CN113492086B - Method for gluing front windshield and rear windshield of automobile by automatic gluing machine - Google Patents

Method for gluing front windshield and rear windshield of automobile by automatic gluing machine Download PDF

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Publication number
CN113492086B
CN113492086B CN202110923135.5A CN202110923135A CN113492086B CN 113492086 B CN113492086 B CN 113492086B CN 202110923135 A CN202110923135 A CN 202110923135A CN 113492086 B CN113492086 B CN 113492086B
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China
Prior art keywords
windshield
gluing
conveying line
station
cylinder
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CN202110923135.5A
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Chinese (zh)
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CN113492086A (en
Inventor
夏雪骏
张海虎
张文德
黄庆财
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Guangzhou United Faith Intelligent Equipment Co ltd
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Guangzhou United Faith Intelligent Equipment Co ltd
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Priority to CN202110923135.5A priority Critical patent/CN113492086B/en
Publication of CN113492086A publication Critical patent/CN113492086A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05CAPPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05C9/00Apparatus or plant for applying liquid or other fluent material to surfaces by means not covered by any preceding group, or in which the means of applying the liquid or other fluent material is not important
    • B05C9/08Apparatus or plant for applying liquid or other fluent material to surfaces by means not covered by any preceding group, or in which the means of applying the liquid or other fluent material is not important for applying liquid or other fluent material and performing an auxiliary operation
    • B05C9/14Apparatus or plant for applying liquid or other fluent material to surfaces by means not covered by any preceding group, or in which the means of applying the liquid or other fluent material is not important for applying liquid or other fluent material and performing an auxiliary operation the auxiliary operation involving heating or cooling
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05CAPPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05C13/00Means for manipulating or holding work, e.g. for separate articles
    • B05C13/02Means for manipulating or holding work, e.g. for separate articles for particular articles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05CAPPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05C5/00Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work
    • B05C5/02Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work the liquid or other fluent material being discharged through an outlet orifice by pressure, e.g. from an outlet device in contact or almost in contact, with the work
    • B05C5/0208Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work the liquid or other fluent material being discharged through an outlet orifice by pressure, e.g. from an outlet device in contact or almost in contact, with the work for applying liquid or other fluent material to separate articles
    • B05C5/0212Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work the liquid or other fluent material being discharged through an outlet orifice by pressure, e.g. from an outlet device in contact or almost in contact, with the work for applying liquid or other fluent material to separate articles only at particular parts of the articles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05DPROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D3/00Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials
    • B05D3/02Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by baking
    • B05D3/0254After-treatment
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B25HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
    • B25JMANIPULATORS; CHAMBERS PROVIDED WITH MANIPULATION DEVICES
    • B25J11/00Manipulators not otherwise provided for
    • B25J11/0075Manipulators for painting or coating

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  • Engineering & Computer Science (AREA)
  • Robotics (AREA)
  • Mechanical Engineering (AREA)
  • Automobile Manufacture Line, Endless Track Vehicle, Trailer (AREA)

Abstract

The invention discloses a method for gluing front and rear windshields of an automobile by an automatic gluing machine, which has the key points of the technical scheme that alcohol wiping cleaning, adhesive tape pasting and base coating operations are completed through a base coating rotary table, the windshields are dried and centered by a second conveying line in turn through a driving roller conveying line, the rear windshields are conveyed to a third conveying line for gluing through a rear windshield conveying device, the front windshields are conveyed to the third conveying line for gluing through a front windshield conveying device, then the front and rear windshields are conveyed to a glass overturning station again, and are respectively overturned, lifted and transferred to the automobile for installation through an overturning lifting device and a transferring device. The invention can realize full-automatic operation, does not need manual guard, is safe and reliable, and greatly improves the production efficiency.

Description

Method for gluing front windshield and rear windshield of automobile by automatic gluing machine
[ technical field ] A method for producing a semiconductor device
The invention relates to a method for gluing front and rear windshields of an automobile by an automatic gluing machine.
[ background of the invention ]
With the rapid development of economy and the improvement of living standard of people, automobiles gradually enter families to become a transportation tool, the automobile industry is continuously developed, and high efficiency, high performance, low cost, small space and the like are taken as indexes of priority consideration when the automobile production line equipment is designed and manufactured.
A robot gluing machine for gluing automobile windshields is indispensable production equipment of an automobile automatic production line. The gluing efficiency of the existing automatic gluing machine for the front windshield and the rear windshield of the automobile needs to be further improved.
