CN113307210A

CN113307210A - Full-automatic high-speed line filling machine

Info

Publication number: CN113307210A
Application number: CN202110789762.4A
Authority: CN
Inventors: 张伟; 尹波; 王保祥; 孙昊
Original assignee: Jiangsu Tom Intelligent Equipment Co ltd
Current assignee: Jiangsu Tom Intelligent Equipment Co ltd
Priority date: 2021-07-13
Filing date: 2021-07-13
Publication date: 2021-08-27

Abstract

The invention relates to a high-speed line full-automatic filling machine which comprises a fixed frame part and a conveying part, wherein the conveying part is arranged along the length direction of the fixed frame part, the inside of the fixed frame part sequentially comprises a first station, a second station, a third station and a fourth station along the conveying direction, the conveying part penetrates through the first station, the second station, the third station and the fourth station, and a cover conveying part is arranged on one side of the fixed frame part at the first station, the second station, the third station and the fourth station; a barrel rotating part, a barrel clamping part and a barrel screwing cover part are arranged in the first station; the second station and the third station have the same internal structure and are provided with a filling part and a weighing platform part, and the top of the fixed frame part is provided with a feeding part connected with the filling part; the inside of fourth station is provided with spiral cover detection portion and presss from both sides the bucket portion. The invention has the advantages of high integration level and high automation degree, thereby facilitating production and processing and improving the production efficiency.

Description

Full-automatic high-speed line filling machine

Technical Field

The invention relates to the technical field of automatic packaging machinery, in particular to a high-speed line full-automatic filling machine.

Background

The automatic filling machine is a machine capable of automatically filling materials into bottles, not only can reduce the labor intensity of workers, but also can improve the filling efficiency. The 200L barrel is often used for external packing of liquid in chemical industry, pesticide, medicine, food, hardware electronics, electromechanical industry and other industries. At present, the production of a packaging line is increasingly automated in regions, the demand on packaging equipment of 200L large barrels is increasing, and the requirement on yield is also increasing.

Under some special trades such as harsh environment such as chemical plant, pesticide factory, normal liquid filling machine can not reach the output requirement, and degree of automation is not high, greatly increased manpower and materials, reduction in production efficiency, there is potential safety hazard and degree of automation low.

Disclosure of Invention

Aiming at the defects in the prior art, the invention aims to provide a high-speed full-automatic filling machine with higher automation degree.

The above object of the present invention is achieved by the following technical solutions:

a high-speed line full-automatic filling machine comprises a fixed frame part and a conveying part, wherein the conveying part is arranged along the length direction of the fixed frame part, the inside of the fixed frame part sequentially comprises a first station, a second station, a third station and a fourth station along the conveying direction, the conveying part penetrates through the first station, the second station, the third station and the fourth station, and the fixed frame part is provided with a cover conveying part on one side of the first station, the second station, the third station and the fourth station;

the first station is used for positioning and correcting the 200L barrel entering the fixed frame part and conveying the cover body of the barrel to the cover conveying part, and a barrel rotating part, a barrel clamping part and a barrel screwing part are arranged inside the first station;

the second station is used for roughly filling 200L barrels, the third station is used for finely filling 200L barrels, the second station and the third station are identical in internal structure and are provided with a filling part and a weighing platform part, and the top of the fixed frame part is provided with a feeding part connected with the filling part;

the fourth station is used for installing a barrel cover of the 200L barrel and detecting pressure, and a screw cap detection part and a barrel clamping part are arranged inside the fourth station.

By adopting the technical scheme, the 200L barrel is conveyed to the interior of the first station under the driving of the conveying part, and the position of the 200L barrel is corrected and the barrel cover is detached under the matching of the barrel clamping part and the barrel rotating part of the barrel rotating cover part and the bottom part; then under the drive of sending the cap, carry the bung to fourth station and wait for the use, simultaneously under the drive of conveying part, the ladle body is carried to the second station and is carried out thick filling, after the filling is accomplished, carry to the third station and carry out thin filling, after the filling is accomplished, carry to the fourth station and detect, install the surface back of ladle body earlier with the bung, then carry out pressure detection to it, after the detection is accomplished, carry it to the outside of equipment under the drive of conveying part, conveniently carry out next process, this equipment has the integrated level higher, degree of automation is higher, thereby be convenient for production and processing, the effect of improvement production efficiency.

The present invention in a preferred example may be further configured to: the fixed frame part is in the middle part of first station and second station all is provided with the portal frame, the surface mounting of portal frame has first linear guide, the surperficial sliding connection of first linear guide has first slider, the surface of portal frame still be provided with first linear guide parallel arrangement's first driving piece, the output of first driving piece be connected the side of bucket spiral cover portion or spiral cover detection portion, to bucket spiral cover portion or spiral cover detection portion with first slider fixed connection.

