CN113290381B - Assembly equipment for rotary reclaiming - Google Patents
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- B23P21/00—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control
- B23P21/004—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control the units passing two or more work-stations whilst being composed
- B23P21/006—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control the units passing two or more work-stations whilst being composed the conveying means comprising a rotating table
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- B—PERFORMING OPERATIONS; TRANSPORTING
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Abstract
Description
技术领域technical field
本发明涉及一种旋转取料的组装设备,尤指单一组装设备可因应各个组件所欲组装的料片数目设计循环运送料片,并连续组装多组完整的组件,以大幅提高组装效率和精度,且可降低生产的成本,同时组装的品质与合格率。The invention relates to an assembly equipment for rotating and reclaiming materials, especially a single assembly equipment can be designed to circulate and transport the blanks according to the number of blanks to be assembled by each component, and continuously assemble multiple groups of complete components, so as to greatly improve the assembly efficiency and accuracy. , and can reduce the cost of production, at the same time assembly quality and pass rate.
背景技术Background technique
随着社群网路兴起,使用者拍照需求提升,使得智慧型手机照相功能逐渐受到重视,而品牌厂为突破日益明显的同质化现象,纷纷力推相机模块的规格升级,其中光学镜头不仅是手机差异化的关键零组件的一,包括像素升级、光学防手震、大光圈和双镜头,并使光学镜头越来越高规格且设置数量增多,包括多镜头、体感镜头(如VR/AR)、3D感测镜头等,加上在无人机、智慧家庭、安全监控、医疗等领域,多元化的应用与快速发展,而随着车联网与自驾车时代的来临,车载镜头的应用也将带动整体镜头市场蓬勃发展。With the rise of social networking, users' demand for taking pictures has increased, which has gradually attracted the attention of smartphone camera functions. In order to break through the increasingly obvious phenomenon of homogeneity, brand manufacturers have pushed for the upgrade of camera module specifications. Among them, optical lenses not only It is one of the key components of mobile phone differentiation, including pixel upgrade, optical anti-shake, large aperture and dual lenses, and makes optical lenses higher and higher specifications and the number of settings increases, including multi-lens, somatosensory lenses (such as VR/ AR), 3D sensing lenses, etc., coupled with diversified applications and rapid development in the fields of drones, smart homes, security monitoring, medical care, etc., and with the advent of the Internet of Vehicles and self-driving era, the application of vehicle lenses It will also drive the vigorous development of the overall lens market.
现有相机模块主要由镜头模块(Lens)、音圈马达(VCM)、红外线截止滤光片(IRCF)、影像感测器等零件所组成,其中镜片以材质来分有玻璃(G)研磨、非球面模造玻璃及塑胶(P)镜片等种类,而手机镜头主要使用非球面塑胶镜片,车载镜头则是使用抗环境能力佳的玻璃镜片,并对于高品质的镜头模块而言,为了确保相机模块实际拍摄的成像品质,各个零件之间的位置应当确实固定,所以必须采用高精度的对位来进行组装,以使组装后的各个零件稳固的定位,并有效的提升组装合格率、降低生产成本。The existing camera module is mainly composed of a lens module (Lens), a voice coil motor (VCM), an infrared cut filter (IRCF), an image sensor and other parts. The lens is divided into glass (G) grinding, Aspherical molded glass and plastic (P) lenses, etc., while mobile phone lenses mainly use aspherical plastic lenses, car lenses use glass lenses with good environmental resistance, and for high-quality lens modules, in order to ensure the camera module. For the image quality of the actual shooting, the position of each part should be fixed, so high-precision alignment must be used for assembly, so that the assembled parts can be positioned stably, and the assembly pass rate can be effectively improved and production costs can be reduced. .
而一般镜头模块包括一个镜筒、多个镜片、光圈片、间隔环及红外截止滤光片,其组装方式为依序将第一镜片、光圈片、第二镜片、间隔环及红外截止滤光片由镜筒的像侧压入于镜筒中后,再将红外截止滤光片与间隔环通过点胶器以点胶的方式胶合固定在一起,惟该镜头模块组装的过程中,系利用组装设备的三轴机械手(如XY轴驱动机构、Z轴驱动机构及安装于Z轴驱动机构上的吸料机构)将该复数料片分次吸取后,再依序安装于定位夹具上的镜筒中,此种XY轴驱动机构、Z轴驱动机构每次进行吸取一个料片便需要一次来回移动,如此反复移动取料所消耗的时间很多,并会占用后续的料片安装的时间,导致整体组装的效率较差,且该XY轴驱动机构与Z轴驱动机构大都是利用步进电机驱动X轴滑轨、Y轴螺杆及Z轴滑轨,长时间使用下也会造成机构的损耗,以及容易引发料片组装对准中心的精度下降或光轴偏心的问题,甚至是造成镜头模块的光学性能降低。A general lens module includes a lens barrel, a plurality of lenses, an aperture plate, a spacer ring and an infrared cut filter. The assembly method is to sequentially connect the first lens, the aperture plate, the second lens, the spacer ring and the infrared cut filter After the lens is pressed into the lens barrel from the image side of the lens barrel, the infrared cut-off filter and the spacer ring are glued and fixed together by a glue dispenser. The three-axis manipulator of the equipment (such as the XY-axis drive mechanism, the Z-axis drive mechanism, and the suction mechanism installed on the Z-axis drive mechanism) sucks the plurality of blanks in stages, and then installs them in the lens barrel on the positioning fixture in sequence. , the XY-axis drive mechanism and Z-axis drive mechanism need to move back and forth every time a material is picked up, so the repeated movement and retrieval consumes a lot of time, and it will take up the time for subsequent material installation, resulting in the overall assembly. The efficiency is poor, and the XY-axis drive mechanism and Z-axis drive mechanism mostly use stepper motors to drive the X-axis slide rail, Y-axis screw and Z-axis slide rail, which will also cause loss of the mechanism under long-term use, and it is easy to This leads to problems such as the reduction of the accuracy of the alignment center of the blank assembly or the eccentricity of the optical axis, and even the reduction of the optical performance of the lens module.
