TWI811132B - Camera lens rubber sleeve automatic assembly system - Google Patents

Camera lens rubber sleeve automatic assembly system Download PDF

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TWI811132B
TWI811132B TW111138489A TW111138489A TWI811132B TW I811132 B TWI811132 B TW I811132B TW 111138489 A TW111138489 A TW 111138489A TW 111138489 A TW111138489 A TW 111138489A TW I811132 B TWI811132 B TW I811132B
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loading
transfer
positioning
unloading
camera module
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TW111138489A
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TW202416040A (en
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劉孝國
赫彎彎
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英業達股份有限公司
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Abstract

A camera lens rubber sleeve automatic assembly system is provided. The system includes a rubber sleeve automatic placement device, a loading and unloading device, and an index plate which is set to rotate. The rubber sleeve automatic placement device includes a mechanical arm unit and a feeder. Positioning fixture fixed on the index plate. The loading and unloading device can install the camera module on the positioning fixture and remove the camera module from the positioning fixture. The mechanical arm unit is equipped with an adsorption mechanism to transfer the rubber sleeve from a feeder to the camera module. This technical solution changes original manual installation of rubber sleeves into mechanical automatic installation can be reduced consumption of manpower.

Description

攝影鏡頭橡膠套自動組裝系統Automatic assembly system for photographic lens rubber sleeve

一種自動化設備系統,尤其是指一種攝影鏡頭橡膠套自動組裝系統。 An automatic equipment system, in particular to an automatic assembly system for a photographic lens rubber sleeve.

筆記型電腦的麥克風基本都集成在攝影模組上,一般攝影模組上設有兩個麥克風,麥克風上均嵌套有橡膠套。橡膠套的作用是使麥克風與收音孔形成一個密封的通道,避免雜音干擾麥克風收音的效果。橡膠套本身具有一些特性,如體積較小(5*4*2.65mm)、材質較軟、背部黏附面積小,所以目前都是人工安裝橡膠套。人工安裝的過程如下,首先作業員從料盒中取出攝影模組,將攝影模組穿過定位治具中的定位柱進行定位,然後從供料器上取下橡膠套,將橡膠套安裝到攝影模組相應位置上,安裝好兩個橡膠套後用治具的蓋子壓合一下橡膠套確保其固定好了。但是人工安裝橡膠套過程也具有一些困難,首先由於定位柱較小,定位攝影模組較為困難;其次橡膠套小又軟,作業員剝除料較為困難,需要使用指甲將其捏下;將橡膠套安裝到麥克風上時,手指已經將麥克風元件遮擋住了,對位需要憑藉經驗進行,容易安裝歪斜。 The microphones of notebook computers are basically integrated on the camera module. Generally, there are two microphones on the camera module, and rubber sleeves are nested on the microphones. The function of the rubber sleeve is to form a sealed channel between the microphone and the sound receiving hole, so as to prevent noise from interfering with the microphone's radio reception. The rubber sleeve itself has some characteristics, such as small size (5*4*2.65mm), soft material, and small adhesive area on the back, so the rubber sleeve is currently installed manually. The process of manual installation is as follows. First, the operator takes out the camera module from the material box, passes the camera module through the positioning column in the positioning fixture for positioning, then removes the rubber sleeve from the feeder, and installs the rubber sleeve on the On the corresponding position of the camera module, after installing the two rubber sleeves, use the cover of the jig to press the rubber sleeves to ensure that they are fixed. However, there are some difficulties in the process of manually installing the rubber cover. First, because the positioning column is small, it is difficult to locate the camera module; second, the rubber cover is small and soft, and it is difficult for the operator to remove the material. When the sleeve is installed on the microphone, the microphone element has been covered by fingers, and the alignment needs to be done by experience, and it is easy to install skewed.

本發明意在提供一種攝影鏡頭橡膠套自動組裝系統,意在解決人工安裝橡膠套困難且易安裝歪斜的問題。 The present invention intends to provide an automatic assembly system for rubber sleeves of photographic lenses, which aims to solve the problems of manual installation of rubber sleeves that are difficult and easy to install and skewed.

為達到上述目的,本發明採用如下技術方案:攝影鏡頭橡膠套自動組裝系統,包括橡膠套自動貼裝裝置、上下料裝置以及轉動設置的分度盤,橡膠套自動貼裝裝置包括機械手單元以及供料器,分度盤上固定有定位治具,上下料裝置能夠將攝影模組安裝到定位治具上並將攝影模組從定位治具上取下,機械手單元設有用於將橡膠套從供料器處轉移至攝影模組上的吸附機構。 In order to achieve the above object, the present invention adopts the following technical solutions: the automatic assembly system of the rubber cover of the photographic lens includes an automatic rubber cover mounting device, a loading and unloading device and a rotating index plate, and the automatic rubber cover mounting device includes a manipulator unit and The feeder and the positioning fixture are fixed on the indexing plate. The loading and unloading device can install the camera module on the positioning fixture and remove the camera module from the positioning fixture. The manipulator unit is equipped with a rubber sleeve Transfer from the feeder to the adsorption mechanism on the camera module.

本方案的有益效果為:將原來的人工安裝橡膠套的工作改成了機械自動化安裝,供料器自動提供橡膠套,機械手的吸附機構將橡膠套吸附起來,再將其轉移至定位治具上方,將橡膠套以及攝影模組進行組裝,減少了人力的耗費。其中發明人針對取下以及安裝橡膠套進行了多次夾取驗證實驗,嘗試過不同的夾取方式,最後發現透過吸附機構吸取橡膠套,能夠最大程度減小橡膠套轉移過程中的形變量,從而大大提升組裝成品率以及安裝精度,同時採用吸附機構安裝能夠避免將橡膠套安裝歪斜,提升橡膠套的安裝品質。 The beneficial effect of this scheme is: the original work of manually installing the rubber sleeve is changed to mechanical automatic installation, the feeder automatically provides the rubber sleeve, the adsorption mechanism of the manipulator absorbs the rubber sleeve, and then transfers it to the positioning fixture Above, the rubber sleeve and the camera module are assembled to reduce the labor cost. Among them, the inventor has carried out multiple clamping verification experiments on removing and installing the rubber sleeve, tried different clamping methods, and finally found that absorbing the rubber sleeve through the adsorption mechanism can minimize the deformation of the rubber sleeve during the transfer process. Thus, the assembly yield and installation accuracy are greatly improved. At the same time, the adoption of the adsorption mechanism can prevent the installation of the rubber sleeve from being skewed and improve the installation quality of the rubber sleeve.