[ summary of the invention ]
The invention aims to overcome the defects of the prior art and provide a method for gluing front and rear windshields of an automobile by using an automatic gluing machine, which can greatly improve the efficiency.
The invention is realized by the following technical scheme:
a method for gluing front and rear windshields of an automobile by an automatic gluing machine is characterized by comprising the following steps:
A. the windshield is grabbed and placed on the base coat rotary table 14, the first air cylinder 17 drives the base coat rotary table 14 to ascend, the first suction disc 15 sucks the windshield on the first suction disc to perform base coat operation, the base coat rotary table 14 descends to avoid the air after the base coat operation is finished, and then the windshield is manually pushed forwards through the first conveying line 10;
B. after the windshield is pushed to the transmission roller conveying line 101, the transmission roller conveying line 101 inclines around a first hinge point 104 towards the direction of a next station under the gravity of the windshield, the windshield slides along an inclined plane to impact a baffle 105, meanwhile, a third travel switch 110 is triggered, the coarse positioning of the width direction of the windshield is completed, only a second travel switch 109 is triggered to be a rear windshield, a first travel switch 108 and a second travel switch 109 are triggered to be front windshields, the distinguishing of the windshields is completed and the windshields are fed back to an electric control system, on the coarse positioning device 1, the windshields begin to be dried by a first drying pipeline 202, after the operation of the windshields of the next station is completed, the transmission roller conveying line 101 descends to avoid the windshields, and the windshields are placed on a second conveying line 9 and conveyed to a glass centering station;
C. at the glass centering station, the ejector rod 301 rises to jack the windshield on the second conveying line 9, the two first damping cylinders 303 swing upwards around the second hinge point 307 to position the rear end of the windshield, the two second damping cylinders 304 descend to position the front end of the windshield, and the two third damping cylinders 305 move synchronously and oppositely to position the two sides of the windshield; the cylinder during centering adopts a high-pressure loop, then the measurement is switched to a low-pressure loop, the size of the windshield is measured by the cylinder with the encoder, and the size is fed back to the gluing robot 13; while the alignment is performed, the second drying duct 203 also performs drying on the windshield;
D. after centering, the rear windshield is distinguished by the coarse positioning device 1, the third suction cup 402 of the rear windshield conveying device 4 ascends to suck the rear windshield, the ejector rod descends to reset, each damping cylinder loosens the windshield and resets, and the third suction cup 402 moves along the fourth guide rail 401 to convey the rear windshield to the gluing station of the third conveying line 11; the front windshield is distinguished by the coarse positioning device 1, the second sucker 502 of the front windshield conveying device 5 ascends to suck the front windshield, the ejector rod descends to reset, each damping cylinder loosens the windshield and resets, and the second sucker 502 moves along the third guide rail 501 to convey the rear windshield to the gluing station of the third conveying line 11;
F. at the gluing station, the gluing robot 13 glues the windshield according to the glass model fed back by the centering station and the pre-stored gluing track;
G. after the gluing operation is finished, the second suction cup 502 or the third suction cup 402 is disconnected with air, loosened, lowered and reset, and the third conveying line 11 conveys the windshield to a glass turning station;
H. after the fourth suction cup 603 sucks the rear windshield, the rotary lifting device 6 horizontally rotates the rear windshield by 180 degrees and then lifts the rear windshield, and if the rear windshield is a front windshield, the step is skipped;
I. the fifth sucker 705 descends to suck the windshield, the fourth sucker 603 is released and reset, and the second motor 701 drives the eleventh air cylinder 704 to turn the windshield 180 degrees and lift the windshield;
J. the sixth suction cup 807 descends to suck the windshield and then ascends, the fifth suction cup 705 is released and reset, and the third motor 805 drives the driving wheel 806 to move on the transverse rail 801 to transfer the windshield to the next station for installation.
Compared with the prior art, the invention has the following advantages:
1. the coarse positioning device has multiple purposes, and can finish the initial positioning of the windshield and also be used as waiting before the centering process when the windshield hits the baffle; through first travel switch and second travel switch, just can accomplish the differentiation of front windshield and rear windshield and confirm, avoid human error, started the stoving operation when waiting here to the stoving operation always in the centering station ensures that the stoving operation can accomplish before the centering operation is accomplished, still waits for its stoving after avoiding appearing the glass centering, has saved the time.
