CN115180206B - Full-automatic pipe winding machine and pipe winding method - Google Patents
Full-automatic pipe winding machine and pipe winding method Download PDFInfo
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- CN115180206B CN115180206B CN202210983248.9A CN202210983248A CN115180206B CN 115180206 B CN115180206 B CN 115180206B CN 202210983248 A CN202210983248 A CN 202210983248A CN 115180206 B CN115180206 B CN 115180206B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B11/00—Wrapping, e.g. partially or wholly enclosing, articles or quantities of material, in strips, sheets or blanks, of flexible material
- B65B11/02—Wrapping articles or quantities of material, without changing their position during the wrapping operation, e.g. in moulds with hinged folders
- B65B11/025—Wrapping articles or quantities of material, without changing their position during the wrapping operation, e.g. in moulds with hinged folders by webs revolving around stationary articles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B11/00—Wrapping, e.g. partially or wholly enclosing, articles or quantities of material, in strips, sheets or blanks, of flexible material
- B65B11/02—Wrapping articles or quantities of material, without changing their position during the wrapping operation, e.g. in moulds with hinged folders
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B35/00—Supplying, feeding, arranging or orientating articles to be packaged
- B65B35/02—Supply magazines
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B35/00—Supplying, feeding, arranging or orientating articles to be packaged
- B65B35/30—Arranging and feeding articles in groups
- B65B35/36—Arranging and feeding articles in groups by grippers
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Replacement Of Web Rolls (AREA)
Abstract
The invention discloses a full-automatic pipe winding machine and a pipe winding method, belongs to the technical field of pipe winding equipment, and aims to provide the full-automatic pipe winding machine and the pipe winding method, and solve the problems that the existing pipe winding machine is single in function, low in production efficiency and depends on manpower. The automatic pipe winding machine has the advantages that the operation of each mechanism is controlled through the control panel, the production and processing of the whole processes of feeding, winding, carrying and collecting the material of the material pipe are automatically and mechanically completed, excessive manual participation of the existing pipe winding machine is effectively avoided, the winding efficiency of the material pipe is greatly improved, and meanwhile, the reject ratio of products can be reduced. Meanwhile, all the mechanisms are mutually connected and independently run, so that when the equipment fails, the equipment can be replaced or maintained according to the corresponding failed mechanism, and the maintenance cost of the equipment is reduced. The invention is suitable for a full-automatic pipe winding machine and a pipe winding method.
Description
Technical Field
The invention belongs to the technical field of pipe winding equipment, and particularly relates to a full-automatic pipe winding machine and a pipe winding method.
Background
After the production and processing of the existing material pipe are finished, the material pipe is required to be wound and coated by a pipe winding machine, the material pipe is protected, and the subsequent transportation and sales are convenient.
The pipe winding machine at the present stage has single function, can only perform a single pipe orifice film sealing process or a pipe body surface coating process, and cannot realize the comprehensive film coating of the pipe orifice and the pipe body. Meanwhile, in the working process of the pipe winding machine, the material pipe is required to be fed, transported and received. At present, the feeding, carrying and receiving of the material pipe are basically carried out in a manual mode, so that the production efficiency is very low. Meanwhile, when the material is manually fed, carried and received, due to fatigue and negligence of workers, the material pipe can fall off, collide and the like, and then the material pipe is damaged, so that the reject ratio of the product is increased.
With the continuous improvement of the output and quality demands of enterprises, a pipe winding machine with more perfect functions is developed, and the pipe winding machine is the most effective means for improving the pipe winding efficiency of a material pipe and reducing the reject ratio of products.
Disclosure of Invention
The invention aims at: the full-automatic pipe winding machine and the pipe winding method solve the problems that an existing pipe winding machine is single in function, low in production efficiency and dependent on manpower.
The technical scheme adopted by the invention is as follows:
the utility model provides a full-automatic pipe winding machine, includes the quick-witted case, quick-witted case upper surface one side is provided with feed mechanism, quick-witted case upper surface opposite side is provided with receiving mechanism, quick-witted case upper surface is located the symmetry between feed mechanism and the receiving mechanism and is provided with two sets of pipe winding mechanisms, quick-witted case upper surface is located and is provided with handling mechanism between receiving mechanism and the pipe winding mechanism, still be provided with control panel on the quick-witted case, feed mechanism, receiving mechanism, handling mechanism, pipe winding mechanism all are connected with the control panel electricity.
Further, the pipe winding mechanism comprises a shell and a driving cylinder for driving the shell to move, one end of the shell is provided with a pipe orifice film sealing mechanism, a transverse film winding mechanism is arranged beside the pipe orifice film sealing mechanism in the shell, a material pipe placing bracket is connected to the pipe orifice film sealing mechanism,
the pipe orifice film sealing mechanism comprises a first supporting plate, a first working port for a material pipe to pass through is formed in the middle of the first supporting plate, a sealing film is arranged above a material pipe placing bracket, a fixed film clamping mechanism is arranged beside the sealing film in the first supporting plate, a movable film clamping and cutting mechanism is arranged beside the fixed film clamping mechanism in the first supporting plate, and a first film arranging mechanism is arranged on one side, far away from the fixed film clamping mechanism, of the first supporting plate;
the transverse film winding mechanism comprises a second supporting plate, a second working opening for the passing of the material pipe is formed in the second supporting plate, a film winding mechanism is arranged on the second supporting plate, a film winding is arranged beside the film winding mechanism, a positioning plate is arranged in the second working opening, a second film arranging mechanism is arranged below the positioning plate in the second working opening, and a rotary film clamping and cutting mechanism is arranged below the second film arranging mechanism in the second working opening; the first supporting plate is provided with a sealing film discharging roller, and the sealing film is wound on the sealing film discharging roller; the winding film feeding device is characterized by further comprising a winding film feeding roller, wherein the winding film is wound on the winding film feeding roller.
