CN113350200A - 一种抑菌亲肤多效湿巾的生产工艺 - Google Patents
一种抑菌亲肤多效湿巾的生产工艺 Download PDFInfo
- Publication number
- CN113350200A CN113350200A CN202110596534.5A CN202110596534A CN113350200A CN 113350200 A CN113350200 A CN 113350200A CN 202110596534 A CN202110596534 A CN 202110596534A CN 113350200 A CN113350200 A CN 113350200A
- Authority
- CN
- China
- Prior art keywords
- wet tissue
- liquid
- woven fabric
- layer
- immersion
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 21
- 230000000844 anti-bacterial effect Effects 0.000 title description 5
- 239000007788 liquid Substances 0.000 claims abstract description 73
- 239000000463 material Substances 0.000 claims abstract description 72
- 239000004745 nonwoven fabric Substances 0.000 claims abstract description 66
- 238000005520 cutting process Methods 0.000 claims abstract description 13
- 230000003385 bacteriostatic effect Effects 0.000 claims abstract description 11
- 238000005507 spraying Methods 0.000 claims abstract description 11
- 239000004033 plastic Substances 0.000 claims abstract description 7
- 239000012530 fluid Substances 0.000 claims abstract description 6
- 238000004806 packaging method and process Methods 0.000 claims abstract description 4
- 238000007654 immersion Methods 0.000 claims description 53
- 238000007664 blowing Methods 0.000 claims description 46
- 239000000835 fiber Substances 0.000 claims description 30
- 239000007921 spray Substances 0.000 claims description 27
- 238000000034 method Methods 0.000 claims description 25
- 230000008569 process Effects 0.000 claims description 20
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 17
- LYCAIKOWRPUZTN-UHFFFAOYSA-N Ethylene glycol Chemical compound OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 claims description 13
- 239000004744 fabric Substances 0.000 claims description 11
- 239000002994 raw material Substances 0.000 claims description 10
- 239000000758 substrate Substances 0.000 claims description 10
- 239000004615 ingredient Substances 0.000 claims description 8
- 238000009960 carding Methods 0.000 claims description 6
- 230000006835 compression Effects 0.000 claims description 6
- 238000007906 compression Methods 0.000 claims description 6
- 238000005086 pumping Methods 0.000 claims description 6
- 239000003906 humectant Substances 0.000 claims description 5
- 150000003839 salts Chemical class 0.000 claims description 5
- 239000000341 volatile oil Substances 0.000 claims description 5
- 230000005540 biological transmission Effects 0.000 claims description 4
- 239000003755 preservative agent Substances 0.000 claims description 4
- 229920002522 Wood fibre Polymers 0.000 claims description 3
- 239000008367 deionised water Substances 0.000 claims description 3