2. The invention considers that the gluing of the front windshield and the rear windshield is carried out alternately, and designs the front windshield conveying device and the rear windshield conveying device which do not interfere with each other to be used alternately.
3. The centering station has very compact integral structure design, the lower part of the centering station is provided with a rear baffle conveying device, a front baffle conveying device, a first damping cylinder device and a second conveying line, the middle part of the centering station is provided with a second damping cylinder device and a third damping cylinder device, the upper part of the centering station is also provided with a drying device, and the motion spaces of the devices are overlapped and do not interfere with each other.
[ description of the drawings ]
FIG. 1 is a perspective view of the applicator of the present invention, with the direction of the arrows representing the direction of conveyance;
FIG. 2 is a perspective view of the glue applicator of the present invention with the glass preparation station and the glass loading station hidden;
FIG. 3 is an enlarged view at A in FIG. 2;
FIG. 4 is a perspective view of the coarse positioning device of the present invention;
FIG. 5 is a perspective view of a portion of the centering device of the present invention;
FIG. 6 is a perspective view of another portion of the centering device of the present invention;
FIG. 7 is a perspective view of a priming turret of the present invention;
FIG. 8 is an assembly view of the forward and reverse gear conveyors of the present invention;
FIG. 9 is a perspective view of the front stop delivery apparatus of the present invention;
FIG. 10 is a perspective view of the backstop delivery device of the present invention;
FIG. 11 is a perspective view of the rotary lift device of the present invention;
FIG. 12 is a perspective view of the roll-over lift device of the present invention;
fig. 13 is a perspective view of the transfer device of the present invention;
figure 14 is a perspective view of the hanging wheel assembly of the present invention.
In the figure: 1 is a coarse positioning device; 101 is a transmission roller conveying line; 102 is a second strip-shaped hole; 103 is a first strip-shaped hole; 104 is a first hinge point; 105 is a baffle plate; 107 is a second cylinder; 108 is a first travel switch; 109 is a second travel switch; 110 is a third stroke switch; 2 is a hot drying device; 201 is a dryer; 202 is a first drying duct; 203 is a second drying pipeline; 3 is a centering device; 301 is a mandril; 302 is the third cylinder; 303 is a first damping cylinder; 304 is a second damping cylinder; 305 is a third damping cylinder; 306 is a first bracket; 307 is a second hinge point; 308 is a fourth cylinder; 309 is a first guide rail; 310 is a fifth cylinder; 311 is a second guide rail; 312 is a sixth cylinder; 313 is a rack; 314 is a gear; 315 is a twelfth cylinder; 4 is a rear gear conveying device; 401 is a fourth guide rail; 402 is a third chuck; 403 is an eighth cylinder; 404 is a second connecting plate; 5 is a front gear conveying device; 501 is a third guide rail; 502 is a second chuck; 503 is a first connection plate; 504 is a seventh cylinder; 6 is a rotary lifting device; 601 is a first motor; 602 is a rotating plate; 603 is a fourth suction cup; 604 is the tenth cylinder; 7 is a turning and lifting device; 701 is a second motor; 702 is a transmission shaft; 703 is a second bracket; 704 is an eleventh cylinder; 705 is the fifth chuck; 8 is a transfer device; 801 is a transverse rail; 802 is a hanging wheel assembly; 803 is a third support; 804 is a hinge; 805 is a third motor; 806 is a driving wheel; 807 is a sixth suction cup; 808 is a movable pulley; 809 is a balance cylinder; 810 is a lifting rope; 811 is a fourth support; 812 is a mechanical lock; 9 is a second conveying line; 901 is a conveyor belt; 10 is a first conveying line; 11 is a third conveying line; 12 is a frame; 13 is a gluing robot; 14 is a bottom coating turntable; 15 is a first suction cup; 16 is a pawl; 17 is a first cylinder; 19 is a buffer; 20 is a groove; 21 is a cam follower; and 22 is a ninth cylinder.
[ detailed description ] embodiments
The technical features of the present invention will be described in further detail with reference to the accompanying drawings so that those skilled in the art can understand the technical features.
