower portion thereof is driven to move up and down, and a plurality of receiving members corresponding to the number of the upper first rotating shafts are provided above the supporting mechanism at intervals. The spring element constituted by a spring is installed between the fixed parts installed as two protrusions on both sides of the support base and the side sides, according to any one of claims 15 and 16. The winding device described. 前記支え台座は、空洞区間を備えて、ベルトによって各第一回転軸が連動されて同時に回転する連動軸がその中に設置されることを特徴とする請求項17に記載の巻線装置。   18. The winding device according to claim 17, wherein the support pedestal includes a hollow section, and an interlocking shaft that rotates simultaneously with each first rotation shaft being interlocked by a belt is installed therein. 前記受け部材と支え台座の間にそれぞれ延伸部材が設置されることを特徴とする請求項17に記載の巻線装置。   The winding device according to claim 17, wherein an extending member is installed between the receiving member and the support base. 前記受け機構上端にくぼみ区間が形成されることを特徴とする請求項17に記載の巻線装置。   The winding device according to claim 17, wherein a recess section is formed at an upper end of the receiving mechanism. 請求項1から8に記載の巻線方法を実行するのに用いられる装置であることを特徴とする巻線装置。   A winding device, characterized in that it is a device used for carrying out the winding method according to claim 1.
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