- 229910021641 deionized water Inorganic materials 0.000 claims description 3
- 238000001035 drying Methods 0.000 claims description 3
- 239000002657 fibrous material Substances 0.000 claims description 3
- 230000002335 preservative effect Effects 0.000 claims description 3
- 238000003756 stirring Methods 0.000 claims description 3
- 239000000126 substance Substances 0.000 claims description 3
- 238000009941 weaving Methods 0.000 claims description 3
- 238000004804 winding Methods 0.000 claims description 3
- 239000002025 wood fiber Substances 0.000 claims description 3
- 210000001519 tissue Anatomy 0.000 description 101
- 230000009471 action Effects 0.000 description 4
- 230000000694 effects Effects 0.000 description 4
- 239000000047 product Substances 0.000 description 3
- 230000008878 coupling Effects 0.000 description 2
- 238000010168 coupling process Methods 0.000 description 2
- 238000005859 coupling reaction Methods 0.000 description 2
- 230000007547 defect Effects 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 239000006185 dispersion Substances 0.000 description 2
- 230000005484 gravity Effects 0.000 description 2
- 238000009499 grossing Methods 0.000 description 2
- WGCNASOHLSPBMP-UHFFFAOYSA-N hydroxyacetaldehyde Natural products OCC=O WGCNASOHLSPBMP-UHFFFAOYSA-N 0.000 description 2
- 230000003116 impacting effect Effects 0.000 description 2
- 239000012466 permeate Substances 0.000 description 2
- 230000001954 sterilising effect Effects 0.000 description 2
- 238000004659 sterilization and disinfection Methods 0.000 description 2
- 230000000712 assembly Effects 0.000 description 1
- 238000000429 assembly Methods 0.000 description 1
- 239000003899 bactericide agent Substances 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 238000007598 dipping method Methods 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 230000002708 enhancing effect Effects 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 210000004400 mucous membrane Anatomy 0.000 description 1
- 230000035515 penetration Effects 0.000 description 1
- 239000008213 purified water Substances 0.000 description 1
Images
Classifications
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B1/00—Applying liquids, gases or vapours onto textile materials to effect treatment, e.g. washing, dyeing, bleaching, sizing or impregnating
- D06B1/02—Applying liquids, gases or vapours onto textile materials to effect treatment, e.g. washing, dyeing, bleaching, sizing or impregnating by spraying or projecting
-
- A—HUMAN NECESSITIES
- A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
- A47K—SANITARY EQUIPMENT NOT OTHERWISE PROVIDED FOR; TOILET ACCESSORIES
- A47K10/00—Body-drying implements; Toilet paper; Holders therefor
- A47K10/16—Paper towels; Toilet paper; Holders therefor
