CN117284994B - Barrel filling host and equipment - Google Patents
Barrel filling host and equipment Download PDFInfo
- Publication number
- CN117284994B CN117284994B CN202311580703.1A CN202311580703A CN117284994B CN 117284994 B CN117284994 B CN 117284994B CN 202311580703 A CN202311580703 A CN 202311580703A CN 117284994 B CN117284994 B CN 117284994B
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- barrel
- filling
- packaging
- conveying
- mounting frame
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- 230000007246 mechanism Effects 0.000 claims abstract description 181
- 238000004806 packaging method and process Methods 0.000 claims abstract description 104
- 238000006073 displacement reaction Methods 0.000 claims abstract description 23
- 230000002093 peripheral effect Effects 0.000 claims abstract description 6
- 238000003825 pressing Methods 0.000 claims description 43
- 238000013519 translation Methods 0.000 claims description 43
- 239000013307 optical fiber Substances 0.000 claims description 32
- 230000001360 synchronised effect Effects 0.000 claims description 18
- 238000009434 installation Methods 0.000 claims description 13
- 238000001514 detection method Methods 0.000 claims description 11
- 230000002457 bidirectional effect Effects 0.000 claims description 10
- 239000011159 matrix material Substances 0.000 claims description 3
- 235000020046 sherry Nutrition 0.000 abstract description 5
- 238000012546 transfer Methods 0.000 description 11
- 238000005303 weighing Methods 0.000 description 7
- 210000004907 gland Anatomy 0.000 description 4
- 210000000078 claw Anatomy 0.000 description 2
- 239000007788 liquid Substances 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 230000009471 action Effects 0.000 description 1
- 230000006978 adaptation Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000013124 brewing process Methods 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- 239000000835 fiber Substances 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000004044 response Effects 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B67—OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
- B67C—CLEANING, FILLING WITH LIQUIDS OR SEMILIQUIDS, OR EMPTYING, OF BOTTLES, JARS, CANS, CASKS, BARRELS, OR SIMILAR CONTAINERS, NOT OTHERWISE PROVIDED FOR; FUNNELS
- B67C7/00—Concurrent cleaning, filling, and closing of bottles; Processes or devices for at least two of these operations
- B67C7/0006—Conveying; Synchronising
- B67C7/0026—Conveying; Synchronising the containers travelling along a linear path
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B67—OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
- B67B—APPLYING CLOSURE MEMBERS TO BOTTLES JARS, OR SIMILAR CONTAINERS; OPENING CLOSED CONTAINERS
- B67B1/00—Closing bottles, jars or similar containers by applying stoppers
- B67B1/04—Closing bottles, jars or similar containers by applying stoppers by inserting threadless stoppers, e.g. corks
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B67—OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
- B67C—CLEANING, FILLING WITH LIQUIDS OR SEMILIQUIDS, OR EMPTYING, OF BOTTLES, JARS, CANS, CASKS, BARRELS, OR SIMILAR CONTAINERS, NOT OTHERWISE PROVIDED FOR; FUNNELS
- B67C3/00—Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus; Filling casks or barrels with liquids or semiliquids
- B67C3/02—Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus
- B67C3/22—Details
- B67C3/24—Devices for supporting or handling bottles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B67—OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
- B67C—CLEANING, FILLING WITH LIQUIDS OR SEMILIQUIDS, OR EMPTYING, OF BOTTLES, JARS, CANS, CASKS, BARRELS, OR SIMILAR CONTAINERS, NOT OTHERWISE PROVIDED FOR; FUNNELS
- B67C3/00—Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus; Filling casks or barrels with liquids or semiliquids
- B67C3/30—Filling of barrels or casks
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B67—OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
- B67C—CLEANING, FILLING WITH LIQUIDS OR SEMILIQUIDS, OR EMPTYING, OF BOTTLES, JARS, CANS, CASKS, BARRELS, OR SIMILAR CONTAINERS, NOT OTHERWISE PROVIDED FOR; FUNNELS
- B67C7/00—Concurrent cleaning, filling, and closing of bottles; Processes or devices for at least two of these operations
- B67C7/0006—Conveying; Synchronising
- B67C2007/0066—Devices particularly adapted for container closing
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Auxiliary Devices For And Details Of Packaging Control (AREA)
Abstract
The invention discloses a barrel filling host and equipment, and relates to the technical field of packaging, wherein the barrel filling host comprises a conveying mechanism for conveying a packaging barrel which is transversely placed; the barrel rotating mechanism is arranged at the bottom of the conveying mechanism and is used for jacking the packaging barrel from the conveying mechanism and driving the packaging barrel to axially rotate around the barrel rotating mechanism so as to adjust the position of a barrel opening on the peripheral surface of the packaging barrel; the bung hole positioning mechanism is arranged above the conveying mechanism and is used for positioning the bung hole of the packaging barrel; the displacement mechanism is arranged above the conveying mechanism, a first mounting frame is arranged on the displacement mechanism, and the displacement mechanism can drive the first mounting frame to move along the conveying direction of the conveying mechanism and perpendicular to the conveying direction; the cover taking and placing mechanism is arranged on the first mounting frame and is used for taking the barrel plug out of the barrel opening and placing the barrel plug on the barrel opening; and the filling mechanism is arranged on the first mounting frame and is used for filling the packaging barrel to realize automatic filling of the packaging barrel of the types such as the sherry barrel and the like.
Description
Technical Field
The invention relates to the technical field of packaging, in particular to a barrel filling host and barrel filling equipment.
Background
With the development of industry and the increase of economy, the hot-dip in the filling equipment industry is gradually raised, and especially in the environment that the brewing process is mature gradually and the production process is automated gradually, the conventional manual filling is difficult to meet the production requirement, and the improvement of an automatic mode is required.