優選的,作為一種改進,更包括有工作台,工作台上圍繞分度盤依次設有四個工位,包括上料工位、組裝工位、壓合工位以及下料工位,分度盤上周向均勻分佈有四個定位治具,各定位治具依次轉動至各工位,組裝工位設有固定攝影模組的定位機構,壓合工位設有用於按壓橡膠套的壓合機構,定位機構包括A壓板,壓合機構包括B壓板,A壓板以及B壓板均與工作台升降連接。 Preferably, as an improvement, it further includes a workbench, on which four stations are arranged in turn around the index plate, including a loading station, an assembly station, a pressing station and a blanking station, and the indexing There are four positioning jigs evenly distributed in the circumferential direction of the disk, and each positioning jig is rotated to each station in turn. The assembly station is equipped with a positioning mechanism for fixing the camera module, and the pressing station is equipped with a press for pressing the rubber sleeve. mechanism, the positioning mechanism includes a pressing plate, and the pressing mechanism includes a pressing plate B, and both the pressing plate A and the pressing plate B are connected with the workbench for lifting.

如此設置,在上料工位將空的攝影模組安裝到定位治具中,分度盤旋轉將攝影模組轉移到組裝工位安裝橡膠套,分度盤旋轉到壓合工位,壓合機構按壓橡膠套以保證其固定牢固,最後旋轉分度盤進入下料工位。由於攝影模組比較細,手持攝影模組容易將其破壞,必須將其放置於定位治具中進行固定;四個定位治具固定在圓形的分度盤上,相比於直線型排列圓形排列具有一定優勢,減少了設備的長度,空間利用效率高;同時對分度盤上四個攝影模組進行組裝作業,透過旋轉分度盤使得相應工位一一對應同一規格的攝影模組,相比人工進行安裝,這樣設置大大提高了組裝效率。 In this way, the empty camera module is installed in the positioning fixture at the loading station, the index plate rotates to transfer the camera module to the assembly station to install the rubber sleeve, the index plate rotates to the pressing station, and presses The mechanism presses the rubber sleeve to ensure that it is firmly fixed, and finally rotates the index plate to enter the unloading station. Since the camera module is relatively thin, it is easy to damage the camera module by hand, so it must be placed in the positioning jig to fix it; the four positioning jigs are fixed on the circular indexing plate, compared with the linear arrangement of the circular The shape arrangement has certain advantages, which reduces the length of the equipment and has high space utilization efficiency; at the same time, the four camera modules on the index plate are assembled, and the corresponding stations correspond to the camera modules of the same specification by rotating the index plate. , Compared with manual installation, this setting greatly improves the assembly efficiency.

優選的,作為一種改進,機械手單元包括第一控制器、第一伺服電機以及機械手,機械手的一端設有安裝部,安裝部上固定有第一上視覺感測器以及光源,供料器以及定位機構之間設有下視覺感測器,機械手的另一端連接有第二伺服電機,安裝部與第二伺服電機連接,第一控制器分別與第一上視覺感測器、下視覺感測器、機械手的第一伺服電機及第二伺服電機電連接。 Preferably, as an improvement, the manipulator unit includes a first controller, a first servo motor and a manipulator, and one end of the manipulator is provided with a mounting part, and the first upper visual sensor and a light source are fixed on the mounting part, and the material supply A lower visual sensor is arranged between the device and the positioning mechanism, the other end of the manipulator is connected with a second servo motor, the installation part is connected with the second servo motor, the first controller is respectively connected with the first upper visual sensor, the lower The visual sensor, the first servo motor and the second servo motor of the manipulator are electrically connected.

如此設置,第一上視覺感測器採集橡膠套圖像,第一控制器分別與機械手單元以及視覺感測器電連接,第一上視覺感測器採集橡膠套的位置圖像,第一控制器對第一上視覺感測器採集的圖像進行校正,根據校正後的橡膠套圖像與目標位置圖形之間的偏差量以及偏差角度控制吸附機構平移以及旋轉,將吸頭移動到正確的位置上方,控制器控制機械手單元吸取橡膠套,再將橡膠套轉移至目標位置以及攝影模組進行組裝,透過這種方式組裝橡膠套具有貼合精度高的特點,解決了傳統人工貼合由於橡膠套的體積太小帶來難以定位的問題,大大的提升了產品的良品率。 So set, the first upper visual sensor collects the image of the rubber sleeve, the first controller is electrically connected with the manipulator unit and the visual sensor respectively, the first upper visual sensor collects the position image of the rubber sleeve, and the first upper visual sensor collects the image of the rubber sleeve. The controller corrects the image collected by the first upper visual sensor, and controls the translation and rotation of the suction mechanism according to the deviation between the corrected rubber sleeve image and the target position figure and the deviation angle, and moves the suction head to the correct position. Above the position, the controller controls the manipulator unit to absorb the rubber sleeve, and then transfers the rubber sleeve to the target position and assembles the camera module. The assembly of the rubber sleeve in this way has the characteristics of high lamination accuracy, which solves the problem of traditional manual lamination. Due to the small size of the rubber sleeve, it is difficult to locate the problem, which greatly improves the yield of the product.

下視覺感測器採集橡膠套的底部圖像,第一控制器對下視覺感測器採集的圖像以及標準的圖像進行比對,對橡膠套底部的圖像進行校正,再進一步調整吸附機構的動作來補償橡膠套由於形變帶來的偏差,進一步的提升橡膠套的安裝精度。光源用於為第一上視覺感測器以及下視覺感測器提供良好的照明環境。 The lower visual sensor collects the bottom image of the rubber sleeve, and the first controller compares the image collected by the lower visual sensor with the standard image, corrects the image at the bottom of the rubber sleeve, and then further adjusts the adsorption The action of the mechanism compensates the deviation of the rubber sleeve due to deformation, and further improves the installation accuracy of the rubber sleeve. The light source is used to provide a good lighting environment for the first upper visual sensor and the lower visual sensor.

優選的,作為一種改進,上下料裝置包括上下料移載模組,上下料移載模組包括傳送機構以及移載機構,傳送機構以及移載機構連接並帶動移載機構移動,移載機構與傳送機構升降連接,移載機構包括用於吸取攝影模組的第一移載吸頭以及第二移載吸頭,實現攝影模組的定位安裝以及取下。 Preferably, as an improvement, the loading and unloading device includes a loading and unloading transfer module, the loading and unloading transfer module includes a transfer mechanism and a transfer mechanism, the transfer mechanism and the transfer mechanism are connected and drive the transfer mechanism to move, the transfer mechanism and The transfer mechanism is connected up and down, and the transfer mechanism includes a first transfer suction head and a second transfer suction head for picking up the camera module, so as to realize the positioning, installation and removal of the camera module.

如此設置,透過傳送機構帶動移載機構移動,移載機構以及第一移載吸頭、第二移載吸頭升降連接,使得第一移載吸頭、第二移載吸頭分別實現將空攝影模組定位安裝在上料工位的定位治具上以及將組裝完成的攝影模組從定位治具上取下的任務,縮短了上料以及下料的時間,進一步提升工作效率。 In this way, the transfer mechanism drives the transfer mechanism to move, and the transfer mechanism and the first transfer suction head and the second transfer suction head are connected up and down, so that the first transfer suction head and the second transfer suction head respectively realize the empty The positioning of the camera module is installed on the positioning fixture of the loading station and the task of removing the assembled camera module from the positioning fixture shortens the time for loading and unloading and further improves work efficiency.