此外,上述的组装设备所采用的组装方式需要等全部料片组装完后,利用光学测试系统测量才能知道此镜头模块有无因为光轴偏心而造成光学性能降低,以致在组装的过程中不能即时提供高精度的对位,组装的合格率无法提升,进而导致生产的成本难以降低,则有待从事于此行业者重新设计来加以有效解决。In addition, the assembling method adopted by the above-mentioned assembling equipment needs to wait until all the blanks are assembled, and then use the optical test system to measure whether the optical performance of the lens module is degraded due to the eccentricity of the optical axis, so that the assembly process cannot be immediately To provide high-precision alignment, the qualification rate of assembly cannot be improved, which makes it difficult to reduce the cost of production. It needs to be redesigned by those engaged in this industry to solve it effectively.
发明内容SUMMARY OF THE INVENTION
因此,本发明人有鉴于上述现有的问题与缺失,乃搜集相关资料经由多方的评估及考量,并利用从事于此行业的多年研发经验不断的试作与修改,始有此种旋转取料的组装设备的发明专利诞生。Therefore, in view of the above-mentioned existing problems and deficiencies, the present inventor collects relevant data through various evaluations and considerations, and makes use of many years of R&D experience in this industry to continuously try to make and modify, and then there is such a rotary reclaiming material. The invention patent of the assembly equipment was born.
为实现上述目的,本发明采用的技术方案是:For achieving the above object, the technical scheme adopted in the present invention is:
一种旋转取料的组装设备,其特征在于,包括有工作平台、旋转取料机构、入料区及工作区,其中:An assembly equipment for rotating and reclaiming material, characterized in that it includes a working platform, a rotating material-reclaiming mechanism, a feeding area and a working area, wherein:
该工作平台的基座上设有一直立状的支架,并于该支架外侧处分别设有该入料区与该工作区;An upright support is arranged on the base of the working platform, and the feeding area and the working area are respectively provided on the outside of the support;
该旋转取料机构包含安装于该支架上的旋转平台及用以驱动该旋转平台呈一间歇循环转动的动力单元,且该旋转平台周边处设有复数取放部及用以带动该复数取放部上下位移的复数驱动部;The rotary reclaiming mechanism includes a rotary platform mounted on the bracket and a power unit for driving the rotary platform to rotate in an intermittent cycle, and a plurality of pick-and-place parts are arranged on the periphery of the rotary platform for driving the plurality of pick-and-place parts. A complex number of driving parts that move up and down;
该入料区设置有一移载平台,且该移载平台上定位有至少一个供复数料片放置的载盘;The feeding area is provided with a transfer platform, and at least one carrier tray for placing a plurality of blanks is positioned on the transfer platform;
该工作区包含依序环绕设置在该旋转平台周围处的料片校正站、自动光学检测站及具定位治具的组装站,并于该定位治具上定位有组件,其中该旋转平台带动该复数取放部位移至该入料区内时,由该复数驱动部分别带动该复数取放部将该复数料片取起,并于该复数取放部位移至该工作区内时,依序通过该料片校正站来对该料片进行对准,该自动光学检测站视觉定位该料片中心位置,以及该料片位移至该定位治具的该组件上方处,由该复数驱动部分别带动该复数取放部依序将该复数料片堆迭组装于该组件上。The working area includes a sheet calibration station, an automatic optical inspection station and an assembly station with a positioning jig that are arranged around the rotating platform in sequence, and components are positioned on the positioning jig, wherein the rotating platform drives the When the plurality of pick and place parts move to the feeding area, the plurality of pick and place parts are respectively driven by the plurality of drive parts to pick up the plurality of blanks, and when the plurality of pick and place parts move to the working area, sequentially The blank is aligned by the blank calibration station, the automatic optical inspection station visually locates the center position of the blank, and the blank is displaced to the upper part of the component of the positioning fixture, respectively, by the plurality of driving parts The plurality of pick-and-place parts are driven to stack and assemble the plurality of blanks on the assembly in sequence.