At present, for the filling of the types of packaging barrels such as the sherry barrels, the oak barrels and the like, unlike the packaging barrels which can be filled by ordinary vertical placement, the packaging barrels of the type need to be transversely laid down for filling, and the packaging barrels of the type are mainly filled manually in the market, so that the filling efficiency is low, and therefore, automatic filling equipment is needed to meet the filling requirement of the packaging barrels of the type.
Disclosure of Invention
The invention aims to provide a barrel filling host and equipment, which solve the problem that barrels of the types such as a sherry barrel, a oak barrel and the like in the prior art cannot be automatically filled.
The aim of the invention can be achieved by the following technical scheme:
a barrel filling host comprising:
the conveying mechanism is used for conveying the transversely placed packaging barrels;
the barrel rotating mechanism is arranged at the bottom of the conveying mechanism and is used for jacking the packaging barrel from the conveying mechanism and driving the packaging barrel to axially rotate around the barrel rotating mechanism so as to adjust the position of a barrel opening on the peripheral surface of the packaging barrel;
the bung hole positioning mechanism is arranged above the conveying mechanism and is used for positioning the bung hole of the packaging barrel;
the displacement mechanism is arranged above the conveying mechanism, a first mounting frame is arranged on the displacement mechanism, and the displacement mechanism can drive the first mounting frame to move along the conveying direction of the conveying mechanism and perpendicular to the conveying direction;
the cover taking and placing mechanism is arranged on the first mounting frame and is used for taking the barrel plug out of the barrel opening and placing the barrel plug on the barrel opening;
and the filling mechanism is arranged on the first mounting frame and is used for filling the packaging barrel.
As a further scheme of the invention: the rotary barrel mechanism comprises a rotary barrel base, rotary barrel lifting parts for driving the rotary barrel base to lift and two supporting components arranged on the rotary barrel base at intervals, wherein each supporting component is provided with two rollers in a rotating mode through a rotating shaft, the axial direction of each roller is arranged along the horizontal direction and is parallel or perpendicular to the conveying direction of the conveying mechanism, the four rollers on the supporting components are distributed in a matrix matched with the packaging barrel, and the rotary barrel base is further provided with rotary barrel driving parts for driving at least one roller to rotate.
As a further scheme of the invention: the rotary barrel driving piece adopts a bidirectional shaft-out motor, two supporting components are respectively arranged at two ends of a motor shaft of the bidirectional shaft-out motor, two ends of the motor shaft of the bidirectional shaft-out motor are respectively provided with a first synchronous belt pulley, each roller is rotationally connected with the corresponding supporting component through a rotating shaft, a second synchronous belt pulley is also sleeved on each rotating shaft, and each first synchronous belt pulley is connected with two second synchronous belt pulleys on the supporting component at the same end through a synchronous belt.
As a further scheme of the invention: the barrel opening positioning mechanism comprises a camera module and two distance optical fibers, wherein the camera module is arranged above the barrel opening rotating mechanism and used for detecting plane coordinates of the barrel opening, the two distance optical fibers are used for detecting whether the barrel opening is horizontal or not, the state that a packaging barrel is positioned on the barrel rotating mechanism is used as a reference, the two distance optical fibers are arranged at intervals along the axial direction perpendicular to the packaging barrel, and the distance between the two distance optical fibers is equal to the diameter of a barrel plug on the barrel opening to be detected.
As a further scheme of the invention: get lid and put lid mechanism including installing get lid on the first mounting bracket put lid lifter, install get lid put lid lifter on the second mounting bracket and install three claw cylinders on the second mounting bracket, install the clamping jaw that is used for pressing from both sides to get the bung on the three claw cylinder, get and put and install a location lifter on the lid lifter, install a pick-up plate on the location lifter, the location lifter is used for the drive the pick-up plate goes up and down, two apart from the optic fibre interval is installed pick-up plate bottom.
As a further scheme of the invention: the filling mechanism comprises a filling installation frame fixedly installed on the first installation frame, a filling lifting part arranged on the filling installation frame and a filling gun connected with the filling lifting part, a leakage receiving cup and a leakage receiving translation part used for driving the leakage receiving cup to translate are arranged on one side, close to the bottom, of the filling installation frame, and the leakage receiving cup can move to the lower part of the filling gun to receive leakage of the filling gun.
As a further scheme of the invention: still include and press the bucket mechanism, press the bucket mechanism including fixed mounting and be in press the bucket lifter and install on the bucket lifter press the bucket piece, press the bucket lifter can drive press the bucket piece relatively first mounting goes up and down, press the bucket piece bottom be equipped with the arc wall of pail pack circumferential profile adaptation.
As a further scheme of the invention: the barrel stopper pressing device comprises a first mounting frame, a second mounting frame and a barrel stopper, and is characterized by further comprising a pressing cover mechanism, wherein the pressing cover mechanism comprises a pressing cover lifting piece fixedly mounted in the first mounting frame and a pressing cover hammer connected with the pressing cover lifting piece, and the pressing cover lifting piece is used for driving the pressing cover hammer to lift and press the barrel stopper in the barrel opening.
As a further scheme of the invention: the displacement mechanism comprises an X-axis translation driving piece, a Y-axis translation driving piece and a Z-axis translation driving piece, wherein the X-axis translation driving piece is used for driving the first mounting frame to move along the direction perpendicular to the conveying direction, the Y-axis translation driving piece is used for driving the first mounting frame to move along the direction parallel to the conveying direction, the Z-axis translation driving piece is used for driving the first mounting frame to lift, a third mounting frame is mounted on the X-axis translation driving piece, the Z-axis translation driving piece is fixedly mounted on the third mounting frame, and the first mounting frame is mounted on the Z-axis translation driving piece.
