CN102862229B - Revolving, drying and trimming production line for sanitary ceramic mud adobe - Google Patents
Revolving, drying and trimming production line for sanitary ceramic mud adobe Download PDFInfo
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- CN102862229B CN102862229B CN201210357251.6A CN201210357251A CN102862229B CN 102862229 B CN102862229 B CN 102862229B CN 201210357251 A CN201210357251 A CN 201210357251A CN 102862229 B CN102862229 B CN 102862229B
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Abstract
The invention discloses a revolving, drying and trimming production line for a sanitary ceramic mud adobe, belonging to the technical field of the ceramic production equipment and the revolving, drying and trimming production line is used for conveying, drying and trimming the mud adobe. The revolving, drying and trimming production line for the sanitary ceramic mud adobe has the technical scheme that a trolley conveyor, an adobe feeding bogie, a truck loading manipulator and a hydraulic belt truck machine are successively arranged on the head part of a drying kiln; an unloading manipulator, a dry adobe conveying line and a mud adobe trimming line are arranged on the tail part of the drying kiln; a hanging basket is hung below a lifting appliance of the trolley conveyor; the mud adobe is put into the hanging basket; the adobe feeding bogie is positioned just below the trolley conveyor; the hydraulic belt truck machine moves on a belt truck machine rail; an adobe conveying kiln car moves on a drying kiln rail; an automatic car sending forklift is positioned between the tail of the drying kiln and an unloading position; the dry adobe conveying line and the mud adobe trimming line are adjacent; and an automatic empty car fetching forklift is positioned between the unloading position and an empty car position. According to the revolving, drying and trimming production line disclosed by the invention, the mechanized production of the mud adobe is realized, the working efficiency is greatly improved, the use ratio of workshop area is improved, and meanwhile, the labor intensity of a worker is lowered; and the revolving, drying and trimming production line for the sanitary ceramic mud adobe has an obvious economic benefit and social benefit.
Description
Technical field
The present invention relates to moulded pottery not yet put in a kiln to bake conveying equipment, trimming device in sanitary ceramics production, belong to ceramic production device technical field.
Background technology
In traditional cleaners and polishes moulded pottery not yet put in a kiln to bake turnover, oven dry, finishing process, adopt the mode of production of manpower transport, tote cart turnover, single finishing always, manually moulded pottery not yet put in a kiln to bake is removed and poured on tote cart, move tote cart to drying chamber, moulded pottery not yet put in a kiln to bake pulls out drying chamber by tote cart after having dried, moulded pottery not yet put in a kiln to bake is transported to the finishing of finishing place, removes often, in process, easily cause the breakage of moulded pottery not yet put in a kiln to bake.In addition, too high due to what manually the height of handling tote cart, tote cart can not do, greatly take oven dry area.Meanwhile, workman is in hot environment work, and labour intensity is high.This traditional mode of production has greatly restricted the development of producing, and can not adapt to the needs of current production, necessary improvement.
Summary of the invention
Technical problem to be solved by this invention is to provide a kind of sanitary ceramics moulded pottery not yet put in a kiln to bake turnover, dries, repairs production line, this production line can complete the conveying of automation moulded pottery not yet put in a kiln to bake, oven dry, streamline finishing, thereby greatly raise the efficiency, simplify production procedure, reduce and remove down number of times, can also reduce labor strength simultaneously, reduce moulded pottery not yet put in a kiln to bake breakage rate, save to produce and take up an area.
The technical scheme solving the problems of the technologies described above is:
A kind of sanitary ceramics moulded pottery not yet put in a kiln to bake turnover, dry, finishing production line, it is by overhead chain conveyer, lower base dolly, loading manipulator, fortune biscuit kiln car, hydraulic strip car machine, drying kiln, automatically send car fork truck, wagon shaker hand, dry body pipeline, moulded pottery not yet put in a kiln to bake finishing line, automatically get empty wagons fork truck composition, overhead chain conveyer, lower base dolly, loading manipulator, hydraulic strip car machine is sequentially arranged in the head of drying kiln, wagon shaker hand, dry body pipeline, moulded pottery not yet put in a kiln to bake finishing line is at the afterbody of drying kiln, under overhead chain conveyer suspender, hang with hanging basket, moulded pottery not yet put in a kiln to bake is contained in hanging basket, lower base dolly be positioned at overhead chain conveyer under, between drying kiln and loading manipulator, there is hydraulic strip car machine track, hydraulic strip car machine is positioned on hydraulic strip car machine track, there is drying kiln track in drying kiln inside, fortune biscuit kiln parking stall is on drying kiln track, hydraulic strip car machine track and drying kiln track are perpendicular, automatically send car fork truck at drying kiln kiln tail and unload between parking stall, dry body pipeline is adjacent with moulded pottery not yet put in a kiln to bake finishing line, automatically gets empty wagons fork truck and is unloading between parking stall and empty parking space.
