CN113415047A - 一种抗菌防紫外线型白织坯布及其加工工艺 - Google Patents

一种抗菌防紫外线型白织坯布及其加工工艺 Download PDF

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CN113415047A
CN113415047A CN202010134576.2A CN202010134576A CN113415047A CN 113415047 A CN113415047 A CN 113415047A CN 202010134576 A CN202010134576 A CN 202010134576A CN 113415047 A CN113415047 A CN 113415047A
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layer
proof
radiation
antibacterial
weight
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史连明
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Wujiang Zhong Lian Warp Knitting Textile Co ltd
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Wujiang Zhong Lian Warp Knitting Textile Co ltd
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Abstract

本发明公开了一种抗菌防紫外线型白织坯布及其加工工艺，其中，白织坯布包括基层，所述基层底端设置有弹性层，所述基层顶端设置有抗菌层，所述抗菌层顶端设置有防辐射层，所述防辐射层顶端设置有耐磨层，本发明结构简单，手感舒适，具有良好的抗菌性、防辐射性、耐磨性、吸湿透气性、弹性。

Description

一种抗菌防紫外线型白织坯布及其加工工艺
技术领域
本发明涉及纺织制品技术领域，具体为一种抗菌防紫外线型白织坯布及其加工工艺。
背景技术
坯布是指供印染加工用的本色棉布。工业上的坯布一般是指布料，或者是层压的坯布，上胶的坯布等。按照生产原料，可以分为以下几种：纯纺织物：构成织物的原料都采用同一种纤维，有棉织物毛织物丝织物涤纶织物等；混纺织物：构成织物的原料采用两种或两种以上不同种类的纤维，经混纺而成纱线所制成，有涤粘涤腈涤棉等混纺织物；混并织物：构成织物的原料采用由两种纤维的单纱，经并合而成股线所制成，有低弹涤纶长丝和中长混并，也有涤纶短纤和低弹涤纶长丝混并而成股线等；交织织物：构成织物的两个方向系统的原料分别采用不同纤维纱线，有蚕丝人造丝交织的古香缎，尼龙和人造棉交织的尼富纺等。按构成织物原料是否染色分类，可以分为白坯织物和色织物。随着社会的发展，人体健康问题愈加受到重视，具备抗菌防紫外线能力的布料更加受到市场青睐，但是目前的布料在抗菌性、防紫外线性上依然有所欠缺。
发明内容
本发明的目的在于提供一种抗菌防紫外线型白织坯布及其加工工艺，以解决上述背景技术中提出的问题。
为实现上述目的，本发明提供如下技术方案：
一种抗菌防紫外线型白织坯布，包括基层，所述基层底端设置有弹性层，所述基层顶端设置有抗菌层，所述抗菌层顶端设置有防辐射层，所述防辐射层顶端设置有耐磨层。
优选的，所述基层为棉纤维层，所述耐磨层为尼龙纤维层。
优选的，所述防辐射层为防辐射纬线与防辐射经线编织而成，所述防辐射纬线由聚丙烯纤维与竹纤维混纺而成，所述防辐射经线由金属纤维与碳纤维混纺而成。
优选的，所述弹性层为弹性丝线编织而成，所述弹性丝线包括锦纶纤维，所述锦纶纤维外周包裹有改性聚氨酯纤维，所述抗菌层为活性炭纤维与蚕丝蛋白纤维编织而成。
一种抗菌防紫外线型白织坯布的加工工艺，包括如下步骤：
S1、通过喷气式织机编织棉纤维得到基层，通过喷气式织机编织尼龙纤维得到耐磨层；
S2、将聚丙烯纤维与竹纤维混纺得到防辐射纬线，将金属纤维与碳纤维混纺得到防辐射经线，将防辐射纬线与防辐射经线编织成为半成品防辐射层，在半成品防辐射层外表面涂覆防辐射剂，随后置于30-40℃下烘干，得到防辐射层；
S3、将活性炭纤维与蚕丝蛋白纤维混纺编织得到半成品抗菌层，将半成品抗菌层烧毛、精练漂白、脱水后，浸泡在抗菌剂中20-40min，取出置于40-50℃环境下烘干，得到抗菌层；