Further, handling mechanism includes two installing supports that follow horizontal direction parallel arrangement, and the installing support side is provided with the linear slide rail along installing support length direction, install the clamping assembly that can follow the linear slide rail and remove on the linear slide rail, surface mounting has the sideslip cylinder on the installing support, install the connecting block on the clamping assembly, the output and the connecting block of sideslip cylinder are connected, the clamping assembly is including the link that the card was located on the linear slide rail and was connected with the connecting block, the link top is provided with the mounting panel, install upper and lower cylinder on the mounting panel, link is kept away from linear slide rail one side and is provided with the lift slide rail along vertical direction, the card is equipped with the clamping part on the lift slide rail, the clamping part top is provided with the drive block, the output and the drive block of upper and lower cylinder are connected.
Further, the clamping part comprises a connecting plate clamped on the lifting slide rail, an air cylinder spring clamp is arranged at one end of the connecting plate, and an air cylinder spring positioning clamp is arranged at the other end of the connecting plate.
Further, feed mechanism includes two mounting brackets that set up along the horizontal direction, be provided with the feed bin frame between the mounting bracket, establish all install a plurality of location dops on two mounting brackets, set up the draw-in groove with feed bin frame looks adaptation on the location dop, the feed bin frame card is located in the draw-in groove, the interval is provided with a plurality of feed bins on the feed bin frame, the feed bin is including the left side material receiving plate and the right material receiving plate of level setting between the feed bin frame, the left side tip of left side material receiving plate is provided with left limiting plate for left side material receiving plate is perpendicular, left side material receiving plate is last to be provided with two left locating levers for right side material receiving plate is perpendicular to be provided with right locating lever for right side material receiving plate, right side material receiving plate is last to be provided with two right locating levers for right material receiving plate is perpendicular, the feed bin frame is other to be provided with feed bin switching cylinder for feed bin frame parallel arrangement, the output of feed bin switching cylinder installs synchronous connecting rod, and the other end and the feed bin frame connection of synchronous connecting rod, the feed bin frame below is provided with step-by step jacking cylinder, step-by-up lifting platform is connected with the output of step-up cylinder.
Further, a height positioning component is arranged beside the material conveying platform on the mounting frame
Further, the material receiving mechanism comprises two groups of synchronous conveying mechanisms which are arranged in parallel along the horizontal direction, a driving device for driving the synchronous conveying mechanisms is further arranged, a stepping descending mechanism is arranged on one side of each synchronous conveying mechanism, a blocking block is arranged on one side, far away from the stepping descending mechanism, of each synchronous conveying mechanism, the blocking blocks are arranged on the inner side wall of each synchronous conveying mechanism, and the blocking blocks are arranged along the vertical direction.
Further, the step-by-step descending mechanism comprises a material receiving platform and a step motor, wherein the material receiving platform is arranged between the two groups of synchronous conveying mechanisms, the step motor is arranged below the synchronous conveying mechanisms, and the output end of the step motor is connected with the bottom of the material receiving platform.
Further, the blocking block is horizontally sleeved with a spring column, the spring column is located above the synchronous conveying mechanism, a photoelectric groove type switch corresponding to the spring column is arranged at one end part of the synchronous conveying mechanism, which is far away from the stepping descending mechanism, and the photoelectric groove type switch is connected with the driving device through an electric signal.
A pipe winding method of a full-automatic pipe winding machine comprises the following steps:
s1, starting a control panel, loading a material pipe to be loaded in a material bin of a loading mechanism, moving the material bin with the loaded material to the position above a stepping jacking cylinder of the loading mechanism, driving a material conveying platform of the stepping jacking cylinder to lift, gradually lifting and lifting the material pipe by the material conveying platform to be placed on a material pipe placing bracket of a pipe winding mechanism, and entering S2;
s2, a driving cylinder of the left pipe winding mechanism pushes a shell to move towards the middle of a material pipe, a pipe orifice film sealing mechanism and a transverse pipe winding mechanism move along with the shell, the pipe orifice film sealing mechanism firstly completes sealing films at the pipe orifice at the left end part of the material pipe, after the transverse pipe winding mechanism completes winding film covering films at the half length of the left side of the material pipe along with the movement of the shell, the driving cylinder drives the shell to reset, the right pipe winding mechanism repeatedly works, sealing films at the pipe orifice at the right end part of the material pipe and winding film covering films at the half length of the right side of the material pipe are completed, and S3 is entered;
s3, a traversing cylinder of the carrying mechanism drives the clamping assembly to slide to the middle of the material pipe along the linear sliding rail, an upper cylinder and a lower cylinder control the height of the clamping part, the material pipe is clamped, after the clamping is completed, the position of the clamping part is adjusted through the traversing cylinder and the upper cylinder and the lower cylinder again, the material pipe is placed on a stepping descending mechanism of the material receiving mechanism, and S4 is entered;
s4, the driving device continuously keeps the synchronous conveying mechanism to operate, after the stepping descending mechanism receives the material pipe, the stepping descending mechanism supports the material pipe to move downwards, the material pipe is placed on the synchronous conveying mechanism, the synchronous conveying mechanism conveys the material pipe along the length direction of the synchronous conveying mechanism until the stop block stops, when the material pipe contacts with the stop block, the end part of the spring column contacts with the photoelectric groove type switch and triggers a stop signal to the driving device, and the synchronous conveying mechanism stops working to complete winding work of the material pipe.