An automatic glue spreader for front and rear windshields of an automobile is disclosed, as shown in fig. 1 to 14, and comprises a frame 12, wherein a first conveyor line 10, a second conveyor line 9 and a third conveyor line 11 are sequentially arranged on the frame 12 along a glass conveying direction, a glass preparation station is arranged on the first conveyor line 10 and the second conveyor line 9, a glass centering station is arranged on the second conveyor line 9, a glass gluing station and a glass turning station are arranged on the third conveyor line 11, a glass loading station is arranged above the glass turning station, a priming coat rotary table 14 and a coarse positioning device 1 for distinguishing the front windshield from the rear windshield are respectively arranged on the glass preparation station, a hot drying device 2 for drying a priming coat agent and a centering device 3 for accurately centering and measuring the glass are arranged on the glass centering station, and a rear windshield conveying device 4 for conveying the dried rear windshield to the third conveyor line 11 is respectively arranged on the inner side of the second conveyor line 9, The dried front windshield glass is conveyed to a front windshield conveying device 5 of a third conveying line 11, a gluing robot 13 is arranged on a glass gluing station, a rotary lifting device 6 for horizontally rotating the rear windshield glass by 180 degrees and a turnover lifting device 7 for turning the lifted glass by 180 degrees are respectively arranged on a glass turning station, and a transfer device 8 for sucking the turned glass and transferring the glass to an automobile for installation is arranged on a glass loading station.
Windshield is a plurality of vertical places before getting into the spreading machine on the frock, needs grabbing back rotatory 90 degrees levels of grabbing device and places on prime coat revolving stage 14, as shown in fig. 1, this patent is equipped with three prime coat revolving stage 14, and its operation content includes: degreasing glass, sticking adhesive tape, priming coating and the like.
Each base coat turntable 14 is provided with a plurality of first suction discs 15, a ratchet wheel and a pawl 16 for preventing the ratchet wheel from rotating reversely are fixedly connected below the base coat turntable 14, and if the base coat turntable 14 can rotate reversely, the base coat can be repeatedly coated; a first air cylinder 17 for driving the bottom coating rotary table 14 to ascend and descend is arranged below the ratchet wheel, the first conveying line 10 comprises a manual roller path, the first conveying line is pushed to another station manually after one procedure is finished, the first suction disc 15 is required to suck the windshield during operation, and then the first air cylinder 17 drives the coating rotary table 14 to ascend to enable the windshield to be higher than the roller path.
The second conveying line 9 and the third conveying line 11 are both belt-driven, as shown in fig. 4, and include belt wheels and conveying belts 901 arranged on the frame 12, the motor drives the belt wheels to rotate, and the conveying belts 901 are pressed on the rollers;
thick positioner 1 establishes the inboard of second transfer chain 9, thick positioner 1 is equipped with second bar hole 102, first bar hole 103, first pin joint 104 along direction of delivery in proper order on transfer chain 101 including driving roller transfer chain 101, and the length in second bar hole 102 is greater than first bar hole 103, and first pin joint 104 is closest to next station, and windshield pushes away to driving roller transfer chain 101 after, can incline to next station on the driving roller transfer chain 101.
The output end of the transmission roller conveying line 101 is respectively provided with a baffle 105 and a third stroke switch 110 for detecting whether glass collides with the baffle 105, and a second cylinder 107 for driving the two rows of transmission roller conveying lines 101 to lift is arranged below the transmission roller conveying line 101; a first travel switch 108 and a second travel switch 109 are provided in this order along the conveying direction on the outer side of the second conveying line 9.
The height of the manual roller path is higher than that of the second conveying line 9, the initial height of the transmission roller conveying line 101 is the same as that of the manual roller path, after the windshield of the manual roller path is pushed to the transmission roller conveying line 101 for a certain distance, the transmission roller conveying line 101 inclines to the next station, the windshield hits the baffle 105, and the third travel switch 110 is triggered; after the next station has finished the job, the second cylinder 107 drives the driving roller conveyor line 101 down to avoid the windshield, which is placed on the second conveyor line 9 and conveyed to the glass centering station. If the third stroke switch 110 is not triggered, it indicates that the windshield is not in position, so that the driving roller conveyor line 101 does not descend even if the next work station completes the work.
When the windshield hits the baffle 105, the position of one end of the windshield is determined, and the coarse positioning in the width direction of the windshield is realized; the second travel switch 109 is closer to the next station because the width of the rear windshield is smaller than that of the front windshield, only the rear windshield triggering the second travel switch 109 and the front windshield triggering the first travel switch 108 and the second travel switch 109 complete the distinction between the front windshield and the rear windshield for the next station.
