CN113385434A - Device and method for detecting, bending and threading two-device assembly - Google Patents
Device and method for detecting, bending and threading two-device assembly Download PDFInfo
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- CN113385434A CN113385434A CN202110820777.2A CN202110820777A CN113385434A CN 113385434 A CN113385434 A CN 113385434A CN 202110820777 A CN202110820777 A CN 202110820777A CN 113385434 A CN113385434 A CN 113385434A
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- Prior art keywords
- bending
- robot
- machine
- detecting
- assemblies
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/04—Sorting according to size
- B07C5/10—Sorting according to size measured by light-responsive means
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/02—Measures preceding sorting, e.g. arranging articles in a stream orientating
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/36—Sorting apparatus characterised by the means used for distribution
- B07C5/361—Processing or control devices therefor, e.g. escort memory
- B07C5/362—Separating or distributor mechanisms
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/36—Sorting apparatus characterised by the means used for distribution
- B07C5/38—Collecting or arranging articles in groups
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C53/00—Shaping by bending, folding, twisting, straightening or flattening; Apparatus therefor
- B29C53/02—Bending or folding
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C53/00—Shaping by bending, folding, twisting, straightening or flattening; Apparatus therefor
- B29C53/80—Component parts, details or accessories; Auxiliary operations
Abstract
The invention provides a device and a method for detecting, bending and threading a two-device assembly, wherein the device comprises a carrying device, a material conveying system, a bending machine, a material placing platform and a control console, the carrying device comprises a robot, and a grabbing system and a visual detection device are arranged on the robot. The control console is internally provided with a preset program capable of controlling the robot, can control the running track of the robot and the grabbing system to grab and place materials, controls the visual detection device to detect the size of the materials, and controls the starting and the closing of the material conveying system and the bending machine. According to the device and the method, automatic detection of the two assemblies is realized through the robot and the visual detection device, the detection proportion is increased, the whole mass is controlled, automatic picking, placing, bending and line feeding of the two assemblies and the calcium plastic plate are realized through the robot and the chuck assembly of the clamping device, the production efficiency is effectively improved, production of a new process and a old process can be realized through layout design, and the space is saved.
Description
Technical Field
The invention relates to the technical field of production processes of two-device assemblies, in particular to a device and a method for detecting, bending and threading the two-device assemblies.
Background
At present, the detection, bending and line feeding of two assemblies are realized by adopting manual detection, bending and manual carrying. In the existing production mode, two persons need to be put into the production system, a worker needs to carry 3000 components of the two components every day, the labor intensity is very high, the size inspection proportion of the two components for helium inspection is about 1.43%, in order to control the product quality in a busy season, the qualified size of each component needs to be ensured, and the quality problems of abnormal in-plant assembly, abnormal after-sale sound, part falling and the like are prevented.
Disclosure of Invention
The invention aims to overcome the defects of the prior art and provide a device and a method for detecting, bending and threading two assemblies.
In order to solve the technical problems, the technical scheme provided by the invention is as follows:
a detection, bending and line feeding device for two-device assemblies comprises a carrying device, a material conveying system, a bending machine, a material placing platform and a control console. Wherein, handling device includes the robot, is equipped with grasping system and visual detection device on the robot. The control console is internally provided with a preset program capable of controlling the robot, can control the running track of the robot and the grabbing system to grab and place materials, controls the visual detection device to detect the size of the materials, and controls the starting and the closing of the material conveying system and the bending machine.
According to the detection, bending and threading device for the two-device assembly, the vision detection device is used for automatically detecting the two-device assembly, the overall quality of the product is controlled by detecting the size of each product, and the robot automatically takes and places the calcium plastic plate, automatically bends and automatically threads the calcium plastic plate, so that the production efficiency is improved.
With respect to the above technical solution, further improvements as described below can be made.