Through adopting above-mentioned technical scheme, under the drive of first driving piece, to bucket spiral cover portion or spiral cover detection portion along the length direction of first straight line guide rail move to can place the bung of 200L bucket on the surface of sending the lid or take out the bung and install the surface that leads to 200L from the surface of sending the lid, connection stability is higher, facilitates the use, and the precision is higher moreover.

The present invention in a preferred example may be further configured to: the barrel screwing cover part comprises a first mounting bracket, a barrel part and a screwing cover assembly, two ends of one side of the first mounting bracket are respectively mounted on the barrel part and the screwing cover assembly, and the other side of the first mounting bracket is connected with the output end of the first driving piece and the first sliding block.

By adopting the technical scheme, the barrel part arranged on the surface of the first mounting bracket corrects the position of the 200L barrel entering the first station, and the position of the barrel opening is adjusted to be positioned on the same straight line with the filling part, so that a series of work such as cap dismounting, filling, cap screwing and the like at the back can be facilitated, and the barrel cover can be opened under the driving of the cap screwing assembly, so that the filling can be conveniently carried out.

The present invention in a preferred example may be further configured to: the spiral cover detection part comprises a second mounting bracket, a detection part and a spiral cover assembly, the two ends of one side of the second mounting bracket are respectively mounted with the detection part and the spiral cover assembly, and the other side of the second mounting bracket is connected with the output end of the first driving part and the first sliding block.

Through adopting above-mentioned technical scheme, under the drive of spiral cover subassembly, install the bung department to the 200L bucket that the filling was accomplished, then carry out pressure test to bung and 200L bucket in the detection portion, whether the inspection bung revolves, conveniently uses.

The present invention in a preferred example may be further configured to: the cap screwing component comprises a third mounting bracket, a second driving piece, a first connecting shaft, a third driving piece, a first adjusting piece and a cap screwing pressure head, the third mounting bracket is fixedly mounted on the surface of the first mounting bracket, the second driving piece, the third driving piece and the first adjusting piece are all arranged on the surface of the third mounting bracket, the output end of the second driving piece is connected with the first connecting shaft, and drives the first connecting shaft to move up and down, the output end of the third driving piece is connected with the first connecting shaft through the first driving piece, and drives the first connecting shaft to rotate, the bottom of the first connecting shaft is fixedly connected with the screw cap pressure head, the first adjusting piece is connected with the third mounting bracket, and the initial height of the screw cap pressure head is adjusted by the first adjusting piece.

Through adopting above-mentioned technical scheme, under the drive of first regulating part, adjust the initial position of first connecting axle and spiral cover pressure head, the convenience is filled the 200L bucket of not unidimensional size, adjust suitable height, and under the drive of second driving piece, first connecting axle drives the spiral cover pressure head and carries out the up-and-down motion, conveniently get and put the lid, under the drive of third driving piece, the driving medium drives first connecting axle and rotates, thereby the operation of lid and spiral cover is unloaded in the realization.

The present invention in a preferred example may be further configured to: the filling part comprises a lifting seat, a fourth driving part, a grouting rod, a connecting pipe, a discharging pipe and a leakage receiving box, the discharging pipe is connected with the output end of the lifting seat, the top of the discharging pipe is connected with the feeding part through the connecting pipe, the fourth driving part is installed above the connecting pipe, the output end of the fourth driving part is connected with the grouting rod, the grouting rod penetrates through the connecting pipe and is inserted into the discharging pipe, and the leakage receiving box is installed outside the discharging pipe.

Through adopting above-mentioned technical scheme, under the drive of lift seat, after adjusting filling portion to suitable position, the fourth drive piece drives the grout pole and removes, carries the material to the inside of unloading pipe from the inside of connecting pipe, then enters into the inside of 200L bucket, and the material that overflows can be collected to outside hourglass box, avoids dropping the surface of 200L bucket, conveniently uses.

The present invention in a preferred example may be further configured to: the feeding portion comprises a feeding pipe, a first fixing plate, a pneumatic ball valve and an electromagnetic valve, the feeding pipe is installed on the surface of the fixed frame portion through the first fixing plate, and the pneumatic ball valve and the electromagnetic valve are sequentially installed in the middle of the feeding pipe.

Through adopting above-mentioned technical scheme, adopt the scheme of solenoid valve and pneumatic ball valve dual control valve, can carry out more accurate transported substance material, guarantee the precision of filling.

The present invention in a preferred example may be further configured to: the cover conveying part comprises a fifth driving part, a conveying belt, a driving wheel, a driven wheel, a board plate and a cover clamping part, the fifth driving part and the driving wheel are installed at one end of the board plate, the driven wheel is installed at the other end of the board plate, the output end of the fifth driving part is connected with the driving wheel, the driving wheel is connected with the driven wheel through the conveying belt, and the cover clamping part is installed on one side of the board plate and located inside the first station and the fourth station.