Above-mentioned sanitary ceramics moulded pottery not yet put in a kiln to bake turnover, oven dry, finishing production line, described lower base dolly is made up of framework, car face, walking dolly, propulsion cylinder, jacking cylinder, walking dolly is in framework inside, the cylinder body of propulsion cylinder is connected with framework, the pushing ram of propulsion cylinder is connected with walking dolly, jacking cylinder and car face are positioned on walking dolly, and the cylinder body of jacking cylinder is connected with walking dolly, and the pushing ram of jacking cylinder is connected with car face.
Above-mentioned sanitary ceramics moulded pottery not yet put in a kiln to bake turnover, dry, finishing production line, described loading manipulator is by manipulator framework, crossbeam, mechanical arm, get base fork composition, servomotor is installed on crossbeam, reductor and gear, they are linked in sequence, on manipulator framework, tooth bar is installed, tooth bar is meshed with the gear on crossbeam, mechanical arm upper end is provided with two servomotors, two servomotors are connected with gear with reductor respectively, on crossbeam, there is respectively the tooth bar of horizontal and above-below direction, the gear of two servomotor connections is meshed with the tooth bar of horizontal and above-below direction respectively, servomotor is equipped with in mechanical arm lower end, servomotor is connected with reductor, reductor arbor with get base fork and be connected.
Above-mentioned sanitary ceramics moulded pottery not yet put in a kiln to bake turnover, oven dry, finishing production line, have two groups of drying kiln tracks in described drying kiln, have four whirlwind air deviders in the middle of two groups of drying kiln tracks.
Above-mentioned sanitary ceramics moulded pottery not yet put in a kiln to bake turnover, oven dry, finishing production line, described fortune biscuit kiln car is sandwich construction, bottom is equipped with wheel and is coordinated with drying kiln track.
Above-mentioned sanitary ceramics moulded pottery not yet put in a kiln to bake turnover, oven dry, finishing production line, described dry body pipeline is made up of pipeline framework, propulsive mechanism and propulsion cylinder, propulsive mechanism is positioned on the track of pipeline framework, the pushing ram of propulsion cylinder is arranged on propulsive mechanism, and the cylinder body of propulsion cylinder is arranged on pipeline framework.
Above-mentioned sanitary ceramics moulded pottery not yet put in a kiln to bake turnover, oven dry, finishing production line, described moulded pottery not yet put in a kiln to bake finishing line is closed cycle structure, the pipeline of moulded pottery not yet put in a kiln to bake finishing line is connected with chain drive-belt, chain drive-belt is connected with motor and speed reducer, and multiple turntables that can rotate at horizontal plane are housed on the pipeline of moulded pottery not yet put in a kiln to bake rest and reorganization line.
Above-mentioned sanitary ceramics moulded pottery not yet put in a kiln to bake turnover, oven dry, finishing production line, described loading manipulator has two entrucking positions, and wagon shaker hand has two to unload parking stall.
Usefulness of the present invention is:
Sanitary ceramics moulded pottery not yet put in a kiln to bake turnover of the present invention, oven dry, finishing production line are in the turnover of cleaners and polishes moulded pottery not yet put in a kiln to bake, oven dry, finishing process, replace the mode of production of traditional manpower transport, tote cart turnover, single finishing, greatly improve operating efficiency, improve the utilization rate of workshop area, reduced labor strength simultaneously, the in the situation that of human resources anxiety now, the use of equipment has significant economic benefit and social benefit.