The barrel filling equipment comprises the barrel filling host machine, a conveying line connected with two ends of the conveying mechanism to form closed-loop conveying, and a bracket arranged on the conveying line and used for supporting and limiting movement of the packaging barrel, wherein the conveying line can be used for conveying the packaging barrel through the bracket.
The invention has the beneficial effects that: according to the packaging barrel, the transversely placed packaging barrel is conveyed to the set position through the conveying mechanism, the barrel rotating mechanism continuously drives the packaging barrel to rotate upwards along the axial direction of the packaging barrel according to the measuring result of the barrel opening positioning mechanism, the position of the barrel opening on the peripheral surface of the packaging barrel is adjusted until the barrel opening is located the set position, the cover taking and placing mechanism takes down the barrel plug from the barrel opening firstly, then the filling mechanism fills materials in the packaging barrel along the barrel opening, and after the packaging barrel is filled, the cover taking and placing mechanism covers the barrel plug on the barrel opening again, so that automatic filling of the packaging barrel of the types such as the sherry barrel is realized.
Drawings
The invention is further described below with reference to the accompanying drawings.
FIG. 1 is a schematic diagram of the whole structure of a barrel filling machine according to the present invention;
FIG. 2 is a schematic view of the structure of the displacement mechanism, the filling mechanism, the cap taking and placing lifting member and the capping mechanism of the present invention;
FIG. 3 is a schematic view of the assembled structure of the first mounting plate and the third mounting plate of the present invention;
FIG. 4 is a schematic view of a transfer drum mechanism according to the present invention;
FIG. 5 is a schematic view of the structure of the medium pressure barrel mechanism of the present invention;
fig. 6 is a schematic view showing the structure of the packaging barrel and the bracket in the present invention;
FIG. 7 is a front view of the barrel filling apparatus of the present invention;
fig. 8 is a top view of the barrel filling apparatus of the present invention.
In the figure: 1. a frame; 101. an inlet; 102. an outlet; 103. a cross beam; 2. a conveying mechanism; 3. a barrel rotating mechanism; 31. a rotary barrel base; 32. a rotary barrel lifting member; 33. a support assembly; 331. a Y-shaped supporting rod; 3311. a fork portion; 332. a vertical strut; 34. a roller; 35. a rotary barrel driving part; 36. a rotating shaft; 37. a first synchronous pulley; 38. a second synchronous pulley; 39. a synchronous belt; 4. a bung hole positioning mechanism; 41. a camera module; 42. a detection plate; 43. positioning the lifting piece; 44. a camera box; 45. a guide sleeve; 46. a guide rod; 5. a displacement mechanism; 51. an X-axis translational drive; 52. a Y-axis translational drive; 53. a Z-axis translational drive; 6. a filling mechanism; 61. filling the mounting frame; 62. filling the lifting piece; 63. filling gun; 64. a leakage receiving cup; 65. a leak-receiving translation member; 7. a cover taking and placing mechanism; 71. taking and placing a cover lifting piece; 72. a second mounting frame; 73. a three-jaw cylinder; 74. a clamping jaw; 8. a barrel pressing mechanism; 81. barrel pressing lifting pieces; 82. barrel pressing blocks; 821. an arc-shaped groove; 9. a capping mechanism; 91. a gland lifting member; 92. hammer head mounting rack; 93. pressing a hammer head; 10. a first mounting frame; 11. a weighing device; 12. a third mounting frame; 100. a barrel filling host; 201. a first conveyor line; 202. a second conveyor line; 203. a first roller conveyor; 204. a second roller conveyor; 205. a first lifting mechanism; 206. a second lifting mechanism; 300. packaging barrel; 301. a bung hole; 400. a bracket; 401. arc limiting groove.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
It should be noted that the terms "first," "second," and the like as used herein do not denote any order, quantity, or importance, but rather are used to distinguish one element from another. The description of the present invention in terms of "left", "right", "upper", "lower", "top", "bottom", etc. directions are defined based on the relationship of orientation or position shown in the drawings, and are merely for convenience of description and simplification of description, rather than to indicate or imply that the described structure must be constructed and operated in a specific orientation, and therefore, should not be construed as limiting the present invention. In the description of the present invention, the meaning of "plurality" is two or more unless specifically defined otherwise.
In the description of the present invention, unless explicitly stated and limited otherwise, the terms "mounted," "connected," and "connected" are to be construed broadly, and may be, for example, fixedly connected, detachably connected, or integrally connected; can be directly connected or indirectly connected through an intermediate medium, and can be communication between two elements. The specific meaning of the above terms in the present invention can be understood by those of ordinary skill in the art according to the specific circumstances.
Referring to fig. 1, the present invention is a barrel filling machine 100 that can be used for automatic filling of a package barrel 300 of the sherry barrel, oak barrel or the like type.
The barrel filling host 100 comprises a frame 1, a conveying mechanism 2, a barrel rotating mechanism 3, a barrel opening positioning mechanism 4, a displacement mechanism 5, a filling mechanism 6, a cover taking and placing mechanism 7, a barrel pressing mechanism 8 and a cover pressing mechanism 9, wherein the conveying mechanism 2, the barrel rotating mechanism 3, the barrel opening positioning mechanism 4, the cover taking and placing mechanism 7, the barrel pressing mechanism 8 and the cover pressing mechanism 9 are arranged in the frame 1.
The inlet 101 and the outlet 102 are respectively formed in two opposite sides of the frame 1, the conveying mechanism 2 is in linear conveying, two ends of the conveying mechanism 2 extend to the inlet 101 and the outlet 102 respectively, an external conveying line is connected with two ends of the conveying mechanism 2 to convey empty packaging barrels 300 to the conveying mechanism 2 from the inlet 101, and the conveying mechanism 2 conveys filled packaging barrels 300 to a conveying line from the outlet 102.