優選的,作為一種改進,上下料裝置更包括上下料升降模組以及料盒定位機構,上下料升降模組包括上料升降板以及下料升降板,上料升降板以及下料升降板可帶動多個不同大小的料盒進行升降;上下料裝置也包括工作台,工作台上固定有兩個料盒定位機構對料盒的位置進行校正。 Preferably, as an improvement, the loading and unloading device further includes a loading and unloading lifting module and a magazine positioning mechanism. A plurality of material boxes of different sizes are lifted and lowered; the loading and unloading device also includes a worktable, and two material box positioning mechanisms are fixed on the workbench to correct the position of the material box.

如此設置,由於不同廠家盛裝攝影模組的料盒大小有所差異,本方案中的升降板可以適應不同大小的料盒,同時升降板上可以放置多個料盒,進一步提升了裝置的實用性以及可用性。 With such a setting, since different manufacturers have different sizes of material boxes for storing photo modules, the lifting plate in this solution can adapt to material boxes of different sizes, and at the same time, multiple material boxes can be placed on the lifting plate, which further improves the practicability of the device and usability.

優選的,作為一種改進,上料升降裝置更包括將料盒從上料升降板轉移到下料升降板上的吸盤機構,吸盤機構升降連接在傳送機構上。 Preferably, as an improvement, the loading and unloading device further includes a suction cup mechanism for transferring the material box from the loading and unloading lifting plate to the unloading and lifting plate, and the suction cup mechanism is lifted and connected to the conveying mechanism.

如此設置,當上料升降板上沒有升降模組時,透過吸盤機構將上料升降板上的空料盒轉移至下料升降板上,完成了對空料盒的回收,可以不用再增設託盤回收裝置,並且這樣設置使得工序更加合理化,組裝完成的攝影模組可以持續放置在下料升降板上的料盒中。 With such a setting, when there is no lifting module on the loading lifting plate, the empty material box on the loading lifting plate is transferred to the unloading lifting plate through the suction cup mechanism, and the recovery of the empty material box is completed, and there is no need to add a tray The recovery device, and this setting makes the process more rational, and the assembled camera module can be continuously placed in the magazine on the unloading lifting plate.

優選的,作為一種改進,吸附機構包括兩組吸頭以及連接管,吸頭的端部開有與橡膠套形狀配合的凹槽,吸頭透過連接管以及安裝部連接,吸頭與連接管滑動連接,連接管中設有彈簧。 Preferably, as an improvement, the adsorption mechanism includes two sets of suction heads and connecting pipes, the ends of the suction heads are provided with grooves that match the shape of the rubber sleeve, the suction heads are connected through the connecting pipes and the mounting part, and the suction heads and the connecting pipe slide Connection, the connecting pipe is provided with a spring.

如此設置,透過將吸頭的端部設置成以及橡膠套形狀相匹配的凹槽,可以最大程度上減少橡膠套的變形,不僅可以提升安裝精度,且能夠將橡膠套吸附得更加牢固;連接管中設有彈簧可以對吸頭的動作進行緩衝,以避免吸頭在吸取或組裝過程以及其他結構發生剛性碰撞,另一方面由於橡膠套也具有一定彈性,在吸取橡膠套時彈簧進行緩衝也能夠減少橡膠套的形變;另外,橡膠套的底面塗有背膠,根據產品批次的不同,背膠的厚度可能有微小的差異,如果是吸頭剛性連接在機械手上,如果背膠較厚,吸頭按照設定的升降距離貼合會用力過大使得橡膠套變形,透過彈簧將吸頭連接在機械手上進行緩衝,可以避免上述問題。 In this way, by setting the end of the suction head into a groove that matches the shape of the rubber sleeve, the deformation of the rubber sleeve can be reduced to the greatest extent, which can not only improve the installation accuracy, but also can absorb the rubber sleeve more firmly; the connecting pipe There is a spring in the middle to buffer the action of the suction head, so as to avoid the rigid collision of the suction head and other structures during the suction or assembly process. On the other hand, because the rubber sleeve also has certain elasticity, the spring can also buffer the rubber sleeve when absorbing the rubber sleeve. Reduce the deformation of the rubber sleeve; in addition, the bottom surface of the rubber sleeve is coated with adhesive. According to different product batches, the thickness of the adhesive may have slight differences. If the suction head is rigidly connected to the manipulator, if the adhesive is thicker , The suction head will be attached according to the set lifting distance, and the rubber sleeve will be deformed due to excessive force. The above problems can be avoided by connecting the suction head to the manipulator through the spring for buffering.

由於每一個攝影模組上需要組裝兩個橡膠套,所以吸附機構上設有兩組吸頭,透過這樣設置,兩組吸頭先後在供料器上吸取橡膠套,將橡膠套同時轉移到組裝工位上方,吸頭分別將橡膠套貼合在設定位置,能夠更加快速地組裝橡膠套。發明人對人工作業流程進行了工時分析,人工進行組裝兩個橡 膠套的工作,即便是熟練工也需要花費17.5秒的工時,如果因為組裝歪斜稍作調整,組裝工時將會更長,相比人工安裝,這樣設置能夠大大縮短安裝的時間。 Since two rubber sleeves need to be assembled on each camera module, there are two sets of suction heads on the adsorption mechanism. Through this setting, the two sets of suction heads suck up the rubber sleeves on the feeder one after another, and transfer the rubber sleeves to the assembly at the same time. Above the work station, the suction head fits the rubber cover at the set position respectively, which can assemble the rubber cover more quickly. The inventor analyzed the man-hours of the manual operation process, and manually assembled two rubber Even a skilled worker needs 17.5 seconds to work on the rubber sleeve. If the assembly is slightly adjusted due to the skew, the assembly time will be longer. Compared with manual installation, this setting can greatly shorten the installation time.

優選的,作為一種改進,上下料裝置更包括第二上視覺感測器、第二控制器以及光源,第二上視覺感測器以及光源設置在上下料裝置的上方,第二控制器分別以及第二上視覺感測器、傳送機構、移載機構、吸盤機構、上下料升降模組以及料盒定位機構電連接。如此設置,第二上視覺感測器採集上料升降板以及下料升降板中的料盒中攝影模組的位置圖像,第二控制器對第二上視覺感測器採集的圖像進行分析後,第二控制器控制傳送機構將移載機構轉移到設定位置,再控制移載機構吸附攝影模組以及將組裝好的攝影模組安放到料盒中。 Preferably, as an improvement, the loading and unloading device further includes a second upper vision sensor, a second controller and a light source, the second upper vision sensor and the light source are arranged above the loading and unloading device, the second controller and The second upper visual sensor, the transmission mechanism, the transfer mechanism, the suction cup mechanism, the loading and unloading lifting module and the magazine positioning mechanism are electrically connected. In this way, the second upper visual sensor collects the position images of the camera module in the material box in the upper material lifting plate and the lower material lifting plate, and the second controller performs a process on the image collected by the second upper visual sensor. After the analysis, the second controller controls the transfer mechanism to transfer the transfer mechanism to the set position, and then controls the transfer mechanism to absorb the camera module and place the assembled camera module in the magazine.

