CN100353202C - Automatic assembling system and method for lens - Google Patents
Automatic assembling system and method for lens Download PDFInfo
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- CN100353202C CN100353202C CNB2004100496906A CN200410049690A CN100353202C CN 100353202 C CN100353202 C CN 100353202C CN B2004100496906 A CNB2004100496906 A CN B2004100496906A CN 200410049690 A CN200410049690 A CN 200410049690A CN 100353202 C CN100353202 C CN 100353202C
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Abstract
The present invention provides an automatic assembling system of a lens and a method thereof, which comprises a main working station which comprises a plurality of governing tools which can circularly and intermittently actuate along a conveying direction, a lens barrel assembling station which is arranged on the lateral side of the main working station and is provided with a lens barrel assembling device and a material preparation zone, at least one lens assembling station which is arranged on the lateral side of the main working station along the conveying direction and is provided with a lens assembling device and a material preparation zone, and a lens taking out station which is arranged on the lateral side of the main working station and is provided with a lens taking out device and a material stopping zone. When the governing tools pass through the lens barrel assembling station, the lens barrel assembling device can be matched with the intermittent actuation of the governing tools. A plurality of lens barrels are moved to the governing tools is sequence. When the governing tools drive the lens barrels to pass through the lens assembling station, the lens assembling device can be matched with the intermittent actuation of the governing tools to lead the lenses to be assembled and positioned in the lens barrels in sequence. When the governing tools drive the lens barrels to pass through the lens taking out station, the lens taking out device can be matched with the intermittent actuation of the governing tools to lead the lens barrels to be moved to the material stopping zone in sequence from the lens barrels.
Description
Technical field
The present invention relates to a kind of camera lens, particularly relate to a kind of automatic assembly system and the assembly method thereof that can assemble the camera lens of the camera lens of taking pictures fast.
Background technology
The take pictures general all collocation of mobile phone of function of tool at present have as shown in Figure 1 a camera lens, this camera lens has a lens barrel 1, and most sheet eyeglasses 2, and, mobile phone gets final product filmed image by this camera lens, only, assembling the mode of this camera lens now, all is to utilize artificial hand-held suction nozzle that described eyeglass 2 is inserted in this lens barrel 1 one by one, yet, artificial assembling is not only easily because of artificial careless mistake causes assembly defect, and speed of production slow (30~60 seconds /), and can't reduce assembly cost.
Summary of the invention
The object of the present invention is to provide a kind of automatic assembly system and assembly method thereof of the camera lens that can assemble fast and can reduce production costs.
The automatic assembly system of camera lens of the present invention, comprise a main workstation, one the lens barrel group is inbound, at least one lens set is inbound, and a camera lens taking-up station, be characterized in: this main workstation has most tools, and described tool intermittently moves along a throughput direction capable of circulationly.This lens barrel group is inbound to be the side that is arranged at this main workstation, this lens barrel group is inbound to be had a lens barrel group and goes into device, reach one and can supply the more Material Staging Area of several lens barrels placements, when described tool is inbound along this this lens barrel group of throughput direction process, this lens barrel group is gone into device and can be cooperated move the intermittence of described tool, and described lens barrel is moved on the described tool from this Material Staging Area in order.This lens set is inbound to be the side that is arranged at this main workstation along the throughput direction of described tool, this lens set is inbound to be had a lens set and goes into device, reach one and can supply the more Material Staging Area of several pieces eyeglasses placements, when described tool drives described lens barrel through this lens set when inbound along this throughput direction, this lens set is gone into device and can be cooperated move the intermittence of described tool, and described eyeglass is organized in the lens barrel that is positioned on the described tool in order.It is the side that is arranged at this main workstation that this camera lens takes out the station, this camera lens takes out the station and has a camera lens withdrawing device, and material storing region, when described tool is organized when taking out the station into the lens barrel that described eyeglass arranged through this camera lens along this throughput direction drive, this camera lens withdrawing device can cooperate move the intermittence of described tool, and described lens barrel is moved to this material storing region from described tool in order.
