CN113367369A - Cigar tobacco leaf layered circulation airing machine, airing method and storage medium - Google Patents
Cigar tobacco leaf layered circulation airing machine, airing method and storage medium Download PDFInfo
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- CN113367369A CN113367369A CN202110701045.1A CN202110701045A CN113367369A CN 113367369 A CN113367369 A CN 113367369A CN 202110701045 A CN202110701045 A CN 202110701045A CN 113367369 A CN113367369 A CN 113367369A
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- airing
- tobacco
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- A—HUMAN NECESSITIES
- A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
- A24B—MANUFACTURE OR PREPARATION OF TOBACCO FOR SMOKING OR CHEWING; TOBACCO; SNUFF
- A24B1/00—Preparation of tobacco on the plantation
- A24B1/02—Arrangements in barns for preparatory treatment of the tobacco, e.g. with devices for drying
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- A—HUMAN NECESSITIES
- A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
- A24B—MANUFACTURE OR PREPARATION OF TOBACCO FOR SMOKING OR CHEWING; TOBACCO; SNUFF
- A24B1/00—Preparation of tobacco on the plantation
- A24B1/08—Suspending devices for tobacco leaves
Abstract
The invention relates to a cigar tobacco leaf layered circulation airing machine, an airing method and a storage medium, comprising the following steps: the tobacco leaf machine comprises a rack, a speed reducing motor assembly, a tobacco leaf taking assembly, a top layer rail, a tobacco leaf falling assembly, a tobacco leaf feeding trolley, a ground rail, a circulating unit frame, an airing circulating unit and an electric controller, wherein the speed reducing motor assembly, the tobacco leaf taking assembly, the top layer rail, the tobacco leaf falling assembly, the tobacco leaf feeding trolley and the ground rail are arranged on the rack; the speed reducing motor assembly, the airing circulating unit, the cigarette taking frame assembly, the cigarette feeding trolley and the cigarette dropping frame assembly are respectively and electrically connected with the electric controller; the speed reducing motor assembly is arranged at one end of the rack; a plurality of airing circulating units are installed in the circulating unit rack in a layered mode. The airing circulating units respectively and independently perform ferris wheel type operation and ascend and air in the circulating unit racks layer by layer until the top layer is reached and the airing requirement is finished. The air permeability among the tobacco leaves is ensured by the air-curing machine, the quality of the cured cigar tobacco leaves is good, and the working efficiency is improved.
Description
Technical Field
The invention relates to an airing device for cigar tobacco leaves, in particular to a cigar tobacco leaf layering circulating airing machine, an airing method and a storage medium, and particularly relates to an airing machine and an airing method for automatically and circularly airing cigar tobacco leaves according to units.
Background
Cigar leaf curing is one of the most important processes in cigar leaf production. After the fresh cigar tobacco leaves are picked, the fresh cigar tobacco leaves are subjected to a rod-weaving and airing process, also called a drying process.
At present, the fixed airing frame is adopted for airing the cigars, and due to the fact that the airing amount is large, and the frame rods are arranged according to a certain rule, sunlight and air flow are difficult to uniformly act on the tobacco leaves of each frame rod, so that the airing is not uniform, the phenomena of green blocks and green leaves are difficult to unify, and finally the fragrance and the quality of the tobacco leaves are reduced.
For solving the inhomogeneous problem of system of drying in the air, at the tobacco leaf system of drying in the air in-process at present, need the manual work adjust the position of hack lever from time to time, carry out the turn-over system of drying in the air through removing the hack lever to make sunshine and the even effect of air current on the tobacco leaf of each hack lever, adopt this kind of mode, not only complex operation, the amount of labour is big, work efficiency is low, there is the potential safety hazard still to a certain extent, and easily damage the tobacco leaf at the position exchange in-process of hack lever, finally lead to the tobacco leaf quality to reduce.
Therefore, there is a need to develop an automatic cigar leaf airing device to improve cigar leaf airing quality and production efficiency.
Disclosure of Invention
The invention aims to overcome the defects in the prior art and provide an airing device and an airing method which are convenient to use, can effectively reduce the labor amount and improve the working efficiency, have uniform color after tobacco leaves are aired, obviously reduce the phenomena of green blocks and green leaves and greatly improve the fragrance and the quality of the tobacco leaves.