In this embodiment, the conveying mechanism 2 is a chain conveyor, which has conveying chains located at both sides in a conveying direction perpendicular to the conveying mechanism 2, and the middle part of the conveying mechanism 2 is hollow for avoiding the lifting of the subsequent barrel rotating mechanism 3.
Referring to fig. 6 to 8, the packaging barrel 300 is conveyed by the conveying mechanism 2 by being placed on the carrier 400, so that the packaging barrel 300 is prevented from shaking at will during the conveying process. In this embodiment, the bracket 400 is generally rectangular, and the middle of the bracket 400 is hollow so as to avoid the subsequent lifting of the barrel rotating mechanism 3. The arc-shaped limit grooves 401 matched with the periphery Xiang Lunkuo of the packaging barrel 300 are formed in the top ends of the side walls of two opposite sides of the bracket 400, the packaging barrel 300 is placed on the bracket 400 in a lateral mode, the front end portion and the rear end portion of the packaging barrel 300 are respectively embedded in the two arc-shaped limit grooves 401 to be limited, and stability of the packaging barrel 300 in the conveying process is improved.
Referring to fig. 1 and 4, a barrel rotating mechanism 3 is disposed at the bottom of the conveying mechanism 2, and is used for lifting the packaging barrel 300 from the conveying mechanism 2 and driving the packaging barrel 300 to axially rotate around itself so as to adjust the position of the barrel opening 301 on the peripheral surface of the packaging barrel 300. Specifically, the barrel rotating mechanism 3 includes a barrel rotating base 31, a barrel rotating lifting member 32 for driving the barrel rotating base 31 to lift, and two supporting components 33 disposed on the barrel rotating base 31 at intervals, each supporting component 33 is rotatably connected with two rollers 34 through a rotating shaft 36, the axial direction of each roller 34 is disposed along the horizontal direction and is parallel to the conveying direction of the conveying mechanism 2, and four rollers 34 on the two supporting components 33 are distributed in a matrix adapted to the packaging barrel 300, so that the packaging barrel 300 can be supported by the four rollers 34 on the side, and at this time, the axial direction of the packaging barrel 300 is parallel to the conveying direction of the conveying mechanism 2. The rotary barrel base 31 is also provided with a rotary barrel driving member 35 for driving the at least one roller 34 to rotate. When the packaging barrel 300 is in operation, the barrel lifting piece 32 drives the barrel base 31 to lift, and the rollers 34 are driven to lift the packaging barrel 300 from the bracket 400 from the bottom of the packaging barrel 300, at this time, two rollers 34 on each supporting component 33 are respectively located at two axial sides of the packaging barrel 300, and the axial directions of the four rollers 34 are parallel to the axial direction of the packaging barrel 300. When the position of the bung 301 is adjusted, the drum driving member 35 drives at least one roller 34 to rotate, and the roller 34 drives the packaging drum 300 to rotate around the self-axis direction by friction force, so as to adjust the position of the bung 301 on the peripheral surface of the packaging drum 300. Indeed, in other embodiments, the axial direction of each roller 34 may be perpendicular to the conveying direction of the conveying mechanism 2, and in this case, the axial direction of the packaging barrel 300 is perpendicular to the conveying direction of the conveying mechanism 2.
In this embodiment, the rotary barrel lifting member 32 is a screw lifter and is disposed below the rotary barrel base 31. The two supporting components 33 are arranged at intervals along the conveying direction perpendicular to the conveying mechanism 2, each supporting component 33 comprises a Y-shaped supporting rod 331 and two vertical supporting rods 332, two fork parts 3311 at the top ends of each Y-shaped supporting rod 331 are arranged in one-to-one correspondence with the two vertical supporting rods 332, a rotating shaft 36 is arranged between each fork part 3311 and each vertical supporting rod 332, two ends of each rotating shaft 36 are respectively connected with the corresponding fork parts 3311 and the corresponding vertical supporting rods 332 in a rotating manner through bearings, and the axial direction of each rotating shaft 36 is parallel to the conveying direction of the conveying mechanism 2. Each rotating shaft 36 corresponds to the rollers 34 one by one, and each roller 34 is sleeved and fixed on the corresponding rotating shaft 36.
The rotary barrel driving part 35 adopts a bidirectional output shaft motor, and the two supporting components 33 are respectively arranged at two ends of a motor shaft of the bidirectional output shaft motor. A first synchronous pulley 37 is respectively arranged at two ends of a motor shaft of the bidirectional output shaft motor, a second synchronous pulley 38 is sleeved on each rotating shaft 36, and each first synchronous pulley 37 is connected with two second synchronous pulleys 38 on the supporting assembly 33 at the same end through a synchronous belt 39, so that the bidirectional output shaft motor can drive four rollers 34 to synchronously rotate, and the fluency of rotating the packaging barrel 300 is improved.
In one embodiment, the drum lifter 32 is mounted on the weighing device 11, enabling the weighing device 11 to weigh the packaging drum 300 in the filling in real time. Preferably, the weighing device 11 is a weighing platform scale.
The displacement mechanism 5 is arranged above the conveying mechanism 2 and comprises an X-axis translation driving piece 51 and two Y-axis translation driving pieces 52, the two Y-axis translation driving pieces 52 are fixedly arranged on the frame 1, the two Y-axis translation driving pieces 52 are connected through a cross beam 103, two ends of the cross beam 103 are fixedly connected with moving parts of the two Y-axis translation driving pieces 52 respectively, the X-axis translation driving pieces 51 are fixedly arranged on the cross beam 103, the two Y-axis translation driving pieces 52 are respectively positioned at two ends of the X-axis translation driving piece 51, a first mounting frame 10 is arranged on the moving parts of the X-axis translation driving pieces 51, the two Y-axis translation driving pieces 52 synchronously drive the X-axis translation driving pieces 51 and the first mounting frame 10 to move along the conveying direction of the conveying mechanism 2 through the cross beam 103, and the X-axis translation driving pieces 51 can drive the first mounting frame 10 to move along the conveying direction perpendicular to the conveying mechanism 2. The filling mechanism 6, the cover taking and placing mechanism 7, the barrel pressing mechanism 8 and the cover pressing mechanism 9 are fixedly arranged on the first mounting frame 10 and move along the conveying direction of the conveying mechanism 2 and perpendicular to the conveying direction of the conveying mechanism 2 along the first mounting frame 10. Preferably, the X-axis translation drive 51 and the Y-axis translation drive 52 are each linear modules.