所述旋转取料的组装设备,其中:该工作平台的支架内侧中央处组装有一固定盘,并于该固定盘底部上安装有该动力单元的回转马达,而该旋转取料机构的该复数取放部包含组装于该旋转平台周边处的固定座、线性滑块、吸头及弹簧,并于该固定座上都活动组装有该线性滑块,且该线性滑块底部安装有该吸头,再于该固定座与该线性滑块侧边处连接有该弹簧,该复数驱动部包含组装于该固定盘周边处的连结座及组装于该连结座上的驱动气缸,且该驱动气缸下方处延伸的推杆对正于该线性滑块顶部。The assembly equipment for rotating and reclaiming materials, wherein: a fixed plate is assembled at the center of the inner side of the support of the working platform, and the rotary motor of the power unit is installed on the bottom of the fixed plate, and the multiple take-up parts of the rotating and reclaiming mechanism are installed. The placing part includes a fixed seat, a linear slider, a suction head and a spring assembled at the periphery of the rotating platform, and the linear slider is movably assembled on the fixed seat, and the suction head is installed on the bottom of the linear slider, The spring is connected to the side of the fixed seat and the linear slider, and the plurality of driving parts include a connecting seat assembled on the periphery of the fixed plate and a driving cylinder assembled on the connecting seat, and the lower part of the driving cylinder is The extended push rod is aligned with the top of the linear slider.
所述旋转取料的组装设备,其中:该入料区的移载平台包含具有下滑台座的X轴驱动机构及安装于该下滑台座上的Y轴驱动机构,并于该Y轴驱动机构的上滑台座通过吸附治具定位有该载盘,且该载盘的复数隔间内分别收容有置料板,再于该置料板上定位有该复数料片。The assembly equipment for rotating and reclaiming materials, wherein: the transfer platform in the feeding area includes an X-axis drive mechanism with a sliding table base and a Y-axis driving mechanism installed on the sliding table base, and is on the Y-axis driving mechanism. The slide base is positioned with the carrier plate by an adsorption fixture, and a plurality of compartments of the carrier plate are respectively accommodated with a material holding plate, and then the plurality of material pieces are positioned on the material holding plate.
所述旋转取料的组装设备,其中:该工作区的料片校正站在校正平台上方处设有滑轨座,并于该滑轨座一侧处活动组装有推移机构相对的推移块及该推移块顶部相对向内延伸而彼此间具有一间距的水平校正片,且二推移块侧边处共同连接有弹簧,而该滑轨座的另一侧处则设有驱动单元的马达,并于该马达心轴上设有位于二推移块间的凸轮。The assembly equipment for rotating and reclaiming materials, wherein: the material correction station in the working area is provided with a slide rail seat above the correction platform, and on one side of the slide rail seat is movably assembled with a pushing block opposite to the pushing mechanism and the The top of the push block extends relatively inward and has a space between the horizontal correction pieces, and the two sides of the push block are jointly connected with a spring, and the other side of the slide rail seat is provided with a motor of the drive unit, and is located at the The motor spindle is provided with a cam located between the two push blocks.
所述旋转取料的组装设备,其中:该工作区的自动光学检测站在检测平台上设有支架板,并于该支架板侧边处利用Z轴微调台安装有光学检测模块,且该光学检测模块的感测单元上结合有镜头组,再于该镜头组外侧处结合有光源,而该支架板下方处则设有双轴微调台。The assembly equipment for rotating and reclaiming materials, wherein: the automatic optical detection station in the working area is provided with a bracket plate on the detection platform, and an optical detection module is installed on the side of the bracket plate using a Z-axis fine-tuning table, and the optical detection module is installed. A lens group is combined with the sensing unit of the detection module, and a light source is combined with the outer side of the lens group, and a dual-axis fine-tuning stage is arranged under the support plate.
所述旋转取料的组装设备,其中:该工作区的组装站在组装平台上设有定位座,并于该定位座上方处设有旋转机构的旋转台及用以带动该旋转台进行旋转的传动单元,且该旋转台上组装有该定位治具。The assembly equipment for rotating and reclaiming materials, wherein: the assembly station of the work area is provided with a positioning seat on the assembly platform, and a rotary table of a rotating mechanism and a rotary table for driving the rotary table to rotate are arranged above the positioning seat. The transmission unit is assembled with the positioning jig on the rotary table.
所述旋转取料的组装设备,其中:该组装平台的定位座下方处设有双轴电动滑台,并于该旋转机构的旋转台中央处设有吸附单元,而该传动单元在该定位座一侧处安装有马达,并于该马达心轴上的主动轮通过皮带连结有从动轮,且该从动轮连结于该旋转台主轴下方处。The assembly equipment for rotating and reclaiming materials, wherein: a dual-axis electric sliding table is arranged under the positioning seat of the assembly platform, and an adsorption unit is arranged at the center of the rotating table of the rotating mechanism, and the transmission unit is located in the positioning seat. A motor is installed on one side, and a driven wheel is connected to the driving wheel on the spindle of the motor through a belt, and the driven wheel is connected to the lower part of the main shaft of the rotary table.