Through adopting above-mentioned technical scheme, under the drive of fifth driving piece, the action wheel rotates, drives the bung that is located the conveyer belt surface and removes to position the position of bung through the double-layered lid spare of putting up the list board side, thereby conveniently process it to bucket spiral cover portion or spiral cover detection portion.

The present invention in a preferred example may be further configured to: the rotary barrel part comprises a second fixing plate, a first mounting seat, a sixth driving piece, a second mounting seat, a seventh driving piece and a rotary disk, the sixth driving piece is installed inside the fixed frame part through the first mounting seat, the output end of the sixth driving piece is connected with the second fixing plate, the seventh driving piece is installed on the surface of the second fixing plate through the second mounting seat, the output end of the seventh driving piece is connected with the rotary disk, and the rotary disk is used for placing 200L barrels.

Through adopting above-mentioned technical scheme, under the drive of sixth driving piece, drive the carousel up-and-down motion of second fixed plate and its surface to the 200L bucket that drives to be located the carousel top breaks away from the surface of conveying part, and under the drive of seventh driving piece, the carousel rotates, thereby adjusts the position of 200L bucket, convenient to use.

The present invention in a preferred example may be further configured to: the platform part comprises a platform scale body, a third mounting seat, an eighth driving piece, a guide rod and a platform roof, the platform scale body is mounted at the bottom of the second station or the third station, the eighth driving piece is mounted on the surface of the platform scale body through the third mounting seat, the output end of the eighth driving piece is connected with the platform roof, and the four corners of the platform roof are connected with the platform scale body through the guide rod.

Through adopting above-mentioned technical scheme, can weigh 200L bucket at the in-process of filling at the platform balance body for control the precision of filling, and under the drive of eighth driving piece, the platform roof upward movement props up 200L bucket from the surface of conveying part, thereby conveniently carries out the filling, utilizes the guide bar in four corners to guarantee the stability of the atress at platform top moreover.

In summary, the invention includes at least one of the following beneficial technical effects:

1. the technical scheme that the fixed frame part is internally provided with the first station, the second station, the third station and the fourth station in sequence, and the cover conveying part, the barrel rotating part, the cover rotating detection part, the barrel clamping part, the barrel rotating cover part, the filling part and the weighing platform part are positioned in the fixed frame part is adopted, so that the integrated level is high, the automation degree is high, the production and the processing are convenient, and the production efficiency is improved;

2. the cap screwing assembly with the third mounting bracket, the second driving piece, the first connecting shaft, the third driving piece, the first adjusting piece and the cap screwing pressure head is adopted, so that 200L barrels with different sizes are filled, the proper height is adjusted, the cap dismounting and cap screwing precision is high, and the use is convenient;

3. the technical scheme of the rotary barrel part with the fixing plate, the first mounting seat, the sixth driving part, the second mounting seat, the seventh driving part and the rotary disc is adopted, so that the position of the 200L barrel can be adjusted before filling is carried out, the filling processing precision is improved, and the use is convenient.

Drawings

In order that the present disclosure may be more readily and clearly understood, reference is now made to the following detailed description of the present disclosure taken in conjunction with the accompanying drawings, in which

Fig. 1 is a schematic view of the overall structure of the present embodiment.

Fig. 2 is a schematic view of the internal structure of the fixed frame portion in the present embodiment.

Fig. 3 is a partially enlarged schematic view of a portion a of fig. 2.

Fig. 4 is a schematic structural view of the drum part in the present embodiment.

Fig. 5 is a schematic structural view of the lid portion for rotating the drum in the present embodiment.

Fig. 6 is a schematic structural diagram of the screw cap detection unit in the present embodiment.

Fig. 7 is a schematic structural view of the filling part in this embodiment.

Fig. 8 is a schematic structural view of the feeding portion in the present embodiment.

Fig. 9 is a schematic structural view of the stage portion in the present embodiment.

Fig. 10 is a schematic structural view of the cap feeder in the present embodiment.

The reference numbers in the drawings are:

1. a fixed frame portion; 101. a first station; 102. a second station; 103. a third station; 104. a fourth station; 105. a gantry; 106. a first linear guide rail; 107. a first slider; 108. a first driving member; 109. a door moving section; 2. a feeding section; 201. a feed pipe; 202. a first fixing plate; 203. a pneumatic ball valve; 204. an electromagnetic valve; 3. a barrel rotating part; 301. a second fixing plate; 302. a first mounting seat; 303. a sixth driving member; 304. a second mounting seat; 305. a seventh driving member; 306. a turntable; 4. a barrel clamping part; 5. screwing the cover part on the barrel; 501. a first mounting bracket; 502. a barrel part is aligned; 6. a filling section; 601. a lifting seat; 602. a fourth drive; 603. grouting rods; 604. a connecting pipe; 605. a discharging pipe; 606. a leakage receiving box; 7. a platform part; 701. a platform scale body; 702. a third mounting seat; 703. an eighth driving member; 704. a guide bar; 705. a top plate of the weighing platform; 8. a screw cap detection unit; 801. a second mounting bracket; 802. a detection unit; 9. a cap screwing assembly; 901. a third mounting bracket; 902. a second driving member; 903. a first connecting shaft; 904. a third driving member; 905. a first transmission member; 906. a first adjustment member; 907. screwing a cover pressing head; 10. a conveying section; 11. a cover sending part; 1101. a fifth driving member; 1102. a conveyor belt; 1103. a driving wheel; 1104. a driven wheel; 1105. a placard; 1106. a covering member; 12. a station section; 13. an exhaust part.