In summary, due to the adoption of the technical scheme, the beneficial effects of the invention are as follows:
1. according to the invention, the operation of each mechanism is controlled by the control panel, and the production and processing of the full processes of feeding, winding, carrying and receiving the material of the material pipe are automatically and mechanically completed, so that excessive manual participation of the existing pipe winding machine is effectively avoided, the winding efficiency of the material pipe is greatly improved, and meanwhile, the defective rate of products can be reduced. Meanwhile, all the mechanisms are mutually connected and independently run, so that when the equipment fails, the equipment can be replaced or maintained according to the corresponding failed mechanism, and the maintenance cost of the equipment is reduced.
Drawings
For a clearer description of the technical solutions of embodiments of the present invention, the drawings that are needed in the embodiments will be briefly described below, it being understood that the following drawings only illustrate some embodiments of the present invention and should not be considered limiting in scope, and other related drawings can be obtained according to these drawings without inventive effort for a person skilled in the art, wherein:
FIG. 1 is a schematic diagram of the structure of the present invention;
FIG. 2 is a schematic structural view of a pipe winding mechanism according to the present invention
FIG. 3 is a schematic structural view of a tube orifice film sealing mechanism of the tube winding mechanism of the invention;
FIG. 4 is a schematic view of a transverse film winding mechanism of the pipe winding mechanism of the present invention;
FIG. 5 is a schematic view of a handling mechanism according to the present invention;
FIG. 6 is a schematic structural view of a feeding mechanism according to the present invention;
FIG. 7 is a schematic structural view of a receiving mechanism according to the present invention;
the marks in the figure: 1-winding tube mechanism, 101-casing, 102-tube mouth sealing film mechanism, 1021-first supporting plate, 1022-first working port, 1023-sealing film, 1024-fixed film clamping mechanism, 1025-movable film clamping and cutting mechanism, 1026-first film arranging mechanism, 1027-sealing film discharging roller, 103-transverse film winding mechanism, 1031-second supporting plate, 1032-second working port, 1033-winding film mechanism, 1034-winding film, 1035-positioning plate, 1036-second film arranging mechanism, 1037-rotary film clamping and cutting mechanism, 1038-winding film discharging roller, 104-tube placing bracket, 2-carrying mechanism, 201-mounting bracket, 202-linear slide rail, 203-transverse cylinder, 204-connecting block, 205-connecting frame 206-mounting plate, 207-up and down cylinder, 208-lifting slide rail, 209-transmission block, 2010-connecting plate, 2011-cylinder spring clamp, 2012-cylinder spring positioning clamp, 3-feeding mechanism, 301-mounting frame, 302-stock bin frame, 303-positioning chuck, 304-clamping groove, 305-stock bin, 3051-left receiving plate, 3052-right receiving plate, 3053-left limiting plate, 3054-left positioning rod, 3055-right limiting plate, 3056-right positioning rod, 306-stock bin switching cylinder, 307-step lifting cylinder, 308-material conveying platform, 309-height positioning assembly, 4-material receiving mechanism, 401-synchronous conveying mechanism, 402-driving device, 403-step descending mechanism, 4031-receiving platform, 4032-stepper motor, 404-baffle block, 405-spring column, 406-photoelectric slot type switch, 5-cabinet, 6-control panel, 7-tube.
Detailed Description
For the purpose of making the objects, technical solutions and advantages of the embodiments of the present invention more apparent, the technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention, and it is apparent that the described embodiments are some embodiments of the present invention, but not all embodiments of the present invention. The components of the embodiments of the present invention generally described and illustrated in the figures herein may be arranged and designed in a wide variety of different configurations.
Thus, the following detailed description of the embodiments of the invention, as presented in the figures, is not intended to limit the scope of the invention, as claimed, but is merely representative of selected embodiments of the invention. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
It should be noted that: reference numerals and letters denote similar items throughout the following figures, and thus once an item is defined in one figure, it need not be further defined and explained in subsequent figures.
In the description of the present invention, it should be noted that, directions or positional relationships indicated by terms such as "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc., are directions or positional relationships based on those shown in the drawings, or those that are conventionally put in use of the inventive product, are merely for convenience of description of the present invention, and are not indicative or implying that the apparatus or element to be referred to must have a specific direction, be constructed and operated in a specific direction, and thus should not be construed as limiting the present invention. Furthermore, the terms "first," "second," "third," and the like are used merely to distinguish between descriptions and should not be construed as indicating or implying relative importance.
