CN101172841A - Process for manufacturing mud environment protection brick - Google Patents
Process for manufacturing mud environment protection brick Download PDFInfo
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- CN101172841A CN101172841A CNA2007100703312A CN200710070331A CN101172841A CN 101172841 A CN101172841 A CN 101172841A CN A2007100703312 A CNA2007100703312 A CN A2007100703312A CN 200710070331 A CN200710070331 A CN 200710070331A CN 101172841 A CN101172841 A CN 101172841A
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- kiln
- mud
- bake
- moulded pottery
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P40/00—Technologies relating to the processing of minerals
- Y02P40/60—Production of ceramic materials or ceramic elements, e.g. substitution of clay or shale by alternative raw materials, e.g. ashes
Abstract
The invention discloses a preparation method of environment-protection silt bricks, and the preparation method comprises the steps as follows: silt crashing, silt bathing, slurry tranportation, slurry depoisting, silt drying, slit performing, mud perform transportation, mud perform dying, brick sintering, brick heat preserving and product stacking. The invention solves the material origin of the brick production and saves the clay material, and the production cost is low.
Description
Technical field
The present invention relates to a kind of manufacture method of material of construction, specifically a kind of process for manufacturing mud environment protection brick.
Technical background
Thin the completing in the process in the river course has a large amount of fresh mud and completed out by thin, and how these fresh mud are used to produce clay brick, is that people are in the problems of exploring and studying always.If can use mud brickmaking, not only can solve the problem of outlet of mud, and can save a large amount of clay resources.Disclosed patent 200410089405.3 only proposes a kind ofly to produce the method for adobe with mud, and a cover does not sinter the overall technology of brick to the end into from mud.
Summary of the invention
The purpose of this invention is to provide a kind of process for manufacturing mud environment protection brick.
What the present invention will solve is the problem that fresh mud is produced clay brick.
The present invention includes following steps:
1) mud fragmentation is the thin fresh mud that comes of completing carries out fragmentation with crusher from the river course;
If contain impurity in the mud after the fragmentation, then must wash the mud after the fragmentation with sieve, mud stream after the washing goes into to wash suction pit, impurity residues on the sieve and in time and removes, and the mud in the washing suction pit is input to the silt deposit pond by oil pressure mud transport pipe, makes mud sediment, ageing, again the mud after the above-mentioned precipitation ageing is put into feeding machine, be sent to the oven dry of mud drying room by feeding machine; If foreign matter content seldom in the mud after the fragmentation, then the mud after the fragmentation directly places air storage, allows its natural air drying;
2) sludge blank making is sent into the blank machine mud blank producing to the mud of oven dry or natural air drying;
3) moulded pottery not yet put in a kiln to bake is carried, and the moulded pottery not yet put in a kiln to bake that makes is sent to moulded pottery not yet put in a kiln to bake entrucking workshop by conveying belt, loads onto the transport trolley that is positioned on the track;
4) moulded pottery not yet put in a kiln to bake oven dry is filled the transport trolley of moulded pottery not yet put in a kiln to bake and is slowly started on the track of moulded pottery not yet put in a kiln to bake drying room, passes from the moulded pottery not yet put in a kiln to bake drying room at last, and the moisture in the moulded pottery not yet put in a kiln to bake is dried through the moulded pottery not yet put in a kiln to bake drying room;
5) fragment of brick sintering passes the moulded pottery not yet put in a kiln to bake dolly of moulded pottery not yet put in a kiln to bake drying room, opens the track into the sintering oven room, and rests on the kiln room, makes moulded pottery not yet put in a kiln to bake burnt brick in the kiln room;
6) fragment of brick insulation: above-mentioned transport trolley passes from the kiln room again, enters the track of insulated building, and rests on the insulated building insulation.
7) make finished product, after insulation was handled, transport trolley reached finished product from insulated building and stacks ground, unloads finished bricks, unloaded the transport trolley after the finished bricks, and moulded pottery not yet put in a kiln to bake begins again to pack into once more in moulded pottery not yet put in a kiln to bake entrucking workshop.
The invention solves the raw material sources of brickmaking, saved clay resource, and production cost is low.
