CN113479837A - Dual-purpose high-speed filling and rotating all-in-one machine for 200L barrel and IBC barrel - Google Patents
Dual-purpose high-speed filling and rotating all-in-one machine for 200L barrel and IBC barrel Download PDFInfo
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- CN113479837A CN113479837A CN202110766150.3A CN202110766150A CN113479837A CN 113479837 A CN113479837 A CN 113479837A CN 202110766150 A CN202110766150 A CN 202110766150A CN 113479837 A CN113479837 A CN 113479837A
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- barrel
- filling
- driving
- cover
- translation assembly
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B67—OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
- B67C—CLEANING, FILLING WITH LIQUIDS OR SEMILIQUIDS, OR EMPTYING, OF BOTTLES, JARS, CANS, CASKS, BARRELS, OR SIMILAR CONTAINERS, NOT OTHERWISE PROVIDED FOR; FUNNELS
- B67C7/00—Concurrent cleaning, filling, and closing of bottles; Processes or devices for at least two of these operations
- B67C7/0006—Conveying; Synchronising
- B67C7/0026—Conveying; Synchronising the containers travelling along a linear path
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B67—OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
- B67B—APPLYING CLOSURE MEMBERS TO BOTTLES JARS, OR SIMILAR CONTAINERS; OPENING CLOSED CONTAINERS
- B67B3/00—Closing bottles, jars or similar containers by applying caps
- B67B3/20—Closing bottles, jars or similar containers by applying caps by applying and rotating preformed threaded caps
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B67—OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
- B67C—CLEANING, FILLING WITH LIQUIDS OR SEMILIQUIDS, OR EMPTYING, OF BOTTLES, JARS, CANS, CASKS, BARRELS, OR SIMILAR CONTAINERS, NOT OTHERWISE PROVIDED FOR; FUNNELS
- B67C3/00—Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus; Filling casks or barrels with liquids or semiliquids
- B67C3/30—Filling of barrels or casks
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B67—OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
- B67C—CLEANING, FILLING WITH LIQUIDS OR SEMILIQUIDS, OR EMPTYING, OF BOTTLES, JARS, CANS, CASKS, BARRELS, OR SIMILAR CONTAINERS, NOT OTHERWISE PROVIDED FOR; FUNNELS
- B67C7/00—Concurrent cleaning, filling, and closing of bottles; Processes or devices for at least two of these operations
- B67C7/0006—Conveying; Synchronising
- B67C2007/006—Devices particularly adapted for container filling
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B67—OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
- B67C—CLEANING, FILLING WITH LIQUIDS OR SEMILIQUIDS, OR EMPTYING, OF BOTTLES, JARS, CANS, CASKS, BARRELS, OR SIMILAR CONTAINERS, NOT OTHERWISE PROVIDED FOR; FUNNELS
- B67C7/00—Concurrent cleaning, filling, and closing of bottles; Processes or devices for at least two of these operations
- B67C7/0006—Conveying; Synchronising
- B67C2007/0066—Devices particularly adapted for container closing
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Basic Packing Technique (AREA)
Abstract
The invention relates to a dual-purpose high-speed filling and rotating all-in-one machine for a 200L barrel and an IBC barrel, which comprises a fixed frame part, a traveling frame part, a filling part, a cover unloading part, a large cover rotating cover part, a detection part, a feeding part and a conveying part, wherein the traveling frame part, the filling part, the cover unloading part, the large cover rotating cover part, the detection part and the feeding part are all arranged in the fixed frame part, the fixed frame part is arranged above the conveying part, the filling part, the cover unloading part, the large cover rotating cover part and the detection part are all arranged on the surface of the traveling frame part, the filling part, the cover unloading part, the large cover rotating cover part and the detection part can move in the fixed frame part under the driving of the traveling frame part, and the feeding part is arranged on one side of the traveling frame part and is connected with the filling part through a pipeline. The filling machine can fill 200L barrels or IBC barrels and has the characteristics of higher integration level, higher automation degree and the like.
Description
Technical Field
The invention relates to the technical field of automatic packaging machinery, in particular to a dual-purpose high-speed filling and rotating integrated machine for a 200L barrel and an IBC barrel.
Background
The automatic filling machine is a machine capable of automatically filling materials into bottles, not only can reduce the labor intensity of workers, but also can improve the filling efficiency. The 200L barrel is often used for external packing of liquid in chemical industry, pesticide, medicine, food, hardware electronics, electromechanical industry and other industries. The IBC bucket is an IBC medium-sized bulk container, is a necessary tool for modern storage and transportation of liquid products, and is formed by combining an inner container and a metal frame, wherein the inner container is formed by blow molding of high-molecular weight and high-density polyethylene, and has high strength, corrosion resistance and good sanitation. At present, the production of packaging lines is increasingly automated in regions, the requirements of packaging equipment of large barrels such as 200L barrels and IBC barrels are increasing day by day, and the requirement of yield is also increasing day by day.
Under some special trades such as abominable, explosion-proof environment such as chemical plant, pesticide factory, normal single variety's liquid filling machine can't reach customer's requirement, probably needs two machines to satisfy the packing requirement of 200L bucket and IBC bucket line, and degree of automation is not high, greatly increased manpower and materials, reduction in production efficiency, there is potential safety hazard and degree of automation low.
Disclosure of Invention
Aiming at the defects in the prior art, the invention aims to provide the dual-purpose high-speed filling and rotating integrated machine with the 200L barrel and the IBC barrel, which has higher working efficiency.