所述旋转取料的组装设备,其中:该旋转机构的旋转台二侧处分别活动组装有该定位治具各二相对的导轨块,并于该二相对的导轨块顶部连接有跨越旋转台上方处的二连接板,且二连接板上分别朝吸附单元设有相对向内延伸而彼此间具有一间距的水平夹持块,再于该二相对的导轨块侧边处共同连接有弹簧。The assembly equipment for rotating and reclaiming materials, wherein: the two sides of the rotating table of the rotating mechanism are respectively movably assembled with two opposite guide rail blocks of the positioning fixture, and the top of the two opposite guide rail blocks are connected to cross the top of the rotating table. The two connecting plates are respectively provided with horizontal clamping blocks extending relatively inwardly toward the adsorption unit with a distance therebetween, and springs are commonly connected to the sides of the two opposite guide rail blocks.
所述旋转取料的组装设备,其中:该定位治具其中二相对的导轨块侧边处设有抵持体,而该组装平台的定位座侧边处则设有释放机构的Z轴滑台气缸,并于该Z轴滑台气缸上方处设有位于二抵持体间的顶推块。The assembly equipment for rotating and reclaiming materials, wherein: two opposite guide rail blocks of the positioning fixture are provided with abutting bodies, and the positioning seat side of the assembly platform is provided with a Z-axis slide with a release mechanism a cylinder, and a push block located between the two abutting bodies is arranged above the Z-axis slide cylinder.
所述旋转取料的组装设备,其中:该旋转取料机构的旋转平台具有分度转盘,并于该分度转盘底面上设有复数指标,而该工作区的自动光学检测站与组装站之间则设有光学定位检测站的定位平台,并于该定位平台上安装有用以检测该复数指标来定位该分度转盘的光学定位模块,且该光学定位模块的感测单元上结合有镜头组,再于该镜头组外侧处结合有光源。The assembly equipment for rotating and reclaiming materials, wherein: the rotating platform of the rotating material-reclaiming mechanism has an indexing turntable, and a plurality of indicators are arranged on the bottom surface of the indexing turntable, and the automatic optical detection station of the work area and the assembly station are connected. There is a positioning platform of an optical positioning detection station, and an optical positioning module for detecting the plurality of indicators to position the indexing turntable is installed on the positioning platform, and the sensing unit of the optical positioning module is combined with a lens group , and a light source is combined with the outside of the lens group.
本发明的主要优点乃在于工作平台的基座上设有一直立状的支架,并于支架上安装有旋转取料机构的旋转平台及动力单元,且旋转平台周边处设有复数取放部及驱动部,当动力单元驱动旋转平台带动取放部位移至入料区内,可由驱动部带动取放部来将移载平台于载盘上所放置的料片取起,并于取放部将料片位移至工作区内后,可依序通过料片校正站进行对准,自动光学检测站视觉定位料片的中心位置,再位移至组装站依序将复数料片堆迭组装于定位治具定位的组件上,此种单一组装设备为可因应各个组件所欲组装的料片数目设计循环运送料片,并连续的组装有多组完整的组件,以大幅提高组装效率和精度,且可减少人工及降低生产的成本,同时确保组装的品质与合格率。The main advantage of the present invention is that the base of the working platform is provided with an upright support, and the rotating platform and the power unit of the rotating reclaiming mechanism are installed on the support, and the periphery of the rotating platform is provided with a plurality of pick-and-place parts and drives When the power unit drives the rotating platform to drive the pick-and-place part to move to the feeding area, the pick-and-place part can be driven by the drive part to pick up the material placed by the transfer platform on the carrier tray, and the pick-and-place part will pick up the material. After the sheet is moved to the working area, it can be aligned through the sheet calibration station in sequence. The automatic optical inspection station visually locates the center position of the sheet, and then moves to the assembly station to stack multiple sheets and assemble them on the positioning jig. On the positioned components, this single assembly equipment can be designed to circulate and transport the blanks according to the number of blanks to be assembled by each component, and continuously assemble multiple sets of complete components, so as to greatly improve the assembly efficiency and accuracy, and can reduce the Labor and production costs are reduced, while ensuring assembly quality and pass rate.
本发明的次要优点乃在于旋转取料的组装设备应用的镜头模块包含镜筒或其他组件,并于镜筒内容置有镜片组的多个塑料或玻璃镜片、光圈片、间隔环与红外截止滤光片或其他料片,当旋转取料机构将料片运送至工作区内,可通过料片校正站利用推移机构的二校正片相对向内夹抵于料片周缘处来进行对准,并由自动光学检测站的光学检测模块视觉定位料片中心位置,且可通过组装站的传动单元带动旋转机构的旋转台,以连动定位治具上的组件自动补偿位置,使料片堆迭组装于组件上达到对准中心的效果,进而确保组装的精度与合格率。The secondary advantage of the present invention is that the lens module used in the assembly equipment of the rotary reclaimer includes a lens barrel or other components, and the lens barrel houses a plurality of plastic or glass lenses of the lens group, an aperture plate, a spacer ring and an infrared cutoff. For optical filters or other materials, when the rotating reclaiming mechanism transports the materials to the working area, the two correction pieces of the pushing mechanism can be clamped inwardly at the edge of the material through the material correction station for alignment. And the optical detection module of the automatic optical detection station visually locates the center position of the material, and the rotating table of the rotating mechanism can be driven by the transmission unit of the assembly station to automatically compensate the position of the components on the positioning jig, so that the material can be stacked. It is assembled on the component to achieve the effect of aligning the center, thereby ensuring the accuracy and qualification rate of the assembly.