The spreading machine of this patent has set up safe grating, not shown in the figure in the outside of frame 12, also is equipped with a plurality of travel switch that are used for shielding safe grating after windshield comes in the both sides of transfer chain.
The centering device 3 comprises a plurality of push rods 301 for pushing up the glass on the second conveying line 9, a third air cylinder 302 for driving the push rods 301 to ascend and descend, a first damping cylinder 303 for ascending and clamping the glass, a second damping cylinder 304 for descending and clamping the glass, and a third damping cylinder 305, wherein a first bracket 306 and a fourth air cylinder 308 for driving the first bracket 306 to rotate around a second hinge point 307 are hinged on the lower frame 12, two first damping cylinders 303 are arranged and symmetrically arranged at two inner sides of the second conveying line 9, as shown in fig. 3 and 6; the top rod 301 can be used for centering after jacking the windshield glass and separating from the second conveying line 9, and because the friction force of the conveying belt 901 of the second conveying line 9 is large, the windshield glass on the conveying belt 901 is centered, so that the windshield glass is abraded; the first damper cylinder 303 is rotated about the second hinge point 307 to ascend and descend, and the reason why the first damper cylinder 303 is provided below is because there is insufficient space above the frame.
A first guide rail 309 arranged along the width direction of the glass, a twelfth air cylinder 315 driving the second damping cylinder 304 to ascend and descend, and a fifth air cylinder 310 driving the twelfth air cylinder 315 to move along the first guide rail 309 are arranged on the upper frame 12, and the second damping cylinders 304 are also provided with two and symmetrically arranged on the upper inner side of the second conveying line 9, as shown in fig. 3 and 5; the first damper cylinder 303 and the second damper cylinder 304 are used to clamp both ends in the windshield width direction.
The third damping cylinders 305 are provided with two second guide rails 311, a sixth air cylinder 312 for driving the third damping cylinders 305 to move along the second guide rails 311, and two racks 313 for driving the two third damping cylinders 305 to synchronously move in opposite directions or in opposite directions are symmetrically provided on the upper frame 12 along the length direction of the glass, the two racks 313 are engaged on two sides of the gear 314, and the gear 314 is provided in the middle of the upper frame 12, as shown in fig. 3 and 5; the two third damping cylinders 305 do not need to move up and down and are used for clamping both ends in the length direction of the windshield.
The two fifth cylinders 310 and the sixth cylinder 312 are both provided with encoders, measure the size of the windshield, and determine the type of the windshield to be measured for the gluing robot 13. The fourth cylinder 308, the fifth cylinder 310 and the sixth cylinder 312 are all provided with a high pressure circuit and a low pressure circuit. The windshield is clamped and aligned by the high-pressure loop, then the size of the windshield is measured by switching to the low-pressure loop, the deformation of the low-pressure loop to the windshield is small, and the consistency of the windshield gluing process is better.
As shown in fig. 8 and 9, the front stop conveying device 5 includes two third guide rails 501 arranged along the conveying direction, a row of second suction cups 502 is arranged on each third guide rail 501, the two rows of second suction cups 502 are connected through a first connecting plate 503, each second suction cup 502 is driven to lift through an air cylinder, and a seventh air cylinder 504 for driving the two rows of second suction cups 502 to move is arranged on the frame 12 below; the third guide rail 501 is provided with buffers 19 at both ends thereof, a groove 20 and a cam follower 21 inserted into the groove from below to position the suction cup, and a ninth cylinder 22 for driving the cam follower 21 to ascend and descend is further provided on the frame 12. The insertion of the cam follower 21 into the recess 20 positions the second suction cup 502 at both ends, and the seventh cylinder 504 is a rodless cylinder.
As shown in fig. 8 and 10, the back stop conveying device 4 has the same structure as the front stop conveying device 5, and specifically includes two fourth guide rails 401 arranged along the conveying direction, each fourth guide rail 401 is provided with a row of third suction cups 402, the two rows of third suction cups 402 are connected by a second connecting plate 404, the first connecting plate 503 is arranged below the second connecting plate 404 and crosses over the second connecting plate 404 to connect the two rows of second suction cups 502, each third suction cup 402 is driven by a cylinder to move up and down, the frame 12 below is provided with an eighth cylinder 403 for driving the two rows of third suction cups 402 to move, the two rows of third suction cups 402 are arranged inside the two rows of second suction cups 502, the push rod 301 is arranged on the frame 12 between the second suction cups 502 and the third suction cups 402, both ends of the fourth guide rail 401 are also provided with a buffer 19, a groove 20, a follower 21, and a ninth cylinder 22, for positioning the third suction cup 402 after the third suction cup 402 reaches the end of the fourth guide rail 401.