In order to achieve the aim, the invention adopts a mode of combining unit automatic circulation and layered airing to carry out airing according to the overall requirement of uniform airing of the cigar tobacco leaves. The tobacco leaf airing device is characterized in that the tobacco leaf airing circulating units and the plurality of airing circulating units which are relatively independent are respectively hung on circulating unit racks arranged according to layers, the tobacco leaf is aired in the airing circulating units in an independent circulating mode respectively, the airing circulating units are gradually lifted and aired to the upper layer of the multilayer circulating unit racks according to the set airing period until the tobacco leaf reaches the top layer and the specified circulating airing requirement is met, and the dropped and aired cigars are aired, collected and stored.
The invention is realized by adopting the following technical scheme:
a cigar tobacco leaf unit circulation airing machine comprises a rack, a speed reduction motor assembly, a tobacco taking frame assembly, a top layer rail, a tobacco falling frame assembly, a tobacco feeding trolley and a ground rail, wherein the speed reduction motor assembly, the tobacco taking frame assembly, the top layer rail, the tobacco falling frame assembly, the tobacco feeding trolley and the ground rail are arranged on the rack; the speed reducing motor assembly, the airing circulating unit, the cigarette taking frame assembly, the cigarette feeding trolley and the cigarette dropping frame assembly are respectively and electrically connected with the electric controller; the speed reducing motor assembly is arranged at one end of the rack and used for driving the circulating unit rack to lift and air the upper layer according to the air-curing period set by the electric controller; the tobacco taking frame assembly, the top layer track, the tobacco falling frame assembly, the tobacco feeding trolley and the ground track are used for pushing the air-curing circulating unit with the braided rod hung on the tobacco feeding trolley, the tobacco feeding trolley drives the circulating unit frame to enter the bottom layer, the tobacco feeding trolley is started, the air-curing circulating unit is lifted, and the air-curing circulating unit is hung on the chain of the circulating unit frame; and a plurality of airing circulating units are installed in the circulating unit rack in a layered mode, the airing circulating units respectively and independently perform roller-type operation under the control of the electric controller and control the airing circulating units to ascend and air in the circulating unit rack layer by layer until the airing circulating units reach the top layer and the specified circulating airing requirement is met.
Further, the airing circulating unit comprises a support, a unit motor, a unit chain wheel, a chain, a unit transmission shaft, a hanging arm, a hook and a tobacco weaving rod; the two sides of the top of the support are respectively provided with a cross rod, the unit motor is installed on an upright post of the support, the unit transmission shaft is arranged at the top of the support, which is positioned at one side of the unit motor and is vertical to the cross rod, the unit motor drives the unit transmission shaft to rotate, the unit chain wheels are symmetrically installed at the two ends of the unit transmission shaft, and a chain is respectively arranged at the top of the support along one side of the unit chain wheel, which is vertical to the unit transmission shaft; the hanging arms are arranged on the unit chains; the chain drives the circular rotation; the end part of the hanging arm is provided with a hook, and the tobacco weaving rod is arranged on the hooks at the two ends of the hanging arm; the unit motor drives the chains on the left side and the right side to synchronously rotate under the control of the electric controller, and the hanging arms on the chains drive the tobacco weaving rods on the chains to freely rotate around the hanging arm shafts and air-cure tobacco leaves along with the circulation of the chains.
Further, the circulating unit frame comprises a vertical frame, a transmission shaft, a chain wheel, a chain, a hook and a coupler; the vertical frame is a square frame, the transmission shafts are symmetrically arranged at the longitudinal upper end and the longitudinal lower end of the vertical frame, two chain wheels are respectively arranged at two ends of each transmission shaft, a pair of chain wheels at the same end of the transmission shafts at the upper end and the lower end are wound with chains, hooks are symmetrically arranged on the chains at equal distances, the airing circulating unit is arranged on the hooks, and the chains of the circulating unit frame drive the airing circulating unit to periodically ascend layer by layer and air tobacco leaves; and one end of the transmission shaft is positioned outside the chain wheel and extends to be provided with a coupler.
Furthermore, the speed reducing motor assembly comprises a speed reducing motor, a speed reducing transmission shaft and a left steering gear and a right steering gear; the speed reducing motor synchronously drives the steering gears positioned on the left side and the right side of the speed reducing motor to synchronously rotate through the output shaft, and the steering gears drive the rotating shafts of the circulating unit frames to rotate and drive each layer of circulating unit frame to lift and air the upper layer according to the set air-drying period.
Furthermore, the cigarette taking frame assembly is arranged at the top of the rack and comprises a cigarette taking rack, a walking motor and a cigarette taking manipulator; the walking motor drives the cigarette taking rack to walk along the top layer track; the tobacco taking manipulator comprises a tobacco taking manipulator motor and a tobacco taking manipulator arm, the tobacco taking manipulator motor drives the tobacco taking manipulator arm to open and fold, the tobacco leaf grabbing circulating unit is used for grabbing the tobacco leaves, and the aired tobacco leaves are conveyed to the tobacco falling frame.