Detailed Description

The present invention will be described in further detail with reference to the accompanying drawings.

Referring to fig. 1 and 2, the high-speed full-automatic filling machine disclosed by the invention comprises a fixed frame part 1 and a conveying part 10, wherein the conveying part 10 is arranged along the length direction of the fixed frame part 1, the inside of the fixed frame part 1 sequentially comprises a first station 101, a second station 102, a third station 103 and a fourth station 104 along the conveying direction, the conveying part 10 penetrates through the first station 101, the second station 102, the third station 103 and the fourth station 104, and the fixed frame part 1 is provided with a cover sending part 11 at one side of the first station 101, the second station 102, the third station 103 and the fourth station 104, the cover sending part 11 is arranged parallel to the conveying part 10, in the present embodiment, in order to improve the sealing performance of the apparatus, the door moving portions 109 are provided at both ends of the fixed frame portion 1, a station part 12 is arranged on one side of the equipment, so that workers can conveniently observe the running state of the equipment and can conveniently maintain; a barrel rotating part 3, a barrel clamping part 4 and a barrel screwing cover part 5 are arranged in the first station 101; the second station 102 and the third station 103 have the same internal structure and are provided with a filling part 6 and a weighing platform part 7, and the top of the fixed frame part 1 is provided with a feeding part 2 connected with the filling part 6; the fourth station 104 is provided with a screw cap detection part 8 and a barrel clamping part 4 inside. The top of the fixed frame part 1 is provided with a vent part 13, and the vent part 13 can suck and discharge odor in the filling process.

Under the drive of the conveying part 10, 200L of barrels are conveyed to the inside of the first station 101, and under the matching between the barrel screwing part 5 and the barrel clamping part 4 and the barrel rotating part 3 at the bottom, the positions of the 200L of barrels are corrected and the barrel covers of the 200L of barrels are detached; then under the drive of cap portion 11, carry the bung to fourth station 104 and wait for the use, simultaneously under the drive of conveying portion 10, the ladle body is carried to second station 102 and is carried out the coarse filling, after the filling is accomplished, carry to third station 103 and carry out the thin filling, after the filling is accomplished, carry to fourth station 104 and detect, install the bung on the surface of ladle body earlier after, then carry out pressure detection to it, after detecting, carry it to the outside of equipment under the drive of conveying portion 10, conveniently carry out next process, this equipment has the integrated level higher, degree of automation is higher, thereby be convenient for production and processing, improve production efficiency's effect.

Referring to fig. 3, the fixed frame part 1 is provided with a portal frame 105 in the middle of the first station 101 and the second station 102, a first linear guide rail 106 is mounted on the surface of the portal frame 105, a first slider 107 is connected to the surface of the first linear guide rail 106 in a sliding manner, a first driving member 108 arranged in parallel with the first linear guide rail 106 is further arranged on the surface of the portal frame 105, the output end of the first driving member 108 is connected to the side surface of the barrel screwing part 5 or the screwing detection part 8, and the barrel screwing part 5 or the screwing detection part 8 is fixedly connected to the first slider 107. Under the drive of first driving piece 108, to bucket spiral cover portion 5 or spiral cover detection portion 8 along the length direction of first straight guide rail 106 motion to can place the bung of 200L bucket on send the surface of lid portion 11 or take out the bung from sending the surface of lid portion 11 and install to the surface that 200L leads to, it is higher to connect stability, facilitates the use, and the precision is higher moreover.

Referring to fig. 10, the cover feeding part 11 includes a fifth driving member 1101, a conveying belt 1102, a driving wheel 1103, a driven wheel 1104, a board 1105 and a cover clamping member 1106, the fifth driving member 1101 and the driving wheel 1103 are installed at one end of the board 1105, the driven wheel 1104 is installed at the other end of the board 1105, an output end of the fifth driving member 1101 is connected to the driving wheel 1103, the driving wheel 1103 and the driven wheel 1104 are connected through the conveying belt 1102, and the cover clamping member 1106 is installed at one side of the board 1105 and located inside the first station 101 and the fourth station 104. Under the drive of the fifth driving member 1101, the driving wheel 1103 rotates to drive the barrel cover on the surface of the conveying belt 1102 to move, and the position of the barrel cover is positioned through the cover clamping member 1106 on the side surface of the plate 1105, so that the barrel cover screwing part 5 or the cover screwing detection part 8 can be conveniently processed.