S4、在锦纶纤维的外周涂覆改性聚氨酯纺丝液，经高温干燥、卷绕成型后得到弹性丝线，使用弹性丝线编织得到弹性层；
S5、将弹性层、基层、抗菌层、防辐射层、耐磨层按照从下往上的顺序依次叠加，通过热定型熔融复合成为整体。
优选的，步骤S2中所述防辐射剂包括20-40重量份的硝酸银溶液、5-7重量份的纳米银溶液、10-15重量份的酒石酸溶液、10-20重量份的七叶皂苷溶液。
优选的，步骤S3中所述抗菌剂包括20-40重量份的硝酸铜溶液、20-40重量份的硝酸锌溶液、50-70重量份的氨水。
优选的，步骤S4中所述改性聚氨酯纺丝液包括30-50重量份的聚氨基甲酸酯、1-10重量份的纳米二氧化钛、20-30重量份的甲基异噻唑啉酮、0.5-1重量份的二甲基甲酰胺。
与现有技术相比，本发明的有益效果是：基层为棉纤维层，棉纤维的可纺性良好，具有较好的吸湿性及一定的耐磨性，没有静电，吸湿排汗性较好，透气性好，亲肤性好，手感舒适，作为基层能够保证布料的整体手感；耐磨层为尼龙纤维层，尼龙纤维机械强度高，韧性好，有较高的抗拉、抗压强度，耐疲劳性能突出，软化点高，耐热，表面光滑，摩擦系数小，耐磨，耐腐蚀能力强，能够对布料起到防护作用，延长布料使用寿命；防辐射层具有良好的防辐射性能，能够有效阻隔紫外线辐射，避免紫外线对人体造成的伤害，保护效果好，有利于人体健康；弹性层增强了布料的弹力，使布料的拉伸回弹能力更佳；由于棉纤维的吸湿透气性，与人体接触后，容易吸收汗水，如果不能及时清洗，布料内部容易滋生细菌，而抗菌层就能够抑制细菌的生长、清洁除臭，对人体健康有益。本发明结构简单，手感舒适，具有良好的抗菌性、防辐射性、耐磨性、吸湿透气性、弹性。
附图说明
图1为一种抗菌防紫外线型白织坯布的结构示意图；
图2为一种抗菌防紫外线型白织坯布中防辐射层的结构示意图；
图3为一种抗菌防紫外线型白织坯布中防辐射纬线的结构示意图；
图4为一种抗菌防紫外线型白织坯布中防辐射经线的结构示意图；
图5为一种抗菌防紫外线型白织坯布中抗菌层的结构示意图；
图6为一种抗菌防紫外线型白织坯布中弹性丝线的结构示意图。
图中：1-基层，2-弹性层，3-抗菌层，4-防辐射层，5-耐磨层，6-防辐射纬线，7-防辐射经线，8-聚丙烯纤维，9-竹纤维，10-金属纤维，11-碳纤维，12-活性炭纤维，13-蚕丝蛋白纤维，14-锦纶纤维，15-改性聚氨酯纤维。
具体实施方式
下面将结合本发明实施例中的附图，对本发明实施例中的技术方案进行清楚、完整地描述，显然，所描述的实施例仅仅是本发明一部分实施例，而不是全部的实施例。基于本发明中的实施例，本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例，都属于本发明保护的范围。
实施例一
请参阅图1～6，本发明提供一种技术方案：一种抗菌防紫外线型白织坯布，包括基层1，所述基层1底端设置有弹性层2，所述基层1顶端设置有抗菌层3，所述抗菌层3顶端设置有防辐射层4，所述防辐射层4顶端设置有耐磨层5。
所述基层1为棉纤维层，棉纤维的可纺性良好，具有较好的吸湿性及一定的耐磨性，没有静电，吸湿排汗性较好，透气性好，亲肤性好，手感舒适，作为基层能够保证布料的整体手感，所述耐磨层5为尼龙纤维层，尼龙纤维机械强度高，韧性好，有较高的抗拉、抗压强度，耐疲劳性能突出，软化点高，耐热，表面光滑，摩擦系数小，耐磨，耐腐蚀能力强，能够对布料起到防护作用，延长布料使用寿命。
所述防辐射层4为防辐射纬线6与防辐射经线7编织而成，所述防辐射纬线6由聚丙烯纤维8与竹纤维9混纺而成，所述防辐射经线7由金属纤维10与碳纤维11混纺而成，防辐射层4具有良好的防辐射性能，能够有效阻隔紫外线辐射，避免紫外线对人体造成的伤害，保护效果好，有利于人体健康。
所述弹性层2为弹性丝线编织而成，所述弹性丝线包括锦纶纤维14，所述锦纶纤维14外周包裹有改性聚氨酯纤维15，弹性层2增强了布料的弹力，使布料的拉伸回弹能力更佳，所述抗菌层3为活性炭纤维12与蚕丝蛋白纤维13编织而成，由于棉纤维的吸湿透气性，与人体接触后，容易吸收汗水，如果不能及时清洗，布料内部容易滋生细菌，而抗菌层3就能够抑制细菌的生长、清洁除臭，对人体健康有益。
一种抗菌防紫外线型白织坯布的加工工艺，包括如下步骤：
S1、通过喷气式织机编织棉纤维得到基层1，通过喷气式织机编织尼龙纤维得到耐磨层5；
S2、将聚丙烯纤维8与竹纤维9混纺得到防辐射纬线6，将金属纤维10与碳纤维11混纺得到防辐射经线7，将防辐射纬线6与防辐射经线7编织成为半成品防辐射层，在半成品防辐射层外表面涂覆防辐射剂，随后置于30℃下烘干，得到防辐射层4；