Furthermore, the terms "horizontal," "vertical," and the like do not denote a requirement that the component be absolutely horizontal or overhang, but rather may be slightly inclined. As "horizontal" merely means that its direction is more horizontal than "vertical", and does not mean that the structure must be perfectly horizontal, but may be slightly inclined.
In the description of the present invention, it should also be noted that, unless explicitly specified and limited otherwise, the terms "disposed," "mounted," "connected," and "connected" are to be construed broadly, and may be, for example, fixedly connected, detachably connected, or integrally connected; the mechanical connection can be made or the electrical connection can be made; can be directly connected or indirectly connected through an intermediate medium, and can be the communication between the two original parts. The specific meaning of the above terms in the present invention will be understood in specific cases by those of ordinary skill in the art.
The utility model provides a full-automatic pipe winding machine, includes the quick-witted case, quick-witted case upper surface one side is provided with feed mechanism, quick-witted case upper surface opposite side is provided with receiving mechanism, quick-witted case upper surface is located the symmetry between feed mechanism and the receiving mechanism and is provided with two sets of pipe winding mechanisms, quick-witted case upper surface is located and is provided with handling mechanism between receiving mechanism and the pipe winding mechanism, still be provided with control panel on the quick-witted case, feed mechanism, receiving mechanism, handling mechanism, pipe winding mechanism all are connected with the control panel electricity.
Further, the pipe winding mechanism comprises a shell and a driving cylinder for driving the shell to move, one end of the shell is provided with a pipe orifice film sealing mechanism, a transverse film winding mechanism is arranged beside the pipe orifice film sealing mechanism in the shell, a material pipe placing bracket is connected to the pipe orifice film sealing mechanism,
the pipe orifice film sealing mechanism comprises a first supporting plate, a first working port for a material pipe to pass through is formed in the middle of the first supporting plate, a sealing film is arranged above a material pipe placing bracket, a fixed film clamping mechanism is arranged beside the sealing film in the first supporting plate, a movable film clamping and cutting mechanism is arranged beside the fixed film clamping mechanism in the first supporting plate, and a first film arranging mechanism is arranged on one side, far away from the fixed film clamping mechanism, of the first supporting plate;
the transverse film winding mechanism comprises a second supporting plate, a second working opening for the passing of the material pipe is formed in the second supporting plate, a film winding mechanism is arranged on the second supporting plate, a film winding is arranged beside the film winding mechanism, a positioning plate is arranged in the second working opening, a second film arranging mechanism is arranged below the positioning plate in the second working opening, and a rotary film clamping and cutting mechanism is arranged below the second film arranging mechanism in the second working opening; the first supporting plate is provided with a sealing film discharging roller, and the sealing film is wound on the sealing film discharging roller; the winding film feeding device is characterized by further comprising a winding film feeding roller, wherein the winding film is wound on the winding film feeding roller.
Further, handling mechanism includes two installing supports that follow horizontal direction parallel arrangement, and the installing support side is provided with the linear slide rail along installing support length direction, install the clamping assembly that can follow the linear slide rail and remove on the linear slide rail, surface mounting has the sideslip cylinder on the installing support, install the connecting block on the clamping assembly, the output and the connecting block of sideslip cylinder are connected, the clamping assembly is including the link that the card was located on the linear slide rail and was connected with the connecting block, the link top is provided with the mounting panel, install upper and lower cylinder on the mounting panel, link is kept away from linear slide rail one side and is provided with the lift slide rail along vertical direction, the card is equipped with the clamping part on the lift slide rail, the clamping part top is provided with the drive block, the output and the drive block of upper and lower cylinder are connected.
Further, the clamping part comprises a connecting plate clamped on the lifting slide rail, an air cylinder spring clamp is arranged at one end of the connecting plate, and an air cylinder spring positioning clamp is arranged at the other end of the connecting plate.
Further, feed mechanism includes two mounting brackets that set up along the horizontal direction, be provided with the feed bin frame between the mounting bracket, establish all install a plurality of location dops on two mounting brackets, set up the draw-in groove with feed bin frame looks adaptation on the location dop, the feed bin frame card is located in the draw-in groove, the interval is provided with a plurality of feed bins on the feed bin frame, the feed bin is including the left side material receiving plate and the right material receiving plate of level setting between the feed bin frame, the left side tip of left side material receiving plate is provided with left limiting plate for left side material receiving plate is perpendicular, left side material receiving plate is last to be provided with two left locating levers for right side material receiving plate is perpendicular to be provided with right locating lever for right side material receiving plate, right side material receiving plate is last to be provided with two right locating levers for right material receiving plate is perpendicular, the feed bin frame is other to be provided with feed bin switching cylinder for feed bin frame parallel arrangement, the output of feed bin switching cylinder installs synchronous connecting rod, and the other end and the feed bin frame connection of synchronous connecting rod, the feed bin frame below is provided with step-by step jacking cylinder, step-by-up lifting platform is connected with the output of step-up cylinder.