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61K—PREPARATIONS FOR MEDICAL, DENTAL OR TOILETRY PURPOSES
- A61K8/00—Cosmetics or similar toiletry preparations
- A61K8/02—Cosmetics or similar toiletry preparations characterised by special physical form
- A61K8/0208—Tissues; Wipes; Patches
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61K—PREPARATIONS FOR MEDICAL, DENTAL OR TOILETRY PURPOSES
- A61K8/00—Cosmetics or similar toiletry preparations
- A61K8/18—Cosmetics or similar toiletry preparations characterised by the composition
- A61K8/30—Cosmetics or similar toiletry preparations characterised by the composition containing organic compounds
- A61K8/33—Cosmetics or similar toiletry preparations characterised by the composition containing organic compounds containing oxygen
- A61K8/34—Alcohols
- A61K8/345—Alcohols containing more than one hydroxy group
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61K—PREPARATIONS FOR MEDICAL, DENTAL OR TOILETRY PURPOSES
- A61K8/00—Cosmetics or similar toiletry preparations
- A61K8/18—Cosmetics or similar toiletry preparations characterised by the composition
- A61K8/72—Cosmetics or similar toiletry preparations characterised by the composition containing organic macromolecular compounds
- A61K8/81—Cosmetics or similar toiletry preparations characterised by the composition containing organic macromolecular compounds obtained by reactions involving only carbon-to-carbon unsaturated bonds
- A61K8/817—Compositions of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a single or double bond to nitrogen or by a heterocyclic ring containing nitrogen; Compositions or derivatives of such polymers, e.g. vinylimidazol, vinylcaprolactame, allylamines (Polyquaternium 6)
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61K—PREPARATIONS FOR MEDICAL, DENTAL OR TOILETRY PURPOSES
- A61K8/00—Cosmetics or similar toiletry preparations
- A61K8/18—Cosmetics or similar toiletry preparations characterised by the composition
- A61K8/92—Oils, fats or waxes; Derivatives thereof, e.g. hydrogenation products thereof
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61Q—SPECIFIC USE OF COSMETICS OR SIMILAR TOILETRY PREPARATIONS
- A61Q17/00—Barrier preparations; Preparations brought into direct contact with the skin for affording protection against external influences, e.g. sunlight, X-rays or other harmful rays, corrosive materials, bacteria or insect stings
- A61Q17/005—Antimicrobial preparations
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61Q—SPECIFIC USE OF COSMETICS OR SIMILAR TOILETRY PREPARATIONS
- A61Q19/00—Preparations for care of the skin
- A61Q19/10—Washing or bathing preparations
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B3/00—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form