The automatized assembly method of camera lens of the present invention is characterized in, this method comprises: most tools are intermittently moved along a throughput direction circularly.(B) make the more that several lens barrels cooperate move the intermittence of described tool, and move on the described tool from a Material Staging Area in order.(C) make the more that several pieces eyeglasses cooperate move the intermittence of described tool, and go in the described lens barrel from a Material Staging Area group in order.(D) cooperate move the intermittence of described tool, described lens barrel is moved to a material storing region from described tool in order.
The automatic assembly system of camera lens of the present invention and assembly method thereof not only can be assembled camera lens fast and can effectively reduce the production cost of camera lens, so can be reached the purpose of invention really.
Description of drawings
The present invention is described in detail below in conjunction with drawings and Examples:
Fig. 1 is the cross-sectional schematic of existing a kind of camera lens;
Fig. 2 is the automatic assembly system of camera lens of the present invention and the schematic top plan view of assembly method one preferred embodiment thereof;
Fig. 3 is the schematic side view of this preferred embodiment;
Fig. 4 be this preferred embodiment a power unit overlook configuration schematic diagram;
Fig. 5 is the schematic side view of a main workstation of this preferred embodiment;
Fig. 6 is the schematic perspective view of a tool of the main workstation of this preferred embodiment;
Fig. 7 is the synoptic diagram of this tool in clamped condition;
Fig. 8 is the synoptic diagram of this tool in releasing orientation;
Fig. 9 is the schematic top plan view of Fig. 5;
Figure 10 is the motion simplified schematic diagram of the main workstation of this preferred embodiment;
Figure 11 is the main disk of main workstation of this preferred embodiment and the cycle sequential chart of a cam disc, and the inbound lens barrel group of a lens barrel group of this preferred embodiment goes into the cam disc that a cam disc of device, an inbound lens set of lens set are gone into device, and camera lens takes out the cycle sequential chart of a cam disc of a camera lens withdrawing device at station;
Figure 12 is the inbound schematic side view of lens barrel group of this preferred embodiment;
Figure 13 is the schematic top plan view of Figure 12;
Figure 14 is that the inbound lens barrel group of the lens barrel group of this preferred embodiment is gone into device and cooperated simplified schematic diagram with the motion of this main workstation;
Figure 15 is the inbound schematic side view of the lens set of this preferred embodiment;
Figure 16 is the schematic top plan view of Figure 15;
Figure 17 is the schematic side view that the camera lens of this preferred embodiment takes out the station;
Figure 18 is the schematic top plan view of Figure 17;
Figure 19 is the inbound motion synoptic diagram () that a pallet is moved to the unit of getting the raw materials ready from a storage unit of the lens barrel group of this preferred embodiment;
Figure 20 is the inbound motion synoptic diagram (two) that this pallet is moved to this unit of getting the raw materials ready from this storage unit of the lens barrel group of this preferred embodiment;
Figure 21 is the inbound motion synoptic diagram (three) that this pallet is moved to this unit of getting the raw materials ready from this storage unit of the lens barrel group of this preferred embodiment;
Figure 22 is the inbound motion synoptic diagram (four) that this pallet is moved to this unit of getting the raw materials ready from this storage unit of the lens barrel group of this preferred embodiment;
Figure 23 is that the inbound lens barrel group of the lens barrel group of this preferred embodiment is gone into device and one lens barrel moved to motion synoptic diagram () on the tool of this main workstation from this pallet;
Figure 24 is that the inbound lens barrel group of the lens barrel group of this preferred embodiment is gone into device and this lens barrel moved to motion synoptic diagram (two) on the tool of this main workstation from this pallet;
Figure 25 is that the inbound lens barrel group of the lens barrel group of this preferred embodiment is gone into device and this lens barrel moved to motion synoptic diagram (three) on the tool of this main workstation from this pallet;
Figure 26 is that the inbound lens barrel group of the lens barrel group of this preferred embodiment is gone into device and this lens barrel moved to motion synoptic diagram (four) on the tool of this main workstation from this pallet;