Further, a height positioning component is arranged beside the material conveying platform on the mounting frame
Further, the material receiving mechanism comprises two groups of synchronous conveying mechanisms which are arranged in parallel along the horizontal direction, a driving device for driving the synchronous conveying mechanisms is further arranged, a stepping descending mechanism is arranged on one side of each synchronous conveying mechanism, a blocking block is arranged on one side, far away from the stepping descending mechanism, of each synchronous conveying mechanism, the blocking blocks are arranged on the inner side wall of each synchronous conveying mechanism, and the blocking blocks are arranged along the vertical direction.
Further, the step-by-step descending mechanism comprises a material receiving platform and a step motor, wherein the material receiving platform is arranged between the two groups of synchronous conveying mechanisms, the step motor is arranged below the synchronous conveying mechanisms, and the output end of the step motor is connected with the bottom of the material receiving platform.
Further, the blocking block is horizontally sleeved with a spring column, the spring column is located above the synchronous conveying mechanism, a photoelectric groove type switch corresponding to the spring column is arranged at one end part of the synchronous conveying mechanism, which is far away from the stepping descending mechanism, and the photoelectric groove type switch is connected with the driving device through an electric signal.
A pipe winding method of a full-automatic pipe winding machine comprises the following steps:
s1, starting a control panel, loading a material pipe to be loaded in a material bin of a loading mechanism, moving the material bin with the loaded material to the position above a stepping jacking cylinder of the loading mechanism, driving a material conveying platform of the stepping jacking cylinder to lift, gradually lifting and lifting the material pipe by the material conveying platform to be placed on a material pipe placing bracket of a pipe winding mechanism, and entering S2;
s2, a driving cylinder of the left pipe winding mechanism pushes a shell to move towards the middle of a material pipe, a pipe orifice film sealing mechanism and a transverse pipe winding mechanism move along with the shell, the pipe orifice film sealing mechanism firstly completes sealing films at the pipe orifice at the left end part of the material pipe, after the transverse pipe winding mechanism completes winding film covering films at the half length of the left side of the material pipe along with the movement of the shell, the driving cylinder drives the shell to reset, the right pipe winding mechanism repeatedly works, sealing films at the pipe orifice at the right end part of the material pipe and winding film covering films at the half length of the right side of the material pipe are completed, and S3 is entered;
s3, a traversing cylinder of the carrying mechanism drives the clamping assembly to slide to the middle of the material pipe along the linear sliding rail, an upper cylinder and a lower cylinder control the height of the clamping part, the material pipe is clamped, after the clamping is completed, the position of the clamping part is adjusted through the traversing cylinder and the upper cylinder and the lower cylinder again, the material pipe is placed on a stepping descending mechanism of the material receiving mechanism, and S4 is entered;
s4, the driving device continuously keeps the synchronous conveying mechanism to operate, after the stepping descending mechanism receives the material pipe, the stepping descending mechanism supports the material pipe to move downwards, the material pipe is placed on the synchronous conveying mechanism, the synchronous conveying mechanism conveys the material pipe along the length direction of the synchronous conveying mechanism until the stop block stops, when the material pipe contacts with the stop block, the end part of the spring column contacts with the photoelectric groove type switch and triggers a stop signal to the driving device, and the synchronous conveying mechanism stops working to complete winding work of the material pipe.
In the implementation process, firstly, the material pipes to be fed are loaded in the material bin, the left material receiving plate and the right material receiving plate can bear the weight of the material pipes, and meanwhile, the left positioning rod and the right positioning rod can position the material pipes, so that the loaded material pipes are orderly stacked and positioned accurately. The output of feed bin switching cylinder moves forward, drive feed bin frame forward follow motion through synchronous connecting rod, when the feed bin frame moved, the draw-in groove of location dop can be spacing to the feed bin frame in the feed bin frame motion process, ensure that the feed bin frame motion is stable, the feed bin that will accomplish the charging is finally moved to step-by-step jacking cylinder top, make the material conveying platform be located between left receiving plate and the right receiving plate, step-by-step jacking cylinder's output drive material conveying platform rises, material conveying platform lifts up the material pipe gradually and risees and place on winding pipe mechanism's material pipe places the support, accomplish the material loading work of material pipe. The feeding is performed in a mechanized feeding mode, so that the feeding efficiency of the material pipe is improved, and meanwhile, the risk of damage to the material pipe caused by manual feeding can be avoided; simultaneously, be provided with a plurality of feed bins on the feed bin frame, the feed bin of step-by-step jacking cylinder department is carrying out the material loading during operation, can be to the feed bin sign indicating number of other positions wait the material tube of material loading to flexible messenger a plurality of feed bins fast switch over through the feed bin switching cylinder, thereby further improve material loading efficiency, effectively solved current material tube and relied on artifical material loading, caused the problem that material tube material loading efficiency is low.
Specifically, the mounting bracket is provided with a height positioning assembly beside the material conveying platform. Through this setting, high positioning assembly can fix a position the rise height of material pipe, ensures that pass the material platform and highly accurate to the lifting of material pipe, makes the stable support of placing of material pipe place on the support of material pipe.