- B32B3/26—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form characterised by a particular shape of the outline of the cross-section of a continuous layer; characterised by a layer with cavities or internal voids ; characterised by an apertured layer
- B32B3/266—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form characterised by a particular shape of the outline of the cross-section of a continuous layer; characterised by a layer with cavities or internal voids ; characterised by an apertured layer characterised by an apertured layer, the apertures going through the whole thickness of the layer, e.g. expanded metal, perforated layer, slit layer regular cells B32B3/12
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B3/00—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form
- B32B3/26—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form characterised by a particular shape of the outline of the cross-section of a continuous layer; characterised by a layer with cavities or internal voids ; characterised by an apertured layer
- B32B3/30—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form characterised by a particular shape of the outline of the cross-section of a continuous layer; characterised by a layer with cavities or internal voids ; characterised by an apertured layer characterised by a layer formed with recesses or projections, e.g. hollows, grooves, protuberances, ribs
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
- B32B5/02—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by structural features of a fibrous or filamentary layer
- B32B5/022—Non-woven fabric
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
- B32B5/02—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by structural features of a fibrous or filamentary layer
- B32B5/028—Net structure, e.g. spaced apart filaments bonded at the crossing points
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
- B32B5/22—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed
- B32B5/24—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer
- B32B5/26—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer another layer next to it also being fibrous or filamentary
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B15/00—Removing liquids, gases or vapours from textile materials in association with treatment of the materials by liquids, gases or vapours
- D06B15/02—Removing liquids, gases or vapours from textile materials in association with treatment of the materials by liquids, gases or vapours by squeezing rollers
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
- D06B23/20—Arrangements of apparatus for treating processing-liquids, -gases or -vapours, e.g. purification, filtration or distillation