Figure 27 is that the inbound lens set of the lens set of this preferred embodiment is gone into device and a slice eyeglass moved to motion synoptic diagram () in the lens barrel on the tool of this main workstation from a pallet;
Figure 28 is that the inbound lens set of the lens set of this preferred embodiment is gone into device and this eyeglass moved to motion synoptic diagram (two) in the lens barrel on the tool of this main workstation from this pallet;
Figure 29 is that the inbound lens set of the lens set of this preferred embodiment is gone into device and this eyeglass moved to motion synoptic diagram (three) in the lens barrel on the tool of this main workstation from this pallet;
Figure 30 is the local enlarged diagram of Figure 29;
Figure 31 is that the inbound lens set of the lens set of this preferred embodiment is gone into device and this eyeglass moved to motion synoptic diagram (four) in the lens barrel on the tool of this main workstation from this pallet;
Figure 32 is the local enlarged diagram of Figure 31;
The assemble flow synoptic diagram of this preferred embodiment of Figure 33;
Figure 34 is the cross-sectional schematic after lens barrel on the tool of main workstation of this preferred embodiment and four eyeglass assemblings are finished;
Figure 35 is the schematic side view that group that a height detection unit of this preferred embodiment detects the eyeglass in the lens barrel on each tool is gone into the back height;
Figure 36 is that the camera lens of this preferred embodiment takes out the motion synoptic diagram () that the camera lens withdrawing device at the station lens barrel on will the tool of this main workstation moves to a pallet;
Figure 37 is that the camera lens of this preferred embodiment takes out the motion synoptic diagram (two) that the camera lens withdrawing device at the station lens barrel on will the tool of this main workstation moves to this pallet;
Figure 38 is that the camera lens of this preferred embodiment takes out the motion synoptic diagram (three) that the camera lens withdrawing device at the station lens barrel on will the tool of this main workstation moves to this pallet;
Figure 39 is that the camera lens of this preferred embodiment takes out the motion synoptic diagram (four) that the camera lens withdrawing device at the station lens barrel on will the tool of this main workstation moves to this pallet; And
Figure 40 is that a residual inspection unit of lens barrel of this preferred embodiment is checked the schematic side view whether residual lens barrel is arranged on each tool.
Embodiment
About aforementioned and other technology contents, characteristics and effect of the present invention, in the following detailed description that cooperates with reference to a graphic preferred embodiment, can clearly understand.
Consult Fig. 2,3,4, one preferred embodiment of the automatic assembly system of camera lens of the present invention, this automatic assembly system comprises: the main workstation1 of board 100,0, inbound 30, camera lens of inbound 20, four lens set of lens barrel group take out 50, power units in station 60, a height detection unit 70, and the residual inspection unit 80 of lens barrel.
Consult Fig. 5,9, this main workstation1 0 is to be installed on this board 100, have that a main disk 11,12,12 equal angles compartment of terrain of cam disc are arranged at tool 13 on this main disk 11, six equal angles compartment of terrains are arranged at the depression bar 14 on this cam disc 12, and a cam unit 15 that is connected with these power unit 60 (see figure 4) power and is used as power and transmits with a belt.As Fig. 6,7, shown in 8, described tool 13 all has two movably clamp pieces 131, the angle lever group 132 that can push described clamp piece 131 open, and most bars can be with the back-moving spring 133 of described clamp piece 131 pushed home, when wherein a depression bar 14 presses down the angle lever group 132 of one of them tool 13, this angle lever group 132 can be pushed described clamp piece 131 open, make described clamp piece 131 mutually away from separating, and, when moving this angle lever group 132 of disengaging on this depression bar 14, the elastic restoring force of described back-moving spring 133 can make described 131 adjacent to each other closing up of clamp piece with described clamp piece 131 pushed home.In the present embodiment, this cam unit 15 is that a kind of model that adopts Japan three to be total to the manufacturing of Zhu Shi commercial firm is the ten two phase cams of 9ADS.