Then, the movable film clamping and cutting mechanism of the pipe winding mechanism clamps and pulls out the sealing film, so that the sealing film is fixed on the fixed film clamping mechanism and the movable film clamping and cutting mechanism. The driving cylinder pushes the shell to move towards the middle part of the material pipe, the pipe orifice sealing film mechanism and the transverse film winding mechanism move along with the shell, so that the sealing film is primarily coated at the end part of the material pipe, then the film clamping and cutting mechanism is moved to cut off the sealing film, the material pipe gradually passes through the first working opening in the process of moving towards the middle part of the material pipe by the first film arranging mechanism, and finally the sealing film at the end part of the material pipe is covered by the first film arranging mechanism, so that the sealing film is completely coated at the end part of the material pipe, and the sealing film at the pipe orifice at the end part of the material pipe is completed; the casing continues the motion, when the second work piece mouth of transversely twining membrane mechanism moves the material pipe tip, the locating plate is spacing to the material pipe, rotatory clamp membrane mechanism of cutting is cliied the wound membrane, the wound membrane mechanism is rotatory to drive rotatory clamp membrane mechanism of cutting and is followed rotatoryly, make the wound membrane cladding at the material pipe surface, and accomplish the wound membrane tectorial membrane of the half length of material pipe along with the motion of casing, the second reason membrane mechanism can compress tightly the wound membrane when the material pipe wound membrane tectorial membrane, ensure that wound membrane is reliable at material pipe surface cladding. The pipe winding mechanism on the other side can be operated repeatedly, so that the sealing films at the two ends of the material pipe and the integral film covering of the material pipe can be realized, and the problems that the existing pipe winding machine is single in function and cannot realize the integral film covering of the material pipe and the sealing film at the pipe opening at the same time are effectively solved.
Preferably, a sealing film discharging roller is arranged on the first supporting plate, and the sealing film is wound on the sealing film discharging roller. Through this setting, be convenient for seal membrane canonical place and blowing, convenient processing.
Preferably, a winding film discharging roller is further arranged, and the winding film is wound on the winding film discharging roller. Through this setting, the normal placing and blowing of winding membrane of being convenient for, convenient processing.
After the material pipe is wound, the output end of the transverse moving cylinder of the conveying mechanism controls the connecting block to move left and right, the clamping assembly is driven to slide along the linear sliding rail when the connecting block moves, so that the horizontal movement of the clamping assembly is realized, the output end of the upper and lower cylinders controls the transmission block to move up and down, the transmission block drives the clamping part to slide along the lifting sliding rail when moving, so that the vertical movement of the clamping part is realized, the clamping part reaches the middle part of the material pipe through the adjustment of the transverse moving cylinder and the upper and lower cylinders to clamp the material pipe to be conveyed, and after the clamping is finished, the clamping part is adjusted to the stepping descending mechanism of the material collecting mechanism through the transverse moving cylinder and the upper and lower cylinders again, and the material pipe is discharged by the clamping part, so that the conveying of the material pipe is finished. Carry the material pipe through mechanized, intelligent mode, not only promoted the transport efficiency of material pipe, also can avoid the risk that the material pipe that artifical transport caused damaged simultaneously, greatly reduced the defective rate of product.
Specifically, the clamping part comprises a connecting plate clamped on the lifting slide rail, an air cylinder spring clamp is installed at one end of the connecting plate, and an air cylinder spring positioning clamp is installed at the other end of the connecting plate. Through this setting, when clamping part centre gripping material pipe, cylinder spring positioning clamp fixes a position material pipe one side, and cylinder spring clamp adjusts to the material pipe opposite side and presss from both sides tight material pipe to ensure that the material pipe centre gripping is reliable.
Finally, the driving device of the material receiving mechanism keeps the synchronous conveying mechanism to operate continuously, after the stepping descending mechanism receives the material pipe, the stepping descending mechanism supports the material pipe to move downwards, the material pipe is placed on the synchronous conveying mechanism, the synchronous conveying mechanism conveys the material pipe along the length direction of the synchronous conveying mechanism until the stop block stops, and material receiving of the material pipe is completed. The material receiving pipe is completed in a mechanical and automatic mode, so that the material receiving efficiency of the material pipe is greatly improved, the problem of low efficiency of the existing manual material receiving is solved, meanwhile, the number of people of a material receiving worker is reduced, and the employment cost of enterprises is saved.
Specifically, step-by-step decline mechanism includes material receiving platform and step motor, material receiving platform sets up between two sets of synchronous conveying mechanism, step motor sets up in synchronous conveying mechanism below, step motor's output is connected with material receiving platform bottom. Through this setting, after the material pipe was placed to the material receiving platform, step motor drive material receiving platform was descends gradually, ensures that the material pipe descends steadily, has effectively prevented that the material pipe from appearing dropping and colliding with, causes the product defective rate to rise then.
As a preferable implementation mode, the blocking block is horizontally sleeved with a spring column, the spring column is located above the synchronous conveying mechanism, one side end part of the synchronous conveying mechanism, which is far away from the stepping descending mechanism, is provided with a photoelectric groove type switch corresponding to the spring column, and the photoelectric groove type switch is in electric signal connection with the driving device. Through this setting, when synchronous conveying mechanism removes the material pipe to the stop block, the material pipe is first gradually to press the spring post towards the photoelectric cell type switch removal, and when the material pipe contacted with stop block, spring post tip contacted with the photoelectric cell type switch and triggered stop signal for drive arrangement to make synchronous conveying mechanism stop work, further improved synchronous conveying mechanism's degree of automation and intellectuality.