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B3/00—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating
- D06B3/10—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of fabrics
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2262/00—Composition or structural features of fibres which form a fibrous or filamentary layer or are present as additives
- B32B2262/06—Vegetal fibres
- B32B2262/062—Cellulose fibres, e.g. cotton
- B32B2262/067—Wood fibres
Landscapes
- Health & Medical Sciences (AREA)
- Life Sciences & Earth Sciences (AREA)
- Public Health (AREA)
- Veterinary Medicine (AREA)
- Animal Behavior & Ethology (AREA)
- General Health & Medical Sciences (AREA)
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Birds (AREA)
- Epidemiology (AREA)
- Dermatology (AREA)
- Biomedical Technology (AREA)
- Chemical & Material Sciences (AREA)
- Oil, Petroleum & Natural Gas (AREA)
- Emergency Medicine (AREA)
- Nonwoven Fabrics (AREA)
Abstract
本发明涉及一种抑菌亲肤多效湿巾的生产工艺，湿巾由第一透气层、第二透气层以及置于第一透气层与第二透气层之间的网格层，具体步骤包括：S1、生产无纺布；S2、无纺布送料切割；S3、无纺布折叠；S4、湿巾液配料；S5、无纺布浸液压液；S6、塑封包装。本发明具有如下优点：提高湿巾基材的结构联结性能，有效实现精准均匀喷淋。
Description
技术领域：
本发明涉及湿巾生产领域，具体地说是一种抑菌亲肤多效湿巾的生产工艺。
背景技术：
湿巾以非织造布、织物、无尘纸或其他原料为载体，纯化水为生产用水，适量添加防腐剂、杀菌剂等等辅料，对手、皮肤黏膜或物体表面具有清洁作用的产品，目前大多数湿巾通常采用无纺布作为湿巾基材，因为无纺布将纤维原料梳理呈单根纤维状态后通过气流或机械等手段成网，然后经过水刺、针刺或热轧等方式固结，最后经过后整理形成的无编织的布料，是一种具有柔软、透气和平面结构的新型纤维制品，从而实现湿巾抑菌、亲肤等多效功能。
然而现有的湿巾在生产过程中存在如下缺陷：1、无纺布基材选取结构松散，在擦拭过程中出现无纺布散列、湿巾液滴漏的现象；2、生产过程中，湿巾液呈喷淋形式向无纺布喷射，对于单包湿巾内多层无纺布同时喷淋，由于多层无纺布厚度较大，因此喷淋均匀性差，导致位于中间的无纺布没有充分浸液，使得单包内的单片湿巾的湿巾液含量不一。
发明内容：
本发明的目的是为了克服以上的不足，提供一种抑菌亲肤多效湿巾的生产工艺，提高湿巾基材的结构联结性能，有效实现精准均匀喷淋。
本发明的目的通过以下技术方案来实现：一种抑菌亲肤多效湿巾的生产工艺，湿巾由第一透气层、第二透气层以及置于第一透气层与第二透气层之间的网格层，具体步骤包括：
S1、生产无纺布：a、将天然木纤维、化学纤维混合形成纤维原料，将纤维原料进行开松混合并经过梳理机进行梳理成纤维网，将纤维网进行正反面水刺形成第一透气层；b、在制作第一透气层的同时，通过编织机进行编制网格层，网格层上设有多个均匀分布的中心孔，并将网格层水平附在第一透气层的上端面；c、按照步骤a步骤再制得一纤维网，该纤维网附在网格层的上端面并通过正反面水刺形成第二透气层，第一透气层与第二透气层在受到水刺过程的水流冲击而向中心孔内相互缠结抱合形成凸起部，从而形成无纺布，再进行烘干，成品卷取；
S2、无纺布送料切割：将步骤S1中制得的无纺布放置在承料架上并通过牵引机向前牵引，首先通过压辊压平，然后通过多个纵向等间距设置的切割片对无纺布短轴方向进行裁剪，使无纺布的宽度裁剪成规定的尺寸；
S3、无纺布折叠；裁剪后的多层无纺布经过折叠机折叠形成上下堆叠设置的多层湿巾基材，上下堆叠的多层湿巾基材共同向下一工序输送移动；
S4、湿巾液配料：按以下重量份数计选取湿巾液配料，去离子水80-90份，聚铵盐10-15份，乙二醇3-5份，精油0.2-0.5份，防腐剂0.05-0.1份，保湿剂0.2-0.5份，将配料搅拌混合均匀，形成湿巾液；
S5、无纺布浸液压液：多层湿巾基材经过专用的无纺布浸液装置实现浸液，无纺布浸液装置对多层湿巾基材通过吹气分层，使相邻湿巾基材之间保持间隙，无纺布浸液装置在多层湿巾基材的上侧及下侧均具有喷淋管，上下分布的喷淋管对多层湿巾基材实现上下对喷，喷淋管的延伸方向与湿巾基材的延伸方向垂直，经喷液后的多层湿巾基材共同向下一工序输送移动，并通过压辊将多余的湿巾液挤压掉；
S6、塑封包装：对已经进液的多层湿巾基材进行裁切形成多个湿巾单元，并对每个湿巾单元进行塑封包装。
进一步的，无纺布浸液装置包括浸液箱以及置于浸液箱内的多个喷淋管，多个喷淋管呈上下错位分布设置，且多层湿巾基材横向贯穿上下分布的喷淋管，从而实现对多层湿巾基材的上下对喷，浸液箱内还具有吹气分层组件，吹气分层组件将多层湿巾基材在浸液过程中吹气分层，从而实现均匀浸液；
吹气分层组件包括置于浸液箱内的多个支撑柱，多个支撑柱前后错位设置，每个支撑柱向着多层湿巾基材延伸有多个上下分布的吹气支撑管，吹气支撑管上具有多个吹气孔，多个吹气孔均匀分布在吹气支撑管的两侧位置，每个吹气支撑管嵌设在相邻的两湿巾基材之间，多个吹气支撑管可往复转动地设置在对应的支撑柱上，从而实现对多层湿巾基材的等间距分层。
进一步的，相邻两支撑柱呈顺时针方向、逆时针方向错位摆动。