Consult Fig. 5,10,11, when these power unit 60 (see figure 4)s drive this cam unit 15, this cam unit 15 can drive this main disk 11 and drive described tool 13 with per second one-period I and intermittently rotate along a counterclockwise throughput direction circularly, simultaneously and can drive this cam disc 12 and drive described depression bar 14 with per second one-period II and be upper and lower off and on move between a high point and low spot.This cycle I comprise one repose period I1, one 30 ° phase rotated phase I2, and the phase I3 that pauses, this repose period I1 with this pause phase I3 during, this main disk 11 is slack, and during this phase rotated phase I2, this main disk 11 is to drive described tool 13 to rotate counterclockwise 30 °.This cycle II and this cycle I are synchronous, comprise one clamp phase II1, one break away from phase II2, high some pause phase II3, one press off phase II5 near phase II4, one, and low spot phase II6 that pauses.Should press off phase II5 near phase II4 and this is that starting point with this pause phase I3 is the boundary, and below be to explain with one of them tool 13 and depression bar 14 wherein, as Fig. 7, shown in 11, this depression bar 14 can be from this height point descending stroke L1 when this stops near phase II4, and contact this angle lever group 132, and as Fig. 8, shown in 11, this depression bar 14 this press off phase II5 when stopping again descending stroke L2 to this low spot, and this angle lever group 132 is pushed open described clamp piece 131, then, during this low spot paused phase II6, this depression bar 14 can suspend motionless at this low spot, and can insert (see figure 6) for a lens barrel 200 between the described clamp piece 131.This clamping phase II1 and this disengaging phase II2 are that the starting point with this phase rotated phase I2 is the boundary, shown in Fig. 8,7,11, this depression bar 14 can be from this low spot upward stroke L2 when this clamps phase II1 termination, and make described back-moving spring 133 with described clamp piece 131 pushed home, to clamp this lens barrel 200 (see figure 6)s, and shown in Fig. 7,11, this depression bar 14 upward stroke L1 again when this breaks away from phase II2 and stops, and get back to this height point and break away from this angle lever group 132, then, during this height point pause phase II3, this depression bar 14 can suspend motionless at this height point.
Periodic motion according to this, can make promptly that described tool 13 aligns sequentially that this lens barrel group is inbound 20, described lens set is inbound 30, this height detection unit 70, this camera lens take out station 50 and the residual inspection unit 80 of this lens barrel, and in aligning this lens barrel group is inbound 20, described lens set inbound 30 was taken out the station at 50 o'clock with this camera lens, make the clamp piece 131 of described tool 13 produce the action of unclamping, clamping.
Consult Figure 12,13, this lens barrel group inbound 20 is to be installed on this board 100, and be positioned at the side of this main workstation1 0, this lens barrel group inbound 20 have a lens barrel group go into device 21, storage unit 22, one put unit 23, get the raw materials ready a unit 24 and a supply unit 25 temporarily.
This lens barrel group goes into that device 21 has a cam disc 211, four equal angles compartment of terrains are arranged at the lens barrel anchor clamps 212 on this cam disc 211, and a cam unit 213 that is connected with these power unit 60 (see figure 4) power and is used as power and transmits with a belt.In the present embodiment, this cam unit 213 is that a kind of model that adopts Japan three to be total to the manufacturing of Zhu Shi commercial firm is four phase cams of 6FN.
Consult Figure 11,12,14, when these power unit 60 (see figure 4)s drive this cam unit 213, this cam unit 213 can drive this cam disc 211 to rotate and to rotate the intermittence that per second one-period III drives the described tool 13 of described lens barrel anchor clamps 212 cooperations, also can drive this cam disc 211 simultaneously to move and to move the intermittence that per second one-period IV drives the described depression bar 14 of described lens barrel anchor clamps 212 cooperations.This cycle III and this cycle I, II are synchronous, comprise one 90 ° phase rotated phase III1, and phase III2 that pauses, during this phase rotated phase III1, this cam disc 211 is to drive described lens barrel anchor clamps 212 to clockwise rotate 90 °, and during this paused phase III2, this cam disc 211 was not rotate.This cycle IV and this cycle III are synchronous, comprise one away from phase IV1, high some phase IV2, one move down phase IV4, the low spot phase IV5 that pauses near phase IV3, one, and move phase IV6 on one.Should move down phase IV4 near phase IV3 and this is that starting point with this pause phase III2 is the boundary, when this stops near phase IV3, this cam disc 211 can drive described lens barrel anchor clamps 212 and move down stroke L3 from a high point, and when this moves down phase IV4 termination, this cam disc 211 can drive described lens barrel anchor clamps 212 again and move down stroke L4 and the low spot that arrives, then, during this low spot paused phase IV5, described lens barrel anchor clamps 212 can suspend motionless at this low spot.Should on move phase IV6 and should be that starting point with this phase rotated phase III1 is the boundary away from phase IV1, when on this, moving phase IV6 termination, this cam disc 211 can drive described lens barrel anchor clamps 212 from this low spot journey L4 that divides a word with a hyphen at the end of a line, and when this stops away from phase IV1, this cam disc 211 can drive the described lens barrel anchor clamps 212 journey L3 that divides a word with a hyphen at the end of a line on again, then, during this height point phase IV2, described lens barrel anchor clamps 212 can keep height at this high point.