Through each mechanism operation of control panel control, automatic, mechanized completion material pipe material loading, twine pipe, transport, receive the production and processing of material complete flow, effectually avoided current twine excessive manual work participation of pipe machine, not only promoted the twine pipe efficiency of material pipe greatly, can reduce the product defective rate simultaneously. Meanwhile, all the mechanisms are mutually connected and independently run, so that when the equipment fails, the equipment can be replaced or maintained according to the corresponding failed mechanism, and the maintenance cost of the equipment is reduced.
The above-described embodiments of the present invention. The foregoing description is illustrative of various preferred embodiments of the present invention, and the preferred embodiments of the various preferred embodiments may be used in any combination and stacked on the premise of a certain preferred embodiment, where the examples and the specific parameters in the examples are only for clearly describing the verification process of the present invention, and are not intended to limit the scope of the present invention, and the scope of the present invention is still subject to the claims, and all equivalent changes made in the specification using the present invention are included in the scope of the present invention.
Claims (9)
1. The full-automatic pipe winding machine is characterized by comprising a machine case (5), wherein a feeding mechanism (3) is arranged on one side of the upper surface of the machine case (5), a receiving mechanism (4) is arranged on the other side of the upper surface of the machine case (5), two groups of pipe winding mechanisms (1) are symmetrically arranged between the feeding mechanism (3) and the receiving mechanism (4), a carrying mechanism (2) is arranged between the receiving mechanism (4) and the pipe winding mechanism (1) on the upper surface of the machine case (5), a control panel (6) is further arranged on the machine case (5), and the feeding mechanism (3), the receiving mechanism (4), the carrying mechanism (2) and the pipe winding mechanism (1) are all electrically connected with the control panel (6);
the pipe winding mechanism (1) comprises a casing (101) and a driving cylinder for driving the casing (101) to move, one end of the casing (101) is provided with a pipe orifice film sealing mechanism (102), a transverse film winding mechanism (103) is arranged beside the pipe orifice film sealing mechanism (102) in the casing (101), a pipe orifice film sealing mechanism (102) is connected with a pipe placing bracket (104),
the pipe orifice film sealing mechanism (102) comprises a first supporting plate (1021), a first working port (1022) for a pipe to pass through is formed in the middle of the first supporting plate (1021), a sealing film (1023) is arranged above a pipe placing support (104) of the first supporting plate (1021), a fixed film clamping mechanism (1024) is arranged beside the sealing film (1023) on the first supporting plate (1021), a movable film clamping and film cutting mechanism (1025) is arranged beside the fixed film clamping mechanism (1024) on the first supporting plate (1021), and a first film arranging mechanism (1026) is arranged on one side, far away from the fixed film clamping mechanism (1024), of the first supporting plate (1021);
the transverse film winding mechanism (103) comprises a second supporting plate (1031), a second working port (1032) for a material pipe to pass through is formed in the second supporting plate (1031), a film winding mechanism (1033) is arranged on the second supporting plate (1031), a film winding mechanism (1034) is arranged beside the film winding mechanism (1033), a positioning plate (1035) is arranged in the second working port (1032), a second film arranging mechanism (1036) is arranged below the positioning plate (1035) in the second working port (1032), and a rotary film clamping and cutting mechanism (1037) is arranged below the second film arranging mechanism (1036) in the second working port (1032); a sealing film discharging roller (1027) is arranged on the first supporting plate (1021), and the sealing film (1023) is wound on the sealing film discharging roller (1027); a wrapping film discharge roller (1038) is also provided, and the wrapping film (1034) is wrapped on the wrapping film discharge roller (1038).
2. The full-automatic pipe winding machine according to claim 1, wherein the carrying mechanism (2) comprises two mounting brackets (201) which are arranged in parallel along the horizontal direction, the side surfaces of the mounting brackets (201) are provided with linear sliding rails (202) along the length direction of the mounting brackets (201), clamping components which can move along the linear sliding rails (202) are mounted on the linear sliding rails (202), a transverse moving cylinder (203) is mounted on the upper surface of the mounting brackets (201), a connecting block (204) is mounted on the clamping components, the output end of the transverse moving cylinder (203) is connected with the connecting block (204), the clamping components comprise a connecting frame (205) which is clamped on the linear sliding rails (202) and connected with the connecting block (204), a mounting plate (206) is arranged at the top of the connecting frame (205), an upper cylinder (207) and a lower cylinder (207) are mounted on the mounting plate (206), a clamping part is clamped on the lifting sliding rail (208) and is arranged on one side of the connecting frame (205) away from the linear sliding rails (202) along the vertical direction, and a transmission block (209) is arranged on the top of the clamping part.
3. A fully automatic pipe winding machine according to claim 2, wherein the clamping part comprises a connecting plate (2010) clamped on the lifting slide rail (208), one end of the connecting plate (2010) is provided with a cylinder spring clamp (2011), and the other end of the connecting plate (2010) is provided with a cylinder spring positioning clamp (2012).