Furthermore, the cigarette falling frame assembly is arranged at one end of the rack opposite to the speed reducing motor assembly and comprises a cigarette falling rack, a cigarette falling lifting motor, a cigarette falling transmission shaft, a cigarette falling chain wheel and chain and a lifting platform; the cigarette falling lifting motor is arranged at the bottom of the cigarette falling rack, and drives the cigarette falling chain wheel chain to rotate through the cigarette falling transmission shaft, so as to drive the lifting platform arranged on the chain to ascend/descend, and the aired cigars are taken and fall on the ground for collection.
Further, the smoke inlet trolley is arranged on a ground track and comprises a trolley frame, a trolley lifting motor, a trolley walking motor and a trolley lifting platform; the trolley lifting motor drives the trolley frame to lift, the lifting platform arranged on the trolley frame ascends and descends along with the trolley lifting motor, the trolley walking motor drives the trolley frame to walk along the ground track, and the fresh tobacco leaf circulating airing unit is input to the position of the tobacco leaf circulating airing frame, which needs to be hung.
Further, the airing machine comprises a plurality of circulating unit frames, and the circulating unit frames are connected through a coupling.
The invention relates to a cigar tobacco layered circulation airing method adopting the cigar tobacco layered circulation airing machine, which comprises the following steps:
s1, hanging fresh tobacco leaves into the air-curing circulation unit, and pushing the fresh tobacco leaves onto the tobacco feeding trolley;
s2, starting the smoke inlet trolley, driving the circulating unit frame to enter the bottom layer by the smoke inlet trolley, lifting the airing circulating unit, hanging the airing circulating unit on the chain of the circulating unit frame, and distributing the bottom layer of each circulating unit frame one by one;
s3, starting each tobacco leaf airing circulating unit through the electric controller, and circularly airing the tobacco leaves;
s4, when the bottom layer airing period is up, starting a speed reducing motor assembly to drive a transmission shaft and a chain wheel chain of the circulating unit frame to rotate; the airing circulating unit hung on the chain is lifted to the previous layer for circulating airing;
s5, at the moment, the bottom layer of the circulating unit rack is empty, the steps S1 and S2 are repeated, and fresh tobacco leaves are added to be woven into rods;
s6, when the airing cycle of the bottom layer and the second layer is finished, starting a speed reducing motor assembly to drive a transmission shaft and a chain wheel chain of the circulating unit frame to rotate; lifting the airing circulation units hung on the first layer and the second layer of the chain to the previous layer for circulation airing;
s7, at the moment, the bottom layer of the circulating unit rack is empty; repeating the steps S1 and S2, and replenishing fresh tobacco leaves to the bottom layer of the circulating unit frame; repeating the above actions, and fully distributing each circulation unit rack one by one;
s8, when the top layer airing period is up, the tobacco taking frame is started through the electric controller, the mechanical arm grabs and aires the circulating unit frame by frame and puts the circulating unit into the tobacco falling frame, and the tobacco falling frame takes the tobacco falling frame to the ground for collection;
and S9, when the bottom layer of the circulating unit rack is empty, repeating the operations of the steps S1-S8 to achieve the circulating airing target.
Preferably, each of the drying cycle unit racks has a length and a width of about 2.5m by 6m, and the drying cycle units 3-4 racks can be installed therein.
Preferably, the length and width of the air-curing circulation unit are about 2m by 1.5m, and 20-25 tobacco weaving rods can be placed in each air-curing circulation unit for circulation.
Preferably, the airing machine is formed by connecting 2-8 airing circulating unit frames through a coupling.
The invention also relates to a computer-readable storage medium, on which a computer program is stored which, when being executed by a processor, carries out the steps of the above-mentioned cigar leaf layer-wise cyclic curing method.
Further, the computer readable storage medium is arranged in the electric controller in the cigar tobacco layering circulation airing machine.
The working principle of the invention is as follows:
hanging fresh tobacco leaves in the airing circulating units, pushing the fresh tobacco leaves to the tobacco feeding trolley, driving the airing circulating units to enter the bottom layer by the tobacco feeding trolley, starting the tobacco feeding trolley to ascend, lifting the airing circulating units, hanging the airing circulating units on chains of circulating unit racks, and distributing the bottom layer of each circulating unit rack one by one.