Periodic motion according to this, can be during this pauses phase III2 (promptly should pause phase I3 during), lens barrel anchor clamps 212 to the unit 24 of should getting the raw materials ready produced move down, grasp, on the action that moves, simultaneously and make lens barrel anchor clamps 212 that should tool 13 are produced move down, discharge, on the action that moves.
This storage unit 22 has a underframe 221, one, and to be equipped with most upper and lower intervals stacked and can be for the storage cabinet 222 of the pallet 223 that stores described lens barrel 200, and one can drive this underframe 221 and drives these storage cabinets 222 along a upper and lower mobile driver element 224 of first direction Z.Described pallet 223 respectively has two protruding buttons 2231 that are convexly set in respectively on the front and back ends and can drag usefulness for this supply unit 25.
This puts unit 23 temporarily is to be arranged at this storage unit 22 along a second direction X vertical with this first direction Z and this is got the raw materials ready between the unit 24, this is put unit 23 temporarily and has a pair of carriage that is provided with along this second direction X 23 1, a cam disc 232, and a cam unit 233.This cam unit 233 is to be a kind of two phase cam, does to move, rotate 180 °, the continuous action that moves down and can drive this cam disc 232.
This unit 24 of getting the raw materials ready is to be arranged at this along this second direction X to put unit 23 and this lens barrel group temporarily and go between the device 21 and be positioned at a Material Staging Area, this unit 24 of getting the raw materials ready has that a linear slide rail that is provided with along this second direction X 241, one are installed on this linear slide rail 241 and the linear slide rail 242 that can move back and forth along this second direction X, and the platform 243 of getting the raw materials ready that is installed on this linear slide rail 242 and can moves back and forth along a third direction Y vertical with this second direction X.
This supply unit 25 has lift cylinders that a no bar cylinder that is provided with along second direction X 251, one be provided with along this first direction Z 252, a rotating cylinder 253, and a towing hook 254.This no bar cylinder 251 has a mobile seat 2511 that can move back and forth along this second direction X, this lift cylinders 252 is to move seat 2511 with this to link, and this lift cylinders 252 has an elevating bracket 2521 that is installed in its piston rod bottom and can moves back and forth along this first direction Z, this rotating cylinder 253 is to be installed on this elevating bracket 2521, and has the rotating shaft 2531 that to rotate around this first direction Z, this towing hook 254 is to be installed in this rotating shaft 2531 bottoms, and have one can with one of them protruding button 2231 inlay card of this pallet 223 collude groove 2541.So, the towing hook 254 of this supply unit 25 can move back and forth along this second direction X, and one of them pallet 223 is moved on this carriage of putting unit 23 temporarily 231 from this storage cabinet 222, maybe this pallet 223 is oppositely retracted in this storage cabinet 222 from described carriage 231.
Consult Fig. 2, described lens set inbound 30 is to be installed on this board 100, and along the throughput direction of described tool 13 and be the side that 60 ° of compartment of terrains are arranged at this main workstation1 0, the composition of each lens set inbound 30 is all identical, below is that the composition with one of them lens set inbound 30 explains.Consult Figure 15,16, this lens set inbound 30 have a lens set go into device 31, storage unit 32, one put unit 33, get the raw materials ready a unit 34 and a supply unit 35 temporarily.