Referring to fig. 3, in an embodiment, in order to perform the filling operation on the packaging barrels 300 with different sizes, the displacement mechanism 5 further includes a Z-axis translation driving member 53, specifically, a third mounting frame 12 is fixedly mounted on the moving portion of the X-axis translation driving member 51, the Z-axis translation driving member 53 is mounted on the third mounting frame 12, and the first mounting frame 10 is fixedly mounted on the moving portion of the Z-axis translation driving member 53, so that the first mounting frame 10 can be driven to perform the lifting motion by the Z-axis translation driving member 53, so as to adjust the heights of the filling mechanism 6, the cap taking and placing mechanism 7, the barrel pressing mechanism 8 and the cap pressing mechanism 9 mounted on the first mounting frame 10, so as to adapt to the packaging barrels 300 with different sizes. Wherein, the up end and the lower terminal surface of crossbeam 103 all are equipped with first slide rail, and fixed mounting has the first slider of sliding fit respectively with the first slide rail of up end and lower terminal surface of crossbeam 103 on the third mounting bracket 12, and when X axle translation driving piece 51 drive third mounting bracket 12 moved along the direction of delivery of perpendicular to conveying mechanism 2, first slider was followed first slide rail length and is slided, improves the stability that third mounting bracket 12 moved. The Z-axis translation driving piece 53 adopts a cylinder, the cylinder body of the cylinder is fixedly arranged on the front surface of the third mounting frame 12, and the cylinder rod of the cylinder is fixedly connected with the first mounting frame 10. The front fixed mounting of third mounting bracket 12 has the second slide rail, and the first mounting bracket 10 back is equipped with the second slider with second slide rail sliding fit, and when Z axle translation driving piece 53 driven first mounting bracket 10 lift, the second slider slides along second slide rail length direction, improves the stability when first mounting bracket 10 lifts and lowers.
Referring to fig. 2, the filling mechanism 6, the cap taking and placing mechanism 7 and the capping mechanism 9 are all installed on the front surface of the first mounting frame 10, and the capping mechanism 9 is located in the middle along the driving direction of the X-axis translation driving member 51, and the filling mechanism 6 and the cap taking and placing mechanism 7 are respectively located on two sides of the capping mechanism 9. The barrel pressing mechanism 8 is arranged on the back surface of the first mounting frame 10 and is adjacent to the cover taking and placing mechanism 7.
Specifically, the filling mechanism 6 includes a filling mounting frame 61 fixedly mounted on the front surface of the first mounting frame 10, a filling lifting member 62 disposed on the filling mounting frame 61, and a filling gun 63 connected to the filling lifting member 62, where the filling lifting member 62 adopts a linear module, and can drive the filling gun 63 to lift up and down. The side of the filling mounting frame 61 near the bottom is provided with a leak receiving cup 64 and a leak receiving translation member 65 for driving the leak receiving cup 64 to translate. When the filling gun 63 does not work, the filling gun 63 is positioned above the drain cup 64, and the drain cup 64 can collect residual liquid dropped from the filling gun 63, so that the residual liquid is prevented from dropping from the filling gun 63 to the ground or equipment to cause pollution; when the filling gun 63 works, the leak receiving translation member 65 drives the leak receiving cup 64 to move to one side of the filling gun 63 to avoid lifting of the filling gun 63, and the filling lifting member 62 drives the filling gun 63 to descend again so as to be inserted into the packaging barrel 300. In this embodiment, the filling lifter 62 is a linear module, and the leak receiving translator 65 is a biaxial cylinder.
The capping mechanism 9 includes a capping lifter 91 fixedly installed at the front surface of the first mounting frame 10, a hammer head mounting frame 92 installed on the capping lifter 91, and a capping hammer head 93 installed on the hammer head mounting frame 92. The gland lifter 91 adopts a double-shaft cylinder, and the gland lifter 91 can drive the gland hammer 93 to descend through the hammer mounting frame 92 to compress the barrel plug to plug the barrel opening 301.
The cap taking and placing mechanism 7 comprises a cap taking and placing lifting member 71 installed on the front surface of the first installation frame 10, a second installation frame 72 installed on the cap taking and placing lifting member 71, and a three-jaw cylinder 73 installed on the second installation frame 72, wherein a clamping jaw 74 for clamping a barrel plug is installed on the three-jaw cylinder 73. The cover taking and placing lifting piece 71 is used for driving the second mounting frame 72 and the three-jaw air cylinder 73 to synchronously lift, and the three-jaw air cylinder 73 is used for driving the clamping jaw 74 to open and close to clamp the barrel plug.
Referring to fig. 5, the barrel pressing mechanism 8 includes a barrel pressing lifting member 81 fixedly installed on the back of the first mounting frame 10 and a barrel pressing block 82 installed on the barrel pressing lifting member 81, where the barrel pressing lifting member 81 adopts a dual-shaft cylinder, and the barrel pressing block 82 is fixedly connected with a cylinder rod of the dual-shaft cylinder, so that the barrel pressing lifting member 81 can drive the barrel pressing block 82 to lift relative to the first mounting frame 10. The bottom of the barrel pressing block 82 is provided with an arc-shaped groove 821 which is matched with the periphery Xiang Lunkuo of the packaging barrel 300, after the barrel pressing block 82 presses the packaging barrel 300, the outer surface of the packaging barrel 300 is attached to the groove wall of the arc-shaped groove 821, and the contact area between the barrel pressing block 82 and the packaging barrel 300 is increased.