And starting each airing circulating unit through an electric controller to circularly air the tobacco leaves. And in the layered airing period, the electric controller starts the speed reducing motor assembly to drive the transmission shaft and the chain wheel and the chain of the circulating unit frame to rotate, so that the airing circulating unit hung on the chain is lifted to the upper layer (about 1.6m), and the circulating airing of the unit is performed again.
For example, when the top layer air-curing period is reached, the tobacco taking rack is opened under the control of the electric controller, the tobacco taking manipulator grabs each air-curing circulating unit rack by rack and puts the tobacco taking rack into the tobacco falling rack, and the tobacco falling rack takes the tobacco falling rack to fall on the ground for collection. Then, the speed reducing motor assembly is started to drive a transmission shaft and a chain wheel of the circulating unit frame to rotate, the airing circulating units hung on the chain at each layer are lifted to the previous layer (about 1.6m) to circularly air according to the layer unit.
When the bottom layer of the circulating unit frame is empty, fresh tobacco leaves are supplied to the airing circulating unit in a rod weaving mode, the airing circulating unit is pushed to the tobacco feeding trolley, the tobacco feeding trolley drives the tobacco feeding trolley to enter the bottom layer of the circulating unit frame, the tobacco feeding trolley is started to ascend, the airing circulating unit is lifted and hung on the chain of the circulating unit frame, and the bottom layer of each circulating unit frame is fully distributed one by one.
And repeating the steps to achieve the requirements that the tobacco leaves are independently and circularly aired in the airing circulating unit according to each unit in layers, the circulating unit frame gradually lifts the upper layer according to the set airing period until the tobacco leaves reach the top layer and the specified circular airing is completed, and achieving the requirement of the airing consistency.
Compared with the prior art, the invention has the beneficial effects that:
(1) a plurality of airing circulating units are arranged in each circulating unit frame, and each airing circulating unit operates independently and circularly, so that good ventilation performance among tobacco leaves is guaranteed;
(2) the tobacco leaves are aired in layers according to different humidity, the technological requirements of the cigar tobacco leaf airing on sunlight and ventilation drying are met, the tobacco leaf airing time is shortened, and the aired cigar tobacco leaves are good in quality;
(3) the drying machine is provided with a plurality of circulation unit frames which are connected into a whole through a coupling, the circulation unit frames are driven by the speed reducing motor to ascend periodically (avoid lifting of workers), the drying quantity of the cigar tobacco leaves is increased as much as possible in a limited space, and potential safety hazards are reduced.
(4) The top layer system cycle that dries in the air reaches, through the electropneumatic controller, opens and gets the cigarette frame, and the manipulator is put into the cigarette frame that falls by frame snatchs system circulation unit that dries in the air, and the cigarette frame that falls is got it and is fallen to ground and collect, has improved work efficiency.
Drawings
Fig. 1 is a schematic view of the combined structure of the airing machine.
Fig. 2 is a schematic view of the combined structure of the rack.
FIG. 3 is a schematic structural view of an airing cycle unit.
Fig. 4 is a schematic structural view of the mechanism of the circulation unit frame.
FIG. 5 is a schematic view of the structure of the drying cycle unit assembly.
Figure 6 is a schematic view of a tobacco rod hanger.
Figure 7 is a schematic view of a tobacco rod.
In the figure: 2-a rack, 3-a speed reducing motor component, 4-a cigarette taking component, 5-a cigarette falling component, 6-a cigarette feeding trolley, 7-a circulating unit rack and 8-an air-curing circulating unit; 201-top track, 202-ground track; 701-a vertical frame, 702-a transmission shaft, 703-a chain wheel and a chain, 704-a hook and 705-a coupler; 801-bracket, 802-unit motor, 803-unit chain wheel and chain, 804-unit transmission shaft and 805-hanging arm; 806-tobacco stem hook, 8061-hook, 8062-hook rotating shaft, 8063 hook seat; 807-tobacco rod weaving; 301-a speed reducing motor, 302-a speed reducing transmission shaft and 303-a steering gear; 401-cigarette taking machine frame, 402 walking motor, 403-cigarette taking mechanical arm, 4031-cigarette taking mechanical arm motor, 4032-cigarette taking mechanical arm; 501-a cigarette falling rack, 502-a cigarette falling lifting motor, 503-a cigarette falling transmission shaft, 504-a cigarette falling chain wheel and chain and 505-a lifting platform; 601-trolley frame, 602-trolley lifting motor, 603-trolley walking motor, 604-trolley lifting platform.