进一步的，支撑柱上的多个吹气支撑管置于支撑柱的中部位置且吹气支撑管与支撑柱固定连接，浸液箱内具有容支撑柱竖向嵌入的两轴承座，两轴承座上下对应分布，且支撑柱置于轴承座的外圆周上套设有轴承，支撑柱的上侧端具有蜗杆段，浸液箱的外部具有驱动电机，驱动电机的驱动端上具有与蜗杆段相啮合传动的蜗轮。
进一步的，浸液箱内具有第一抽液泵以及第二抽液泵，第一抽液泵与置于上侧的喷淋管通过管路连接，第二抽液泵与置于下侧的喷淋管通过管路连接，从而实现将浸液箱内的湿巾液对多层湿巾基材的上下端形成上下对喷，且多余的湿巾液落至浸液箱内。
进一步的，第二抽液泵的抽液压力大于第一抽液泵的抽液压力。
进一步的，步骤S1中，正反面水刺是利用向下运动的水流以及向上运动的水流分别冲击纤维网的上下端面，使纤维网上的纤维原料相互缠结抱合。
本发明与现有技术相比具有以下优点：
1、本发明中采用特殊的方法制得的无纺布，第一透气层与第二透气层在受到水刺过程的水流冲击而向中心孔内相互缠结抱合形成凸起部，从而形成无纺布，提高无纺布（湿巾基材）的结构联结性能，避免湿巾在使用过程中出现结构疏散以及湿巾液滴漏的现象。
2、本发明的湿巾液配料中，选取的聚铵盐以及乙二醇，提高了湿巾的杀菌抑菌性，精油以及保湿剂的添加，提高了湿巾的亲肤性，从而提高了湿巾的整体使用性能。
3、本发明在对湿巾基材进行浸液的过程中，通过设置吹气分层组件，使吹气支撑管设置在相邻的湿巾基材之间，使湿巾基材之间保持一定的间距，再在上下喷淋管上下对喷的作用下，使得湿巾液快速穿过相邻湿巾基材之间的间隙而浸入湿巾基材内，吹气支撑管在水平摆动的过程中，既对湿巾基材起到抚平的作用，又快速将湿巾液渗入湿巾基材内，使多余的湿巾液向上或向下继续流动渗透，其次，吹气支撑管在水平摆动的过程中，又进行向侧边进行吹气，避免湿巾基材在受到湿巾液重力的作用而相互紧贴从而影响湿巾液的渗透效果。
附图说明：
图1为本发明中抑菌亲肤多效湿巾的结构示意图。
图2为本发明中湿巾的生产示意图。
图3为本发明中无纺布浸液装置的结构示意图。
图4为本发明中无纺布浸液装置的侧向示意图。
图5为本发明中相邻两吹气分层组件的位置示意图。
图中标号：
1-第一透气层、2-第二透气层、3-网格层、4-中心孔、5-凸起部、6-无纺布、7-承料架、8-湿巾基材、9-无纺布浸液装置、10-湿巾单元；
91-喷淋管、92-浸液箱、93-吹气分层组件、931-支撑柱、932-吹气支撑管、933-吹气管、934-轴承座、935-轴承、936-蜗杆段、937-蜗轮、938-驱动电机。
具体实施方式：
为了加深对本发明的理解，下面将结合实施例和附图对本发明作进一步详述，该实施例仅用于解释本发明，并不构成对本发明保护范围的限定。
本实施例一种抑菌亲肤多效湿巾的生产工艺，如图1所示，湿巾由第一透气层1、第二透气层2以及置于第一透气层1与第二透气层2之间的网格层3，如图2所示，具体步骤包括：
S1、生产无纺布：a、将天然木纤维、化学纤维混合形成纤维原料，将纤维原料进行开松混合并经过梳理机进行梳理成纤维网，将纤维网进行正反面水刺形成第一透气层1；b、在制作第一透气层1的同时，通过编织机进行编制网格层，网格层3上设有多个均匀分布的中心孔4，并将网格层3水平附在第一透气层1的上端面；c、按照步骤a步骤再制得一纤维网，该纤维网附在网格层3的上端面并通过正反面水刺形成第二透气层2，第一透气层1与第二透气层2在受到水刺过程的水流冲击而向中心孔内相互缠结抱合形成凸起部5，从而形成无纺布，再进行烘干，成品卷取；
S2、无纺布送料切割：将步骤S1中制得的无纺布放置在承料架7上并通过牵引机向前牵引，首先通过压辊压平，然后通过多个纵向等间距设置的切割片对无纺布短轴方向进行裁剪，使无纺布的宽度裁剪成规定的尺寸；
S3、无纺布折叠；裁剪后的多层无纺布经过折叠机折叠形成上下堆叠设置的多层湿巾基材8，上下堆叠的多层湿巾基材8共同向下一工序输送移动；
S4、湿巾液配料：按以下重量份数计选取湿巾液配料，去离子水80-90份，聚铵盐10-15份，乙二醇3-5份，精油0.2-0.5份，防腐剂0.05-0.1份，保湿剂0.2-0.5份，将配料搅拌混合均匀，形成湿巾液；
S5、无纺布浸液压液：多层湿巾基材8经过专用的无纺布浸液装置9实现浸液，无纺布浸液装置9对多层湿巾基材8通过吹气分层，使相邻湿巾基材8之间保持间隙，无纺布浸液装置9在多层湿巾基材8的上侧及下侧均具有喷淋管91，上下分布的喷淋管91对多层湿巾基材8实现上下对喷，喷淋管91的延伸方向与湿巾基材8的延伸方向垂直，经喷液后的多层湿巾基材8共同向下一工序输送移动，并通过压辊将多余的湿巾液挤压掉；
S6、塑封包装：对已经进液的多层湿巾基材8进行裁切形成多个湿巾单元10，并对每个湿巾单元10进行塑封包装。
本发明中采用特殊的方法制得的无纺布，第一透气层1与第二透气层2在受到水刺过程的水流冲击而向中心孔4内相互缠结抱合形成凸起部5，从而形成无纺布，提高无纺布（湿巾基材）的结构联结性能，避免湿巾在使用过程中出现结构疏散以及湿巾液滴漏的现象。
本发明的湿巾液配料中，选取的聚铵盐以及乙二醇，提高了湿巾的杀菌抑菌性，精油以及保湿剂的添加，提高了湿巾的亲肤性，从而提高了湿巾的整体使用性能。
进一步的，如图3至图5所示，无纺布浸液装置9包括浸液箱91以及置于浸液箱91内的多个喷淋管92，多个喷淋管92呈上下错位分布设置，且多层湿巾基材8横向贯穿上下分布的喷淋管92，从而实现对多层湿巾基材8的上下对喷，浸液箱92内还具有吹气分层组件93，吹气分层组件93将多层湿巾基材8在浸液过程中吹气分层，从而实现均匀浸液；
吹气分层组件93包括置于浸液箱92内的多个支撑柱931，多个支撑柱931前后错位设置，每个支撑柱931向着多层湿巾基材8延伸有多个上下分布的吹气支撑管932，吹气支撑管932上具有多个吹气孔933，多个吹气孔933均匀分布在吹气支撑管932的两侧位置，每个吹气支撑管932嵌设在相邻的两湿巾基材8之间，多个吹气支撑管932可往复转动地设置在对应的支撑柱931上，从而实现对多层湿巾基材8的等间距分层。
进一步的，相邻两支撑柱931呈顺时针方向、逆时针方向错位摆动。
本发明在对湿巾基材8进行浸液的过程中，通过设置吹气分层组件93，使吹气支撑管932设置在相邻的湿巾基材8之间，使湿巾基材8之间保持一定的间距，再在上下喷淋管91上下对喷的作用下，使得湿巾液快速穿过相邻湿巾基材8之间的间隙而浸入湿巾基材8内，吹气支撑管932在水平摆动的过程中，既对湿巾基材8起到抚平的作用，又快速将湿巾液渗入湿巾基材8内，使多余的湿巾液向上或向下继续流动渗透，其次，吹气支撑管932在水平摆动的过程中，又进行向侧边进行吹气，避免湿巾基材8在受到湿巾液重力的作用而相互紧贴从而影响湿巾液的渗透效果。