其次第二控制器對第二上視覺感測器採集的圖像進行分析後,發現上料升降板上的料盒中的攝影模組數量為零時,第二控制器透過控制傳送機構帶動吸盤機構對空料盒進行轉移。當一個空料盒透過吸盤機構從上料升降板上轉移到下料升降板上,第二控制器控制上料升降板升起一段設定距離,控制下料升降板降低設定距離,以保持最上層料盒的高度固定,以便於第一移載吸頭以及第二移載吸頭升降相同的距離吸取攝影模組,提升吸附精度。 Secondly, after the second controller analyzes the image collected by the second upper visual sensor, when it is found that the number of camera modules in the magazine on the feeding lifting plate is zero, the second controller drives the suction cup through the control transmission mechanism The mechanism transfers the empty magazines. When an empty material box is transferred from the material lifting plate to the material lifting plate through the suction cup mechanism, the second controller controls the material lifting plate to rise for a set distance, and controls the material lifting plate to lower the set distance to keep the top layer The height of the material box is fixed, so that the first transfer nozzle and the second transfer nozzle can be raised and lowered by the same distance to absorb the camera module, thereby improving the adsorption accuracy.

再次第二上視覺感測器採集料盒在上料升降板以及下料升降板中的位置,第二控制器對第二上視覺感測器採集的圖像進行校正,根據校正後的圖像與目標位置圖形之間的偏差量以及偏差角度控制料盒定位機構調整料盒的位置,以便於第一移載吸頭以及第二移載吸頭轉移攝影模組。 Again, the second upper vision sensor collects the position of the material box in the material lifting plate and the lower material lifting plate, and the second controller corrects the image collected by the second upper vision sensor, and according to the corrected image The amount of deviation and the deviation angle from the target position figure control the positioning mechanism of the magazine to adjust the position of the magazine, so that the first transfer suction head and the second transfer suction head transfer the camera module.

優選的,作為一種改進,兩個料盒定位機構均包括汽缸以及兩個推動板,汽缸驅動兩個推動板橫向或縱向運動。 Preferably, as an improvement, both magazine positioning mechanisms include a cylinder and two push plates, and the cylinder drives the two push plates to move laterally or vertically.

如此設置,因為料盒具有不同的尺寸,透過推動板的設置,以對不同尺寸的料盒進行位置上的調整,將其調整到設定好的位置,方便對料盒中的攝影模組的取用。 Such setting, because the material boxes have different sizes, through the setting of the push plate, the positions of the material boxes of different sizes can be adjusted, and they can be adjusted to the set positions to facilitate the removal of the camera module in the material box. use.

優選的,作為一種改進,所述定位治具設有定位柱,上料時將攝影模組插入定位柱。 Preferably, as an improvement, the positioning jig is provided with a positioning column, and the camera module is inserted into the positioning column during loading.

如此設置,將攝影模組插入定位柱後能夠進一步提升攝影模組在定位治具的位置精度。 With this arrangement, the position accuracy of the camera module on the positioning jig can be further improved after the camera module is inserted into the positioning column.

1:機械手 1: manipulator

2:供料器 2: Feeder

3:分度盤 3: Dial

4:下視覺感測器 4: Lower vision sensor

5:連接管 5: connecting pipe

6:第一上視覺感測器 6: The first upper visual sensor

7:推動板 7: Push plate

8:支撐板 8: Support plate

9:機械手座 9: Manipulator seat

10:吸頭 10: suction head

11:A壓板 11: A platen

12:B壓板 12:B platen

13:定位治具 13: Positioning fixture

14:攝影模組 14: Photography module

15:麥克風 15:Microphone

16:定位柱 16: positioning column

17:彈簧 17: Spring

18:上料升降板 18: Feeding lifting plate

19:下料升降板 19: Unloading lifting plate

20:滑槽 20: Chute

21:第一移載吸頭 21: The first transfer tip

22:第二移載吸頭 22: The second transfer tip

23:吸盤機構 23: Suction cup mechanism

24:吸盤 24: suction cup

25:縱向傳送鏈 25: Vertical conveyor chain

26:滑軌 26: slide rail

27:固定板 27: Fixed plate

28:橫向傳送鏈 28: Horizontal conveyor chain

第1圖繪示為本發明實施例的俯視圖。 FIG. 1 is a top view of an embodiment of the present invention.

第2圖繪示為本發明實施例的軸測圖。 Figure 2 is an isometric view of an embodiment of the present invention.

第3圖繪示為本發明分度盤的結構示意圖。 Fig. 3 is a schematic structural view of the indexing plate of the present invention.

第4圖繪示為本發明安裝有攝影模組的定位治具結構圖。 Fig. 4 is a structural diagram of a positioning jig installed with a camera module according to the present invention.

第5圖繪示為本發明機械手單元結構圖。 Fig. 5 is a structural diagram of the manipulator unit of the present invention.

第6圖繪示為本發明吸頭結構圖。 Fig. 6 is a diagram showing the structure of the suction head of the present invention.

第7圖繪示為本發明上下料升降模組以及料盒定位機構結構示意圖。 Fig. 7 is a schematic structural diagram of the loading and unloading module and the magazine positioning mechanism of the present invention.

第8圖繪示為本發明傳送機構結構示意圖。 Fig. 8 is a schematic diagram of the structure of the conveying mechanism of the present invention.

第9圖繪示為本發明吸盤結構的仰視圖。 Figure 9 is a bottom view of the sucker structure of the present invention.

下面透過具體實施方式進一步詳細說明: 如「第1圖」所示的攝影鏡頭橡膠套自動組裝系統,包括上方的上下料裝置、下方的橡膠套自動貼裝裝置、若干升降汽缸以及轉動設置的分度盤,橡膠套自動貼裝裝置包括工作台、機械手單元以及供料器2,供料器2固定安裝在工作台上,設有分度盤3以及工作台轉動連接。如「第5圖」所示,機械手單元包括機械手1、第一控制器、第一伺服電機以及機械手座9,機械手1透過機械手座9固定在工作台上,機械手1包括安裝部,第一伺服電機與機械手1的一端連接,用於驅動機械手1轉動,機械手1的另一端螺栓連接有第二伺服電機,安裝部與第二伺服電機連接。安裝部側面固定有第一上視覺感測器6以及光源,安裝部下端設有用於吸取橡膠套的吸附機構,機械手1將橡膠套從供料器2處轉移至對應的定位治具13上方後透過升降汽缸控制吸附機構上下移動,實現橡膠套的安裝。本實施例中供料器2的型號為Feeder-LZC-FD02-070。 The following is further described in detail through specific implementation methods: As shown in "Picture 1", the automatic assembly system for the rubber sleeve of the photographic lens includes the upper loading and unloading device, the lower rubber sleeve automatic placement device, several lifting cylinders and rotating index plates, and the rubber sleeve automatic placement device It includes a workbench, a manipulator unit and a feeder 2, the feeder 2 is fixedly installed on the workbench, and is provided with an indexing plate 3 and a workbench rotatable connection. As shown in "Fig. 5", the manipulator unit includes a manipulator 1, a first controller, a first servo motor, and a manipulator base 9. The manipulator 1 is fixed on the workbench through the manipulator base 9. The manipulator 1 includes In the installation part, the first servo motor is connected to one end of the manipulator 1 for driving the manipulator 1 to rotate, and the other end of the manipulator 1 is bolted to a second servo motor, and the installation part is connected to the second servo motor. The side of the installation part is fixed with the first upper visual sensor 6 and the light source. The lower end of the installation part is provided with an adsorption mechanism for absorbing the rubber sleeve. The manipulator 1 transfers the rubber sleeve from the feeder 2 to the corresponding positioning fixture 13. Finally, the up-and-down movement of the adsorption mechanism is controlled by the lifting cylinder to realize the installation of the rubber sleeve. The model of the feeder 2 in this embodiment is Feeder-LZC-FD02-070.