The above object of the present invention is achieved by the following technical solutions:
a dual-purpose high-speed filling and rotating all-in-one machine for a 200L barrel and an IBC barrel comprises a fixed frame part, a traveling frame part, a filling part, a cover unloading part, a large cover rotating cover part, a detection part, a feeding part and a conveying part, wherein the traveling frame part, the filling part, the cover unloading part, the large cover rotating cover part, the detection part and the feeding part are all arranged in the fixed frame part;
the cap unloading part is used for carrying out cap unloading and cap screwing work on the 200L barrel;
the large cover screwing part is used for performing cover dismounting and screwing work on the IBC barrel;
the travelling frame part is used for adjusting the positions of the filling part, the cover unloading part, the large cover rotary cover part and the detection part;
the filling part is used for filling materials into the 200L barrel or the IBC barrel;
the detection portion is used for positioning a 200L bucket or an IBC bucket.
By adopting the technical scheme, when in use, 4x200L/IBC barrels are placed on the surface of a wagon balance, the wagon balance is placed on the surface of a conveying part by a forklift, the wagon balance is moved to the inside of a fixed frame part under the driving of the conveying part, the position of a barrel opening of each 200L/IBC barrel is determined under the detection of a detection part, then a cover unloading part or a large cover screwing part is moved to the upper part of the barrel opening under the driving of a travelling frame part, a cover body is unloaded, then a filling part is conveyed to the inside of the barrel opening, a feeding part is started for filling, after the filling is finished, the cover body is installed on the surface of the barrel opening, so far, the cover unloading, filling and cover screwing work of one barrel is finished, then the reciprocating is carried out for 4 times until the automatic filling and packaging actions of 4 barrels are carried out, after all the packaging is finished, the conveying part is started again to convey the 4x200L/IBC barrels to a designated position, and then the next procedure is carried out, the integration level is higher, and the degree of automation is higher.
The present invention in a preferred example may be further configured to: the row's frame portion includes left translation subassembly, right translation subassembly and goes up the translation subassembly, left translation subassembly and right translation unit mount are in the inside of fixed frame portion, left translation subassembly and right translation subassembly are installed respectively go up the both ends of translation subassembly, just left translation subassembly and right translation subassembly can drive go up the translation subassembly along the length direction of left translation subassembly or right translation subassembly removes, the portion of filling, unload the lid, big lid spiral cover portion and detection portion all install go up the surface of translation subassembly, it can drive to go up the translation subassembly the portion of filling, unload the lid, big lid spiral cover portion and detection portion remove along its length direction.
Through adopting above-mentioned technical scheme, utilize left translation subassembly and right translation subassembly to drive simultaneously and go up the filling portion on translation subassembly and surface, unload the lid, big lid spiral cover portion and detection portion remove along the rectilinear direction of left translation subassembly, and under the drive of last translation subassembly, filling portion, unload the lid, big lid spiral cover portion and detection portion remove along the length direction of last translation subassembly, thereby can remove at the horizontal plane of the inside of fixed frame portion, thereby conveniently carry out automatic filling, it is higher to remove the precision, high durability and convenient use.
The present invention in a preferred example may be further configured to: the left translation assembly and the right translation assembly are identical in structure and are symmetrically arranged, the left translation assembly and the right translation assembly respectively comprise a first linear guide rail, a first sliding block, a first translation plate, a first driving piece and a first guide strip, the first linear guide rail is arranged on the surface of the fixed frame part, the first sliding block is arranged at the bottom of the first translation plate, the first driving piece is arranged above the first translation plate, the first sliding block is slidably arranged on the surface of the first linear guide rail, the first guide strip is arranged on the surface of the fixed frame part and is parallel to the first linear guide rail, the output end of the first driving piece is connected with the first guide strip, and the upper translation assembly is arranged above the first translation plate.
Through adopting above-mentioned technical scheme, under the cooperation between first driving piece and the first gib block, first translation board can remove along the length direction of first linear guide rail, and sliding connection's first linear guide rail and slider not only can reduce frictional force, can improve the stability that equipment removed moreover, and the precision is higher.
The present invention in a preferred example may be further configured to: the upper translation assembly comprises a second linear guide rail, a second slider, a second translation plate, a cross beam, a second driving piece and a second guide strip, two ends of the bottom of the cross beam are respectively installed above the left translation assembly and the right translation assembly, the second linear guide rail and the second guide strip are both arranged along the length direction of the cross beam and are installed on the surface of the cross beam, the second slider is installed at the bottom of the second translation plate, the second driving piece is installed above the second translation plate, the second slider is slidably installed on the surface of the second linear guide rail, the output end of the second driving piece is connected with the second guide strip, and the filling portion, the cover unloading portion, the large cover rotating cover portion and the detection portion are all installed above the second translation plate.
Through adopting above-mentioned technical scheme, under the cooperation between second driving piece and the second gib block, the second translation board can remove along second linear guide's length direction, and sliding connection's second linear guide and slider not only can reduce frictional force, can improve the stability that equipment removed moreover, and the precision is higher.
The present invention in a preferred example may be further configured to: the both ends of left translation subassembly, right translation subassembly and last translation subassembly all are provided with the locating part, the surface mounting of locating part has the buffer.
Through adopting above-mentioned technical scheme, under the cooperation between locating part and buffer, can play spacing effect to first translation board and second translation board, avoid it to take place to drop, the buffer can reduce the impact force of first translation board and second translation board effectively moreover, improve equipment's life.