Referring to fig. 2 and 3, the bung hole positioning mechanism 4 includes a camera module 41 disposed above the barrel rotating mechanism 3 and two distance optical fibers (not shown), wherein the camera module 41 is used for detecting the plane coordinates of the center point of the bung hole 301, the two distance optical fibers are used for detecting whether the bung hole 301 is horizontal, the two distance optical fibers are disposed at intervals along the axial direction perpendicular to the packaging barrel 300 with reference to the state that the packaging barrel 300 is located on the barrel rotating mechanism 3, the distance between the two distance optical fibers is equal to the diameter of the bung on the bung hole 301 to be detected, and the distance between the two distance optical fibers and the packaging barrel 300 is detected along the vertical direction. At the time of detection, the camera module 41 detects the plane coordinates (X-axis coordinates and Y-axis coordinates) of the center point of the bung 301 by taking a photograph, wherein since the direction of the diameter of the bung 301 in the X-axis direction follows the changing direction of the rotation of the packaging barrel 300, when the diameter in the X-axis direction is not in a horizontal state, there is a deviation in the X-axis coordinates detected by the camera module 41, whereby the X-axis coordinates are blurred coordinates, but the diameter of the bung 301 in the Y-axis direction is always horizontal, whereby the Y-axis coordinates are precise coordinates. In order to further accurately determine the X-axis coordinate, after the camera module 41 determines the plane coordinate of the center point of the bung 301, the displacement mechanism 5 moves two distance optical fibers, the center points of the two distance optical fibers are aligned with the plane coordinate up and down, so that the two distance optical fibers simultaneously detect the distance between each bung 301 and the packaging barrel 300, when the detected values of the two distance optical fibers are inconsistent, the bung 301 tilts, the bung 301 is deflected, the barrel turning mechanism 3 can further turn the barrel until the measured values of the two distance optical fibers are consistent, at this time, the bung on the bung 301 is exactly positioned between the two distance optical fibers, the bung 301 is in a horizontal state, and the subsequent cap taking, cap placing and filling of the filling mechanism are facilitated.
In this embodiment, the top of the inner cavity of the frame 1 is fixedly provided with the camera box 44, the bottom of the camera box 44 is open, the camera module 41 is installed in the camera box 44, and the camera box 44 can effectively prevent dust on the camera module 41. Both the optical fibers are mounted on the bottom of a pickup plate 42, the pickup plate 42 is mounted on a positioning lifter 43 capable of driving the pickup plate to be lifted, the positioning lifter 43 is mounted on a second mounting frame 72, and preferably, the positioning lifter 43 is a single-shaft cylinder. The second mounting frame 72 is fixedly connected with two vertically arranged guide sleeves 45, two guide rods 46 are slidably connected in the two guide sleeves 45, the cylinder rods of the positioning lifting piece 43 are fixedly connected with the top ends of the two guide rods 46 through a connecting plate, the detection plate 42 is fixedly arranged at the bottom ends of the two guide rods 46, the detection plate 42 is positioned at one side of the three-jaw cylinder 73, which is away from the first mounting frame 10, the positioning lifting piece 43 axially slides along the corresponding guide sleeves 45 by driving the two guide rods 46, the detection plate 42 is driven to lift, and the distance between two optical fibers and the packaging barrel 300 is synchronously adjusted.
Filling and capping: the packaging barrel 300 is placed on the bracket 400, is conveyed to the conveying mechanism 2 through the conveying line, is conveyed to the designated position through the conveying mechanism 2, triggers a sensor signal when the bracket 400 reaches the designated position, and starts the lifting action of the barrel rotating lifting member 32 to lift the packaging barrel 300 to be separated from the bracket 400. After the jacking operation is completed for a period of time, the camera module 41 starts to take a picture, and if there is no barrel opening 301 in the lens range of the camera module 41, the barrel driving member 35 drives the roller 34 to rotate the barrel, wherein the barrel speed is generally adjusted according to the fastest response speed of the camera. When the bung 301 appears in the lens range of the camera module 41, the barrel speed starts to be switched (switched to a slow speed), and when the bung 301 appears in the field of view completely, the barrel is stopped, and at this time, the plane coordinates of the center point of the bung 301 are acquired and fed back by the photo shot by the camera module 41. The displacement mechanism 5 moves the positions of the two distance optical fibers after the feedback plane coordinates are obtained, so that the middle point between the two distance optical fibers is aligned with the obtained plane coordinates, the positioning lifting piece 43 drives the detection plate 42 to descend to the set height, the two distance optical fibers respectively detect the distance between the two distance optical fibers and the packaging barrel 300, when the detected values of the two distance optical fibers are inconsistent, the barrel driving piece 35 continues to perform barrel rotation operation (the speed is slower) according to the height difference detected by the two distance optical fibers, fine adjustment is performed on the position of the barrel opening 301 until the detected values of the two distance optical fibers are equal, the displacement mechanism 5 returns to the original point position while the barrel rotation mechanism 3 stops, the camera module 41 performs shooting again to capture XY two-axis coordinates, a new plane coordinate is obtained, the distance optical fibers are displaced to the XY-axis coordinate fed back for the second time through the displacement mechanism 5, and the detection is descended, the new plane coordinate is checked, when the detected values of the two distance optical fibers are consistent, the barrel opening 301 is confirmed to be positioned at the horizontal position, the barrel opening 301 is axially positioned in the vertical