如「第5圖」以及「第6圖」所示,吸附機構包括兩組吸頭10、連接管5以及彈簧17,吸頭10的端部開有以及橡膠套形狀配合的凹槽,吸頭10透過連接管5以及安裝部連接,吸頭10上設有一根與連接管5內壁滑動連接的杆,杆與彈簧17接觸,彈簧17置於連接管中對吸頭10起到緩衝作用,橡膠套自動貼裝裝置更包括負壓機,吸頭10與負壓機連接。供料器2以及分度盤3之間設有下視覺感測器4,第一控制器分別以及第一上視覺感測器6、下視覺感測器4以及機械手的第一伺服電機、第二伺服電機電連接。本實施例中機械手的型號為DELTA-ROBOT DRS40L3 Serie。 As shown in "Fig. 5" and "Fig. 6", the adsorption mechanism includes two sets of suction heads 10, a connecting pipe 5 and a spring 17. The ends of the suction heads 10 are provided with grooves that match the shape of the rubber sleeve. 10 is connected through the connecting pipe 5 and the installation part. The suction head 10 is provided with a rod slidingly connected to the inner wall of the connecting pipe 5. The rod is in contact with the spring 17, and the spring 17 is placed in the connecting pipe to buffer the suction head 10. The rubber sleeve automatic placement device further includes a negative pressure machine, and the suction head 10 is connected with the negative pressure machine. A lower visual sensor 4 is provided between the feeder 2 and the indexing plate 3, and the first controller is connected with the first upper visual sensor 6, the lower visual sensor 4, and the first servo motor of the manipulator, respectively. The second servo motor is electrically connected. The model of the manipulator in this embodiment is DELTA-ROBOT DRS40L3 Serie.

如「第3圖」所示,工作台上圍繞分度盤3依次設有四個工位,包括上料工位、組裝工位、壓合工位以及下料工位,分度盤3上周向均勻分佈有四個如「第4圖」所示的定位治具13,分度盤3帶動定位治具13每次轉動90度, 透過轉動分度盤3使得相應工位一一對應同一規格的攝影模組14。在上料工位,上下料裝置將攝影模組14定位安裝進定位治具13中,旋轉分度盤3上的攝影模組14到組裝工位上,機械手單元將橡膠套組裝到攝影模組14上,後旋轉分度盤3,壓合工位按壓橡膠套以確保其固定良好,最後上下料裝置將組裝好的攝影模組14取下。如「第3圖」所示,組裝工位設有在機械手1安裝橡膠套時固定攝影模組14的定位機構,壓合工位設有用於按壓橡膠套的壓合機構,定位機構包括A壓板11,壓合機構包括B壓板12,A壓板11以及B壓板12被升降汽缸帶動進行往復升降運動。 As shown in "Fig. 3", there are four stations around the indexing plate 3 on the workbench, including the loading station, assembly station, pressing station and unloading station. There are four positioning jigs 13 evenly distributed in the circumferential direction as shown in "Figure 4". The indexing plate 3 drives the positioning jigs 13 to rotate 90 degrees each time. By rotating the index plate 3, the corresponding stations correspond to the camera modules 14 of the same specification one by one. At the loading station, the loading and unloading device positions and installs the camera module 14 into the positioning jig 13, rotates the camera module 14 on the index plate 3 to the assembly station, and the manipulator unit assembles the rubber sleeve to the camera module. On the group 14, rotate the indexing plate 3 at the back, and press the rubber sleeve at the pressing station to ensure that it is well fixed. Finally, the loading and unloading device removes the assembled camera module 14. As shown in "Figure 3", the assembly station is equipped with a positioning mechanism for fixing the camera module 14 when the rubber cover is installed on the manipulator 1, and the pressing station is equipped with a pressing mechanism for pressing the rubber cover. The positioning mechanism includes A The pressing plate 11, the pressing mechanism includes the B pressing plate 12, the A pressing plate 11 and the B pressing plate 12 are driven by the lifting cylinder to carry out the reciprocating lifting movement.

如「第2圖」所示,上下料裝置包括上下料移載模組,上下料移載模組包括傳送機構以及移載機構,如「第8圖」所示,傳送機構包括橫向傳送部以及縱向傳送部,縱向傳送部包括縱向傳送鏈25、第三伺服電機以及滑軌26,縱向傳送鏈25帶動橫向傳送部沿著滑軌26縱向滑動,橫向傳動部包括固定板27、橫向傳送鏈28、第四伺服電機以及支撐板8,支撐板8上開有滑槽20,橫向傳送鏈28帶動固定板27沿著滑槽20橫向滑動,如「第8圖」所示,移載機構設置在固定板27上,移載機構包括用於吸取攝影模組14的第一移載吸頭21以及第二移載吸頭22,第一移載吸頭21以及第二移載吸頭22均與負壓機連接,第一移載吸頭21以及第二移載吸頭22均透過升降汽缸以及固定板27升降連接。橫向傳送鏈28以及縱向傳送鏈25分別由第三伺服電機以及第四伺服電機帶動。 As shown in "Picture 2", the loading and unloading device includes a loading and unloading transfer module, and the loading and unloading transfer module includes a transmission mechanism and a transfer mechanism. As shown in "Picture 8", the transmission mechanism includes a horizontal transmission part and The vertical transmission part, the vertical transmission part includes a vertical transmission chain 25, a third servo motor and a slide rail 26, the vertical transmission chain 25 drives the horizontal transmission part to slide longitudinally along the slide rail 26, and the horizontal transmission part includes a fixed plate 27, a horizontal transmission chain 28 , the fourth servo motor and the support plate 8, the support plate 8 is provided with a chute 20, and the transverse transmission chain 28 drives the fixed plate 27 to slide laterally along the chute 20, as shown in "Fig. 8", the transfer mechanism is arranged on On the fixed plate 27, the transfer mechanism includes a first transfer suction head 21 and a second transfer suction head 22 for absorbing the photographic module 14, and the first transfer suction head 21 and the second transfer suction head 22 are all connected with each other. The negative pressure machine is connected, and the first transfer suction head 21 and the second transfer suction head 22 are all lifted and connected through the lifting cylinder and the fixed plate 27 . The horizontal transmission chain 28 and the vertical transmission chain 25 are respectively driven by the third servo motor and the fourth servo motor.