本发明的另一优点乃在于工作区的自动光学检测站与组装站之间为进一步设有光学定位检测站的光学定位模块,用以视觉检测旋转平台于分度转盘底面上的复数指标(如定位测孔)作为参考点,便可定位旋转平台转动的精度或取放部的中心位置等。Another advantage of the present invention is that between the automatic optical inspection station and the assembly station in the working area is an optical positioning module further provided with an optical positioning inspection station, which is used to visually detect the complex indicators (such as Positioning and measuring holes) as a reference point, the accuracy of the rotation of the rotary platform or the center position of the pick-and-place part can be positioned.
附图说明Description of drawings
图1是本发明较佳实施例的立体外观图。FIG. 1 is a three-dimensional appearance view of a preferred embodiment of the present invention.
图2是本发明较佳实施例另一视角的立体外观图。FIG. 2 is a three-dimensional appearance view of the preferred embodiment of the present invention from another perspective.
图3是本发明的俯视图。Figure 3 is a plan view of the present invention.
图4是本发明的侧视图。Figure 4 is a side view of the present invention.
图5是本发明另一视角的侧视图。Figure 5 is a side view of the present invention from another perspective.
图6是本发明组装应用的镜头模块的示意图。FIG. 6 is a schematic diagram of a lens module assembled and applied by the present invention.
图7是本发明入料区的立体外观图。Fig. 7 is a three-dimensional appearance view of the feeding area of the present invention.
图8是本发明工作区的立体外观图。Fig. 8 is a perspective view of the working area of the present invention.
图9是本发明料片校正站与自动光学检测站的立体外观图。FIG. 9 is a three-dimensional appearance view of the tablet calibration station and the automatic optical inspection station of the present invention.
图10是本发明组装站的立体外观图。Fig. 10 is a perspective external view of the assembly station of the present invention.
附图标记说明:1-工作平台;11-基座;12-支架;121-固定盘;2-旋转取料机构;21-旋转平台;211-分度转盘;2111-指标;22-动力单元;221-回转马达;23-取放部;231-固定座;232-线性滑块;2321-凸缘;233-吸头;234-弹簧;24-驱动部;241-连结座;242-驱动气缸;2421-推杆;3-入料区;31-移载平台;311-X轴驱动机构;3111-下滑台座;312-Y轴驱动机构;3121-上滑台座;313-吸附治具;32-载盘;320-隔间;321-置料板;4-工作区;41-料片校正站;411-校正平台;4111-滑轨座;4112-双轴微调台;412-推移机构;4121-推移块;4122-校正片;4123-弹簧;413-驱动单元;4131-马达;4132-凸轮;42-自动光学检测站;421-检测平台;4211-支架板;4212-Z轴微调台;4213-双轴微调台;422-光学检测模块;4221-感测单元;4222-镜头组;4223-光源;43-组装站;431-组装平台;4311-定位座;4312-双轴电动滑台;432-旋转机构;4321-旋转台;4322-吸附单元;433-传动单元;4331-马达;4332-主动轮;4333-皮带;4334-从动轮;434-定位治具;4341-导轨块;4342-连接板;4343-夹持块;4344-弹簧;4345-抵持体;435-释放机构;4351-Z轴滑台气缸;4352-顶推块;44-光学定位检测站;441-定位平台;442-光学检测模块;4421-感测单元;4422-镜头组;4423-光源;5-料片;6-组件。Description of reference numerals: 1-working platform; 11-base; 12-support; 121-fixed plate; 2-rotating reclaiming mechanism; 21-rotating platform; 211-indexing turntable; 2111-index; 22-power unit ;221-Rotary motor;23-Pick and place part;231-Fixed seat;232-Linear slider;2321-Flange;233-Suction head;234-Spring;24-Drive part; Cylinder; 2421-push rod; 3-feeding area; 31-transfer platform; 311-X-axis drive mechanism; 3111-slide pedestal; 312-Y-axis drive mechanism; 3121-upper slide pedestal; 313-adsorption fixture; 32-carrying tray; 320-compartment; 321-feeding plate; 4-working area; 41-material calibration station; 411-calibration platform; 4111-slide rail seat; 4121-Push block; 4122-Correction piece; 4123-Spring; 413-Drive unit; 4131-Motor; 4132-Cam; 42-Automatic optical inspection station; 4213-Dual-axis fine-tuning stage; 422-Optical detection module; 4221-Sensing unit; 4222-Lens group; 4223-Light source; 43-Assembly station; 431-Assembly platform; 4311-Positioning seat; Sliding table; 432-rotating mechanism; 4321-rotating table; 4322-adsorption unit; 433-transmission unit; 4331-motor; 4332-driving wheel; 4333-belt; block; 4342-connecting plate; 4343-clamping block; 4344-spring; 4345-resisting body; 435-release mechanism; 4351-Z-axis slide cylinder; -positioning platform; 442-optical detection module; 4421-sensing unit; 4422-lens group; 4423-light source; 5-material; 6-component.