S3、将活性炭纤维12与蚕丝蛋白纤维13混纺编织得到半成品抗菌层，将半成品抗菌层烧毛、精练漂白、脱水后，浸泡在抗菌剂中20min，取出置于40℃环境下烘干，得到抗菌层3；
S4、在锦纶纤维14的外周涂覆改性聚氨酯纺丝液，经高温干燥、卷绕成型后得到弹性丝线，使用弹性丝线编织得到弹性层2；
S5、将弹性层2、基层1、抗菌层3、防辐射层4、耐磨层5按照从下往上的顺序依次叠加，通过热定型熔融复合成为整体。
步骤S2中所述防辐射剂包括20重量份的硝酸银溶液、5重量份的纳米银溶液、10重量份的酒石酸溶液、10重量份的七叶皂苷溶液。
步骤S3中所述抗菌剂包括20重量份的硝酸铜溶液、20重量份的硝酸锌溶液、50重量份的氨水。
步骤S4中所述改性聚氨酯纺丝液包括30重量份的聚氨基甲酸酯、1重量份的纳米二氧化钛、20重量份的甲基异噻唑啉酮、0.5重量份的二甲基甲酰胺。
实施例二
与实施例一相比，不同之处在于：
一种抗菌防紫外线型白织坯布的加工工艺，包括如下步骤：
S1、通过喷气式织机编织棉纤维得到基层1，通过喷气式织机编织尼龙纤维得到耐磨层5；
S2、将聚丙烯纤维8与竹纤维9混纺得到防辐射纬线6，将金属纤维10与碳纤维11混纺得到防辐射经线7，将防辐射纬线6与防辐射经线7编织成为半成品防辐射层，在半成品防辐射层外表面涂覆防辐射剂，随后置于35℃下烘干，得到防辐射层4；
S3、将活性炭纤维12与蚕丝蛋白纤维13混纺编织得到半成品抗菌层，将半成品抗菌层烧毛、精练漂白、脱水后，浸泡在抗菌剂中30min，取出置于45℃环境下烘干，得到抗菌层3；
S4、在锦纶纤维14的外周涂覆改性聚氨酯纺丝液，经高温干燥、卷绕成型后得到弹性丝线，使用弹性丝线编织得到弹性层2；
S5、将弹性层2、基层1、抗菌层3、防辐射层4、耐磨层5按照从下往上的顺序依次叠加，通过热定型熔融复合成为整体。
步骤S2中所述防辐射剂包括30重量份的硝酸银溶液、6重量份的纳米银溶液、12重量份的酒石酸溶液、15重量份的七叶皂苷溶液。
步骤S3中所述抗菌剂包括30重量份的硝酸铜溶液、30重量份的硝酸锌溶液、60重量份的氨水。
步骤S4中所述改性聚氨酯纺丝液包括40重量份的聚氨基甲酸酯、5重量份的纳米二氧化钛、25重量份的甲基异噻唑啉酮、0.7重量份的二甲基甲酰胺。
实施例三
与实施例一相比，不同之处在于：
一种抗菌防紫外线型白织坯布的加工工艺，包括如下步骤：
S1、通过喷气式织机编织棉纤维得到基层1，通过喷气式织机编织尼龙纤维得到耐磨层5；
S2、将聚丙烯纤维8与竹纤维9混纺得到防辐射纬线6，将金属纤维10与碳纤维11混纺得到防辐射经线7，将防辐射纬线6与防辐射经线7编织成为半成品防辐射层，在半成品防辐射层外表面涂覆防辐射剂，随后置于40℃下烘干，得到防辐射层4；
S3、将活性炭纤维12与蚕丝蛋白纤维13混纺编织得到半成品抗菌层，将半成品抗菌层烧毛、精练漂白、脱水后，浸泡在抗菌剂中40min，取出置于50℃环境下烘干，得到抗菌层3；
S4、在锦纶纤维14的外周涂覆改性聚氨酯纺丝液，经高温干燥、卷绕成型后得到弹性丝线，使用弹性丝线编织得到弹性层2；
S5、将弹性层2、基层1、抗菌层3、防辐射层4、耐磨层5按照从下往上的顺序依次叠加，通过热定型熔融复合成为整体。
步骤S2中所述防辐射剂包括40重量份的硝酸银溶液、7重量份的纳米银溶液、15重量份的酒石酸溶液、20重量份的七叶皂苷溶液。
步骤S3中所述抗菌剂包括40重量份的硝酸铜溶液、40重量份的硝酸锌溶液、70重量份的氨水。
步骤S4中所述改性聚氨酯纺丝液包括50重量份的聚氨基甲酸酯、10重量份的纳米二氧化钛、30重量份的甲基异噻唑啉酮、1重量份的二甲基甲酰胺。
对于本领域技术人员而言，显然本发明不限于上述示范性实施例的细节，而且在不背离本发明的精神或基本特征的情况下，能够以其他的具体形式实现本发明。因此，无论从哪一点来看，均应将实施例看作是示范性的，而且是非限制性的，本发明的范围由所附权利要求而不是上述说明限定，因此旨在将落在权利要求的等同要件的含义和范围内的所有变化囊括在本发明内。不应将权利要求中的任何附图标记视为限制所涉及的权利要求。
此外，应当理解，虽然本说明书按照实施方式加以描述，但并非每个实施方式仅包含一个独立的技术方案，说明书的这种叙述方式仅仅是为清楚起见，本领域技术人员应当将说明书作为一个整体，各实施例中的技术方案也可以经适当组合，形成本领域技术人员可以理解的其他实施方式。