Description of drawings
Fig. 1 is a structural representation of the present invention.
Fig. 2 is the A-A sectional view among Fig. 1.
Embodiment
Below in conjunction with drawings and Examples the present invention is done into explanation once.
As shown in the figure, process for manufacturing mud environment protection brick of the present invention may further comprise the steps:
1) mud fragmentation is the thin fresh mud that comes of completing carries out fragmentation with crusher from the river course.
If contain impurity in the mud after the fragmentation, then must wash the mud after the fragmentation with sieve, mud stream after the washing goes into to wash suction pit, impurity residues on the sieve and in time and removes, and the mud in the washing suction pit is input to silt deposit pond 12 by oil pressure mud transport pipe 18, makes mud sediment, ageing, again the mud after the above-mentioned precipitation ageing is put into feeding machine, be sent to 13 oven dry of mud drying room by feeding machine.
If foreign matter content seldom in the mud after the fragmentation, then the mud after the fragmentation directly places air storage, allows its natural air drying;
2) sludge blank making is sent to base workshop 15 to oven dry or air-dry mud, and by the blank machine mud blank producing;
3) moulded pottery not yet put in a kiln to bake is carried, and the moulded pottery not yet put in a kiln to bake that makes is sent to moulded pottery not yet put in a kiln to bake entrucking workshop 5 by conveying belt 17, loads onto the transport trolley that is positioned on the track;
4) moulded pottery not yet put in a kiln to bake oven dry, the transport trolley of filling moulded pottery not yet put in a kiln to bake are slowly started on the track 2 of moulded pottery not yet put in a kiln to bake drying room 1, track 2, pass from moulded pottery not yet put in a kiln to bake drying room 1 at last, and the moisture in the moulded pottery not yet put in a kiln to bake is dried through moulded pottery not yet put in a kiln to bake drying room 1;
5) fragment of brick sintering passes the moulded pottery not yet put in a kiln to bake dolly 4 of moulded pottery not yet put in a kiln to bake drying room 1, opens the track into sintering oven room 8, and rests in the kiln room 8, makes moulded pottery not yet put in a kiln to bake burnt brick in kiln room 8;
6) fragment of brick insulation: above-mentioned transport trolley passes from kiln room 8 again, enters the track of insulated building 7, and rests on insulated building 7 insulations.
7) make finished product, after insulation was handled, transport trolley reached finished product from insulated building 7 and stacks ground 6, unloads finished bricks, unloaded the transport trolley after the finished bricks, again from the moulded pottery not yet put in a kiln to bake of packing into once more in moulded pottery not yet put in a kiln to bake entrucking workshop 5.
Moulded pottery not yet put in a kiln to bake drying room 1 is the drying tunnel structure ringwise, and drying tunnel is annular bilayer structure, and drying tunnel top is last drying tunnel 19, and the drying tunnel bottom is provided with heat conduction baffle 21 for following drying tunnel 20 between last drying tunnel 19 and the following drying tunnel 20, and heat conduction baffle 21 is provided with track 2, track 3.Transport trolley 4 is positioned on track 2, the track 3.Sintering oven room 8 is communicated with by lower flue 16 with the following drying tunnel 20 of moulded pottery not yet put in a kiln to bake drying room 1, the waste heat in sintering oven room 8-Re flue gas, enter the following drying tunnel 20 of moulded pottery not yet put in a kiln to bake drying room 1 by lower flue 16, mud drying room 13 is communicated with by upper flue 14 with the last drying tunnel 14 of moulded pottery not yet put in a kiln to bake drying room 1, waste heat-the water vapor of mud drying room 13 enters the last drying tunnel 19 of moulded pottery not yet put in a kiln to bake drying room 1 by upper flue 14.Following drying tunnel 20 ends are provided with moisture film reservoir 9, after the flue gas of drying tunnel 20 is handled through this moisture film reservoir 9 down, become the environmental protection flue gas, discharge from venting port 10, and 10 places are provided with vacuum fan at venting port.Last drying tunnel 19 is provided with at least one steam venting port 11, and venting port 11 places are provided with the vacuum fan of draining vapour.Moulded pottery not yet put in a kiln to bake is 35-45 hour in the time of moulded pottery not yet put in a kiln to bake drying room 1 baking.Moulded pottery not yet put in a kiln to bake is 5-8 hour in the time of kiln room sintering 8.The brick that comes out from kiln room 8 is 5-8 hour in the soaking time of insulated building 7.The length of moulded pottery not yet put in a kiln to bake drying room 1 is 180-250 rice, and the length in sintering oven room 8 is 60-100 rice, and the length of insulated building 7 is 40-60 rice.