Detailed Description
The following detailed description will be made with reference to specific embodiments and accompanying drawings, but the present invention is not limited to the following embodiments.
Example 1
As shown in fig. 1-7, a cigar tobacco unit circulation airing machine comprises a frame 2, a speed reduction motor assembly 3, a tobacco taking frame assembly 4, a top layer rail 201, a tobacco falling frame assembly 5, a tobacco feeding trolley 6 and a ground rail 202 which are arranged on the frame 2, a circulation unit frame 7 which is positioned in the frame 2, and an electric controller 9 for realizing automatic operation control; a plurality of airing circulating units 8 are installed in the circulating unit frame 7 in a layered mode.
The air-curing circulation unit 8 comprises a bracket 801, a unit motor 802, a unit chain wheel 803, a unit transmission shaft 804, a hanging arm 805, a tobacco rod hook 806 and a tobacco weaving rod 807. The two sides of the top of the support 801 are respectively provided with a cross bar, the unit motor 802 is installed on an upright post of the support 1, the unit transmission shaft 804 is arranged on the top of the support 1, which is positioned on one side of the installation unit motor 802 and is perpendicular to the cross bar, the unit motor 802 drives the unit transmission shaft 804 to rotate, chain wheels in the unit chain wheel chain 803 are symmetrically installed at two ends of the unit transmission shaft 804, and a chain is respectively arranged on one side of the unit chain wheel on the top of the support 1 along the direction perpendicular to the unit transmission shaft 804. The hanging arms 805 are symmetrically arranged on the left and right chains and are driven by the chains to rotate circularly. The end of the hanging arm 805 is provided with a cigarette rod hook 806, and the cigarette weaving rod 807 is carried on the cigarette rod hooks 806 at the two ends of the hanging arm 805 along the direction parallel to the unit transmission shaft 804. The unit motor 803 is controlled by the electric controller to drive the chains on the left and right sides to synchronously rotate, and the hanging arms 805 on the chains drive the tobacco weaving rods 807 thereon to circularly move around the rotating shafts of the hanging arms, so that the tobacco leaves are circularly aired.
The circulating unit frame 7 comprises a vertical frame 701, a transmission shaft 702, a chain wheel and chain 703, a hook 704 and a coupler 705. The vertical frame 701 is a square frame, the transmission shafts 702 are symmetrically arranged at the upper end and the lower end of the vertical frame 701 in the longitudinal direction, two chain wheels are respectively arranged at two ends of each transmission shaft 702, a pair of chain wheels at the same end of the transmission shafts at the upper end and the lower end are wound with chains, hooks 704 are symmetrically arranged on the chains at equal distances, the airing circulating unit 8 is arranged on the hooks 704, and the chains of the circulating unit frame 7 drive the airing circulating unit 8 to ascend and air tobacco leaves according to layers periodically. One end of the transmission shaft 702 is positioned outside the chain wheel and is extended and provided with a coupling 705.
The speed reducing motor assembly 3 is installed at one end of the frame 2 and comprises a speed reducing motor 301, a speed reducing transmission shaft 302 and a left steering gear and a right steering gear 303. The speed reducing motor 301 drives the left and right steering gears 303 to rotate synchronously through an output shaft (not shown), and the steering gears 303 drive the rotating shafts 702 of the circulating unit frames 7 to rotate and drive the circulating unit frames 7 of each layer to be lifted and aired to the upper layer according to the set airing period.
The tobacco taking frame assembly 4, the top layer track 201, the tobacco falling frame assembly 5, the tobacco feeding trolley 6 and the ground track 202 are used for pushing the air-curing circulating unit 8 with the braided rods (the fresh tobacco leaves are braided) hung on the tobacco feeding trolley 6, the tobacco feeding trolley 6 drives the circulating unit frame 7 to enter the bottom layer, the tobacco feeding trolley 6 is started, the air-curing circulating unit 8 is lifted, hung on the chain of the circulating unit frame 7 and fully distributed on the bottom layer of the circulating unit frame 7.
The cigarette taking frame assembly 4 is arranged at the top of the frame 2 and comprises a cigarette taking frame 401, a walking motor 402 and a cigarette taking manipulator 403. The walking motor 402 drives the cigarette taking rack 401 to walk along the top track 201. The cigarette taking manipulator 403 comprises a cigarette taking manipulator motor 4031 and a cigarette taking manipulator 4032, the cigarette taking manipulator motor 4031 drives the cigarette taking manipulator 4032 to open and fold, the tobacco leaf grabbing circulating unit 8 is used for conveying aired tobacco leaves to the cigarette dropping frame 401.