进一步的，支撑柱931上的多个吹气支撑管932置于支撑柱931的中部位置且吹气支撑管932与支撑柱931固定连接，浸液箱92内具有容支撑柱931竖向嵌入的两轴承座934，两轴承座934上下对应分布，且支撑柱931置于轴承座934的外圆周上套设有轴承935，支撑柱931的上侧端具有蜗杆段936，浸液箱92的外部具有驱动电机938，驱动电机938的驱动端上具有与蜗杆段936相啮合传动的蜗轮937。
在本申请中，吹气支撑管932随着驱动电机938的正反转而实现水平方向摆动，驱动电机938驱动吹气支撑管932上的蜗杆段936与涡轮937啮合传动，使得传动更加平稳，保证对湿巾基材8的抚平效果，避免传动的不平稳而使湿巾基材8产生褶皱。
进一步的，浸液箱92内具有第一抽液泵以及第二抽液泵，第一抽液泵与置于上侧的喷淋管91通过管路连接，第二抽液泵与置于下侧的喷淋管91通过管路连接，从而实现将浸液箱92内的湿巾液对多层湿巾基材8的上下端形成上下对喷，且多余的湿巾液落至浸液箱92内。
进一步的，第二抽液泵的抽液压力大于第一抽液泵的抽液压力。
由于向上喷射的喷淋管91受到湿巾基材8的阻力，因此需要较大的抽液压力，从而便于向上喷射的湿巾液快速渗入湿巾基材8内。
进一步的，步骤S1中，正反面水刺是利用向下运动的水流以及向上运动的水流分别冲击纤维网的上下端面，使纤维网上的纤维原料相互缠结抱合。
本行业的技术人员应该了解，本发明不受上述实施例的限制，上述实施例和说明书中描述的只是说明本发明的原理，在不脱离本发明精神和范围的前提下，本发明还会有各种变化和改进，这些变化和改进都落入要求保护的本发明范围内。本发明要求保护范围由所附的权利要求书及其等效物界定。
Claims (7)
1.一种抑菌亲肤多效湿巾的生产工艺，其特征在于，所述湿巾由第一透气层、第二透气层以及置于第一透气层与第二透气层之间的网格层，具体步骤包括：
S1、生产无纺布：a、将天然木纤维、化学纤维混合形成纤维原料，将纤维原料进行开松混合并经过梳理机进行梳理成纤维网，将纤维网进行正反面水刺形成第一透气层；b、在制作第一透气层的同时，通过编织机进行编制网格层，所述网格层上设有多个均匀分布的中心孔，并将网格层水平附在第一透气层的上端面；c、按照步骤a步骤再制得一纤维网，该纤维网附在网格层的上端面并通过正反面水刺形成第二透气层，第一透气层与第二透气层在受到水刺过程的水流冲击而向中心孔内相互缠结抱合形成凸起部，从而形成无纺布，再进行烘干，成品卷取；
S2、无纺布送料切割：将步骤S1中制得的无纺布放置在承料架上并通过牵引机向前牵引，首先通过压辊压平，然后通过多个纵向等间距设置的切割片对无纺布短轴方向进行裁剪，使无纺布的宽度裁剪成规定的尺寸；
S3、无纺布折叠；裁剪后的多层无纺布经过折叠机折叠形成上下堆叠设置的多层湿巾基材，上下堆叠的多层湿巾基材共同向下一工序输送移动；
S4、湿巾液配料：按以下重量份数计选取湿巾液配料，去离子水80-90份，聚铵盐10-15份，乙二醇3-5份，精油0.2-0.5份，防腐剂0.05-0.1份，保湿剂0.2-0.5份，将配料搅拌混合均匀，形成湿巾液；
S5、无纺布浸液压液：多层湿巾基材经过专用的无纺布浸液装置实现浸液，所述无纺布浸液装置对多层湿巾基材通过吹气分层，使相邻湿巾基材之间保持间隙，所述无纺布浸液装置在多层湿巾基材的上侧及下侧均具有喷淋管，上下分布的喷淋管对多层湿巾基材实现上下对喷，所述喷淋管的延伸方向与湿巾基材的延伸方向垂直，经喷液后的多层湿巾基材共同向下一工序输送移动，并通过压辊将多余的湿巾液挤压掉；
S6、塑封包装：对已经进液的多层湿巾基材进行裁切形成多个湿巾单元，并对每个湿巾单元进行塑封包装。
2.根据权利要求1所述一种抑菌亲肤多效湿巾的生产工艺，其特征在于，所述无纺布浸液装置包括浸液箱以及置于浸液箱内的多个喷淋管，所述多个喷淋管呈上下错位分布设置，且多层湿巾基材横向贯穿上下分布的喷淋管，从而实现对多层湿巾基材的上下对喷，所述浸液箱内还具有吹气分层组件，所述吹气分层组件将多层湿巾基材在浸液过程中吹气分层，从而实现均匀浸液；
所述吹气分层组件包括置于浸液箱内的多个支撑柱，所述多个支撑柱前后错位设置，每个所述支撑柱向着多层湿巾基材延伸有多个上下分布的吹气支撑管，所述吹气支撑管上具有多个吹气孔，所述多个吹气孔均匀分布在吹气支撑管的两侧位置，每个所述吹气支撑管嵌设在相邻的两湿巾基材之间，所述多个吹气支撑管可往复转动地设置在对应的支撑柱上，从而实现对多层湿巾基材的等间距分层。
3.根据权利要求2所述一种抑菌亲肤多效湿巾的生产工艺，其特征在于，相邻所述两支撑柱呈顺时针方向、逆时针方向错位摆动。
4.根据权利要求3所述一种抑菌亲肤多效湿巾的生产工艺，其特征在于，所述支撑柱上的多个吹气支撑管置于支撑柱的中部位置且吹气支撑管与支撑柱固定连接，所述浸液箱内具有容支撑柱竖向嵌入的两轴承座，所述两轴承座上下对应分布，且支撑柱置于轴承座的外圆周上套设有轴承，所述支撑柱的上侧端具有蜗杆段，所述浸液箱的外部具有驱动电机，所述驱动电机的驱动端上具有与蜗杆段相啮合传动的蜗轮。
5.根据权利要求2至4中任意一项所述一种抑菌亲肤多效湿巾的生产工艺，其特征在于，所述浸液箱内具有第一抽液泵以及第二抽液泵，所述第一抽液泵与置于上侧的喷淋管通过管路连接，所述第二抽液泵与置于下侧的喷淋管通过管路连接，从而实现将浸液箱内的湿巾液对多层湿巾基材的上下端形成上下对喷，且多余的湿巾液落至浸液箱内。
6.根据权利要求5所述一种抑菌亲肤多效湿巾的生产工艺，其特征在于，所述第二抽液泵的抽液压力大于第一抽液泵的抽液压力。
7.根据权利要求1所述一种抑菌亲肤多效湿巾的生产工艺，其特征在于， 所述步骤S1中，所述正反面水刺是利用向下运动的水流以及向上运动的水流分别冲击纤维网的上下端面，使纤维网上的纤维原料相互缠结抱合。
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110596534.5A CN113350200B (zh) | 2021-05-31 | 2021-05-31 | 一种抑菌亲肤多效湿巾的生产工艺 |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110596534.5A CN113350200B (zh) | 2021-05-31 | 2021-05-31 | 一种抑菌亲肤多效湿巾的生产工艺 |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN113350200A true CN113350200A (zh) | 2021-09-07 |