There is a section interval between third transfer chain 11 and second transfer chain 9, and the rubber coating station is in the third transfer chain, and backstop conveyor 4 is used for carrying the rubber coating station of third transfer chain 11 with the rear windshield, and preceding fender conveyor 5 is used for carrying the rubber coating station of third transfer chain 11 with the front windshield to must hold windshield with the sucking disc during the rubber coating, and the fender conveyor 5 or backstop conveyor 4 can reset after the rubber coating finishes promptly. Keep off conveyor 4 and keep off 5 autonomous working before with, mutually noninterfere, windshield on the transfer chain is generally kept off before and keeps off the transport in turn with the back, keep off conveyor 5 before like this and carry the windshield to the rubber coating station when carrying out the rubber coating operation, centering station can be simultaneously to back windshield centering and drying operation, carry to the rubber coating station by fender conveyor 4 after accomplishing immediately, and need not wait that preceding fender conveyor 5 resets after carrying again, preceding fender conveyor 5 and fender conveyor 4's alternate use can save time greatly, the efficiency is improved.
As shown in fig. 1 and 2, the thermal drying device 2 includes a dryer 201, a first drying duct 202, and a second drying duct 203, the first drying duct 202 leading to the driving roller conveying line 101, and the second drying duct 203 leading to the centering device 3. That is, the windshield is pushed to the driving roller conveyor line 101, and is heated and dried while being centered.
The glue spreading robot 13 is provided with a gun head for spreading glue, and a glue supply system supplies glue, wherein the glue supply system comprises two quantitative glue pumps, two plunger pumps and the like which are all used for standby.
As shown in fig. 11, the rotary lifting device 6 includes a first motor 601 and a rotating plate 602 driven by the first motor to rotate horizontally, a plurality of fourth suction cups 603 are disposed on the rotating plate 602, a tenth cylinder 604 for driving the rotating plate 602 and the first motor 601 to lift is disposed below the rotating plate 602, and the rear windshield needs to rotate horizontally by 180 degrees and then lift.
As shown in fig. 12, the turnover lifting device 7 includes a second motor 701 disposed on the frame 12, a transmission shaft 702 driven by the second motor 701 to rotate, a second bracket 703 fixedly connected to the transmission shaft 702, an eleventh air cylinder 704 disposed on the second bracket 703, and a fifth suction cup 705 driven by the eleventh air cylinder 704 to descend and suck the glass. Because the transfer device 8 is high, the turnover lifting device 7 is required to transfer the windshield sucked by the rotary lifting device 6 to the transfer device 8.
The transfer device 8 comprises a transverse rail 801 and a plurality of lifting wheel assemblies 802 arranged on the transverse rail 801, each lifting wheel assembly 802 comprises two groups of lifting wheels, each group of lifting wheels comprises eight lifting wheels, the two groups of lifting wheels 802 are connected by a hinge 804, a third support 803 is fixedly connected below each lifting wheel assembly 802, and a third motor 805 and a driving wheel 806 driven by the third motor 805 to travel on the transverse rail 801 are arranged on the third support 803; the hanging wheels are follow-up wheels and are hung on the transverse rail 801, the number of each hanging wheel group is large, two hanging wheels are connected through hinges, stability is good, and the hanging wheel can adapt to uneven road conditions.
A plurality of sixth suction cups 807 which suck the glass downwards and lift the glass are arranged below the third support 803, a balance cylinder 809 is arranged on the third support 803, a movable pulley 808 is arranged at the tail end of a piston rod of the balance cylinder 809, a lifting rope 810 is wound on the movable pulley 808, a fourth support 811 is hung at the lower end of the lifting rope 810, the lifting rope 810 bypasses the movable pulley 808 and extends downwards to lift the fourth support 811, the sixth suction cups 807 are arranged on the fourth support 811, and a mechanical lock 812 which prevents the sixth suction cups 807 from falling is arranged on the balance cylinder 809. The balance cylinder 809 controls the pressure of the cylinder through an electric change-over valve, can lift windshields with different weights, keeps lifting at a constant speed, has good stability, and realizes double strokes through a movable pulley. The mechanical lock 812 is disconnected when the balance cylinder 809 is ventilated, and can lock the cylinder when the balance cylinder 809 is suddenly cut off, so that the windshield can be prevented from falling when the balance cylinder 809 is suddenly cut off.