Referring to fig. 5 and 6, the pair-barrel cap screwing part 5 comprises a first mounting bracket 501, a pair-barrel part 502 and a cap screwing component 9, the pair-barrel part 502 and the cap screwing component 9 are respectively mounted at two ends of one side of the first mounting bracket 501, and the other side is connected with the output end of the first driving member 108 and the first sliding block 107; the cap screwing detection part 8 comprises a second mounting bracket 801, a detection part 802 and a cap screwing component 9, wherein the two ends of one side of the second mounting bracket 801 are respectively provided with the detection part 802 and the cap screwing component 9, and the other side of the second mounting bracket 801 is connected with the output end of the first driving piece 108 and the first sliding block 107. The barrel part 502 arranged on the surface of the first mounting bracket 501 corrects the position of the 200L barrel entering the first station 101, and the position of the barrel opening is adjusted to be positioned on the same straight line with the filling part 6, so that a series of subsequent operations of cap removal, filling, cap screwing and the like are facilitated, and the barrel cover is opened under the drive of the cap screwing component 9, so that the filling is facilitated; under the drive of spiral cover subassembly 9, install bung department to the 200L bucket that has accomplished the filling, then carry out pressure test to bung and 200L bucket at detection portion 802, check whether the bung revolves, conveniently use.

The cap dismounting assembly comprises a third mounting bracket 901, a second driving member 902, a first connecting shaft 903, a third driving member 904, a first transmission member 905, a first adjusting member 906 and a cap screwing press head 907, wherein the second driving member 902, the third driving member 904 and the first adjusting member 906 are all mounted on the surface of the third mounting bracket 901, the output end of the second driving member 902 is connected with the first connecting shaft 903 and drives the first connecting shaft 903 to move up and down, the output end of the third driving member 904 is connected with the first connecting shaft 903 through the first transmission member 905 and drives the first connecting shaft 903 to rotate, the bottom of the first connecting shaft 903 is fixedly connected with the cap screwing press head 907, the first adjusting member 906 is connected with the third mounting bracket 901, the first adjusting member 906 adjusts the initial height of the cap screwing press head 907, and the initial positions of the first connecting shaft 903 and the cap pressing head 907 are adjusted under the driving of the first adjusting member 906, the convenient 200L bucket to different size of a dimension fills, adjusts suitable height to under the drive of second driving piece 902, first connecting axle 903 drives spiral cover pressure head 907 and carries out the up-and-down motion, conveniently gets and puts the lid, under the drive of third driving piece 904, the driving medium drives first connecting axle 903 and rotates, thereby realizes unloading the operation of lid and spiral cover.

Referring to fig. 4, the rotary tub part 3 includes a second fixing plate 301, a first mounting seat 302, a sixth driving member 303, a second mounting seat 304, a seventh driving member 305, and a rotary plate 306, the sixth driving member 303 is mounted inside the fixed frame part 1 through the first mounting seat 302, an output end of the sixth driving member 303 is connected to the second fixing plate 301, the seventh driving member 305 is mounted on a surface of the second fixing plate 301 through the second mounting seat 304, an output end of the seventh driving member 305 is connected to the rotary plate 306, and the rotary plate 306 is used for placing 200L of tub. Under the driving of the sixth driving member 303, the second fixing plate 301 and the turntable 306 on the surface thereof are driven to move up and down, so as to drive the 200L barrel located above the turntable 306 to be separated from the surface of the conveying part 10, and under the driving of the seventh driving member 305, the turntable 306 rotates, so as to adjust the position of the 200L barrel, which is convenient to use.

Referring to fig. 7, the filling part 6 includes a lifting base 601, a fourth driving member 602, a grouting rod 603, a connecting pipe 604, a discharging pipe 605 and a leakage receiving box 606, the discharging pipe 605 is connected to an output end of the lifting base 601, a top of the discharging pipe 605 is connected to the feeding part 2 through the connecting pipe 604, the fourth driving member 602 is installed above the connecting pipe 604, an output end of the fourth driving member 602 is connected to the grouting rod 603, the grouting rod 603 is inserted into the discharging pipe 605 through the connecting pipe 604, and the leakage receiving box 606 is installed outside the discharging pipe 605. Under the drive of lift seat 601, adjust filling portion 6 to suitable position after, fourth drive piece 602 drives grouting rod 603 and removes, carries the inside to unloading pipe 605 with the material from the inside of connecting pipe 604, then enters into the inside of 200L bucket, and outside hourglass box 606 can be collected the material that overflows, avoids dropping the surface of 200L bucket, conveniently uses.

Referring to fig. 8, the feeding part 2 includes a feeding pipe 201, a first fixing plate 202, a pneumatic ball valve 203, and a solenoid valve 204, the feeding pipe 201 is mounted on the surface of the fixed frame part 1 through the first fixing plate 202, and the pneumatic ball valve 203 and the solenoid valve 204 are sequentially mounted in the middle of the feeding pipe 201. By adopting the scheme of double control valves of the electromagnetic valve 204 and the pneumatic ball valve 203, materials can be conveyed more accurately, and the filling precision is ensured.