Brief description of the drawings
Fig. 1 is structural representation of the present invention;
Fig. 2 is the schematic diagram of hanging basket;
Fig. 3 is lower base dolly schematic diagram;
Fig. 4 is the schematic diagram of loading manipulator;
Fig. 5 is the top view of Fig. 4;
Fig. 6 is the schematic diagram of dry body pipeline.
In figure, mark is as follows: overhead chain conveyer 1, lower base dolly 2, loading manipulator 3, fortune biscuit kiln car 4, hydraulic strip car machine 5, drying kiln 6, automatically send car fork truck 7, wagon shaker hand 8, dry body pipeline 9, moulded pottery not yet put in a kiln to bake finishing line 10, automatically get empty wagons fork truck 11, hydraulic strip car machine track 12, drying kiln track 13, overhead chain conveyer suspender 14, hanging basket 15, entrucking position 16, unload parking stall 17, empty parking space 18, framework 19, car face 20, walking dolly 21, propulsion cylinder 22, jacking cylinder 23, manipulator framework 24, crossbeam 25, mechanical arm 26, get base fork 27, rotation air devider 28, pipeline framework 29, propulsive mechanism 30, propulsion cylinder 31, turntable 32
Detailed description of the invention
The present invention by overhead chain conveyer 1, lower base dolly 2, loading manipulator 3, fortune biscuit kiln car 4, hydraulic strip car machine 5, drying kiln 6, automatically send car fork truck 7, wagon shaker hand 8, dry body pipeline 9, moulded pottery not yet put in a kiln to bake finishing line 10, automatically get empty wagons fork truck 11 and form.
In figure, show, overhead chain conveyer 1, lower base dolly 2, loading manipulator 3, hydraulic strip car machine 5 are sequentially arranged in the head of drying kiln 6, and wagon shaker hand 8, dry body pipeline 9, moulded pottery not yet put in a kiln to bake are repaired the afterbody of line 10 at drying kiln 6.
In figure, show, under overhead chain conveyer 1 suspender, hang with hanging basket 15, moulded pottery not yet put in a kiln to bake is contained in hanging basket 15.Lower base dolly 2 be positioned at overhead chain conveyer 1 under.Between drying kiln 6 and loading manipulator 3, there is hydraulic strip car machine track, hydraulic strip car machine 5 is positioned on hydraulic strip car machine track, have drying kiln track in drying kiln 6 inside, fortune biscuit kiln car 4 is positioned on drying kiln track, and hydraulic strip car machine track and drying kiln track are perpendicular.Automatically send car fork truck 7 according to track at drying kiln 6 kiln tails with unload between parking stall 17 motion.Dry body pipeline 9 is adjacent with moulded pottery not yet put in a kiln to bake finishing line 10, automatically gets empty wagons fork truck 11 and is unloading motion between parking stall 17 and empty parking space 18 according to track.
In figure, show, lower base dolly 2 is made up of framework 19, car face 20, walking dolly 21, propulsion cylinder 22, jacking cylinder 23.The cylinder body of propulsion cylinder 22 is connected with framework 19, and the pushing ram of propulsion cylinder 22 is connected with walking dolly 21, promotes walking dolly 21 inner mobile at framework 19.Jacking cylinder 23 and car face 20 are positioned on walking dolly 21, and the cylinder body of jacking cylinder 23 is connected with walking dolly 21, and the pushing ram of jacking cylinder 23 is connected with car face 20.Walking dolly 21 is with motor-car face 20 to move, and at jacking cylinder 23, car face 20 jack-up moulded pottery not yet put in a kiln to bakes is fallen in the process departing from hanging basket 15 on car face 20, and the hanging basket 15 that car face 20 and overhead chain conveyer 1 are hung below moves in the same way, keeps relatively static.
In figure, show, loading manipulator 3 by manipulator framework 24, crossbeam 25, mechanical arm 26, get base fork 27 and form.Crossbeam 25 is arranged on manipulator framework 24, can on manipulator frame rail, move along X-direction; Mechanical arm 26 is arranged on crossbeam 25, can on crossbeam track, move along Y direction, and can do oscilaltion campaign along Z-direction; Get base fork 27 and be arranged on mechanical arm 26, can do 360 degree gyrations along Z-direction.Its structure is, on crossbeam 25, servomotor is installed, servomotor drives reductor driven wheel tooth bar mechanism that crossbeam 25 is moved on manipulator framework 24, mechanical arm 26 upper ends are provided with two servomotors, two servomotors drive reductor driven wheel tooth bar mechanism make mechanical arm 26 on crossbeam 25 laterally and move up and down, servomotor is equipped with in mechanical arm 26 lower ends, and servomotor drives reductor driving to get base fork 27 and does gyration.