According to the detecting, bending and wire feeding device for the two-piece assembly, in a preferred embodiment, the grabbing system comprises a clamping device for clamping the two-piece assembly and a sucker group for sucking the calcium-plastic plate.
By arranging the sucker assembly and the clamping device on the robot, the automatic taking, placing and bending of the calcium plastic plate and the two assemblies can be effectively realized.
Specifically, in a preferred embodiment, the material transfer system includes a belt line disposed through the rack, the belt line being connected to the helium detection line.
Above-mentioned material transfer system who arranges the form is convenient for realize the material and bend the back automatic on-line, and stable in structure is reliable, and the connection through between belt line and the helium detection line makes the whole line speed of production line more stable, improves stability, is convenient for realize that new and old technology goes on at same production line, need not to establish in addition the production line and increases the line body, has greatly saved on-the-spot operating space.
Further, in a preferred embodiment, the grating is symmetrically arranged on two sides of the opening on the fence of the bending machine.
In the manual mode, the fence and the grating prevent irreparable damage to the staff due to the fact that the body of the staff mistakenly enters the working space of the bending machine.
Specifically, in a preferred embodiment, gaskets are arranged on the bending machine and are symmetrical to the contact ends of the U tubes of the two device assemblies, and the gaskets are electrified with preset current.
At least two groups of gaskets are arranged at the contact ends of the bending machine and the U-shaped tubes of the two-device assembly, particularly preferably 4 groups of gaskets are arranged, weak current not greater than 26V is conducted on the gaskets, when the U-shaped tubes of the two-device assembly are in contact with the gaskets, a weak current loop is closed, and the bending machine starts to work.
Specifically, in a preferred embodiment, the material placing platform comprises a defective product placing area, a material waiting area and a calcium plastic board placing area.
Through carrying out the subregion with material placement platform and placing the material, can effectively improve production efficiency.
Further, in a preferred embodiment, the bottom of the material placing platform is provided with casters.
According to the second aspect of the invention, the method for detecting, bending and threading the two-device assembly is implemented by adopting the device, and comprises the following steps: s01, inputting a material code in a console before starting up; s02, the robot runs above the material placing platform from the initial station, and the visual detection device detects whether the sizes of the two assemblies to be detected are qualified; s03, placing the two assemblies qualified in grabbing detection by a grabbing system in a working area of a bending machine, and bending by the bending machine; s04, after bending is finished, the robot moves to a preset region of the bending machine, and the grabbing system grabs and places the bent materials on the material conveying system; and S05, returning the robot to the position above the material placing platform.
Obviously, due to the implementation of the device, the detection, bending and line feeding method for the two-device assembly, provided by the embodiment of the invention, realizes the automatic detection of the two-device assembly through the matching of the robot and the visual detection device, realizes the automatic detection of unqualified products by combining the robot, increases the detection proportion to 100%, controls the overall quality of the product, provides a basis for the structural size design of the product at the later stage, and realizes the automatic line feeding after the two-device assembly is bent by the robot clamping device and the belt line. Therefore, the method of the embodiment of the invention realizes automatic detection and detection, clamping, bending and online automatic production, and improves the production efficiency in all directions.
Further, in a preferred embodiment, in step S03, the material grasping system also grasps the calcium plastic plate and places it on the bending machine.
The sucker component mounted on the robot can automatically pick, place and bend the calcium plastic board, so that the production efficiency is further improved.
Further, in a preferred embodiment, in step S02, when the visual inspection device detects that the preset number of pieces of material is not qualified continuously, the console sends an alarm message.
And summarizing data according to the visual detection device, and monitoring the product quality of the pipe expansion in the previous process. When the unqualified proportion reaches 20 percent or 10 continuous unqualified pieces are obtained, the console gives an alarm, so that managers can check and modify the previous process in time.