The cigarette dropping frame assembly 5 is installed at one end of the rack 2 opposite to the speed reducing motor assembly 3 and comprises a cigarette dropping rack 501, a cigarette dropping lifting motor 502, a cigarette dropping transmission shaft 503, a cigarette dropping chain wheel chain 504 and a lifting platform 505. The cigarette dropping lifting motor 502 is arranged at the bottom of the cigarette dropping rack 501, the cigarette dropping chain wheel chain 503 is driven to rotate by the cigarette dropping transmission shaft 502, the lifting platform 505 arranged on the chain realizes ascending and descending, and the aired cigars are taken and dropped on the ground for collection.
The smoke inlet trolley 6 is arranged on the ground track 202 and comprises a trolley frame 601, a trolley lifting motor 602, a trolley walking motor 603 and a trolley lifting platform 603. The trolley lifting motor 602 drives the trolley frame 601 to lift, the trolley lifting platform 603 mounted on the trolley frame 601 ascends and descends along with the lifting, the trolley walking motor 602 drives the trolley frame 601 to walk along the ground track 202, and the fresh tobacco leaf circulating airing unit 8 is input to the position of the tobacco leaf circulating airing frame 7, which needs to be hung.
The speed reducing motor 301 of the speed reducing motor component 3, the unit motor 802 of the airing circulating unit 8, the travelling motor 402 and the smoke taking manipulator motor 4031 of the smoke taking component 4, the trolley lifting motor 602 and the trolley travelling motor 603 of the smoke inlet trolley 6, the smoke falling lifting motor 502 of the smoke falling component 5 and the trolley lifting motor 602 of the smoke inlet trolley 6 are respectively electrically connected with the electric controller, and automatic control is realized through the electric controller.
Further, the airing machine comprises a plurality of circulating unit frames 7 which are connected through a coupling 705.
Preferably, each of the drying cycle unit shelves 7 has a length and a width of about 2.5m by 6m, and the drying cycle units 3 to 4 are installed therein.
Preferably, the drying circulation unit 8 has a length, a width and a height of about 2m 1.5m, and 20-25 tobacco weaving rods can be placed in each drying circulation unit for circulation.
Preferably, the width and the height of the air-drying machine are about 15m by 3m by 6m, and about 5 to 6 circulating unit racks 7 can be installed along the length direction.
The cigar airing machine comprises the following steps:
s1, hanging the fresh tobacco leaves in the air-curing circulation unit, and pushing the fresh tobacco leaves to the tobacco feeding trolley.
And S2, starting the smoke inlet trolley, driving the circulating unit frame to enter the bottom layer by the smoke inlet trolley, lifting the airing circulating unit, hanging the airing circulating unit on the chain of the circulating unit frame, and distributing the airing circulating unit on the bottom layer of each circulating unit frame one by one.
And S3, starting each tobacco leaf airing circulating unit through the electric controller, and circularly airing the tobacco leaves.
And S4, starting the speed reducing motor assembly to drive the transmission shaft and the chain wheel and the chain of the circulating unit frame to rotate when the bottom layer airing period is up. And the airing circulating unit hung on the chain is lifted to the previous layer (lifted by about 1.6m) for circulating airing.
And S5, at the moment, the bottom layer of the circulating unit rack is empty, and the procedures S1 and S2 are repeated to replenish fresh tobacco leaves and compile stalks.
And S6, starting the speed reducing motor assembly to drive the transmission shaft and the chain wheel and the chain of the circulating unit frame to rotate when the bottom layer and the second layer are aired. And (4) lifting the airing circulation units hung on the first layer and the second layer of the chain to the previous layer (about 1.6m) for circulation airing.
S7, the bottom layer of the circulation unit rack is empty. Repeating the steps S1 and S2, and supplementing fresh tobacco leaves to the bottom layer of the circulating unit frame; repeating the above operation can distribute each circulation unit rack one by one.
And S8, when the top layer airing period is reached, opening the tobacco taking frame through the electric controller, grabbing and airing the circulating units by the manipulator one by one, putting the units into the tobacco falling frame, and taking the units to fall on the ground for collection by the tobacco falling frame.
At this time, the circulation unit shelf is empty, and the above-described operations of steps S1-S8 are repeated to achieve the circulation drying target.