Referring to fig. 9, the platform portion 7 includes a platform body 701, a third mounting seat 702, an eighth driving member 703, a guide rod 704, and a platform top plate 705, the platform body 701 is mounted at the bottom of the second station or the third station, the eighth driving member 703 is mounted on the surface of the platform body 701 through the third mounting seat 702, an output end of the eighth driving member 703 is connected to the platform top plate 705, and four corners of the platform top plate 705 are connected to the platform body 701 through the guide rod 704. Can weigh the 200L bucket at the in-process of platform balance body 701 at the filling for control the precision of filling, and under the drive of eighth driving piece 703, platform roof 705 upward movement props up the 200L bucket from the surface of conveying part 10, thereby conveniently carries out the filling, utilizes the guide bar 704 in four corners to guarantee the stability of the atress at platform top moreover.

The specific implementation process of the embodiment is as follows:

firstly, packing materials are waited outside the machine, the cylinder in the door moving part 109 starts to work, the door is lifted, the packing materials are conveyed into the machine by the conveying part 10, when the preset position is reached, the electric induction is turned off to stop conveying, and the cylinder of the door moving part 109 works, the door is closed to form a closed space, meanwhile, the three sixth driving parts 303 in the barrel transferring part 3 are simultaneously controlled by one electromagnetic valve 204 to work together, the packing materials above are jacked up to be separated from the surface of the conveying part 10, at the moment, the seventh driving part 305 in the barrel transferring part 3 starts to rotate, the rotating disc 306 arranged on the rotating shaft of the motor is driven to synchronously rotate, the rotating disc 306 is contacted with the barrel bottom, and the packing materials are driven to rotate together; when the barrel 502 in the barrel rotary cover part 5 descends to start working, a barrel opening is found, when the light is on, the barrel 502 is recovered after the barrel opening is found, the seventh driving part 305 in the rotary barrel part 3 stops rotating, at the same time, the three sixth driving parts 303 in the rotary barrel part 3 are recovered to stop the barrel on the conveying part 10, at this time, the cylinders of the barrel clamping parts 4 on the two sides of the conveying part 10 start working, the cylinders simultaneously extend out, the barrel clamping blocks on the surfaces of the barrel clamping parts 4 clamp the packing materials to fix the packing materials, at the same time, the first driving part 108 starts working, the rotary cover part 5 in the barrel is pushed to translate to the upper part of the barrel opening, the first adjusting part 906 in the rotary cover component 9 starts working, the rotary cover pressing head 907 is conveyed to the barrel opening of the packing materials, the third driving part 904 in the cover unloading part starts rotating, the first driving part 905 drives the rotary cover pressing head 907 to rotate, the barrel cover on the lower part is unloaded, and a magnet on the rotary cover pressing head 907 adsorbs the barrel, meanwhile, the second driving part 902 cylinder works in a reciprocating mode to raise the barrel cover, and meanwhile, the first driving part 108 retracts to retract the rotary cover assembly 9 in the barrel rotary cover part 5 to the original position, and the rotary cover assembly is just above the cover conveying part 11; the cap screwing assembly 9 starts the same cap unscrewing action before the cap screwing assembly starts, the barrel covers are conveyed to the conveying belt 1102 of the cap conveying part 11, the barrel covers are clamped by the cap clamping part 1106 to prevent the caps from falling off, and after the barrel covers fall onto the conveying belt 1102, the fifth driving part 1101 in the cap conveying part 11 drives the conveying belt 1102 to rotate, so that the barrel covers on the conveying belt 1102 move forwards and are conveyed to the fourth station 104 to stop rotating;

when the barrel cover is conveyed, the barrel above the conveying part 10 is continuously conveyed forwards and conveyed to a second station 102, the station is a coarse filling station, when the barrel reaches a preset position, the conveying is stopped, an eighth driving part 703 in the weighing platform part 7 jacks up a top plate 705 of the upper weighing platform by using an air cylinder, so that the wrapping material is jacked up, meanwhile, a fourth driving part 602 in the filling part 6 drives a discharging pipe 605 arranged on the feeding part to descend until the barrel bottom, the feeding part 2 starts feeding, a weighing feedback signal starts to be weighed and the feeding is stopped after the preset weight is reached, when the barrel is filled, the door moving part 109 continuously opens the door and puts in the second barrel, the just-before actions of rotating, unloading and conveying the cover are continued, at the moment, 2 barrels are stored in the machine, when the coarse filling is finished, the eighth driving part 703 in the weighing platform part 7 is retracted, so that the wrapping material falls into the conveying part 10 and is conveyed to a third station 103, the station is a fine filling station, after the packing material is conveyed to a preset position, the eighth driving piece 703 in the weighing platform part 7 continuously jacks up the packing material above to enable the packing material to be separated from the conveying part 10 for conveying, the fourth driving piece 602 in the filling part 6 drives the discharging part arranged on the fourth driving piece to descend, after the preset position is reached, the discharging nozzle is opened for filling, during filling, the barrel in the first station 101 enters the second station 102 for rough filling, the previous actions are repeated, at the moment, the sliding door is continuously opened, the third barrel is conveyed, and the actions of rotating the first barrel, removing the cover and conveying the cover are continuously carried out; at the moment, three barrels are stored in the machine, when the fine filling of the third station 103 is finished and the final weight is reached, the filling is stopped, the eighth driving piece 703 in the weighing platform part 7 withdraws the air cylinder, so that the packing material returns to the conveying, and is continuously conveyed forwards to reach the fourth station 104;