如「第7圖」所示,本實施例中的上下料裝置更包括上下料升降模組以及料盒定位機構,上下料升降模組包括上料升降板18以及下料升降板19,設有汽缸驅動上料升降板18以及下料升降板19帶動多個不同規格的料盒進行升降;上下料裝置也包括工作台,工作台上設置有料盒定位機構對料盒的位 置進行校正,每個料盒定位機構均包括兩個推動汽缸以及兩個推動板7,推動汽缸驅動推動板7進行橫向或縱向運動,推動板7推動料盒直至其運動到設定位置為止。 As shown in "Figure 7", the loading and unloading device in this embodiment further includes a loading and unloading module and a magazine positioning mechanism. The cylinder drives the feeding lifting plate 18 and the feeding lifting plate 19 to drive a plurality of material boxes of different specifications to lift; the loading and unloading device also includes a workbench, which is provided with a material box positioning mechanism to position the material box Each feed box positioning mechanism includes two push cylinders and two push plates 7, the push cylinder drives the push plate 7 to move horizontally or vertically, and the push plate 7 pushes the feed box until it moves to the set position.

如「第8圖」所示,本實施例中更包括將料盒從上料升降板18轉移到下料升降板19上的吸盤機構23,吸盤機構23包括如「第9圖」所示的4個吸盤24,4個吸盤24均與負壓機連接。吸盤機構23透過升降汽缸升降連接在支撐板8上,當縱向傳送部帶動橫向傳送部沿著滑軌26縱向滑動時,吸盤機構23隨之縱向滑動,滑動到上料升降板18的位置,吸盤機構23下降直到吸附住料盒,後吸盤機構23繼續縱向滑動到下料升降板19的位置,吸盤機構23將所吸附的料盒放置在下料升降板上。 As shown in "Fig. 8", this embodiment further includes a suction cup mechanism 23 for transferring the magazine from the feeding lifting plate 18 to the unloading lifting plate 19. The sucking cup mechanism 23 includes 4 suction cups 24, 4 suction cups 24 are all connected with negative pressure machine. The suction cup mechanism 23 is lifted and connected to the support plate 8 through the lifting cylinder. When the longitudinal transmission part drives the horizontal transmission part to slide longitudinally along the slide rail 26, the suction cup mechanism 23 slides longitudinally along with it to the position of the feeding lifting plate 18, and the suction cup Mechanism 23 descends until the feed box is adsorbed, and the rear suction cup mechanism 23 continues to slide vertically to the position of the blanking lifting plate 19, and the suction cup mechanism 23 places the adsorbed feed box on the blanking lifting plate.

如「第4圖」所示,本實施例中的定位治具13設有兩個定位柱16,上料時透過定位柱16對攝影模組14實現精準定位。 As shown in FIG. 4 , the positioning jig 13 in this embodiment is provided with two positioning columns 16 , through which the camera module 14 can be precisely positioned during loading.

上下料裝置更包括第二上視覺感測器、第二控制器以及光源,第二上視覺感測器以及光源設置在上下料升降模組的上方,第二控制器分別以及第二上視覺感測器、傳送機構的第三伺服電機以及第四伺服電機、移載機構的升降汽缸、吸盤機構23上方的升降汽缸、上下料升降模組的升降汽缸以及料盒定位機構的推動汽缸電連接。 The loading and unloading device further includes a second upper visual sensor, a second controller, and a light source. The second upper visual sensor and the light source are arranged above the loading and unloading module. The second controller and the second upper visual sensor respectively The third servo motor and the fourth servo motor of the measuring device, the transmission mechanism, the lifting cylinder of the transfer mechanism, the lifting cylinder above the suction cup mechanism 23, the lifting cylinder of the loading and unloading lifting module and the pushing cylinder of the magazine positioning mechanism are electrically connected.

具體實施過程如下:如「第1圖」所示,在上料工位,移載機構攝影模組14定位安裝進相應定位治具13中,旋轉分度盤3將攝影模組14轉到組裝工位上,機械手單元將橡膠套組裝到攝影模組14上,後旋轉分度盤3將攝影模組14轉移到壓合工 位,升降汽缸的帶動B壓板12向下運動,B壓板12按壓橡膠套以確保其固定良好,最後上下料裝置將組裝好的攝影模組14取下。 The specific implementation process is as follows: As shown in "Fig. 1", at the loading station, the camera module 14 of the transfer mechanism is positioned and installed in the corresponding positioning jig 13, and the index plate 3 is rotated to transfer the camera module 14 to assembly At the station, the manipulator unit assembles the rubber sleeve onto the camera module 14, and then rotates the indexing plate 3 to transfer the camera module 14 to the pressing machine. position, the lifting cylinder drives the B pressure plate 12 to move downward, and the B pressure plate 12 presses the rubber sleeve to ensure that it is well fixed, and finally the loading and unloading device removes the assembled camera module 14.

在組裝工位時,定位機構的透過升降汽缸帶動A壓板11向下,A壓板下降後壓住攝影模組14,同時第一上視覺感測器6採集橡膠套圖像,第一上視覺感測器6採集橡膠套的位置圖像,第一控制器對第一上視覺感測器6採集的圖像進行校正,根據校正後的橡膠套圖像與目標位置圖形之間的偏差量以及偏差角度控制兩個吸頭10平移以及旋轉,將吸頭10移動到正確的位置上方,控制器控制機械手單元吸取橡膠套,再將橡膠套轉移至目標位置以及攝影模組14進行組裝。 When assembling the station, the positioning mechanism drives the A pressure plate 11 downward through the lifting cylinder, and the A pressure plate descends to press the camera module 14. At the same time, the first upper visual sensor 6 collects the image of the rubber sleeve, and the first upper visual sensor The detector 6 collects the position image of the rubber sleeve, and the first controller corrects the image collected by the first upper vision sensor 6. According to the deviation between the corrected rubber sleeve image and the target position graph and the deviation The angle controls the translation and rotation of the two suction heads 10 to move the suction heads 10 to the correct position. The controller controls the manipulator unit to absorb the rubber sleeve, and then transfers the rubber sleeve to the target position and assembles the camera module 14.

如「第4圖」所示,由於每一個攝影模組14上有兩個麥克風15,因此一個攝影模組14需要組裝兩個橡膠套,吸附機構上設有兩組吸頭10,透過這樣設置,兩組吸頭10先後在供料器2上吸取橡膠套,將橡膠套同時轉移到組裝工位上方,吸頭10分別將橡膠套貼合在設定位置,能夠更加快速地組裝橡膠套。 As shown in "Figure 4", since each camera module 14 has two microphones 15, one camera module 14 needs to be assembled with two rubber sleeves, and two sets of suction heads 10 are provided on the adsorption mechanism. , two sets of suction heads 10 successively absorb the rubber sleeve on the feeder 2, and transfer the rubber sleeve to the top of the assembly station at the same time. The suction heads 10 fit the rubber sleeve to the set position respectively, so that the rubber sleeve can be assembled more quickly.