Claims (8)

1.一种抗菌防紫外线型白织坯布，包括基层（1），其特征在于：所述基层（1）底端设置有弹性层（2），所述基层（1）顶端设置有抗菌层（3），所述抗菌层（3）顶端设置有防辐射层（4），所述防辐射层（4）顶端设置有耐磨层（5）。
2.根据权利要求1所述的一种抗菌防紫外线型白织坯布，其特征在于：所述基层（1）为棉纤维层，所述耐磨层（5）为尼龙纤维层。
3.根据权利要求1所述的一种抗菌防紫外线型白织坯布，其特征在于：所述防辐射层（4）为防辐射纬线（6）与防辐射经线（7）编织而成，所述防辐射纬线（6）由聚丙烯纤维（8）与竹纤维（9）混纺而成，所述防辐射经线（7）由金属纤维（10）与碳纤维（11）混纺而成。
4.根据权利要求1所述的一种抗菌防紫外线型白织坯布，其特征在于：所述弹性层（2）为弹性丝线编织而成，所述弹性丝线包括锦纶纤维（14），所述锦纶纤维（14）外周包裹有改性聚氨酯纤维（15），所述抗菌层（3）为活性炭纤维（12）与蚕丝蛋白纤维（13）编织而成。
5.一种抗菌防紫外线型白织坯布的加工工艺，其特征在于：包括如下步骤：
S1、通过喷气式织机编织棉纤维得到基层（1），通过喷气式织机编织尼龙纤维得到耐磨层（5）；
S2、将聚丙烯纤维（8）与竹纤维（9）混纺得到防辐射纬线（6），将金属纤维（10）与碳纤维（11）混纺得到防辐射经线（7），将防辐射纬线（6）与防辐射经线（7）编织成为半成品防辐射层，在半成品防辐射层外表面涂覆防辐射剂，随后置于30-40℃下烘干，得到防辐射层（4）；
S3、将活性炭纤维（12）与蚕丝蛋白纤维（13）混纺编织得到半成品抗菌层，将半成品抗菌层烧毛、精练漂白、脱水后，浸泡在抗菌剂中20-40min，取出置于40-50℃环境下烘干，得到抗菌层（3）；
S4、在锦纶纤维（14）的外周涂覆改性聚氨酯纺丝液，经高温干燥、卷绕成型后得到弹性丝线，使用弹性丝线编织得到弹性层（2）；
S5、将弹性层（2）、基层（1）、抗菌层（3）、防辐射层（4）、耐磨层（5）按照从下往上的顺序依次叠加，通过热定型熔融复合成为整体。
6.根据权利要求5所述的一种抗菌防紫外线型白织坯布的加工工艺，其特征在于：步骤S2中所述防辐射剂包括20-40重量份的硝酸银溶液、5-7重量份的纳米银溶液、10-15重量份的酒石酸溶液、10-20重量份的七叶皂苷溶液。
7.根据权利要求5所述的一种抗菌防紫外线型白织坯布的加工工艺，其特征在于：步骤S3中所述抗菌剂包括20-40重量份的硝酸铜溶液、20-40重量份的硝酸锌溶液、50-70重量份的氨水。
8.根据权利要求5所述的一种抗菌防紫外线型白织坯布的加工工艺，其特征在于：步骤S4中所述改性聚氨酯纺丝液包括30-50重量份的聚氨基甲酸酯、1-10重量份的纳米二氧化钛、20-30重量份的甲基异噻唑啉酮、0.5-1重量份的二甲基甲酰胺。
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