direction, the barrel opening is consistent with the lifting direction, and the filling gun 63, 74 and the subsequent lifting direction of the hammer head 93 is convenient for filling and the subsequent cap placing operation. After the new plane coordinates of the bung 301 are confirmed, the positioning lifting piece 43 drives the detection plate 42 to retract, meanwhile, the three-jaw air cylinder 73 drives the clamping jaw 74 to open and move to a position right above the bung 301 through the displacement mechanism 5, the cover taking and placing lifting piece 71 drives the clamping jaw 74 to submerge and grab a bung in the bung 301 to lift, and meanwhile, the barrel pressing lifting piece 81 in the barrel pressing mechanism 8 drives the barrel pressing block 82 to descend to press the packaging barrel 300 on the barrel rotating mechanism 3 to avoid separation of the bung and the packaging barrel 300. After the barrel stopper is taken out, the displacement mechanism 5 drives the filling mechanism 6 to move to a position right above the barrel opening 301, the filling lifting piece 62 drives the filling gun 63 to descend, the filling gun 63 is inserted into a set position in the packaging barrel 300 from the barrel opening 301, and after the filling gun 63 is in place, a valve on the filling gun 63 is opened, so that the packaging barrel 300 is filled. The weighing device 11 weighs the filling amount in the package 300 in real time. When the specified weighing amount is reached, the valve on the filling gun 63 is closed and the filling gun 63 is lifted again to the initial position. After the filling operation is finished, the cap taking and placing mechanism 7 is moved to a position right above the bung 301 again, and the bung is placed in the bung 301. After the cap is put, the displacement mechanism 5 continues to drive the capping mechanism 9 to move, so that the capping hammer 93 in the capping mechanism 9 moves to be right above the barrel plug, the capping lifter 91 drives the capping hammer 93 to compress the barrel plug, the barrel plug is plugged in the barrel port 301, then the barrel lifter 32 descends, the packaging barrel 300 falls on the bracket 400 positioned on the conveying mechanism 2 again, the conveying mechanism 2 conveys the bracket 400 and the filled packaging barrel 300 out of the frame 1 from the outlet 102, and a new round of filling operation is waited.
Referring to fig. 7 and 8, the present application further discloses a barrel filling system, which includes the barrel filling host 100, a conveying line connected with two ends of the conveying mechanism 2 in the barrel filling host 100 to form a closed loop, and a bracket 400 disposed on the conveying line for supporting and limiting the packaging barrel 300, wherein the conveying line is capable of conveying the packaging barrel 300 through the bracket 400. Wherein, the transfer chain includes the first transfer chain 201 that the front and back end links up of conveying mechanism 2, locate the second transfer chain 202 of first transfer chain 201 one side, locate the first cylinder conveyer 203 and the second cylinder conveyer 204 between the front and back tip of first transfer chain 201 and second transfer chain 202 respectively, and the both ends of first cylinder conveyer 203 respectively are different from the front end of first transfer chain 201 and the front end intersection of second transfer chain 202, the both ends of second cylinder conveyer 204 respectively are different from the rear end of first transfer chain 201 and the rear end intersection of second transfer chain 202 respectively. A first lifting mechanism 205 for driving the first roller conveyor 203 to lift and fall is arranged below the first roller conveyor 203, and a second lifting mechanism 206 for driving the second roller conveyor 204 to lift and fall is arranged below the second roller conveyor 204. In this embodiment, the first conveying line 201 and the second conveying line 202 are both chain conveyors; the first lifting mechanism 205 and the second lifting mechanism 206 both adopt screw lifting cylinders.
When in conveying, the empty packaging barrel 300 can be conveyed to the bracket 400 positioned on the rear end part of the second conveying line 202 by a forklift, the bracket 400 with the packaging barrel 300 is driven by the second conveying line 202 to move to the front end part of the bracket, and the first roller conveyor 203 is driven by the first lifting mechanism 205 to rise above the first conveying line 201 and the second conveying line 202, so that the bracket 400 and the packaging barrel 300 are jacked up from the front end part of the second conveying line 202 by the first roller conveyor 203 and conveyed above the front end part of the first conveying line 201; the first lifting mechanism 205 drops back to the initial position again, the first roller conveyor 203 drops back below the first conveying line 201 and the second conveying line 202, the bracket 400 and the packaging barrel 300 are dropped onto the front end portion of the first conveying line 201, the first conveying line 201 conveys the bracket 400 and the packaging barrel 300 into the barrel filling host 100, the barrel filling host 100 fills the packaging barrel 300 and then conveys the packaging barrel 300 back to the first conveying line 201 again, the first conveying line 201 conveys the bracket 400 and the packaging barrel 300 to the rear end portion of the first conveying line, then the fork truck removes the filled packaging barrel 300, the second lifting mechanism 206 drives the second roller conveyor 204 to lift above the first conveying line 201 and the second conveying line 202, the empty bracket 400 is lifted up from the rear end portion of the first conveying line 201 and then conveyed above the rear end portion of the second conveying line 202, the second lifting mechanism 206 drops back to the initial position again, the second roller conveyor 204 drops back below the first conveying line 201 and the second conveying line 202, the empty bracket 400 drops onto the rear end portion of the second conveying line 202 and waits for the empty bracket 400 to be conveyed to the empty fork truck 300.
The foregoing describes one embodiment of the present invention in detail, but the description is only a preferred embodiment of the present invention and should not be construed as limiting the scope of the invention. All equivalent changes and modifications within the scope of the present invention are intended to be covered by the present invention.