下視覺感測器4採集橡膠套的底部圖像,第一控制器對下視覺感測器4採集的圖像以及標準的圖像進行比對,對橡膠套底部的圖像進行校正,再進一步調整吸頭10的動作來補償橡膠套轉移過程中由於吸頭10吸住橡膠套使其形變帶來的偏差。在壓合工位時壓合工位的B壓板12被升降汽缸帶動向下運動,對橡膠套進行按壓以確保其固定良好,按壓完成後升降汽缸帶動B壓板12上升。 The bottom image of the rubber sleeve is collected by the lower visual sensor 4, and the first controller compares the image collected by the lower visual sensor 4 with the standard image, corrects the image at the bottom of the rubber sleeve, and further The action of the suction head 10 is adjusted to compensate for the deviation caused by the deformation of the rubber sleeve by the suction head 10 during the transfer of the rubber sleeve. During the pressing station, the B pressing plate 12 of the pressing station is driven to move downward by the lifting cylinder, and the rubber sleeve is pressed to ensure that it is well fixed. After the pressing is completed, the lifting cylinder drives the B pressing plate 12 to rise.

「第8圖」為「第1圖」中上方的上下料移載模組。在上料工位時,第二上視覺感測器採集上料升降板18以及下料升降板19中的料盒中的攝影模 組14的位置圖像,第二控制器對第二上視覺感測器採集的圖像進行分析後,第二控制器控制傳送機構將移載機構轉移到設定位置,再控制移載機構吸附攝影模組14以及將組裝好的攝影模組14安放到料盒中,具體方式為:第一移載吸頭21將攝影模組14從料盒中吸起後,「第1圖」中的A處為上料工位,移載機構透過傳送機構轉移至上料工位的對應的定位治具13上方,第二移載吸頭22向下運動將組裝完成的攝影模組14取下後,第一控制器再次調整移載機構位置將第一移載吸頭21轉移到上料工位的定位治具13上方,第一移載吸頭21將未加工的攝影模組14安裝到該定位治具13的定位柱16上,第二移載吸頭22透過傳送機構將組裝完成的攝影模組14放置於下料升降板19上的料盒中。 "Picture 8" is the upper loading and unloading transfer module in "Picture 1". When loading station, the second upper vision sensor collects the photographic model in the material box in the material lifting plate 18 and the material lifting plate 19. The position image of group 14, after the second controller analyzes the image collected by the second upper visual sensor, the second controller controls the transfer mechanism to transfer the transfer mechanism to the set position, and then controls the transfer mechanism to absorb the image The module 14 and the assembled camera module 14 are placed in the magazine. The specific method is: after the first transfer suction head 21 sucks the camera module 14 from the magazine, A in "Fig. 1" It is the loading station, and the transfer mechanism is transferred to the top of the corresponding positioning jig 13 of the loading station through the transmission mechanism. After the second transfer suction head 22 moves downward to remove the assembled camera module 14, the second A controller adjusts the position of the transfer mechanism again to transfer the first transfer suction head 21 above the positioning fixture 13 of the loading station, and the first transfer suction head 21 installs the unprocessed camera module 14 on the positioning fixture On the positioning column 16 of the tool 13, the second transfer suction head 22 places the assembled camera module 14 in the magazine on the unloading lifting plate 19 through the transmission mechanism.

另外第二控制器能對第二上視覺感測器採集的圖像進行分析,如果發現上料升降板18上的料盒中的攝影模組14數量為零時,第二控制器會透過支撐板8縱向移動帶動吸盤機構23對空料盒進行轉移。當一個空料盒透過吸盤機構23從上料升降板18上轉移到下料升降板19上,第二控制器控制上料升降板18升起一段設定距離,控制下料升降板19降低設定距離,以保持最上層料盒的高度固定。 In addition, the second controller can analyze the image collected by the second upper vision sensor. If it is found that the number of camera modules 14 in the magazine on the feeding lifting plate 18 is zero, the second controller will pass through the support The longitudinal movement of the plate 8 drives the sucker mechanism 23 to transfer the empty material box. When an empty material box is transferred from the material lifting plate 18 to the material lifting plate 19 through the suction cup mechanism 23, the second controller controls the material lifting plate 18 to rise for a set distance, and controls the material lifting plate 19 to reduce the set distance , to keep the height of the uppermost magazine fixed.

並且第二上視覺感測器還會採集料盒在上料升降板18以及下料升降板19中的位置,第二控制器對第二上視覺感測器採集的圖像進行校正,根據校正後的圖像與目標位置圖形之間的偏差量以及偏差角度控制推動板7橫向或縱向的推動料盒以調整料盒的位置。 And the second upper visual sensor will also collect the position of the material box in the material lifting plate 18 and the lower material lifting plate 19, the second controller corrects the image collected by the second upper visual sensor, according to the correction The amount of deviation between the final image and the target position figure and the deviation angle control the pushing plate 7 to push the magazine horizontally or vertically to adjust the position of the magazine.

以上所述的僅是本發明的實施例,方案中公知的具體技術方案以及/或是特性等常識在此未作過多描述。應當指出,對於本領域的技術人員來說,在不脫離本發明技術方案的前提下,還可以作出若干變形以及改進,這些 也應該視為本發明的保護範圍,這些都不會影響本發明實施的效果以及專利的實用性。本申請要求的保護範圍應當以其權利要求的內容為准,說明書中的具體實施方式等記載可以用於解釋權利要求的內容。 What is described above is only an embodiment of the present invention, and the specific technical solutions and/or characteristics and other general knowledge known in the solutions are not described here too much. It should be pointed out that for those skilled in the art, several modifications and improvements can be made without departing from the technical solutions of the present invention. It should also be regarded as the protection scope of the present invention, and these will not affect the effect of the implementation of the present invention and the practicability of the patent. The scope of protection required by this application shall be based on the content of the claims, and the specific implementation methods and other records in the specification may be used to interpret the content of the claims.

1:機械手 1: manipulator

2:供料器 2: Feeder

3:分度盤 3: Dial

4:下視覺感測器 4: Lower vision sensor

5:連接管 5: connecting pipe

6:第一上視覺感測器 6: The first upper visual sensor

7:推動板 7: Push plate

Claims (10)