The present invention in a preferred example may be further configured to: the cap unloading part comprises a first mounting support, a third driving part, a first connecting shaft, a fourth driving part, a first adjusting part and a rotary cap pressing head, the first mounting support is fixedly mounted on the surface of the travelling frame part, the third driving part, the fourth driving part and the first adjusting part are mounted on the surface of the first mounting support, the output end of the third driving part is connected with the first connecting shaft and drives the first connecting shaft to move up and down, the output end of the fourth driving part is connected with the first connecting shaft through the first driving part and drives the first connecting shaft to rotate, the bottom of the first connecting shaft is fixedly connected with the rotary cap pressing head, the first adjusting part is connected with the first mounting support, and the initial height of the rotary cap pressing head is adjusted through the first adjusting part.
Through adopting above-mentioned technical scheme, under the drive of first regulating part, adjust the initial position of first connecting axle and spiral cover pressure head, the convenience is filled the 200L bucket of not unidimensional size, adjust suitable height, and under the drive of third driving piece, first connecting axle drives the spiral cover pressure head and carries out the up-and-down motion, conveniently gets and puts the lid, under the drive of fourth driving piece, the driving medium drives first connecting axle and rotates, thereby the operation of lid and spiral cover is unloaded in the realization.
The present invention in a preferred example may be further configured to: big lid spiral cover portion includes second installing support, fifth driving piece, second connecting axle, sixth driving piece, second driving medium, second regulating part and big head portion, second installing support fixed mounting be in the surface of walking frame portion, just fifth driving piece, sixth driving piece, second regulating part are all installed the surface of second installing support, the output of fifth driving piece with the second connecting axle is connected, and drives the second connecting axle up-and-down motion, the output of sixth driving piece passes through the second driving medium with the second connecting axle is connected, and drives the second connecting axle and rotate, the bottom of second connecting axle with big head portion fixed connection, the second regulating part with the second installing support is connected, the adjustment of second regulating part the initial height of big head portion.
Through adopting above-mentioned technical scheme, under the drive of second regulating part, adjust the initial position of second connecting axle and big caping portion, conveniently carry out the filling to the IBC bucket of not unidimensional size, adjust suitable height, and under the drive of fifth driving piece, the second connecting axle drives big caping portion and carries out the up-and-down motion, conveniently gets and puts the lid, under the drive of sixth driving piece, the driving medium drives the second connecting axle and rotates, thereby the operation of lid and spiral cover is unloaded in the realization.
The present invention in a preferred example may be further configured to: the detection part comprises a connecting support and a detector, the connecting support is arranged at the top of the travelling part and faces the feeding side of the conveying part, and the detector is arranged at the bottom of the connecting support.
Through adopting above-mentioned technical scheme, the detector towards conveying part feeding one side can carry out accurate detection to entering into the empty 200L bucket or the IBC bucket of equipment inside, conveniently unloads a series of operations such as lid, filling and spiral cover at the back.
The present invention in a preferred example may be further configured to: the filling part comprises a lifting seat, a seventh driving part, a grouting rod, a connecting pipe, a discharging pipe and a leakage receiving box, the lifting seat is installed on the surface of the travelling frame part, the discharging pipe is connected with the output end of the lifting seat, the top of the discharging pipe is connected with the feeding part through the connecting pipe, the seventh driving part is installed above the connecting pipe, the output end of the seventh driving part is connected with the grouting rod, the grouting rod penetrates through the connecting pipe and is inserted into the discharging pipe, and the leakage receiving box is installed outside the discharging pipe.
Through adopting above-mentioned technical scheme, under the drive of lift seat, after adjusting filling portion to suitable position, the seventh driving piece drives the grout pole and removes, carries the inside to the unloading pipe with the material from the inside of connecting pipe, then enters into the inside of 200L bucket or IBC bucket, and the outside material that leaks that connects can be collected overflowing, avoids entering into the inside of 200L bucket or IBC bucket, conveniently uses.
The present invention in a preferred example may be further configured to: the feeding portion comprises a feeding pipe, a fixing plate, a pneumatic ball valve and an electromagnetic valve, the feeding pipe is installed on the surface of the fixing frame portion through the fixing plate, and the pneumatic ball valve and the electromagnetic valve are sequentially installed in the middle of the feeding pipe.
Through adopting above-mentioned technical scheme, adopt the scheme of solenoid valve and pneumatic ball valve dual control valve, can carry out more accurate transported substance material, guarantee the precision of filling.
In summary, the invention includes at least one of the following beneficial technical effects:
1. the technical scheme that the automatic filling machine is provided with a fixed frame part, a walking part, a filling part, a cover unloading part, a large cover screwing part, a detection part, a feeding part and a conveying part is adopted, so that a 200L barrel or an IBC barrel can be filled, and the automatic filling machine has the characteristics of high integration level, high automation degree and the like;
2. the technical scheme of the truss part consisting of the left translation assembly, the right translation assembly and the upper translation assembly is adopted, so that the filling part, the cover unloading part, the large cover screwing part and the detection part can be accurately and stably moved, and the adjustment effect is convenient;
3. the technical scheme of unloading the cap part with the first mounting bracket, the third driving part, the first connecting shaft, the fourth driving part, the first adjusting part and the cap screwing pressure head is adopted, so that 200L barrels with different sizes can be filled, the proper height is adjusted, the cap unloading and cap screwing precision is high, and the use is convenient.
Drawings
In order that the present disclosure may be more readily and clearly understood, reference is now made to the following detailed description of the present disclosure taken in conjunction with the accompanying drawings, in which
Fig. 1 is a schematic view of the overall structure of the present embodiment.
Fig. 2 is a schematic view of the internal structure of the fixed frame portion of the present embodiment.
Fig. 3 is a schematic structural view of the traveling part in the present embodiment.
Fig. 4 is a schematic structural diagram of the left translation assembly in the present embodiment.