This lens set goes into that device 31 has a cam disc 311, four equal angles compartment of terrains are arranged at the eyeglass suction nozzle 312 on this cam disc 311, and a cam unit 313 that is connected with these power unit 60 (see figure 4) power and is used as power and transmits with a belt.In the present embodiment, this cam unit 313 is that a kind of model that adopts Japan three to be total to the manufacturing of Zhu Shi commercial firm is four phase cams of 6FN.The motion that this lens set is gone into device 31 is to go into device 21 identical (seeing Figure 11, Figure 14) with this lens barrel group, when these power unit 60 (see figure 4)s drive this cam unit 313, this cam disc 311 can be periodically at (promptly should pause phase I3 during) during the phase III2 that pauses, drive produces the eyeglass suction nozzle 312 of the unit 34 of should getting the raw materials ready and moves down, draws, on the action that moves, simultaneously and drive eyeglass suction nozzle 312 that should tool 13 produced move down, discharge, on the action that moves.
This storage unit 32 has a underframe 321, one, and to be equipped with most upper and lower intervals stacked and can be for storing the more storage cabinet 322 of the pallet 323 of several pieces eyeglasses 300, and one can drive this underframe 321 and drives these storage cabinets 322 along a upper and lower mobile driver element 324 of first direction Z.Described pallet 323 respectively has two protruding buttons 3231 that are convexly set in respectively on the front and back ends and can drag usefulness for this supply unit 35.
This puts unit 33 temporarily is to be arranged at this storage unit 32 along a second direction X vertical with this first direction Z and this is got the raw materials ready between the unit 34, this is put unit 33 temporarily and has a pair of carriage that is provided with along this second direction X 331, a cam disc 332, and a cam unit 333.This cam unit 333 is to be a kind of two phase cam, does to move, rotate 180 °, the continuous action that moves down and can drive this cam disc 332.
This unit 34 of getting the raw materials ready is to be arranged at this along this second direction X to put unit 33 and this lens set temporarily and go between the device 31 and be positioned at a Material Staging Area, this unit 34 of getting the raw materials ready has that a linear slide rail that is provided with along this second direction X 341, one are installed on this linear slide rail 341 and the linear slide rail 342 that can move back and forth along this second direction X, and the platform 343 of getting the raw materials ready that is installed on this linear slide rail 342 and can moves back and forth along a third direction Y vertical with this second direction X.
The composition member of this supply unit 35 is to be same as this supply unit 25, and this supply unit 35 also has lift cylinders that a no bar cylinder that is provided with along second direction X 351, one be provided with along this first direction Z 352, a rotating cylinder 353, and a towing hook 354.This no bar cylinder 351 has a mobile seat 3511 that can move back and forth along this second direction X, this lift cylinders 352 is to move seat 3511 with this to link, and this lift cylinders 352 has an elevating bracket 3521 that is installed in its piston rod bottom and can moves back and forth along this first direction Z, this rotating cylinder 353 is to be installed on this elevating bracket 3521, and has the rotating shaft 3531 that to rotate around this first direction Z, this towing hook 354 is to be installed in this rotating shaft 3531 bottoms, and have one can with one of them protruding button 3231 inlay card of this pallet 323 collude groove 3541.So, the towing hook 354 of this supply unit 35 also can move back and forth along this second direction X, and one of them pallet 323 is moved on this carriage of putting unit 33 temporarily 331 from this storage cabinet 322, maybe this pallet 323 is oppositely retracted in this storage cabinet 322 from described carriage 331.
Shown in Figure 17,18, it is to be installed on this board 100 that this camera lens takes out station 50, and be positioned at the side of this main workstation1 0, this camera lens take out station 50 have a camera lens withdrawing device 51, storage unit 52, one put unit 53, one temporarily and stop material unit 54 and a supply unit 55.
This camera lens withdrawing device 51 has a cam disc 511, four equal angles compartment of terrains are arranged at the lens barrel anchor clamps 512 on this cam disc 511, and a cam unit 513 that is connected with these power unit 60 (see figure 4) power and is used as power and transmits with a belt.In the present embodiment, this cam unit 513 is that a kind of model that adopts Japan three to be total to the manufacturing of Zhu Shi commercial firm is four phase cams of 6FN.The motion of this camera lens withdrawing device 51 also is to go into device 21 identical (seeing Figure 11,14) with this lens barrel group, when these power unit 60 (see figure 4)s drive this cam unit 513, this cam disc 511 can be periodically during this pauses phase III2 (promptly should pause phase I3 during), drive produces the lens barrel anchor clamps 512 that should stop material unit 54 and moves down, discharges, on the action that moves, simultaneously and drive lens barrel anchor clamps 512 that should tool 13 are produced move down, grasp, on the action that moves.