8 usefulness wood chips heating of sintering oven room or electrically heated; Mud drying room 13 usefulness wood chips heat.
Claims (10)
1. process for manufacturing mud environment protection brick is characterized in that it may further comprise the steps:
1) mud fragmentation is the thin fresh mud that comes of completing carries out fragmentation with crusher from the river course; If contain impurity in the mud after the fragmentation, then must wash the mud after the fragmentation with sieve, mud stream after the washing goes into to wash suction pit, impurity residues on the sieve and in time and removes, and the mud in the washing suction pit is input to the silt deposit pond by oil pressure mud transport pipe, makes mud sediment, ageing, again the mud after the above-mentioned precipitation ageing is put into feeding machine, be sent to the oven dry of mud drying room by feeding machine; If foreign matter content seldom in the mud after the fragmentation, then the mud after the fragmentation directly places air storage, allows its natural air drying;
2) sludge blank making is sent into the blank machine mud blank producing to the mud of oven dry or natural air drying;
3) moulded pottery not yet put in a kiln to bake is carried, and the moulded pottery not yet put in a kiln to bake that makes is sent to moulded pottery not yet put in a kiln to bake entrucking workshop by conveying belt, loads onto the transport trolley that is positioned on the track;
4) moulded pottery not yet put in a kiln to bake oven dry is filled the transport trolley of moulded pottery not yet put in a kiln to bake and is slowly started on the track of moulded pottery not yet put in a kiln to bake drying room, passes from the moulded pottery not yet put in a kiln to bake drying room at last, and the moisture in the moulded pottery not yet put in a kiln to bake is dried through the moulded pottery not yet put in a kiln to bake drying room;
5) fragment of brick sintering passes the moulded pottery not yet put in a kiln to bake dolly of moulded pottery not yet put in a kiln to bake drying room, opens the track into the sintering oven room, and rests on the kiln room, makes moulded pottery not yet put in a kiln to bake burnt brick in the kiln room;
6) fragment of brick insulation: above-mentioned transport trolley passes from the kiln room again, enters the track of insulated building, and rests on the insulated building insulation.
7) make finished product, after insulation was handled, transport trolley reached finished product from insulated building and stacks ground, unloads finished bricks, unloaded the transport trolley after the finished bricks, and moulded pottery not yet put in a kiln to bake begins again to pack into once more in moulded pottery not yet put in a kiln to bake entrucking workshop.
2. process for manufacturing mud environment protection brick according to claim 1, it is characterized in that moulded pottery not yet put in a kiln to bake drying room drying tunnel structure ringwise, drying tunnel is annular bilayer structure, drying tunnel top is last drying tunnel, the drying tunnel bottom is following drying tunnel, be provided with heat conduction baffle between last drying tunnel and the following drying tunnel, heat conduction baffle is provided with track, and transport trolley is positioned on the track.
3. process for manufacturing mud environment protection brick according to claim 2, it is characterized in that the sintering oven room is communicated with by lower flue with the following drying tunnel of moulded pottery not yet put in a kiln to bake drying room, the waste heat in sintering oven room-Re flue gas enters the following drying tunnel of moulded pottery not yet put in a kiln to bake drying room by lower flue, the mud drying room is communicated with by upper flue with the last drying tunnel of moulded pottery not yet put in a kiln to bake drying room, and the waste heat-water vapor of mud drying room enters the last drying tunnel of moulded pottery not yet put in a kiln to bake drying room by upper flue.