Fig. 5 is a schematic structural diagram of the upper translation assembly in the present embodiment.
Fig. 6 is a schematic structural view of the cap removing portion in the present embodiment.
Fig. 7 is a schematic structural view of the large lid screwing part in the present embodiment.
Fig. 8 is a schematic structural view of the detection section in the present embodiment.
Fig. 9 is a schematic structural view of the filling portion in this embodiment.
Fig. 10 is a schematic structural view of the feeding portion in this embodiment.
The reference numbers in the drawings are:
1. a fixed frame portion; 11. sealing the housing; 12. lifting the door; 2. a traveling frame part; 21. a left translation assembly; 211. a first linear guide rail; 212. a first slider; 213. a first translation plate; 214. a first driving member; 215. a first guide bar; 22. a right translation assembly; 23. an upper translation assembly; 231. a second linear guide; 232. a second slider; 233. a second translation plate; 234. a cross beam; 235. a second driving member; 236. a second guide bar; 24. a limiting member; 241. a buffer; 3. a filling section; 31. a lifting seat; 32. a seventh driving member; 33. grouting rods; 34. a connecting pipe; 35. a discharging pipe; 36. a leakage receiving box; 4. disassembling the cover part; 41. a first mounting bracket; 42. a third driving member; 43. a first connecting shaft; 44. a fourth drive; 45. a first transmission member; 46. a first adjustment member; 47. screwing a cover pressing head; 5. a large cover screwing part; 51. a second mounting bracket; 52. a fifth driving member; 53. a second connecting shaft; 54. a sixth driving member; 55. a second transmission member; 56. a second adjustment member; 57. a large cap head; 6. a detection unit; 61. connecting a bracket; 62. a detector; 7. a feeding section; 71. a feed pipe; 72. a fixing plate; 73. a pneumatic ball valve; 74. an electromagnetic valve; 8. a conveying part.
Detailed Description
The present invention will be described in further detail with reference to the accompanying drawings.
Referring to fig. 1 and 2, the dual-purpose high-speed filling and rotating all-in-one machine for 200L barrels and IBC barrels disclosed by the invention comprises a fixed frame part 1, a traveling frame part 2, a filling part 3, a cap detaching part 4, a large cap rotating cap part 5, a detecting part 6, a feeding part 7 and a conveying part 8, wherein the fixed frame part 1 is installed above the conveying part 8, in the embodiment, the conveying part 8 adopts roller conveying, and in other embodiments, other modes of conveying can be adopted; in order to improve the sealing performance of the equipment, a sealing shell 11 is adopted to fix the outer part of the frame part 1, the two sides of the conveying part 8 are respectively provided with a lifting door 12, a driving motor (shown in the figure) is arranged above the lifting door 12, the sealing environment can improve the sealing performance of the equipment, unnecessary injury caused by manual interference in the filling process is avoided, the explosion-proof level is high, and the use is convenient;
the movable frame part 2, the filling part 3, the cover unloading part 4, the large cover screwing part 5, the detection part 6 and the feeding part 7 are all installed inside the fixed frame part 1, the filling part 3, the cover unloading part 4, the large cover screwing part 5 and the detection part 6 are all installed on the surface of the movable frame part 2, the filling part 3, the cover unloading part 4, the large cover screwing part 5 and the detection part 6 can move inside the fixed frame part 1 under the driving of the movable frame part 2, and the feeding part 7 is installed on one side of the movable frame part 2 and is connected with the filling part 3 through a pipeline; the cap unloading part 4 is used for carrying out cap unloading and cap screwing work on the 200L barrel; the large cover screwing part 5 is used for performing cover dismounting and screwing work on the IBC barrel; the traveling frame part 2 is used for adjusting the positions of the filling part 3, the cover unloading part 4, the large cover screwing part 5 and the detection part 6; the filling part 3 is used for filling materials into the 200L barrel or the IBC barrel; the detection part 6 is used for positioning the 200L barrel or the IBC barrel; all install in the inside row frame portion 2 of fixed frame portion 1, filling portion 3, unload lid 4, big lid spiral cover portion 5, detection portion 6, feeding portion 7 have the integrated level higher, and degree of automation is higher, need not artificial intervention moreover, can not cause the injury to the workman, and the security performance is higher.
Referring to fig. 2-5, the traveling frame part 2 includes a left translation assembly 21, a right translation assembly 22 and an upper translation assembly 23, the left translation assembly 21 and the right translation assembly 22 are installed inside the fixed frame part 1, the left translation assembly 21 and the right translation assembly 22 are respectively installed at two ends of the upper translation assembly 23, the left translation assembly 21 and the right translation assembly 22 can drive the upper translation assembly 23 to move along the length direction of the left translation assembly 21 or the right translation assembly 22, the filling part 3, the cap unloading part 4, the large cap screwing part 5 and the detection part 6 are all installed on the surface of the upper translation assembly 23, and the upper translation assembly 23 can drive the filling part 3, the cap unloading part 4, the large cap screwing part 5 and the detection part 6 to move along the length direction thereof.
The left translation assembly 21 and the right translation assembly 22 are identical in structure and symmetrically arranged, each of the left translation assembly 21 and the right translation assembly 22 includes a first linear guide rail 211, a first slider 212, a first translation plate 213, a first driving member 214 and a first guide bar 215, the first linear guide rail 211 is installed on the surface of the fixed frame portion 1, and the first slider 212 is installed at the bottom of the first translation plate 213. In the present embodiment, the first driving member 214 is a servo motor, the first guide bar 215 is a guide bar having a helical rack on one side, and is engaged with the output end of the first driving member 214, so that the moving precision is high, and in other embodiments, other common motors, electric cylinders, or belt forms may be adopted. Under the cooperation between first drive piece 214 and first gib block 215, first translation board 213 can move along the length direction of first linear guide 211, and sliding connection's first linear guide 211 and slider not only can reduce frictional force, can improve the stability that equipment removed moreover, and the precision is higher.