一種攝影鏡頭橡膠套自動組裝系統,其包括:橡膠套自動貼裝裝置、上下料裝置以及轉動設置的分度盤,該橡膠套自動貼裝裝置包括機械手單元以及供料器,該分度盤上固定有定位治具,該上下料裝置能夠將攝影模組安裝到該定位治具上並將該攝影模組從該定位治具上取下,該機械手單元設有用於將橡膠套從該供料器處轉移至該攝影模組上的吸附機構。 An automatic assembly system for a photographic lens rubber cover, which includes: an automatic rubber cover mounting device, a loading and unloading device, and a rotating index plate. The rubber cover automatic mounting device includes a manipulator unit and a feeder. The index plate A positioning jig is fixed on it, and the loading and unloading device can install the camera module on the positioning jig and remove the camera module from the positioning jig. The feeder is transferred to the adsorption mechanism on the camera module. 如請求項1所述的攝影鏡頭橡膠套自動組裝系統,其中所述攝影鏡頭橡膠套自動組裝系統更包括有工作台,該工作台上圍繞該分度盤依次設有四個工位,包括上料工位、組裝工位、壓合工位以及下料工位,該分度盤上周向均勻分佈有四個該定位治具,各該定位治具依次轉動至各工位,該組裝工位設有固定該攝影模組的定位機構,該壓合工位設有用於按壓橡膠套的壓合機構,該定位機構包括A壓板,該壓合機構包括B壓板,該A壓板以及該B壓板均與該工作台升降連接。 The automatic assembly system for the photographic lens rubber cover as described in claim 1, wherein the automatic assembly system for the photographic lens rubber cover further includes a workbench, and four stations are sequentially arranged around the indexing plate on the workbench, including the upper For material station, assembly station, pressing station and blanking station, there are four positioning jigs evenly distributed in the circumferential direction of the indexing plate, each of the positioning jigs rotates to each station in turn, and the assembly station The station is provided with a positioning mechanism for fixing the camera module, and the pressing station is provided with a pressing mechanism for pressing the rubber sleeve. The positioning mechanism includes a pressing plate A, and the pressing mechanism includes a pressing plate B, the A pressing plate and the B pressing plate All are connected with the workbench lift. 如請求項2所述的攝影鏡頭橡膠套自動組裝系統,其中該機械手單元包括第一控制器、第一伺服電機以及機械手,該機械手的一端設有安裝部,該安裝部上固定有第一上視覺感測器以及光源,該供料器以及該定位機構之間設有下視覺感測器,該機械手的另一端連接有第二伺服電機,該安裝部與該第二伺服電機連接,第一控制器分別與該第一上視覺感測器、該下視覺感測器、該機械手的該第一伺服電機及該第二伺服電機電連接。 The automatic assembling system for the rubber cover of photographic lens as described in claim 2, wherein the manipulator unit includes a first controller, a first servo motor and a manipulator, one end of the manipulator is provided with a mounting part, and a mounting part is fixed on the mounting part The first upper visual sensor and light source, the lower visual sensor is arranged between the feeder and the positioning mechanism, the other end of the manipulator is connected with the second servo motor, the installation part and the second servo motor connected, the first controller is electrically connected to the first upper vision sensor, the lower vision sensor, the first servo motor and the second servo motor of the manipulator respectively. 如請求項3所述的攝影鏡頭橡膠套自動組裝系統,其中該上下料裝置包括上下料移載模組,該上下料移載模組包括傳送機構以及移載機構,該傳送機構以及該移載機構連接並帶動該移載機構在水準方向上移動,該移載機 構與該傳送機構升降連接,該移載機構包括用於吸取該攝影模組的第一移載吸頭以及第二移載吸頭,實現該攝影模組的定位安裝以及取下。 The automatic assembly system for the rubber cover of photographic lens as described in claim 3, wherein the loading and unloading device includes a loading and unloading transfer module, and the loading and unloading transfer module includes a transfer mechanism and a transfer mechanism, the transfer mechanism and the transfer The mechanism is connected and drives the transfer mechanism to move in the horizontal direction, the transfer machine The transfer mechanism is connected up and down with the transfer mechanism, and the transfer mechanism includes a first transfer suction head and a second transfer suction head for picking up the camera module, so as to realize the positioning, installation and removal of the camera module. 如請求項4所述的攝影鏡頭橡膠套自動組裝系統,其中該上下料裝置更包括上下料升降模組以及料盒定位機構,該上下料升降模組包括上料升降板以及下料升降板,該上料升降板以及該下料升降板可帶動多個不同大小的料盒進行升降;該上下料裝置也包括該工作台,該工作台上固定有兩個該料盒定位機構對該料盒的位置進行校正。 The automatic assembly system for the rubber cover of the photographic lens as described in claim 4, wherein the loading and unloading device further includes a loading and unloading module and a magazine positioning mechanism, and the loading and unloading module includes a loading and unloading lifting plate and a feeding and unloading lifting plate, The loading and unloading lifting plate and the unloading lifting plate can drive a plurality of material boxes of different sizes to lift; the loading and unloading device also includes the workbench, on which two positioning mechanisms for the material box are fixed The position is corrected. 如請求項5所述的攝影鏡頭橡膠套自動組裝系統,其中上料升降裝置更包括將該料盒從該上料升降板轉移到該下料升降板上的吸盤機構,該吸盤機構升降連接在該傳送機構上。 The automatic assembly system for the rubber cover of photographic lens as described in claim item 5, wherein the feeding lifting device further includes a sucker mechanism that transfers the material box from the feeding lifting plate to the lowering lifting plate, and the sucking mechanism is lifted and connected to the on the transport mechanism. 如請求項6所述的攝影鏡頭橡膠套自動組裝系統,其中該吸附機構包括兩組吸頭以及彈簧,該吸頭的端部開有以及橡膠套形狀配合的凹槽,該吸頭透過該彈簧以及該安裝部連接。 The automatic assembly system for rubber sleeves of photographic lenses as described in claim 6, wherein the adsorption mechanism includes two sets of suction heads and springs, and the ends of the suction heads are provided with grooves that match the shape of the rubber sleeve, and the suction heads pass through the springs And the mounting part is connected. 如請求項7所述的攝影鏡頭橡膠套自動組裝系統,其中該上下料裝置更包括第二上視覺感測器、第二控制器以及該光源,該第二上視覺感測器以及該光源設置在該上下料裝置的頂部,該第二控制器分別以及該第二上視覺感測器、該傳送機構、該移載機構、該吸盤機構、該上下料升降模組以及該料盒定位機構電連接。 The automatic assembly system for the rubber cover of photographic lens as described in claim 7, wherein the loading and unloading device further includes a second upper vision sensor, a second controller and the light source, and the second upper vision sensor and the light source are set On the top of the loading and unloading device, the second controller is electrically connected to the second upper visual sensor, the transmission mechanism, the transfer mechanism, the suction cup mechanism, the loading and unloading module and the magazine positioning mechanism respectively. connect. 如請求項8所述的攝影鏡頭橡膠套自動組裝系統,其中兩個該料盒定位機構均包括汽缸以及兩個推動板,該汽缸驅動兩個該推動板橫向或縱向運動。 The automatic assembling system for rubber boots for photographic lenses according to claim 8, wherein the two magazine positioning mechanisms each include a cylinder and two push plates, and the cylinder drives the two push plates to move laterally or vertically. 如請求項9所述的攝影鏡頭橡膠套自動組裝系統,其中該定位治具設有定位柱,上料時將該攝影模組插入該定位柱。 The automatic assembly system for the rubber cover of the photographic lens as described in Claim 9, wherein the positioning jig is provided with a positioning column, and the camera module is inserted into the positioning column when loading materials.
TW111138489A 2022-10-11 2022-10-11 Camera lens rubber sleeve automatic assembly system TWI811132B (en)

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