Claims (7)
1. A barrel filling machine, comprising:
the conveying mechanism is used for conveying the transversely placed packaging barrels;
the barrel rotating mechanism is arranged at the bottom of the conveying mechanism and is used for jacking the packaging barrel from the conveying mechanism and driving the packaging barrel to axially rotate around the barrel rotating mechanism so as to adjust the position of a barrel opening on the peripheral surface of the packaging barrel;
the barrel opening positioning mechanism is used for positioning the barrel opening of the packaging barrel and comprises a camera module and two distance optical fibers, wherein the camera module and the two distance optical fibers are arranged above the barrel rotating mechanism, the camera module is used for detecting the plane coordinates of the barrel opening, the two distance optical fibers are used for detecting whether the barrel opening is horizontal or not, the state that the packaging barrel is positioned on the barrel rotating mechanism is taken as a reference, the two distance optical fibers are arranged at intervals along the axial direction perpendicular to the packaging barrel, and the distance between the two distance optical fibers is equal to the diameter of a barrel plug on the barrel opening to be detected;
the displacement mechanism is arranged above the conveying mechanism, a first mounting frame is arranged on the displacement mechanism, and the displacement mechanism can drive the first mounting frame to move along the conveying direction of the conveying mechanism and perpendicular to the conveying direction;
the cover taking and placing mechanism is used for taking the barrel plug out of the barrel opening and covering the barrel plug on the barrel opening and comprises a cover taking and placing lifting piece, a second mounting frame and a three-jaw cylinder, wherein the cover taking and placing lifting piece is mounted on the first mounting frame, the second mounting frame is mounted on the cover taking and placing lifting piece, the three-jaw cylinder is provided with a clamping jaw for clamping the barrel plug, the cover taking and placing lifting piece is provided with a positioning lifting piece, the positioning lifting piece is provided with a detection plate, the positioning lifting piece is used for driving the detection plate to lift, and two distance optical fibers are mounted at the bottom of the detection plate at intervals;
the barrel pressing mechanism comprises a barrel pressing lifting piece fixedly installed on the first installation frame and a barrel pressing block installed on the barrel pressing lifting piece, the barrel pressing lifting piece can drive the barrel pressing block to lift relative to the first installation frame, and an arc-shaped groove matched with the circumferential profile of the packaging barrel is formed in the bottom of the barrel pressing block;
and the filling mechanism is arranged on the first mounting frame and is used for filling the packaging barrel.
2. The barrel filling host machine according to claim 1, wherein the barrel rotating mechanism comprises a barrel rotating base, barrel rotating lifting pieces for driving the barrel rotating base to lift and two supporting components arranged on the barrel rotating base at intervals, each supporting component is rotatably connected with two rollers through a rotating shaft, the axial direction of each roller is arranged along the horizontal direction and is parallel or perpendicular to the conveying direction of the conveying mechanism, the four rollers on the two supporting components are distributed in a matrix matched with the packaging barrel, and the barrel rotating base is further provided with barrel rotating driving pieces for driving at least one roller to rotate.
3. The barrel filling main machine according to claim 2, wherein the barrel rotating driving part adopts a bidirectional shaft outlet motor, the two supporting components are respectively arranged at two ends of a motor shaft of the bidirectional shaft outlet motor, a first synchronous belt wheel is respectively arranged at two ends of the motor shaft of the bidirectional shaft outlet motor, each roller wheel is rotationally connected with the corresponding supporting component through a rotating shaft, a second synchronous belt wheel is also sleeved on each rotating shaft, and each first synchronous belt wheel is connected with two second synchronous belt wheels on the supporting component at the same end through a synchronous belt.
4. The barrel filling host machine according to claim 1, wherein the filling mechanism comprises a filling installation frame fixedly installed on the first installation frame, a filling lifting piece arranged on the filling installation frame and a filling gun connected with the filling lifting piece, a leakage receiving cup and a leakage receiving translation piece for driving the leakage receiving cup to translate are arranged on one side, close to the bottom, of the filling installation frame, and the leakage receiving cup can move to the lower portion of the filling gun to receive leakage of the filling gun.
5. The barrel filling machine of claim 1, further comprising a capping mechanism including a capping lifter fixedly mounted in the first mounting frame and a capping ram coupled to the capping lifter, the capping lifter for driving the capping ram to lift to compress the bung in the bung.
6. The barrel filling machine according to claim 1, wherein the displacement mechanism comprises an X-axis translation driving member for driving the first mounting frame to move in a direction perpendicular to the conveying direction, a Y-axis translation driving member for driving the first mounting frame to move in a direction parallel to the conveying direction, and a Z-axis translation driving member for driving the first mounting frame to lift, a third mounting frame is mounted on the X-axis translation driving member, the Z-axis translation driving member is fixedly mounted on the third mounting frame, and the first mounting frame is mounted on the Z-axis translation driving member.
7. A barrel filling apparatus comprising a barrel filling host machine according to any one of claims 1 to 6, a conveyor line connected to two ends of the conveying mechanism to form a closed loop conveying, and a bracket arranged on the conveyor line for supporting and restricting movement of the packaging barrel, wherein the conveyor line is capable of conveying the packaging barrel through the bracket.
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| Application Number | Priority Date | Filing Date | Title |
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| CN202311580703.1A CN117284994B (en) | 2023-11-24 | 2023-11-24 | Barrel filling host and equipment |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202311580703.1A CN117284994B (en) | 2023-11-24 | 2023-11-24 | Barrel filling host and equipment |
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| CN117284994B true CN117284994B (en) | 2024-02-02 |
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Families Citing this family (3)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN117699724A (en) * | 2024-01-04 | 2024-03-15 | 苏州冠礼科技有限公司 | Full-automatic filling device for liquid storage barrel and control method |
| CN118323531B (en) * | 2024-06-13 | 2024-08-30 | 江苏尚纯自动化技术有限公司 | Full-automatic packaging machine |
| CN118417367B (en) * | 2024-07-05 | 2024-11-05 | 江苏尚纯自动化技术有限公司 | Barrel shaping device |
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| CN117284994A (en) | 2023-12-26 |
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