Claims (12)
1. A cigar tobacco layering circulation system machine that dries in air, its characterized in that includes:
the tobacco leaf machine comprises a rack, a speed reducing motor assembly, a tobacco leaf taking assembly, a top layer rail, a tobacco leaf falling assembly, a tobacco leaf feeding trolley, a ground rail, a circulating unit frame, an airing circulating unit and an electric controller, wherein the speed reducing motor assembly, the tobacco leaf taking assembly, the top layer rail, the tobacco leaf falling assembly, the tobacco leaf feeding trolley and the ground rail are arranged on the rack;
the speed reducing motor assembly, the airing circulating unit, the cigarette taking frame assembly, the cigarette feeding trolley and the cigarette dropping frame assembly are respectively and electrically connected with the electric controller;
the speed reducing motor assembly is arranged at one end of the rack and used for driving the circulating unit rack to lift and air the upper layer according to the air-curing period set by the electric controller;
the tobacco taking frame assembly, the top layer track, the tobacco falling frame assembly, the tobacco feeding trolley and the ground track are used for pushing the air-curing circulating unit with the braided rod hung on the tobacco feeding trolley, the tobacco feeding trolley drives the circulating unit frame to enter the bottom layer, the tobacco feeding trolley is started, the air-curing circulating unit is lifted, and the air-curing circulating unit is hung on the chain of the circulating unit frame;
and a plurality of airing circulating units are installed in the circulating unit rack in a layered mode, the airing circulating units respectively and independently perform roller-type operation under the control of the electric controller and control the airing circulating units to ascend and air in the circulating unit rack layer by layer until the airing circulating units reach the top layer and the specified circulating airing requirement is met.
2. The cigar tobacco layering recycling curing machine of claim 1, wherein:
the airing circulating unit comprises a support, a unit motor, a unit chain wheel, a chain, a unit transmission shaft, a hanging arm, a hook and a tobacco weaving rod; the two sides of the top of the support are respectively provided with a cross rod, the unit motor is installed on an upright post of the support, the unit transmission shaft is arranged at the top of the support, which is positioned at one side of the unit motor and is vertical to the cross rod, the unit motor drives the unit transmission shaft to rotate, the unit chain wheels are symmetrically installed at the two ends of the unit transmission shaft, and a chain is respectively arranged at the top of the support along one side of the unit chain wheel, which is vertical to the unit transmission shaft; the hanging arms are arranged on the unit chains; the chain drives the circular rotation; the end part of the hanging arm is provided with a hook, and the tobacco weaving rod is arranged on the hooks at the two ends of the hanging arm; the unit motor drives the chains on the left side and the right side to synchronously rotate under the control of the electric controller, and the hanging arms on the chains drive the tobacco weaving rods on the chains to freely rotate around the hanging arm shafts and air-cure tobacco leaves along with the circulation of the chains.
3. The cigar tobacco layering recycling curing machine of claim 1, wherein:
the circulating unit frame comprises a vertical frame, a transmission shaft, a chain wheel, a chain, a hook and a coupler; the vertical frame is a square frame, the transmission shafts are symmetrically arranged at the longitudinal upper end and the longitudinal lower end of the vertical frame, two chain wheels are respectively arranged at two ends of each transmission shaft, a pair of chain wheels at the same end of the transmission shafts at the upper end and the lower end are wound with chains, hooks are symmetrically arranged on the chains at equal distances, the airing circulating unit is arranged on the hooks, and the chains of the circulating unit frame drive the airing circulating unit to periodically ascend layer by layer and air tobacco leaves; and one end of the transmission shaft is positioned outside the chain wheel and extends to be provided with a coupler.
4. The cigar tobacco layering recycling curing machine of claim 1, wherein:
the speed reducing motor assembly comprises a speed reducing motor, a speed reducing transmission shaft and a left steering gear and a right steering gear; the speed reducing motor synchronously drives the steering gears positioned on the left side and the right side of the speed reducing motor to synchronously rotate through the output shaft, and the steering gears drive the rotating shafts of the circulating unit frames to rotate and drive each layer of circulating unit frame to lift and air the upper layer according to the set air-drying period.
5. The cigar tobacco layering recycling curing machine of claim 1, wherein:
the cigarette taking frame assembly is arranged at the top of the rack and comprises a cigarette taking rack, a walking motor and a cigarette taking manipulator; the walking motor drives the cigarette taking rack to walk along the top layer track; the tobacco taking manipulator comprises a tobacco taking manipulator motor and a tobacco taking manipulator arm, the tobacco taking manipulator motor drives the tobacco taking manipulator arm to open and fold, the tobacco leaf grabbing circulating unit is used for grabbing the tobacco leaves, and the aired tobacco leaves are conveyed to the tobacco falling frame.