when the preset position is reached, the first driving member 108 works to enable the rotary cover assembly 9 in the rotary cover detection part 8 to reach the position where the rotary cover is sent, the second driving member 902 in the rotary cover assembly 9 is ejected out, the rotary cover head sucks the cover and withdraws the air cylinder, then the first driving member 108 moves to enable the rotary cover assembly 9 to reach the upper part of the packing material, the second driving member 902 in the rotary cover assembly 9 is ejected out continuously, the third driving member 904 starts to rotate, the rotary cover pressure head 907 is screwed into the barrel opening, the air cylinder of the second driving member 902 is withdrawn, the second driving member 902 is reset, the detection part 802 in the rotary cover detection part 8 is located above the barrel opening, the air cylinder in the detection barrel opening extends out to check whether the rotary cover in the detection part 802 is well pressed to the barrel opening, the air cylinder connected with the air connector of the detection part 802 is sucked back, whether the rotary cover is well detected or not in a vacuum mode, the door moving part 109 is opened, the packing material is sent out of the machine, meanwhile, the fine irrigation of the third station 103 is finished, the coarse irrigation of the second station 102 is finished, the cover of the first station 101 is removed and contacted, the materials are conveyed to the next station continuously, the first station 101 is conveyed to the next station continuously, 4 barrels are stored in the machine at the moment, the barrels do not interfere with each other, and the actions of the barrels are finished respectively. In the filling process, the exhaust part 13 at the top provides air suction to suck the filled smell away, and the air suction pipe is connected to suck the smell away, so that the circulation of barrel rotating, barrel opening aligning, cover unloading, cover conveying, barrel conveying, filling and cover screwing is finished.

The above-mentioned embodiments are intended to illustrate the objects, technical solutions and advantages of the present invention in further detail, and it should be understood that the above-mentioned embodiments are only exemplary embodiments of the present invention, and are not intended to limit the present invention, and any modifications, equivalents, improvements and the like made within the spirit and principle of the present invention should be included in the protection scope of the present invention.

Claims

1. A full automatic liquid filling machine of high speed line, includes fixed frame portion (1) and conveying part (10), conveying part (10) set up along the length direction of fixed frame portion (1), its characterized in that: the inner part of the fixed frame part (1) is sequentially provided with a first station (101), a second station (102), a third station (103) and a fourth station (104) along the conveying direction, the conveying part (10) penetrates through the first station (101), the second station (102), the third station (103) and the fourth station (104), and a cover conveying part (11) is arranged on one side of the first station (101), the second station (102), the third station (103) and the fourth station (104) of the fixed frame part (1);

the first station (101) is used for positioning and correcting 200L of barrels entering the fixed frame part (1) and conveying the cover body of the barrels to the cover conveying part (11), and a barrel rotating part (3), a barrel clamping part (4) and a barrel rotating part (5) are arranged inside the first station (101);

the second station (102) is used for roughly filling 200L barrels, the third station (103) is used for finely filling 200L barrels, the inner structures of the second station (102) and the third station (103) are the same, the second station and the third station are both provided with a filling part (6) and a weighing platform part (7), and the top of the fixed frame part (1) is provided with a feeding part (2) connected with the filling part (6);

the fourth station (104) is used for installing a barrel cover of a 200L barrel and detecting pressure, and a cap screwing detection part (8) and a barrel clamping part (4) are arranged inside the fourth station (104).

2. The high-speed line full-automatic filling machine according to claim 1, characterized in that: the fixed frame part (1) is arranged in the middle of the first station (101) and the second station (102) and is provided with a portal frame (105), a first linear guide rail (106) is mounted on the surface of the portal frame (105), a first sliding block (107) is connected to the surface of the first linear guide rail (106) in a sliding mode, a first driving piece (108) arranged in parallel with the first linear guide rail (106) is further arranged on the surface of the portal frame (105), the side face of the barrel screwing cover part (5) or the screwing cover detection part (8) is connected to the output end of the first driving piece (108), and the barrel screwing cover part (5) or the screwing cover detection part (8) is fixedly connected with the first sliding block (107).