In figure, show in drying kiln 6, have 13, two groups of drying kiln tracks of two groups of drying kiln tracks, 13 centres to have four whirlwind air deviders 28.
In figure, show, hydraulic strip car machine 5, can transport biscuit kiln car 4 by zero load from empty parking space 18 and pick up and deliver to entrucking position 16, after entrucking completes, fully loaded fortune biscuit kiln car 4 is shifted onto in drying kiln 6 successively; That automatically send that car fork truck 7 gets from drying kiln 6 afterbodys that fully loaded fortune biscuit kiln car 4 delivers to wagon shaker hand 8 according to projected route unloads parking stall 17, automatically gets empty wagons fork truck 11 unloading parking stall 17 and get unloaded fortune biscuit kiln car 4 and deliver to according to scheduled circuit the empty parking space 18 of drying kiln 6 kiln front portions from wagon shaker hand 8.
In figure, show, fortune biscuit kiln car 4 is sandwich construction, and bottom is equipped with wheel and is coordinated with drying kiln track 13.
In figure, show, dry body pipeline 9 is made up of pipeline framework 29, propulsive mechanism 30 and propulsion cylinder 31, propulsive mechanism 30 moves on the track of pipeline framework 29, and propulsion cylinder 31 pushing rams are arranged on propulsive mechanism 30, and the cylinder body of propulsion cylinder 31 is arranged on pipeline framework 29.
In figure, show, moulded pottery not yet put in a kiln to bake finishing line 10 is closed cycle structure, and whole piece pipeline turns round under chain drive, and chain drive-belt is connected with motor and speed reducer, and multiple turntables 32 that can rotate at horizontal plane are housed on pipeline.
The course of work of the present invention is as follows:
(1) lower base dolly 2 detects the moulded pottery not yet put in a kiln to bake on overhead chain conveyer 1, synchronously following overhead chain conveyer 1 moves, jacking simultaneously, moulded pottery not yet put in a kiln to bake jack-up and overhead chain conveyer 1 are separated to then stop motion, moulded pottery not yet put in a kiln to bake drops on lower base dolly 2, loading manipulator 3 moves to lower base dolly 2 positions, moulded pottery not yet put in a kiln to bake is picked up from lower base dolly 2, after lower base dolly 2, retract original state, Deng overhead chain conveyer 1, next moulded pottery not yet put in a kiln to bake is delivered to lower base dolly 2 detection positions, loading manipulator 3 by X Y the walking of tri-directions of Z, taking z as axial rotation, moulded pottery not yet put in a kiln to bake is taken off from lower base dolly 2.