6. The cigar tobacco layering recycling curing machine of claim 1, wherein:
the cigarette falling frame assembly is arranged at one end of the rack opposite to the speed reducing motor assembly and comprises a cigarette falling rack, a cigarette falling lifting motor, a cigarette falling transmission shaft, a cigarette falling chain wheel and chain and a lifting platform; the cigarette falling lifting motor is arranged at the bottom of the cigarette falling rack, and drives the cigarette falling chain wheel chain to rotate through the cigarette falling transmission shaft, so as to drive the lifting platform arranged on the chain to ascend/descend, and the aired cigars are taken and fall on the ground for collection.
7. The cigar tobacco layering recycling curing machine of claim 1, wherein:
the cigarette inlet trolley is arranged on a ground track and comprises a trolley frame, a trolley lifting motor, a trolley walking motor and a trolley lifting platform; the trolley lifting motor drives the trolley frame to lift, the lifting platform arranged on the trolley frame ascends and descends along with the trolley lifting motor, the trolley walking motor drives the trolley frame to walk along the ground track, and the fresh tobacco leaf circulating airing unit is input to the position of the tobacco leaf circulating airing frame, which needs to be hung.
8. The cigar tobacco layering recycling airing machine of any one of claims 1 to 7, wherein:
the airing machine comprises a plurality of circulating unit frames, and the circulating unit frames are connected through a coupler.
9. The cigar tobacco layering recycling curing machine of claim 8, wherein:
each airing circulating unit frame is provided with 3-4 airing circulating units;
the circulating airing machine is formed by connecting 2-8 airing circulating unit frames through a coupler.
10. A cigar leaf layer circulation curing method of the cigar leaf layer circulation curing machine according to any one of claims 1 to 9, characterized by comprising the steps of:
s1, hanging fresh tobacco leaves into the air-curing circulation unit, and pushing the fresh tobacco leaves onto the tobacco feeding trolley;
s2, starting the smoke inlet trolley, driving the circulating unit frame to enter the bottom layer by the smoke inlet trolley, lifting the airing circulating unit, hanging the airing circulating unit on the chain of the circulating unit frame, and distributing the bottom layer of each circulating unit frame one by one;
s3, starting each tobacco leaf airing circulating unit through the electric controller, and circularly airing the tobacco leaves;
s4, when the bottom layer airing period is up, starting a speed reducing motor assembly to drive a transmission shaft and a chain wheel chain of the circulating unit frame to rotate; the airing circulating unit hung on the chain is lifted to the previous layer for circulating airing;
s5, at the moment, the bottom layer of the circulating unit rack is empty, the steps S1 and S2 are repeated, and fresh tobacco leaves are added to be woven into rods;
s6, when the airing cycle of the bottom layer and the second layer is finished, starting a speed reducing motor assembly to drive a transmission shaft and a chain wheel chain of the circulating unit frame to rotate; lifting the airing circulation units hung on the first layer and the second layer of the chain to the previous layer for circulation airing;
s7, at the moment, the bottom layer of the circulating unit rack is empty; repeating the steps S1 and S2, and replenishing fresh tobacco leaves to the bottom layer of the circulating unit frame; repeating the above actions, and fully distributing each circulation unit rack one by one;
s8, when the top layer airing period is up, the tobacco taking frame is started through the electric controller, the mechanical arm grabs and aires the circulating unit frame by frame and puts the circulating unit into the tobacco falling frame, and the tobacco falling frame takes the tobacco falling frame to the ground for collection;
and S9, when the bottom layer of the circulating unit rack is empty, repeating the operations of the steps S1-S8 to achieve the circulating airing target.
11. A computer-readable storage medium having stored thereon a computer program, characterized in that:
the program when executed by a processor implements the steps of the cigar tobacco layering loop curing method of claim 10.
12. The cigar tobacco layering recycling airing machine of any one of claims 1 to 9, wherein:
the electrical controller has embedded therein a computer-readable storage medium as recited in claim 11.
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| CN202110701045.1A CN113367369B (en) | 2021-06-22 | 2021-06-22 | Cigar tobacco leaf layered circulation airing machine, airing method and storage medium |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114931228A (en) * | 2022-04-29 | 2022-08-23 | 成都琅思智能设备有限公司 | Independent power tobacco leaf sunning transportation hanging dolly |
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| CN114931228B (en) * | 2022-04-29 | 2023-05-26 | 成都琅思智能设备有限公司 | Independent power tobacco leaf sunning transportation hangs dolly |
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