Compared with the prior art, the invention has the advantages that: automatic detection of realizing two wares subassemblies through robot and visual inspection device increases the detection proportion, carries out the accuse to whole quality, realizes two wares subassemblies and calcium through robot and clamping device machine sucking disc subassembly and gets to put automatically, bend and come on the line, effectively improves production efficiency, through the overall arrangement design, can compromise two kinds of old and new technology production, need not new line body that increases, saves space.
Drawings
The invention will be described in more detail hereinafter on the basis of embodiments and with reference to the accompanying drawings. Wherein:
FIG. 1 schematically shows a front view of an apparatus according to an embodiment of the invention;
FIG. 2 schematically illustrates a top view of an apparatus according to an embodiment of the invention;
fig. 3 schematically shows the overall structure of the apparatus of the embodiment of the present invention.
In the drawings, like parts are provided with like reference numerals. The figures are not drawn to scale.
Detailed Description
The invention will be further explained in detail with reference to the figures and the embodiments without thereby limiting the scope of protection of the invention.
Fig. 1 schematically illustrates a front view of an apparatus 10 according to an embodiment of the present invention. Fig. 2 schematically illustrates a top view of an apparatus 10 according to an embodiment of the present invention. Fig. 3 schematically shows the overall structure of the apparatus 10 of the embodiment of the present invention.
Example 1
As shown in fig. 1 to 3, the inspection, bending and line loading device 10 for a two-machine assembly according to the embodiment of the present invention includes a handling device 1, a material conveying system 2, a bending machine 3, a material placing platform 4 and a console 5. The carrying device 1 includes a robot 11, and the robot 11 is provided with a gripping system 12 and a visual inspection device 13. Be equipped with the program of predetermineeing that can control robot 11 in the control cabinet 5, control cabinet 5 can control the orbit of robot 11, grasping system 12 snatchs and place the material to control the size that visual detection device 13 detected the material, control material conveying system 2 and bender 3 start-up and close.
According to the detection, bending and threading device for the two-device assembly, the vision detection device is used for automatically detecting the two-device assembly, the size of each product is detected, so that the overall quality of the product is controlled, and the robot is used for automatically taking and placing the calcium-plastic plate, automatically bending and automatically threading, so that the production efficiency is improved.
As shown in fig. 1, in particular, in the present embodiment, the grasping system 12 includes a holding device 121 for holding the two-piece assembly and a suction cup group 122 for sucking the calcium plastic plate. By arranging the sucker assembly and the clamping device on the robot, the automatic taking, placing and bending of the calcium plastic plate and the two assemblies can be effectively realized.
As shown in fig. 1 to 3, in particular, in the present embodiment, the material transfer system 2 comprises a belt line 22 arranged by a support 21, the belt line 22 being connected to a helium detection line. Above-mentioned material transfer system who arranges the form is convenient for realize the material and bend the back automatic loading, examines the line through belt line flow direction helium and carries out follow-up assembly work, and stable in structure is reliable, examines the line through belt line and helium and is connected the whole line speed of messenger's production line between the line more stable, improves stability, is convenient for realize that new and old technology goes on at same production line, need not to establish in addition the production line and increases the line body, has greatly saved on-the-spot operating space.
As shown in fig. 2, in the present embodiment, bending machine 3 is provided with spacer 31 opposite to the U-tube contact end of the two-device assembly, and spacer 21 is supplied with a predetermined current. At least two groups of gaskets, particularly preferably 4 groups, are arranged at the contact ends of the bending machine and the U-shaped tubes of the two-device assembly, weak current of not more than 26V, particularly preferably not more than 12V is conducted on the gaskets, when the U-shaped tubes of the two-device assembly are in contact with the gaskets, a weak current loop is closed, and the bending machine starts to work. Further, in the present embodiment, as shown in fig. 3, gratings 32 are symmetrically arranged on both sides of the opening on the fence of bending machine 3. In the manual mode, the fence and the grating prevent irreparable damage to the staff due to the fact that the body of the staff mistakenly enters the working space of the bending machine.