具体实施方式Detailed ways
为达成上述目的及功效,本发明所采用的技术手段及其构造,兹绘图就本发明的较佳实施例详加说明其构造与功能如下,以利完全了解。In order to achieve the above objectives and effects, the technical means and structures adopted by the present invention are described in detail in the drawings on the preferred embodiments of the present invention. The structures and functions are as follows, so as to facilitate complete understanding.
请参阅图1、图2、图3、图4、图5、图6所示,分别为本发明较佳实施例的立体外观图、另一视角的立体外观图、俯视图、侧视图、另一视角的侧视图及组装应用的镜头模块的示意图,由图中可清楚看出,本发明旋转取料的组装设备包括有工作平台1、旋转取料机构2、入料区3及工作区4,其中:Please refer to FIG. 1, FIG. 2, FIG. 3, FIG. 4, FIG. 5, and FIG. 6, which are a three-dimensional external view of a preferred embodiment of the present invention, a three-dimensional external view from another perspective, a top view, a side view, and another The side view of the angle of view and the schematic diagram of the lens module for assembly and application, it can be clearly seen from the figure that the assembly equipment for rotating and reclaiming materials of the present invention includes a working platform 1, a rotating material reclaiming mechanism 2, a
该工作平台1的基座11上设有一直立状的支架12,并于支架12内侧中央处组装有圆形的固定盘121,且基座11位于支架12二侧处分别设有入料区3与工作区4。The
该旋转取料机构2包含安装于支架12上的旋转平台21及用以驱动该旋转平台21呈一间歇循环转动的动力单元22,其中该旋转平台21的分度转盘211中心系连结于动力单元22的回转马达221心轴上,并通过回转马达221安装于固定盘121底部上,而旋转平台21周边处则设有环状排列的复数取放部23及用以带动该复数取放部23上下位移的复数驱动部24,并于取放部23包含固定座231、线性滑块232、吸头233及弹簧234,其中该固定座231系该组装于分度转盘211周边处,并于固定座231上都活动组装有线性滑块232,且各线性滑块232底部安装有一吸头233,又线性滑块232顶部设有一凸缘2321,且各固定座231与线性滑块232二侧处共同连接有弹簧234。The rotary reclaiming mechanism 2 includes a
在本实施例中,驱动部24包含连结座241及具推杆2421的驱动气缸242,其中该连结座241系组装于固定盘121周边处,并于连结座241上组装有纵向的驱动气缸242,且驱动气缸242下方处延伸的推杆2421对正于旋转平台21带动取放部23通过的线性滑块232顶部凸缘2321。In this embodiment, the driving
该入料区3设置有一移载平台31,并于移载平台31包含具下滑台座3111的X轴驱动机构311及安装于该下滑台座3111上的Y轴驱动机构312,且该Y轴驱动机构312的上滑台座3121上系通过吸附治具313定位有至少一个具复数阵列状隔间320的载盘32,再于各隔间320内分别收容有置料板321,且置料板321表面上系以孔吸附的方式定位有阵列的复数料片5。The
该工作区4包含依序环绕设置在旋转平台21周围且对正于取放部23的回转路径下方处的料片校正站41、自动光学检测站42及组装站43,其中该料片校正站41的校正平台411上方处设有一滑轨座4111,并于滑轨座4111一侧处活动组装有推移机构412相对的推移块4121,且二推移块4121顶部分别设有相对向内延伸而彼此间具一间距的水平校正片4122,再于二推移块4121侧边处共同连接有一弹簧4123,又校正平台411的滑轨座4111另一侧处设有驱动单元413的马达4131,并于马达4131心轴上设有位于二推移块4121间的凸轮4132,且滑轨座4111下方处也可进一步设有双轴微调台4112。The
而自动光学检测站42的检测平台421上设有一L形状的支架板4211,并于支架板4211侧边处利用Z轴微调台4212安装有光学检测模块422,且光学检测模块422包含感测单元4221、镜头组4222及光源4223,其中该镜头组4222系结合于感测单元4221上,并于镜头组4222外侧处结合有光源4223,且支架板4211下方处也可进一步设有双轴微调台4213。The
在本实施例中,组装站43的组装平台431上设有定位座4311,并于定位座4311上方处设有旋转机构432的旋转台4321,且该旋转台4321中央处设有吸附单元4322,用以吸附定位一组件6,再于定位座4311下方处也可进一步设有双轴电动滑台4312,而组装平台431的定位座4311一侧处则安装有具马达4331的传动单元433,并于马达4331心轴上的主动轮4332系通过皮带4333连结有从动轮4334,且从动轮4334系连结于旋转台4321主轴下方处。In this embodiment, a