4. According to a full-automatic pipe winder of claim 1, characterized in that, feed mechanism (3) include two mounting brackets (301) that set up along the horizontal direction, be provided with feed bin frame (302) between mounting brackets (301), all install a plurality of location dops (303) on two mounting brackets (301), offered on location dop (303) with feed bin frame (302) looks adaptation draw-in groove (304), feed bin frame (302) card is located draw-in groove (304), feed bin frame (302) go up the interval and be provided with a plurality of feed bins (305), feed bin (305) are including the left side material receiving plate (3051) and the right side material receiving plate (3052) of horizontal setting between feed bin frame (302), the left side tip of left side material receiving plate (3051) is provided with left limiting plate (3053) for left side material receiving plate (3051) is perpendicular, two left locating lever (3054) are provided with on left side material receiving plate (3051) perpendicularly for left side material receiving plate (3051), feed bin (3052) side material receiving plate (3052) are provided with two feed bin (3055) and right side material receiving plate (3055) are perpendicular for left side material receiving plate (3055) and right side material receiving plate (3055) are perpendicular for left side (3052) setting up for left side material receiving plate (3052), the synchronous connecting rod is installed to the output of feed bin switching cylinder (306), and the other end and the feed bin frame (302) of synchronous connecting rod are connected, feed bin frame (302) below is provided with step-by-step jacking cylinder (307), and the output of step-by-step jacking cylinder (307) is connected with material conveying platform (308).
5. A fully automatic pipe winder according to claim 4, characterised in that the mounting frame (301) is further provided with a height positioning assembly (309) located beside the feeding platform (308).
6. A fully automatic pipe winding machine according to claim 1, characterized in that the material receiving mechanism (4) comprises two groups of synchronous conveying mechanisms (401) which are arranged in parallel along the horizontal direction, a driving device (402) for driving the synchronous conveying mechanisms (401) is further arranged, a stepping down mechanism (403) is arranged on one side of the synchronous conveying mechanisms (401), a blocking block (404) is arranged on one side, far away from the stepping down mechanism, of the synchronous conveying mechanisms (401), the blocking block (404) is arranged on the inner side wall of the synchronous conveying mechanisms (401), and the blocking block (404) is arranged along the vertical direction.
7. The full-automatic pipe winding machine according to claim 6, wherein the step-down mechanism comprises a material receiving platform (4031) and a step motor (4032), the material receiving platform (4031) is arranged between two groups of synchronous conveying mechanisms (401), the step motor (4032) is arranged below the synchronous conveying mechanisms (401), and an output end of the step motor (4032) is connected with the bottom of the material receiving platform (4031).
8. The full-automatic pipe winding machine according to claim 6, wherein a spring column (405) is horizontally sleeved on the blocking block (404), the spring column (405) is located above the synchronous conveying mechanism (401), a photoelectric slot type switch (406) corresponding to the spring column (405) is arranged at one end part of one side, far away from the stepping-down mechanism (403), of the synchronous conveying mechanism (401), and the photoelectric slot type switch (406) is electrically connected with the driving device (402).
9. A full-automatic pipe winding machine pipe winding method according to any one of claims 1-8, comprising the steps of:
s1, starting a control panel, loading a material pipe to be loaded in a material bin of a loading mechanism, moving the material bin with the loaded material to the position above a stepping jacking cylinder of the loading mechanism, driving a material conveying platform of the stepping jacking cylinder to lift, gradually lifting and lifting the material pipe by the material conveying platform to be placed on a material pipe placing bracket of a pipe winding mechanism, and entering S2;
s2, a driving cylinder of the left pipe winding mechanism pushes a shell to move towards the middle of a material pipe, a pipe orifice film sealing mechanism and a transverse pipe winding mechanism move along with the shell, the pipe orifice film sealing mechanism firstly completes sealing films at the pipe orifice at the left end part of the material pipe, after the transverse pipe winding mechanism completes winding film covering films at the half length of the left side of the material pipe along with the movement of the shell, the driving cylinder drives the shell to reset, the right pipe winding mechanism repeatedly works, sealing films at the pipe orifice at the right end part of the material pipe and winding film covering films at the half length of the right side of the material pipe are completed, and S3 is entered;
s3, a traversing cylinder of the carrying mechanism drives the clamping assembly to slide to the middle of the material pipe along the linear sliding rail, an upper cylinder and a lower cylinder control the height of the clamping part, the material pipe is clamped, after the clamping is completed, the position of the clamping part is adjusted through the traversing cylinder and the upper cylinder and the lower cylinder again, the material pipe is placed on a stepping descending mechanism of the material receiving mechanism, and S4 is entered;
s4, the driving device continuously keeps the synchronous conveying mechanism to operate, after the stepping descending mechanism receives the material pipe, the stepping descending mechanism supports the material pipe to move downwards, the material pipe is placed on the synchronous conveying mechanism, the synchronous conveying mechanism conveys the material pipe along the length direction of the synchronous conveying mechanism until the stop block stops, when the material pipe contacts with the stop block, the end part of the spring column contacts with the photoelectric groove type switch and triggers a stop signal to the driving device, and the synchronous conveying mechanism stops working to complete winding work of the material pipe.
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| CN202210983248.9A CN115180206B (en) | 2022-08-16 | 2022-08-16 | Full-automatic pipe winding machine and pipe winding method |
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| CN202210983248.9A CN115180206B (en) | 2022-08-16 | 2022-08-16 | Full-automatic pipe winding machine and pipe winding method |
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| CN115180206B true CN115180206B (en) | 2023-09-29 |
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