The invention also discloses a method for gluing the front windshield and the rear windshield of the automobile by the automatic gluing machine, which comprises the following steps:
A. the windshield is grabbed and horizontally placed on the base coat rotary table 14, the first air cylinder 17 drives the base coat rotary table 14 to ascend, the first suction disc 15 sucks the windshield on the first suction disc to perform alcohol wiping cleaning, adhesive tape pasting, base coat operation and the like, the base coat rotary table 14 descends to avoid air after the alcohol wiping cleaning, and then the windshield is manually pushed forwards through the first conveying line 10;
B. after the windshield is pushed to the transmission roller conveying line 101, the transmission roller conveying line 101 inclines towards the direction of the next station around the first hinge point 104 under the gravity of the windshield, the windshield slides along the inclined plane to impact the baffle 105, the third travel switch 110 is triggered at the same time, the coarse positioning in the width direction of the windshield is completed, only the second travel switch 109 is triggered to be the rear windshield, the first travel switch 108 and the second travel switch 109 are triggered to be the front windshield, the differentiation of the windshield is completed, and the windshield is fed back to the electric control system, on the coarse positioning device 1, the windshield starts to be dried by the hot air blown out by the first drying pipeline 202, after the windshield at the next station finishes the operation, the second air cylinder 107 drives the driving roller conveying line 101 to descend to avoid the windshield, the windshield falls on the second conveying line 9, and the windshield is conveyed to the glass centering station by the second conveying line 9;
C. at the glass centering station, the ejector rod 301 ascends to jack the windshield on the second conveying line 9, the two first damping cylinders 303 are driven by the fourth cylinder 308 to swing upwards around the second hinge point 307 to position the rear end of the windshield, the two second damping cylinders 304 are driven by the twelfth cylinder 315 to descend, the front end of the windshield is driven by the fifth cylinder 310 to position, the two third damping cylinders 305 are driven by the sixth cylinder 312 to synchronously move in opposite directions to position the two sides of the windshield, the centering cylinders adopt a high-pressure loop, then the centering cylinders are switched to a low-pressure loop for measurement, the cylinders with encoders are used for measuring the size of the windshield, comparison is carried out according to the pre-stored size of the windshield, the comparison is correct, the windshield is fed back to the gluing robot 13, the gluing robot 13 conveniently glues according to the size according to the corresponding gluing track, and an alarm can be given if the comparison is incorrect, (ii) a While the alignment is performed, the second drying duct 203 also performs drying on the windshield;
D. after centering, if the rear windshield is distinguished by the coarse positioning device 1, the third suction cup 402 of the rear windshield conveying device 4 ascends to suck the rear windshield, the ejector rod descends to reset, each damping cylinder loosens the windshield and resets, and the third suction cup 402 moves along the fourth guide rail 401 under the driving of the rodless cylinder to convey the rear windshield to the gluing station of the third conveying line 11; the front windshield is distinguished by the coarse positioning device 1, the second sucker 502 of the front windshield conveying device 5 ascends to suck the front windshield, the ejector rod descends to reset, each damping cylinder loosens the windshield and resets, and the second sucker 502 moves along the third guide rail 501 under the driving of the rodless cylinder to convey the rear windshield to the gluing station of the third conveying line 11; the rear windshield conveying device 4 and the front windshield conveying device 5 alternately convey windshields in a complementary manner, so that efficiency can be improved.
F. At the gluing station, the gluing robot 13 glues the windshield according to the glass model fed back by the centering station and the pre-stored gluing track;
G. after the gluing operation is finished, the second suction cup 502 or the third suction cup 402 is disconnected with air, loosened, lowered and reset, and the third conveying line 11 conveys the windshield to a glass turning station;
H. the fourth suction cup 603 of the rotary lifting device 6 rotates the rear windshield 180 degrees horizontally under the action of the first motor 601 and then lifts, and if the rear windshield is a front windshield, the rear windshield is not rotated horizontally; directly sucking and lifting;
I. the fifth suction cup 705 descends to suck the windshield and then ascends under the driving of the eleventh air cylinder 704, the fourth suction cup 603 is released and reset, and the second motor 701 drives the eleventh air cylinder 704 to turn the windshield 180 degrees and then lift the windshield;
J. the balance cylinder 809 drives the sixth suction cup 807 to descend to suck the windshield and then ascend, the fifth suction cup 705 is released and reset, and the third motor 805 drives the driving wheel 806 to move on the transverse rail 801 to transfer the windshield to the next station for installation.