此外,旋转机构432的旋转台4321二侧处为分别活动组装有定位治具434各二相对的导轨块4341,并于导轨块4341顶部连接有跨越旋转台4321上方处的二连接板4342,且二连接板4342上分别朝吸附单元4322设有相对向内延伸而彼此间具一间距的水平夹持块4343,再于各二相对的导轨块4341侧边处共同连接有弹簧4344,且其中二相对的导轨块4341侧边处设有位于弹簧4344下方处的抵持体(如轴承或滚轮)4345,便可凭借弹簧4344的拉力带动二导轨块4341相对向内滑动位移,并由二连接板4342连动夹持块4343夹持于该组件6上;另,组装平台431的定位座4311相邻于驱动单元413的另一侧处则设有释放机构435的Z轴滑台气缸4351,并于Z轴滑台气缸4351上方处设有位于二抵持体4345间的顶推块4352。In addition, the two sides of the rotating table 4321 of the
在本实施例中,自动光学检测站42与组装站43之间也可进一步设有光学定位检测站44,并于光学定位检测站44的定位平台441上安装有一光学定位模块442,且光学检测模块442包含感测单元4421、镜头组4422及光源4423,其中该镜头组4422系结合于感测单元4421上,并于镜头组4422外侧处结合有一光源4423,用以视觉检测该分度转盘211底面上的复数指标2111(如定位测孔)作为参考点,便可定位分度转盘211转动的精度或取放部23的吸头233中心位置等。In this embodiment, an optical
本发明上述旋转取料的组装设备较佳实施为应用于手机相机模块(CCM)的组装,但并不以此为限,也可依实际的应用变更旋转取料机构2的复数取放部23与驱动部24设计,且旋转平台21上也可进一步设有钻孔机、锁螺丝机或其他加工的机具,同时搭配入料区3内的移载平台31可为输送带、送料机或其他可运送料片5、组件6的设备,以及工作区4内的各工站可为校正、检测、对位、组装、点胶、锁附等不同的工站,便可依制程的需求进行调动或扩充旋转取料机构2的取放部23与机具,并以分度转盘的方式来间歇循环转动,可搭配各工站模块化的生产模式,进而构成一CCM组立机、贴膜设备、多元组装机、自动锁螺丝机、光学MTF(调制转换函数)检测机等机台或设备,举凡运用本发明说明书及图式内容所为的简易修饰及等效结构变化,均应同理包含于本发明的专利范围内,合予陈明。The above-mentioned rotating and reclaiming assembly equipment of the present invention is preferably applied to the assembly of mobile phone camera modules (CCM), but is not limited to this, and the plurality of pick-and-
如图4所示,本发明旋转取料的组装设备组装应用的镜头模块包含镜筒(Barrel)或其他组件6,并于镜筒内容置有镜片组的多个塑料或玻璃镜片、光圈片(Soma)、间隔环(Spacer)与红外截止滤光片(IR-Cut Filter)或其他光学元件、组装料片5等,其中该镜头模块的组装方式为依序将第一镜片、光圈片、第二镜片、间隔环与滤光片由镜筒像侧装入至镜筒内,且滤光片与间隔环可通过点胶器以胶合的方式固定在一起,但并不以此为限,镜头模块所包含的料片5(如镜片、光圈片、滤光片、遮光片等)的数目及组装制程,也可依实际的应用进行相应的调整,故在本案以下的说明书内容中都一起进行说明,合予陈明。As shown in FIG. 4 , the lens module used in the assembly application of the rotating and reclaiming assembly equipment of the present invention includes a lens barrel (Barrel) or other components 6, and a plurality of plastic or glass lenses, aperture lenses (aperture plates) of the lens group are housed in the lens barrel. Soma), spacer ring (Spacer), IR-Cut Filter (IR-Cut Filter) or other optical elements, assembly material 5, etc., wherein the assembly method of the lens module is to sequentially assemble the first lens, the aperture plate, the second lens The second lens, the spacer ring and the filter are loaded into the lens barrel from the image side of the lens barrel, and the filter and the spacer ring can be glued together by a glue dispenser, but not limited to this, the lens The number of sheets 5 (such as lenses, aperture sheets, filters, shading sheets, etc.) included in the module and the assembly process can also be adjusted according to the actual application, so they are all carried out together in the following instructions in this case. Explanation, together with Chen Ming.