(2) hydraulic strip car machine 5 picks up unloaded fortune biscuit kiln car 4 to deliver to entrucking position No. 1 from empty parking space 18, loading manipulator 3 is fortune biscuit kiln car 4 entruckings of No. 1 entrucking position, first fill 1, No. 2 adjacent sides in entrucking position, after this side is filled, hydraulic strip car machine 5 picks up next fortune biscuit kiln car 4 to deliver to entrucking position No. 2 from empty parking space 18, while loading manipulator 3 is that the fortune biscuit kiln car 4 of No. 1 entrucking position fills unloaded opposite side, after No. 1 entrucking position fortune biscuit kiln car 4 is filled, hydraulic strip car machine 5 pulls out fortune biscuit kiln car 4 be advanced to drying kiln 6 from No. 1 entrucking position, loading manipulator 3 is fortune biscuit kiln car 4 entruckings of No. 2 entrucking positions, first fill 1, No. 2 adjacent sides in entrucking position, after this side is filled, hydraulic strip car machine 5 picks up unloaded fortune biscuit kiln car 4 to empty parking space 18 and delivers to entrucking position No. 1, loading manipulator 3 is the unloaded side entrucking of fortune biscuit kiln car 4 of No. 2 entrucking positions simultaneously, after No. 2 entrucking position fortune biscuit kiln car 4 is filled, hydraulic strip car machine 5 pulls out fortune biscuit kiln car 4 be advanced to drying kiln 6 from No. 2 entrucking position, loading manipulator 3 be No. 1 entrucking position fortune biscuit kiln car 41, No. 2 adjacent side entruckings in entrucking position, so circulation,
(3) automatically send car fork truck 7 to wait at drying kiln 6 kiln tails, hydraulic strip car machine 5 by fully loaded fortune biscuit kiln car 4 from drying kiln 6 ejects, automatically send car fork truck 7 that fully loaded fortune biscuit kiln car 4 is picked up from drying kiln 6 tracks, to be fully loaded with fortune biscuit kiln car 4 along scheduled circuit delivers to and unloads parking stall 17 and put down, automatically send car fork truck 7 to get back to drying kiln 6 kiln tails and wait for, so circulation;
(4) detecting that fully loaded fortune biscuit kiln car 4 arrives unloads behind parking stall, wagon shaker hand 8 moves, by X Y the walking of tri-directions of Z, taking z as axial rotation, by moulded pottery not yet put in a kiln to bake unloading one by one from fortune biscuit kiln car 4, be put on dry body pipeline 9, dry body pipeline 9 detects after moulded pottery not yet put in a kiln to bake, propulsion cylinder 22 actions drive propulsive mechanism to transport the moulded pottery not yet put in a kiln to bake head from dry body pipeline 9 one by one to afterbody, wagon shaker hand 8 is automatically got empty wagons fork truck 11 and is moved to and unload parking stall 17 fortune biscuit kiln car 4 is picked up from unloading parking stall 17 after fortune biscuit kiln car 4 is unstowed, along predetermined track route, fortune biscuit kiln car 4 is delivered to empty parking space 18, then get back to and unload near wait parking stall 17,
(5) workman moves down moulded pottery not yet put in a kiln to bake to be put into moulded pottery not yet put in a kiln to bake finishing line 10 from dry body pipeline 9, moulded pottery not yet put in a kiln to bake is carried out to the concerned process steps such as finishing, dedusting at each position, moves away from production line and carry out water channel filling glaze after having repaired.
Claims (8)
1. a sanitary ceramics moulded pottery not yet put in a kiln to bake turnover, dry, finishing production line, is characterized in that: it is by overhead chain conveyer (1), lower base dolly (2), loading manipulator (3), fortune biscuit kiln car (4), hydraulic strip car machine (5), drying kiln (6), automatically send car fork truck (7), wagon shaker hand (8), dry body pipeline (9), moulded pottery not yet put in a kiln to bake finishing line (10), automatically get empty wagons fork truck (11) composition, overhead chain conveyer (1), lower base dolly (2), loading manipulator (3), hydraulic strip car machine (5) is sequentially arranged in the head of drying kiln (6), wagon shaker hand (8), dry body pipeline (9), moulded pottery not yet put in a kiln to bake finishing line (10) is at the afterbody of drying kiln (6), under overhead chain conveyer (1) suspender, hang with hanging basket (15), moulded pottery not yet put in a kiln to bake is contained in hanging basket (15), lower base dolly (2) be positioned at overhead chain conveyer (1) under, between drying kiln (6) and loading manipulator (3), there is hydraulic strip car machine track (12), hydraulic strip car machine (5) is positioned on hydraulic strip car machine track (12), there is drying kiln track (13) in drying kiln (6) inside, fortune biscuit kiln car (4) is positioned at (13) on drying kiln track, hydraulic strip car machine track (12) is perpendicular with drying kiln track (13), automatically send car fork truck (7) to be positioned at drying kiln (6) kiln tail and unload between parking stall (17), dry body pipeline (9) is adjacent with moulded pottery not yet put in a kiln to bake finishing line (10), automatically getting empty wagons fork truck (11) is positioned at and unloads between parking stall (17) and empty parking space (18).