The embodiment of the present invention is described only for the preferred embodiment of the present invention, and not for the purpose of limiting the spirit and scope of the invention, and various modifications and improvements made to the technical solution of the present invention by those skilled in the art without departing from the design concept of the present invention shall fall within the protection scope of the present invention.

Claims (1)

1. A method for gluing front and rear windshields of an automobile by an automatic gluing machine is characterized by comprising the following steps:
A. the windshield is grabbed and placed on the base coat rotary table (14), the first air cylinder (17) drives the base coat rotary table (14) to ascend, the first suction disc (15) sucks the windshield on the first air cylinder to perform base coat operation, the base coat rotary table (14) descends to avoid the air after the base coat operation is finished, and then the windshield is manually pushed forwards through the first conveying line (10);
B. after the windshield is pushed to the transmission roller conveying line (101), the transmission roller conveying line (101) inclines towards the direction of the next station around a first hinge point (104) under the gravity of the windshield, the windshield slides along an inclined plane to impact a baffle plate (105) and simultaneously triggers a third travel switch (110) to finish the coarse positioning of the width direction of the windshield, only the second travel switch (109) is triggered to be a rear windshield, the first travel switch (108) and the second travel switch (109) are triggered to be a front windshield, the windshield is distinguished and fed back to an electric control system, on the coarse positioning device (1), the windshield starts to be dried by the first drying pipeline (202), after the windshield at the next station finishes the operation, the driving roller conveying line (101) descends to avoid the windshield, and the windshield is placed on the second conveying line (9) and conveyed to the glass centering station;
C. at a glass centering station, the ejector rod (301) rises to jack the windshield on the second conveying line (9), the two first damping cylinders (303) swing upwards around a second hinge point (307) to position the rear end of the windshield, the two second damping cylinders (304) descend to position the front end of the windshield, and the two third damping cylinders (305) synchronously move in opposite directions to position two sides of the windshield; the cylinder adopts a high-pressure loop during centering, then the measurement is switched to a low-pressure loop, the size of the windshield is measured by the cylinder with the encoder, and the size is fed back to the gluing robot (13); while the centering is performed, the second drying pipeline (203) also dries the windshield;
D. after centering, the rear windshield is distinguished by the coarse positioning device (1), a third sucker (402) of the rear windshield conveying device (4) ascends to suck the rear windshield, the ejector rod descends to reset, each damping cylinder loosens the windshield and resets, and the third sucker (402) moves along the fourth guide rail (401) to convey the rear windshield to a gluing station of a third conveying line (11); the front windshield is distinguished by the coarse positioning device (1), a second sucker (502) of the front windshield conveying device (5) ascends to suck the front windshield, the ejector rod descends to reset, each damping cylinder loosens the windshield and resets, and the second sucker (502) moves along a third guide rail (501) to convey the rear windshield to a gluing station of a third conveying line (11);
F. at the gluing station, a gluing robot (13) glues the windshield according to the glass model fed back by the centering station and a prestored gluing track;
G. after the gluing operation is finished, the second suction cup (502) or the third suction cup (402) is disconnected with air, loosened, lowered and reset, and the third conveying line (11) conveys the windshield to a glass overturning station;
H. after the fourth sucking disc (603) sucks the rear windshield, the rotary lifting device (6) horizontally rotates the rear windshield for 180 degrees and then lifts the rear windshield, and if the rear windshield is the front windshield, the step is skipped;
I. the fifth suction cup (705) descends to suck the windshield, the fourth suction cup (603) is released and reset, and the second motor (701) drives the eleventh air cylinder (704) to turn the windshield by 180 degrees and lift the windshield;
J. the sixth suction cup (807) descends to suck the windshield and then ascends, the fifth suction cup (705) is released and reset, and the third motor (805) drives the driving wheel (806) to move on the transverse rail (801) to transfer the windshield to the next station for installation.
CN202110923135.5A 2021-05-12 2021-05-12 Method for gluing front windshield and rear windshield of automobile by automatic gluing machine Active CN113492086B (en)

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