The upper translation assembly 23 includes a second linear guide 231, a second slider 232, a second translation plate 233, a cross beam 234, a second driving member 235 and a second guide bar 236, two ends of the bottom of the cross beam 234 are respectively installed above the left translation assembly 21 and the right translation assembly 22, and two sides of the bottom of the cross beam 234 are respectively provided with a heightening block to improve the stability of the connection of the cross beam 234 with the left translation assembly 21 and the right translation assembly 22, the second linear guide 231 and the second guide bar 236 are both arranged along the length direction of the cross beam 234 and are installed on the surface of the cross beam 234, the second slider 232 is installed at the bottom of the second translation plate 233, in this embodiment, there are three second linear guides 231 and are installed at two sides and the top of the cross beam 234 to facilitate the movement of the second translation plate 233, the surface of each second linear guide 231 is provided with two second sliders 232, the stability is high, and the second driving member 235 is installed above the second translation plate 233, the second sliding block 232 is slidably mounted on the surface of the second linear guide rail 231, and the output end of the second driving member 235 is connected to the second guide bar 236, in this embodiment, the second driving member 235 adopts a servo motor, and one side of the second guide bar 236 is a helical rack, which are engaged with each other, so that the adjustment is convenient, and in other embodiments, other common motors, electric cylinders, belts, or the like may also be adopted. The filling part 3, the cover unloading part 4, the large cover screwing part 5 and the detection part 6 are all installed above the second translation plate 233, the second translation plate 233 can move along the length direction of the second linear guide rail 231 under the matching between the second driving part 235 and the second guide bar 236, the second linear guide rail 231 and the sliding block which are connected in a sliding mode can reduce friction force, the stability of equipment moving can be improved, and the precision is high.
In order to further improve the stability of the apparatus, limiting members 24 are disposed at two ends of the left translation assembly 21, the right translation assembly 22 and the upper translation assembly 23, a buffer 241 is mounted on a surface of the limiting member 24, and the limiting member 24 abuts against the first translation plate 213 or the second translation plate 233.
Referring to fig. 6, the cap removing part 4 includes a first mounting bracket 41, a third driving member 42, a first connecting shaft 43, a fourth driving member 44, a first driving member 45, a first adjusting member 46 and a cap screwing ram 47, the first mounting bracket 41 is fixedly mounted on the surface of the upper translation assembly 23, the third driving member 42, the fourth driving member 44 and the first adjusting member 46 are all mounted on the surface of the first mounting bracket 41, the output end of the third driving member 42 is connected with the first connecting shaft 43 and drives the first connecting shaft 43 to move up and down, the output end of the fourth driving member 44 is connected with the first connecting shaft 43 through the first driving member 45 and drives the first connecting shaft 43 to rotate, the bottom of the first connecting shaft 43 is fixedly connected with the cap screwing ram 47, the first adjusting member 46 is connected with the first mounting bracket 41, the first adjusting member 46 adjusts the initial height of the cap screwing ram 47, and, under the driving of the first adjusting member 46, adjust the initial position of first connecting axle 43 and spiral cover pressure head 47, conveniently carry out the filling to the 200L bucket of not unidimensional size, adjust suitable height to under the drive of third driving piece 42, first connecting axle 43 drives spiral cover pressure head 47 and carries out the up-and-down motion, conveniently gets and puts the lid, and under the drive of fourth driving piece 44, the driving medium drives first connecting axle 43 and rotates, thereby realizes unloading the operation of lid and spiral cover.
Referring to fig. 7, the large cap screwing part 5 includes a second mounting bracket 51, a fifth driving member 52, a second connecting shaft 53, a sixth driving member 54, a second transmission member 55, a second adjusting member 56 and a large cap head 57, the second mounting bracket 51 is fixedly mounted on the surface of the upper translation assembly 23, the fifth driving member 52, the sixth driving member 54 and the second adjusting member 56 are all mounted on the surface of the second mounting bracket 51, an output end of the fifth driving member 52 is connected with the second connecting shaft 53 and drives the second connecting shaft 53 to move up and down, an output end of the sixth driving member 54 is connected with the second connecting shaft 53 through the second transmission member 55 and drives the second connecting shaft 53 to rotate, a bottom of the second connecting shaft 53 is fixedly connected with the large cap head 57, the second adjusting member 56 is connected with the second mounting bracket 51, the second adjusting member 56 adjusts an initial height of the large cap head 57, and under the driving of the second adjusting member 56, adjust the initial position of second connecting axle 53 and big caping portion 57, conveniently fill the IBC bucket of different size of a dimension, adjust suitable height to under the drive of fifth driving piece 52, second connecting axle 53 drives big caping portion 57 and carries out the up-and-down motion, conveniently gets and puts the lid, under the drive of sixth driving piece 54, the driving medium drives second connecting axle 53 and rotates, thereby the operation of lid and spiral cover is unloaded in the realization. In the present embodiment, the third driving member 42 and the fifth driving member 52 are both driven by driving cylinders, and the fourth driving member 44 and the sixth driving member 54 are both driven by driving motors, but in other embodiments, other servo motors or belt-controlled capping head functions may be used instead.