| CN113350200B CN113350200B (zh) | 2022-05-06 |
Family
ID=77528232
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202110596534.5A Active CN113350200B (zh) | 2021-05-31 | 2021-05-31 | 一种抑菌亲肤多效湿巾的生产工艺 |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN113350200B (zh) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115057057A (zh) * | 2022-04-28 | 2022-09-16 | 安徽云之雨日化用品有限公司 | 一种抑菌亲肤多效湿巾的生产工艺 |
| CN116676731A (zh) * | 2023-06-06 | 2023-09-01 | 金华市爱的日化有限公司 | 一种消毒湿巾制备设备及其使用方法 |
Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102551577A (zh) * | 2011-12-15 | 2012-07-11 | 金红叶纸业集团有限公司 | 一种湿巾生产设备、工艺及湿巾 |
| CN108688264A (zh) * | 2018-05-02 | 2018-10-23 | 浙江互生非织造布有限公司 | 一种多层复合水刺无纺布及其生产工艺 |
-
2021
- 2021-05-31 CN CN202110596534.5A patent/CN113350200B/zh active Active
Patent Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102551577A (zh) * | 2011-12-15 | 2012-07-11 | 金红叶纸业集团有限公司 | 一种湿巾生产设备、工艺及湿巾 |
| CN108688264A (zh) * | 2018-05-02 | 2018-10-23 | 浙江互生非织造布有限公司 | 一种多层复合水刺无纺布及其生产工艺 |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115057057A (zh) * | 2022-04-28 | 2022-09-16 | 安徽云之雨日化用品有限公司 | 一种抑菌亲肤多效湿巾的生产工艺 |
| CN116676731A (zh) * | 2023-06-06 | 2023-09-01 | 金华市爱的日化有限公司 | 一种消毒湿巾制备设备及其使用方法 |
Also Published As
| Publication number | Publication date |
|---|---|
| CN113350200B (zh) | 2022-05-06 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN113350200B (zh) | 一种抑菌亲肤多效湿巾的生产工艺 | |
| EP2692924A1 (en) | Nonwoven calendered fabrics | |
| EP2692923B1 (en) | Nonwoven Materials Containing Polylactic Acid | |
| DE1136662B (de) | Verfahren und Vorrichtung zum Herstellen impraegnierter gewebter oder ungewebter Faserstoffbahnen | |
| CN107338593A (zh) | 一种新型湿巾生产无纺布加湿装置 | |
| CN105200806A (zh) | 真空吸附垫的制作方法 | |
| CN111992402B (zh) | 一种石墨烯喷涂便于定型喷涂的加工设备及方法 | |
| CN117265779A (zh) | 一种无纺布生产加工用水刺装置及加工工艺 | |
| CN117552182A (zh) | 一种拒水型防酸过滤无纺布的生产装置及生产方法 | |
| CN207547132U (zh) | 一种全自动拉丝装置的清洗结构 | |
| JPH06510232A (ja) | 発泡体の連続的な生成および移動する多孔性基層への塗布 | |
| CN213866813U (zh) | 一种无纺布生产用加湿装置 | |
| CN212247472U (zh) | 纺织纱线均匀上浆定型设备 | |
| JP7509539B2 (ja) | 複合型不織布およびその製造方法 | |
| CN109505062B (zh) | 一种带有图案的无纺纸布制备装置 | |
| CN201856417U (zh) | 新型复合板材 | |
| CN219670817U (zh) | 口罩生产线用壳聚糖混悬液喷涂装置 | |
| CN207749269U (zh) | 一种滚筒成型装置 | |
| CN207274125U (zh) | 一种自动化纤维布料印花装置 | |
| CN217757941U (zh) | 一种无纺布条生产设备 | |
| KR20210004053A (ko) | 부직포의 품질향상을 위한 부직포 제조장치 | |
| CN215561416U (zh) | 一种仿松球效应复合织物的生产设备 | |
| CN215103943U (zh) | 一种具有调节功能的合成革基布加工装置 | |
| CN116837545B (zh) | 一种无纺布水刺提花加工设备 | |
| CN218508050U (zh) | 一种服装生产用熨平装置 |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| GR01 | Patent grant | ||
| GR01 | Patent grant |