请搭配参阅图7、图8、图9、图10所示,分别为本发明入料区的立体外观图、工作区的立体外观图、料片校正站与自动光学检测站的立体外观图及组装站的立体外观图,由图中可清楚看出,当本发明旋转取料的组装设备于使用时,可利用工作平台1内部的驱动控制系统驱动移载平台31的X轴驱动机构311与Y轴驱动机构312,并带动载盘32上的料片5位移至旋转取料机构2其中一取放部23下方处,便可凭借驱动部24的驱动气缸242以推杆2421向下顶推于线性滑块232的凸缘2321处,并连动吸头233向下位移来吸取料片5,且驱动气缸242释放后可由固定座231上的弹簧234来拉动线性滑块232向上位移,便完成料片5吸取的动作。Please refer to FIG. 7, FIG. 8, FIG. 9, and FIG. 10, which are the three-dimensional appearance diagram of the feeding area, the three-dimensional appearance diagram of the working area, the three-dimensional appearance diagram of the material correction station and the automatic optical inspection station, and The three-dimensional appearance view of the assembly station, it can be clearly seen from the figure that when the assembly equipment for rotating and reclaiming materials of the present invention is in use, the drive control system inside the work platform 1 can be used to drive the
而后动力单元22的回转马达221便会带动旋转平台21呈一间歇循环转动,并连动取放部23将料片5运送至料片校正站41的校正平台411上方处,即可通过驱动单元413的马达4131带动凸轮4132来旋动推顶于推移机构412的二推移块4121相对向外滑动位移,同时凭借驱动部24带动取放部23的吸头233,使料片5向下位移至二校正片4122之间,而凸轮4132继续转动的过程中,可由弹簧4123来拉动二推移块4121沿着凸轮4132外周缘相对向内滑动位移,并连动二校正片4122相对向内夹抵于料片5周缘处,进而达到料片5对准吸头233中心的效果,且待驱动单元413的凸轮4132再次旋动推顶于二推移块4121,使二校正片4122退出于料片5后,便可凭借驱动部24释放取放部23向上位移,再将料片5运送至后续的工站进行作业。Then the
当动力单元22带动旋转平台21将取放部23所吸取的料片5位移至自动光学检测站42的检测平台421上方处时,可通过光学检测模块422的光源4223提供照明,并由镜头组4222搭配感测单元4221进行撷取料片5的影像,便可视觉定位料片5的中心位置或识别料片5的正反面等,也可计算出该料片5的旋转偏摆量,以提供后续的组装站43自动补偿位置,进而确保组装的精度。When the
当动力单元22带动旋转平台21将取放部23所吸取的料片5位移至组装站43的组装平台431上方处前,可由双轴电动滑台4312带动定位座4311先朝旋转平台21方向位移,并辅以其中一驱动部24于固定座231上安装的光学检测模块可先对定位治具434夹持的组件6进行光轴的定位,再由传动单元433根据料片5的旋转偏摆量带动旋转机构432的旋转台4321自动补偿位置,也可通过组装平台431上安装的光学定位模块视觉检测分度转盘211上的指标2111进行定位,使组件6位移至指定的位置。When the
然而,当旋转平台21带动取放部23位移至组装平台431上方处时,可使吸头233所吸取的料片5中心位置位于定位治具434夹持的组件6上方处,并由驱动部24带动取放部23得以将料片5向下组装于组件6上,且待吸头233释放料片5后,可由驱动部24释放取放部23来向上位移,再由旋转平台21带动取放部23将下一个料片5运送至组装站43上方处,便可依照上述的镜头模块组装方式来依序将复数料片5堆迭组装于组件6上,并使料片5的中心位置位于光轴上,达到对准中心的效果。However, when the rotating
此外,当组件6完成复数料片5的组装后,可由组装平台431的双轴电动滑台4312带动定位座4311朝旋转平台21相反方向位移,并连动定位治具434夹持的组件6向外退出,便可凭借释放机构435的Z轴滑台气缸4351以顶推块4352来向上推顶于定位治具434的二抵持体4345上,并使各二相对的导轨块4341相对向外滑动位移,以连动二夹持块4343退出于组件6后,便可将组装完成的组件6自旋转机构432的吸附单元4322处取下,再进行替换另一个待组装的组件6,但于实际应用时,也可利用其他取放部23(如夹爪)将组装完成的组件6取起,并由旋转平台21带动取放部23位移至移载平台31上方处,再由驱动部24带动取放部23将组件6放置于载盘32上,也可通过移载平台31进一步将组件6运送至其他工站位置,便完成组件6输出的动作。In addition, when the assembly 6 completes the assembly of the plurality of blanks 5, the dual-axis
是以,本发明主要针对工作平台1的支架12上为安装有旋转取料机构2的旋转平台21及动力单元22,并于动力单元22驱动旋转平台21,可带动复数取放部23位移至入料区3内,以及驱动部24带动取放部23将移载平台31于载盘32上的料片5取起,且料片5位移至工作区4内后,便可依序通过料片校正站41进行对准,自动光学检测站42视觉定位料片5的中心位置,再位移至组装站43于定位治具434所定位的组件6上方处,同时凭借驱动部24带动取放部23依序将复数料片5堆迭组装于组件6上,此种单一组装设备为可因应各个组件6所欲组装的料片5数目设计,弹性设置复数取放部23,并由旋转平台21间歇的带动各取放部23来循环运送料片5,即可连续的组装有多组完整的组件6,以大幅提高整体组装效率和精度,且可减少人工及降低生产的成本,同时确保组装的品质与合格率。Therefore, the present invention is mainly aimed at the
以上说明对本发明而言只是说明性的,而非限制性的,本领域普通技术人员理解,在不脱离权利要求所限定的精神和范围的情况下,可作出许多修改、变化或等效,但都将落入本发明的保护范围之内。The above description is only illustrative rather than restrictive for the present invention. Those skilled in the art understand that many modifications, changes or equivalents can be made without departing from the spirit and scope defined by the claims. All will fall within the protection scope of the present invention.
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