Referring to fig. 8, the detecting part 6 includes a connecting bracket 61 and a detector 62, the connecting bracket 61 is installed on the top of the traveling part 2 and faces the feeding side of the conveying part 8, the detector 62 is installed on the bottom of the connecting bracket 61, the detector 62 facing the feeding side of the conveying part 8 can accurately detect an empty 200L barrel or IBC barrel entering the inside of the device, so as to facilitate a series of operations such as cap removal, filling and cap screwing, in this embodiment, the detector 62 uses a camera for photographing detection, and in other embodiments, detection devices such as photoelectric sensing can be used instead.
Referring to fig. 9, the filling part 3 includes a lifting seat 31, a seventh driving member 32, a grouting rod 33, a connecting pipe 34, a discharging pipe 35 and a leakage receiving box 36, the lifting seat 31 is installed on the surface of the traveling part 2, the discharging pipe 35 is connected with the output end of the lifting seat 31, the top of the discharging pipe 35 is connected with the feeding part 7 through the connecting pipe 34, the seventh driving member 32 is installed above the connecting pipe 34, the output end of the seventh driving member 32 is connected with the grouting rod 33, the grouting rod 33 is inserted into the discharging pipe 35 through the connecting pipe 34, the leakage receiving box 36 is installed outside the discharging pipe 35, the grouting rod 33 is driven by the lifting seat 31 to adjust the filling part 3 to a proper position, the seventh driving member 32 drives the grouting rod 33 to move to convey the material from the inside of the connecting pipe 34 to the inside of the discharging pipe 35 and then to the inside of a 200L barrel or an IBC barrel, and the leakage receiving box 36 outside can collect the overflowed material, avoid entering into the inside of 200L bucket or IBC bucket, conveniently use. In the present embodiment, the elevating base 31 is driven by a servo motor, and in other embodiments, it is driven by another air cylinder.
Referring to fig. 10, the feeding portion 7 includes a feeding pipe 71, a fixing plate 72, a pneumatic ball valve 73 and a solenoid valve 74, the feeding pipe 71 is mounted on the surface of the fixed frame portion 1 through the fixing plate 72, the pneumatic ball valve 73 and the solenoid valve 74 are sequentially mounted in the middle of the feeding pipe 71, and the solenoid valve 74 and the pneumatic ball valve 73 control valves are adopted, so that more accurate material conveying can be performed, and the filling accuracy can be ensured.
Firstly, a packing material (4x200L barrels) is taken from a conveying part 8 by a forklift, waiting is carried out outside the machine, an air cylinder at the top of a fixed frame part 1 starts to work to lift two side sliding doors, the packing material is conveyed into the fixed frame part 1 by the conveying part 8, after reaching a preset position, photoelectric induction is triggered to stop conveying, the air cylinder at the top of the fixed frame part 1 works, the two side sliding doors are closed, and a closed space is formed; simultaneously, the traveling frame part 2 starts to work, and the two servo motors of the left translation assembly 21 and the right translation assembly 22 drive the equipment to move on the fixed frame part 1 and return to a preset zero point; the camera of the detection part 6 takes a picture, the position of the bung hole is found accurately, when a 4X200L barrel enters the machine, the camera firstly finds the nearest barrel position, a light source in the machine can enable the camera to shoot the condition of each bung hole clearly, the coordinates of an X axis and a Y axis are marked by the camera through early debugging, the first driving part 214 and the third driving part 42 work simultaneously, a servo motor drives the gear to move on the rack until the preset coordinate position (bung hole position) is reached, cap unloading work is carried out by the cap unloading part 4, after the cap unloading is finished, according to the preset coordinate positioning, the first driving part 214 and the third driving part 42 work simultaneously to move the filling part 3 to the position right above the bung hole, and the blanking pipe 35 is driven by the lifting base 31 to dive to the bottom of the barrel, at the moment, the feeding part 7 and the seventh driving part 32 start to work, the pneumatic ball valve 73 is opened for filling, and the motor in the lifting base 31 drives the blanking pipe 35 to move upwards, the blanking nozzle is lifted while pouring, so that the problem of foaming of the material is solved; when the filling is finished, the weighing sensor of the weighing platform gives a signal to close the pneumatic ball valve 73, close the blanking nozzle and finish the filling, and then the first driving piece 214 and the third driving piece 42 work simultaneously to drive the cap removing part 4 to carry out cap screwing work, so that the cap removing, filling and cap screwing work of one barrel is finished; meanwhile, the travelling frame part 2 starts to work continuously, all parts reset and return to zero positions which are set at the beginning, the parts return to zero positions on an X axis and a Y axis, a camera continues to photograph and display the position of the barrel opening of the next barrel, a camera photographs the barrel, visual detection is transmitted to a servo motor, the cover unloading part 4 and the filling part 3 are accurately controlled to reach the position of the barrel opening, and the actions of unloading, filling and screwing the cover are carried out circularly for 4 times, so that the automatic filling and packaging actions of 4X200L barrels and 4 barrels can be completed, when all the packages are packaged, the conveying part 8 starts to act, the frame part 1 is fixed to work simultaneously, the two side sliding doors are opened, the wrapping materials are smoothly moved out of the machine to reach a preset position and are taken away by a fork truck fork, and the action process is that the 4X200L barrels.