As shown in fig. 3, in the present embodiment, the material placing platform 4 includes a defective product placing area 41, a to-be-loaded area 42, and a calcium plastic board placing area 43. Through carrying out the subregion with material placement platform and placing the material, can effectively improve production efficiency. Further, in this embodiment, casters are disposed at the bottom of the material placing platform 4.
Example 2
The method for detecting, bending and threading the two-device assembly according to the embodiment of the invention is implemented by the device 10, and comprises the following steps: s01, inputting component material codes in the console before starting up, and enabling the device 10 to act according to a preset program; s02, the robot 1 runs above the material waiting area 42 from the initial station, the visual detection device 13 detects whether the sizes of the two assemblies in the material waiting area 42 are qualified, and if the sizes of the two assemblies are unqualified, the two assemblies are placed in the unqualified product placement area 41 through the clamping device 121; s03, the two assemblies qualified in detection are clamped by the clamping device 121 and placed in a working area of the bending machine 3, and the bending machine 3 bends; s04, after bending is finished, the robot 1 moves to the designated area of the bending machine 3, and the clamping device 121 clamps the two assemblies which are bent and places the two assemblies on the belt line 22; and S05, the robot 1 returns to the position above the material waiting area 42, and one process is finished.
Obviously, due to the implementation of the device, the detection, bending and line feeding method for the two-device assembly, provided by the embodiment of the invention, realizes the automatic detection of the two-device assembly through the matching of the robot and the visual detection device, realizes the automatic detection of unqualified products by combining the robot, increases the detection proportion to 100%, controls the overall quality of the product, provides a basis for the structural size design of the product at the later stage, and realizes the automatic line feeding after the two-device assembly is bent by the robot clamping device and the belt line. Therefore, the method of the embodiment of the invention realizes automatic detection and detection, clamping, bending and online automatic production, and improves the production efficiency in all directions.
Further, in this embodiment, in step S03, the suction cup set also grabs the calcium plastic plate and places the calcium plastic plate above bending machine 3. The sucker component mounted on the robot can automatically pick, place and bend the calcium plastic board, so that the production efficiency is further improved.
Further, in the present embodiment, in step S02, when the visual inspection device 13 detects that the preset number of pieces of the two components is not qualified continuously, the console 5 issues an alarm message. Specifically, the product quality of the pipe expansion in the previous process is monitored according to data collection of the visual detection device. When the unqualified proportion reaches 20 percent or 10 continuous unqualified pieces are obtained, the console gives an alarm, so that managers can check and modify the previous process in time.
When using original production technology, then close the operating system of control cabinet and open robot 1's scram button, two subassembly sizes of workman manual detection, manually take the calcium and mould the board, manual operation bender to place two subassemblies after will bending on the belt line, a line body can compromise new and old two kinds of technologies, need not newly increase the line body.
According to the embodiment, the device and the method for detecting, bending and threading the two assemblies provided by the invention have the advantages that the robot and the visual detection device are used for automatically detecting the two assemblies to increase the detection proportion, the whole quality is controlled, the robot and the clamping device are used for automatically picking, placing, bending and threading the two assemblies and the calcium plastic plate, the production efficiency is effectively improved, the layout design is adopted, the production of a new process and an old process can be considered, a new thread body is not required, and the space is saved.
While the invention has been described with reference to a preferred embodiment, various modifications may be made and equivalents may be substituted for elements thereof without departing from the scope of the invention. In particular, the technical features mentioned in the embodiments can be combined in any way as long as there is no structural conflict. It is intended that the invention not be limited to the particular embodiments disclosed, but that the invention will include all embodiments falling within the scope of the appended claims.
Claims (10)
1. A detection, bending and line feeding device for two-device components is characterized by comprising a carrying device, a material conveying system, a bending machine, a material placing platform and a control console; wherein the content of the first and second substances,
the carrying device comprises a robot, and a grabbing system and a visual detection device are arranged on the robot;
the control console is internally provided with a preset program capable of controlling the robot, and can control the running track of the robot, the grabbing system grabs and places materials, control the size of the materials detected by the visual detection device, and control the material conveying system and the bending machine to be started and closed.