2. sanitary ceramics moulded pottery not yet put in a kiln to bake turnover according to claim 1, dry, finishing production line, it is characterized in that: described lower base dolly (2) is by framework (19), car face (20), walking dolly (21), propulsion cylinder (22), jacking cylinder (23) composition, walking dolly (21) is in framework (19) inside, the cylinder body of propulsion cylinder (22) is connected with framework (19), the pushing ram of propulsion cylinder (22) is connected with walking dolly (21), jacking cylinder (23) and car face (20) are positioned on walking dolly (21), the cylinder body of jacking cylinder (23) is connected with walking dolly (21), the pushing ram of jacking cylinder (23) is connected with car face (20).
3. sanitary ceramics moulded pottery not yet put in a kiln to bake turnover according to claim 2, dry, finishing production line, it is characterized in that: described loading manipulator (3) is by manipulator framework (24), crossbeam (25), mechanical arm (26), get base fork (27) composition, crossbeam is provided with servomotor on (25), reductor and gear, they are linked in sequence, manipulator framework is provided with tooth bar on (24), tooth bar is meshed with the gear on crossbeam (25), mechanical arm (26) upper end is provided with two servomotors, two servomotors are connected with gear with reductor respectively, on crossbeam (25), there is respectively the tooth bar of horizontal and above-below direction, the gear of two servomotor connections is meshed with the tooth bar of horizontal and above-below direction respectively, servomotor is equipped with in mechanical arm (26) lower end, servomotor is connected with reductor, reductor arbor with get base fork (27) and be connected.
4. a sanitary ceramics moulded pottery not yet put in a kiln to bake turnover claimed in claim 3, oven dry, finishing production line, is characterized in that: in described drying kiln (6), have two groups of drying kiln tracks (13), have four whirlwind air deviders (28) in the middle of two groups of drying kiln tracks (13).
5. a sanitary ceramics moulded pottery not yet put in a kiln to bake turnover claimed in claim 4, oven dry, finishing production line, is characterized in that: described fortune biscuit kiln car (4) is sandwich construction, and bottom is equipped with wheel and is coordinated with drying kiln track (13).
6. a sanitary ceramics moulded pottery not yet put in a kiln to bake turnover claimed in claim 5, oven dry, finishing production line, it is characterized in that: described dry body pipeline (9) is made up of pipeline framework (29), propulsive mechanism (30) and propulsion cylinder (31), propulsive mechanism (30) is positioned on the track of pipeline framework (29), it is upper that the pushing ram of propulsion cylinder (31) is arranged on propulsive mechanism (30), and the cylinder body of propulsion cylinder (31) is arranged on pipeline framework (29).
7. a sanitary ceramics moulded pottery not yet put in a kiln to bake turnover claimed in claim 6, oven dry, finishing production line, it is characterized in that: described moulded pottery not yet put in a kiln to bake finishing line (10) is closed cycle structure, the pipeline of moulded pottery not yet put in a kiln to bake finishing line (10) is connected with chain drive-belt, chain drive-belt is connected with motor and speed reducer, and multiple turntables (32) that can rotate at horizontal plane are housed on the pipeline of moulded pottery not yet put in a kiln to bake rest and reorganization line (10).
8. a sanitary ceramics moulded pottery not yet put in a kiln to bake turnover claimed in claim 7, oven dry, finishing production line, is characterized in that: described loading manipulator (3) has two entrucking positions (16), and wagon shaker hand (8) has two to unload parking stall (17).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210357251.6A CN102862229B (en) | 2012-09-24 | 2012-09-24 | Revolving, drying and trimming production line for sanitary ceramic mud adobe |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201210357251.6A CN102862229B (en) | 2012-09-24 | 2012-09-24 | Revolving, drying and trimming production line for sanitary ceramic mud adobe |
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| CN102862229A CN102862229A (en) | 2013-01-09 |
| CN102862229B true CN102862229B (en) | 2014-08-27 |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN104724495B (en) * | 2015-03-20 | 2018-05-25 | 河北金沙河面业集团有限责任公司 | A kind of noodles transporting equipment and chances of losing games system |
| CN107285051A (en) * | 2017-07-07 | 2017-10-24 | 江苏环球新型木结构有限公司 | A kind of cross-bedding pressed wood is plugged into conveying device |
| CN109571713B (en) * | 2018-08-08 | 2024-03-22 | 晋江信路达机械设备有限公司 | Foamed ceramic production line |
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