Similarly, when the IBC barrel needs to be filled, the specification is switched according to the previous preset program, and only the IBC barrel needs to be placed on the conveying part 8, the traveling frame part 2 starts to work, and the two servo motors of the left translation assembly 21 and the right translation assembly 22 drive the equipment to move on the fixed frame part 1 to return to the preset zero point; the camera of the detection part 6 takes a picture, the position of the bung hole is found accurately, when a 4X200L barrel enters the machine, the camera firstly finds the nearest barrel position, a light source in the machine can enable the camera to shoot the condition of each bung hole clearly, the coordinates of an X axis and a Y axis are marked by the camera through early debugging, the first driving part 214 and the third driving part 42 work simultaneously, a servo motor drives a gear to move on a rack until a preset coordinate position (bung hole position) is reached, cap unloading work is carried out by the large cap screwing part 5, after the cap unloading is finished, according to the preset coordinate positioning, the first driving part 214 and the third driving part 42 work simultaneously to move the filling part 3 to be right above the bung hole, a motor in the lifting seat 31 drives the blanking pipe 35 to dive to the bottom of the barrel, at the moment, the feeding part 7 and the seventh driving part 32 start to work, the pneumatic ball valve 73 is opened for filling, and the motor in the lifting seat 31 drives the blanking pipe 35 to move upwards, the blanking nozzle is lifted while pouring, so that the problem of foaming of the material is solved; when the filling is finished, the weighing sensor of the weighing platform gives a signal to close the pneumatic ball valve 73, the discharging nozzle is closed, the filling is finished, then, the first driving piece 214 and the third driving piece 42 work simultaneously to drive the large-cover screwing part 5 to perform the screwing work, so that the cap unloading, filling and screwing work of one barrel are finished, and in the same way as above, after the filling is finished, the large-cover screwing part 5 is taken to the barrel opening, and then the large-cover screwing part is turned reversely to perform the screwing, so that the cap unloading, filling and screwing actions of the IBC barrel are finished.
This full-automatic filling machine need not artifical the interference, need not to change the machine, and a machine can satisfy the automated production of multiple packing material, and safe and reliable, and closed frame makes the people not need long-time and the regional contact of filling, has increased humanized advantage, and reduce cost has improved production capacity.
The above-mentioned embodiments are intended to illustrate the objects, technical solutions and advantages of the present invention in further detail, and it should be understood that the above-mentioned embodiments are only exemplary embodiments of the present invention, and are not intended to limit the present invention, and any modifications, equivalents, improvements and the like made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (10)
1. The utility model provides a dual-purpose high-speed all-in-one of irritating of 200L bucket and IBC bucket revolves, includes fixed frame portion (1), row's frame portion (2), filling portion (3), unloads lid (4), big lid revolves lid (5), detection part (6), feed portion (7), conveying part (8), its characterized in that: the movable frame part (2), the filling part (3), the cover unloading part (4), the large cover screwing part (5), the detection part (6) and the feeding part (7) are all installed inside the fixed frame part (1), the fixed frame part (1) is installed above the conveying part (8), the filling part (3), the cover unloading part (4), the large cover screwing part (5) and the detection part (6) are all installed on the surface of the movable frame part (2), the filling part (3), the cover unloading part (4), the large cover screwing part (5) and the detection part (6) can move inside the fixed frame part (1) under the driving of the movable frame part (2), and the feeding part (7) is installed on one side of the movable frame part (2) and connected with the filling part (3) through a pipeline;
the cap unloading part (4) is used for carrying out cap unloading and cap screwing work on a 200L barrel;
the large cover screwing part (5) is used for performing cover dismounting and screwing work on the IBC barrel;
the travelling part (2) is used for adjusting the positions of the filling part (3), the cover unloading part (4), the large cover screwing part (5) and the detection part (6);
the filling part (3) is used for filling materials into the 200L barrel or the IBC barrel;
the detection part (6) is used for positioning a 200L barrel or an IBC barrel.
2. The dual-purpose high-speed filling and spinning all-in-one machine for the 200L barrel and the IBC barrel as claimed in claim 1, wherein: the travelling part (2) comprises a left translation assembly (21), a right translation assembly (22) and an upper translation assembly (23), the left and right translation assemblies (21, 22) are mounted inside the fixed frame part (1), the left translation assembly (21) and the right translation assembly (22) are respectively arranged at two ends of the upper translation assembly (23), the left translation assembly (21) and the right translation assembly (22) can drive the upper translation assembly (23) to move along the length direction of the left translation assembly (21) or the right translation assembly (22), the filling part (3), the cover unloading part (4), the large cover screwing part (5) and the detection part (6) are all arranged on the surface of the upper translation component (23), the upper translation assembly (23) can drive the filling part (3), the cover unloading part (4), the large cover screwing part (5) and the detection part (6) to move along the length direction of the large cover screwing part.
3. The dual-purpose high-speed filling and spinning all-in-one machine for the 200L barrel and the IBC barrel as claimed in claim 2, wherein: the left translation assembly (21) and the right translation assembly (22) are identical in structure and are symmetrically arranged, each of the left translation assembly (21) and the right translation assembly (22) comprises a first linear guide rail (211), a first sliding block (212), a first translation plate (213), a first driving member (214) and a first guide bar (215), the first linear guide rail (211) is mounted on the surface of the fixed frame part (1), the first sliding block (212) is mounted at the bottom of the first translation plate (213), the first driving member (214) is mounted above the first translation plate (213), the first sliding block (212) is slidably mounted on the surface of the first linear guide rail (211), the first guide bar (215) is mounted on the surface of the fixed frame part (1) and is arranged in parallel to the first linear guide rail (211), and the output end of the first driving member (214) is connected with the first guide bar (215), the upper translation assembly (23) is mounted above the first translation plate (213).