3. A high speed in-line, fully automatic filling machine as claimed in claim 2, wherein: the barrel screwing part (5) comprises a first mounting bracket (501), a barrel part (502) and a screwing cover assembly (9), two ends of one side of the first mounting bracket (501) are respectively mounted on the barrel part (502) and the screwing cover assembly (9), and the other side of the first mounting bracket is connected with the output end of the first driving part (108) and the first sliding block (107).

4. A high speed in-line, fully automatic filling machine as claimed in claim 2, wherein: spiral cover detection portion (8) include second installing support (801), detection portion (802) and spiral cover subassembly (9), the both ends of second installing support (801) one side are installed respectively detection portion (802) and spiral cover subassembly (9), the opposite side with the output and first slider (107) of first driving piece (108) are connected.

5. A high speed in-line fully automatic filling machine as claimed in claim 3 or 4, wherein: the screw cap assembly (9) comprises a third mounting bracket (901), a second driving piece (902), a first connecting shaft (903), a third driving piece (904), a first driving piece (905), a first adjusting piece (906) and a screw cap pressure head (907), the third mounting bracket (901) is fixedly mounted on the surface of the first mounting bracket (501), the second driving piece (902), the third driving piece (904) and the first adjusting piece (906) are mounted on the surface of the third mounting bracket (901), the output end of the second driving piece (902) is connected with the first connecting shaft (903) and drives the first connecting shaft (903) to move up and down, the output end of the third driving piece (904) is connected with the first connecting shaft (903) through the first driving piece (905) and drives the first connecting shaft (903) to rotate, the bottom of the first connecting shaft (903) is fixedly connected with the screw cap pressing head (907), the first adjusting piece (906) is connected with the third mounting bracket (901), and the first adjusting piece (906) adjusts the initial height of the screw cap pressing head (907).

6. The high-speed line full-automatic filling machine according to claim 1, characterized in that: the filling part (6) comprises a lifting seat (601), a fourth driving part (602), a grouting rod (603), a connecting pipe (604), a discharging pipe (605) and a leakage receiving box (606), the discharging pipe (605) is connected with the output end of the lifting seat (601), the top of the discharging pipe (605) is connected with the feeding part (2) through the connecting pipe (604), the fourth driving part (602) is installed above the connecting pipe (604), the output end of the fourth driving part (602) is connected with the grouting rod (603), the grouting rod (603) penetrates through the connecting pipe (604) and is inserted into the discharging pipe (605), and the leakage receiving box (606) is installed outside the discharging pipe (605).

7. The high-speed line full-automatic filling machine according to claim 1, characterized in that: the feeding part (2) comprises a feeding pipe (201), a first fixing plate (202), a pneumatic ball valve (203) and a solenoid valve (204), the feeding pipe (201) is installed on the surface of the fixed frame part (1) through the first fixing plate (202), and the pneumatic ball valve (203) and the solenoid valve (204) are sequentially installed in the middle of the feeding pipe (201).

8. The high-speed line full-automatic filling machine according to claim 1, characterized in that: the cover conveying part (11) comprises a fifth driving part (1101), a conveying belt (1102), a driving wheel (1103), a driven wheel (1104), a board (1105) and a cover clamping part (1106), wherein the fifth driving part (1101) and the driving wheel (1103) are installed at one end of the board (1105), the driven wheel (1104) is installed at the other end of the board (1105), the output end of the fifth driving part (1101) is connected with the driving wheel (1103), the driving wheel (1103) and the driven wheel (1104) are connected through the conveying belt (1102), and the cover clamping part (1106) is installed on one side of the board (1105) and located inside the first station (101) and the fourth station (104).

9. The high-speed line full-automatic filling machine according to claim 1, characterized in that: the rotary barrel part (3) comprises a second fixing plate (301), a first mounting seat (302), a sixth driving piece (303), a second mounting seat (304), a seventh driving piece (305) and a rotary disk (306), the sixth driving piece (303) is mounted inside the fixing frame part (1) through the first mounting seat (302), the output end of the sixth driving piece (303) is connected with the second fixing plate (301), the seventh driving piece (305) is mounted on the surface of the second fixing plate (301) through the second mounting seat (304), the output end of the seventh driving piece (305) is connected with the rotary disk (306), and the rotary disk (306) is used for placing 200L barrels.

10. The high-speed line full-automatic filling machine according to claim 1, characterized in that: the weighing platform part (7) comprises a platform scale body (701), a third mounting seat (702), an eighth driving part (703), a guide rod (704) and a platform top plate (705), the platform scale body (701) is mounted at the bottom of the second station (102) or the third station (103), the eighth driving part (703) is mounted on the surface of the platform scale body (701) through the third mounting seat (702), the output end of the eighth driving part (703) is connected with the platform top plate (705), and four corners of the platform top plate (705) are connected with the platform scale body (701) through the guide rod (704).