2. The inspection, bending and threading device for two-piece assemblies according to claim 1, wherein said gripping system comprises gripping means for gripping the two-piece assemblies and a suction cup set for sucking up the calcium plastic plate.
3. A detecting, bending and threading device for a two-machine assembly according to claim 1 or 2, characterised in that said material conveying system comprises a belt line arranged by means of a bracket, said belt line being connected to a helium detection line.
4. The detecting, bending and wire feeding device for the two-machine assembly according to claim 1 or 2, wherein the grating is symmetrically arranged on two sides of the opening on the fence of the bending machine.
5. The detecting, bending and wire feeding device for the two-machine assembly according to claim 1 or 2, wherein a gasket is arranged on the bending machine in a manner of being opposite to the contact end of the U tube of the two-machine assembly, and the gasket is electrified with a preset current.
6. The detecting, bending and feeding device for the two-machine assembly according to claim 1 or 2, wherein the material placing platform comprises a defective product placing area, a material waiting area and a calcium plastic plate placing area.
7. The detecting, bending and feeding device for the two-machine assembly according to claim 1 or 2, wherein the bottom of the material placing platform is provided with casters.
8. A method for detecting, bending and threading a two-piece assembly, carried out with the device according to any one of claims 1 to 7, characterized in that it comprises the following steps:
s01, inputting a material code in a console before starting up;
s02, the robot runs above the material placing platform from the initial station, and the visual detection device detects whether the sizes of the two assemblies to be detected are qualified;
s03, placing the two assemblies qualified in grabbing detection by a grabbing system in a working area of a bending machine, and bending by the bending machine;
s04, after bending is finished, the robot moves to a preset region of the bending machine, and the grabbing system grabs and places the bent materials on the material conveying system;
and S05, returning the robot to the position above the material placing platform.
9. The inspection, bending and threading method for two-piece assemblies according to claim 8, wherein in step S03, the material grasping system simultaneously grasps the calcium plastic plate and places it on the bending machine.
10. The inspecting, bending and threading method for two-machine assembly according to claim 8 or 9, wherein in step S02, when the visual inspection device detects that the preset number of pieces of material is not qualified continuously, the console sends out an alarm message.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110820777.2A CN113385434A (en) | 2021-07-20 | 2021-07-20 | Device and method for detecting, bending and threading two-device assembly |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110820777.2A CN113385434A (en) | 2021-07-20 | 2021-07-20 | Device and method for detecting, bending and threading two-device assembly |
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| Publication Number | Publication Date |
|---|---|
| CN113385434A true CN113385434A (en) | 2021-09-14 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202110820777.2A Pending CN113385434A (en) | 2021-07-20 | 2021-07-20 | Device and method for detecting, bending and threading two-device assembly |
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| CN (1) | CN113385434A (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113843356A (en) * | 2021-09-27 | 2021-12-28 | 珠海格力智能装备有限公司 | Detect diverging device and electric tube expander |
| CN113859972A (en) * | 2021-11-04 | 2021-12-31 | 珠海格力电器股份有限公司 | Bending clamp, carrying device, assembly system and assembly method thereof |
-
2021
- 2021-07-20 CN CN202110820777.2A patent/CN113385434A/en active Pending
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113843356A (en) * | 2021-09-27 | 2021-12-28 | 珠海格力智能装备有限公司 | Detect diverging device and electric tube expander |
| CN113843356B (en) * | 2021-09-27 | 2024-04-02 | 珠海格力智能装备有限公司 | Detect diverging device and expand tube machine |
| CN113859972A (en) * | 2021-11-04 | 2021-12-31 | 珠海格力电器股份有限公司 | Bending clamp, carrying device, assembly system and assembly method thereof |
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