4. process for manufacturing mud environment protection brick according to claim 2, it is characterized in that the drying tunnel end is provided with the moisture film reservoir down, after the flue gas of drying tunnel is handled through this moisture film reservoir down, become the environmental protection flue gas, discharge from venting port, be provided with vacuum fan in exhaust ports.
5. process for manufacturing mud environment protection brick according to claim 2 is characterized in that drying tunnel is provided with at least one steam venting port, and exhaust ports is provided with the vacuum fan of draining vapour.
6. process for manufacturing mud environment protection brick according to claim 1 is characterized in that moulded pottery not yet put in a kiln to bake is 35-45 hour in the time of moulded pottery not yet put in a kiln to bake drying room baking.
7. process for manufacturing mud environment protection brick according to claim 1 is characterized in that moulded pottery not yet put in a kiln to bake is 5-8 hour in the kiln room agglomerating time.
8. process for manufacturing mud environment protection brick according to claim 1 is characterized in that the brick that comes out from the kiln room is 5-8 hour in the soaking time of insulated building.
9. process for manufacturing mud environment protection brick according to claim 1, the length that it is characterized in that drying room is 180-250 rice, and the length in sintering oven room is 60-100 rice, and the length of insulated building is 40-60 rice.
10. process for manufacturing mud environment protection brick according to claim 1 is characterized in that the sintering oven room heats or electrically heated with wood chip; The mud drying room heats with wood chip.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNA2007100703312A CN101172841A (en) | 2007-07-21 | 2007-07-21 | Process for manufacturing mud environment protection brick |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNA2007100703312A CN101172841A (en) | 2007-07-21 | 2007-07-21 | Process for manufacturing mud environment protection brick |
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| Publication Number | Publication Date |
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| CN101172841A true CN101172841A (en) | 2008-05-07 |
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| Application Number | Title | Priority Date | Filing Date |
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| CNA2007100703312A Pending CN101172841A (en) | 2007-07-21 | 2007-07-21 | Process for manufacturing mud environment protection brick |
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102862229A (en) * | 2012-09-24 | 2013-01-09 | 惠达卫浴股份有限公司 | Revolving, drying and trimming production line for sanitary ceramic mud adobe |
| CN103396095A (en) * | 2013-07-30 | 2013-11-20 | 江苏宝能建筑材料有限公司 | Lake sludge brick-making technology |
| CN103641435A (en) * | 2013-11-13 | 2014-03-19 | 绍兴市新科节能建材有限公司 | Method for preparation of thermal insulation wall material from river sludge |
| CN108405563A (en) * | 2018-03-19 | 2018-08-17 | 北京建工环境修复股份有限公司 | A kind of repair system and restorative procedure for non-hazardous waste pollution building |
| CN110317081A (en) * | 2019-07-16 | 2019-10-11 | 铜仁学院 | A kind of method that Jin Jiang River mud prepares water-permeable brick, air brick |
-
2007
- 2007-07-21 CN CNA2007100703312A patent/CN101172841A/en active Pending
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102862229A (en) * | 2012-09-24 | 2013-01-09 | 惠达卫浴股份有限公司 | Revolving, drying and trimming production line for sanitary ceramic mud adobe |
| CN102862229B (en) * | 2012-09-24 | 2014-08-27 | 惠达卫浴股份有限公司 | Revolving, drying and trimming production line for sanitary ceramic mud adobe |
| CN103396095A (en) * | 2013-07-30 | 2013-11-20 | 江苏宝能建筑材料有限公司 | Lake sludge brick-making technology |
| CN103641435A (en) * | 2013-11-13 | 2014-03-19 | 绍兴市新科节能建材有限公司 | Method for preparation of thermal insulation wall material from river sludge |
| CN103641435B (en) * | 2013-11-13 | 2015-12-09 | 茹建国 | A kind of method of preparation of thermal insulation wall material from river sludge |
| CN108405563A (en) * | 2018-03-19 | 2018-08-17 | 北京建工环境修复股份有限公司 | A kind of repair system and restorative procedure for non-hazardous waste pollution building |
| CN110317081A (en) * | 2019-07-16 | 2019-10-11 | 铜仁学院 | A kind of method that Jin Jiang River mud prepares water-permeable brick, air brick |
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Open date: 20080507 |