4. The dual-purpose high-speed filling and spinning all-in-one machine for the 200L barrel and the IBC barrel as claimed in claim 2, wherein: the upper translation assembly (23) comprises a second linear guide rail (231), a second sliding block (232), a second translation plate (233), a cross beam (234), a second driving piece (235) and a second guide bar (236), two ends of the bottom of the cross beam (234) are respectively installed above the left translation assembly (21) and the right translation assembly (22), the second linear guide rail (231) and the second guide bar (236) are both arranged along the length direction of the cross beam (234) and are installed on the surface of the cross beam (234), the second sliding block (232) is installed at the bottom of the second translation plate (233), the second driving piece (235) is installed above the second translation plate (233), the second sliding block (232) is installed on the surface of the second linear guide rail (231) in a sliding manner, and the output end of the second driving piece (235) is connected with the second guide bar (236), the filling part (3), the cover unloading part (4), the large cover rotating cover part (5) and the detection part (6) are all arranged above the second translation plate (233).
5. The dual-purpose high-speed filling and spinning all-in-one machine for the 200L barrel and the IBC barrel as claimed in claim 3 or 4, wherein: both ends of left side translation subassembly (21), right translation subassembly (22) and last translation subassembly (23) all are provided with locating part (24), the surface mounting of locating part (24) has buffer (241).
6. The dual-purpose high-speed filling and spinning all-in-one machine for the 200L barrel and the IBC barrel as claimed in claim 1, wherein: the cover unloading part (4) comprises a first mounting bracket (41), a third driving part (42), a first connecting shaft (43), a fourth driving part (44), a first driving part (45), a first adjusting part (46) and a rotary cover pressure head (47), the first mounting bracket (41) is fixedly mounted on the surface of the travelling frame part (2), the third driving part (42), the fourth driving part (44) and the first adjusting part (46) are mounted on the surface of the first mounting bracket (41), the output end of the third driving part (42) is connected with the first connecting shaft (43) and drives the first connecting shaft (43) to move up and down, the output end of the fourth driving part (44) is connected with the first connecting shaft (43) through the first driving part (45) and drives the first connecting shaft (43) to rotate, the bottom of the first connecting shaft (43) is fixedly connected with the rotary cover pressure head (47), the first adjusting piece (46) is connected with the first mounting bracket (41), and the first adjusting piece (46) adjusts the initial height of the screw cap pressure head (47).
7. The dual-purpose high-speed filling and spinning all-in-one machine for the 200L barrel and the IBC barrel as claimed in claim 1, wherein: the large cover screwing part (5) comprises a second mounting bracket (51), a fifth driving part (52), a second connecting shaft (53), a sixth driving part (54), a second transmission part (55), a second adjusting part (56) and a large cover head part (57), the second mounting bracket (51) is fixedly mounted on the surface of the travelling frame part (2), the fifth driving part (52), the sixth driving part (54) and the second adjusting part (56) are mounted on the surface of the second mounting bracket (51), the output end of the fifth driving part (52) is connected with the second connecting shaft (53) and drives the second connecting shaft (53) to move up and down, the output end of the sixth driving part (54) is connected with the second connecting shaft (53) through the second transmission part (55) and drives the second connecting shaft (53) to rotate, the bottom of the second connecting shaft (53) is fixedly connected with the large cover head part (57), the second adjusting piece (56) is connected with the second mounting bracket (51), and the second adjusting piece (56) adjusts the initial height of the large-cap head (57).
8. The dual-purpose high-speed filling and spinning all-in-one machine for the 200L barrel and the IBC barrel as claimed in claim 1, wherein: the detection part (6) comprises a connecting bracket (61) and a detector (62), the connecting bracket (61) is installed at the top of the travelling part (2) and faces the feeding side of the conveying part (8), and the detector (62) is installed at the bottom of the connecting bracket (61).
9. The dual-purpose high-speed filling and spinning all-in-one machine for the 200L barrel and the IBC barrel as claimed in claim 1, wherein: the filling part (3) comprises a lifting seat (31), a seventh driving part (32), a grouting rod (33), a connecting pipe (34), a blanking pipe (35) and a leakage receiving box (36), the lifting seat (31) is installed on the surface of the traveling frame part (2), the blanking pipe (35) is connected with the output end of the lifting seat (31), the top of the blanking pipe (35) is connected with the feeding part (7) through the connecting pipe (34), the seventh driving part (32) is installed above the connecting pipe (34), the output end of the seventh driving part (32) is connected with the grouting rod (33), the grouting rod (33) penetrates through the connecting pipe (34) and is inserted into the discharging pipe (35), and the leakage receiving box (36) is installed outside the discharging pipe (35).
10. The dual-purpose high-speed filling and spinning all-in-one machine for the 200L barrel and the IBC barrel as claimed in claim 1, wherein: the feeding part (7) comprises a feeding pipe (71), a fixing plate (72), a pneumatic ball valve (73) and a solenoid valve (74), the feeding pipe (71) is installed on the surface of the fixed frame part (1) through the fixing plate (72), and the pneumatic ball valve (73) and the solenoid valve (74) are sequentially installed in the middle of the feeding pipe (71).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110766150.3A CN113479837A (en) | 2021-07-07 | 2021-07-07 | Dual-purpose high-speed filling and rotating all-in-one machine for 200L barrel and IBC barrel |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110766150.3A CN113479837A (en) | 2021-07-07 | 2021-07-07 | Dual-purpose high-speed filling and rotating all-in-one machine for 200L barrel and IBC barrel |
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| Publication Number | Publication Date |
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| CN113479837A true CN113479837A (en) | 2021-10-08 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202110766150.3A Pending CN113479837A (en) | 2021-07-07 | 2021-07-07 | Dual-purpose high-speed filling and rotating all-in-one machine for 200L barrel and IBC barrel |
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| CN (1) | CN113479837A (en) |
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