This storage unit 52 has a underframe 521, one, and to be equipped with most upper and lower intervals stacked and can be for the storage cabinet 522 of the pallet 523 that stores described lens barrel 200, and one can drive this underframe 521 and drives these storage cabinets 522 along a upper and lower mobile driver element 524 of first direction Z.Described pallet 523 respectively has two protruding buttons 5231 that are convexly set in respectively on the front and back ends and can drag usefulness for this supply unit 55.
This puts unit 53 temporarily is to be arranged at this storage unit 52 along a second direction X vertical with this first direction Z and this stops between the material unit 54, this is put unit 53 temporarily and has a pair of carriage that is provided with along this second direction X 531, a cam disc 532, and a cam unit 533.This cam unit 533 is to be a kind of two phase cam, does to move, rotate 180 °, the continuous action that moves down and can drive this cam disc 532.
This stops material unit 54 is to be arranged at this along this second direction X to put temporarily between unit 53 and this camera lens withdrawing device 51 and be positioned at a material storing region, this stops that material unit 54 has that a linear slide rail that is provided with along this second direction X 541, one are installed on this linear slide rail 541 and the linear slide rail 542 that can move back and forth along this second direction X, and one is installed on this linear slide rail 542 and can stops expecting platform 543 along what a third direction Y vertical with this second direction X moved back and forth.
The composition member of this supply unit 55 also is to be same as this supply unit 25, and this supply unit 55 also has lift cylinders that a no bar cylinder that is provided with along second direction X 551, one be provided with along this first direction Z 552, a rotating cylinder 553, and a towing hook 554.This no bar cylinder 551 has a mobile seat 5511 that can move back and forth along this second direction X, this lift cylinders 552 is to move seat 5511 with this to link, and this lift cylinders 552 has an elevating bracket 5521 that is installed in its piston rod bottom and can moves back and forth along this first direction Z, this rotating cylinder 553 is to be installed on this elevating bracket 5521, and has the rotating shaft 5531 that to rotate around this first direction Z, this towing hook 554 is to be installed in this rotating shaft 5531 bottoms, and have one can with one of them protruding button 5231 inlay card of this pallet 523 collude groove 5541.So, the towing hook 554 of this supply unit 55 also can move back and forth along this second direction X, and one of them pallet 523 is moved on this carriage of putting unit 53 temporarily 531 from this storage cabinet 522, maybe this pallet 523 is oppositely retracted in this storage cabinet 522 from described carriage 531.
Consult Fig. 2,4, but the cam unit 15 of this this main workstation1 0 of power unit 60 driven in synchronism, the lens barrel group of this lens barrel group inbound 20 are gone into the cam unit 313 that the lens set of the cam unit 213 of device 21, described lens set inbound 30 goes into device 31 and are taken out the cam unit 513 of the camera lens withdrawing device 51 at station 50 with this camera lens, can cooperate and rotate the intermittence of described tool 13 and to carry out intermittence mobile and make this lens barrel group go into eyeglass suction nozzle 312 that the lens barrel anchor clamps 212 of device 21, described lens set go into device 31 and the lens barrel anchor clamps 512 of this camera lens withdrawing device 51.
Shown in Fig. 2,35, this height detection unit 70 is that the throughput direction along described tool 13 is arranged at the 4th lens set inbound 30 and this camera lens and takes out between the station 50, mount pad 71 that is installed on this board 100 of these height detection unit 70 tools, and numerical digit gauge 72 that is installed on this mount pad 71, in the present embodiment, this numerical digit gauge 72 is the Digital Gauge that adopt the DG810 series of Japanese Sony Corporation manufacturing.When described tool 13 when this throughput direction drive is organized into the lens barrel 200 that described eyeglass 300 is arranged through these height detection units 70, this height detection unit 70 can cooperate move the intermittence of described tool 13, and goes into the back height by means of the group of the eyeglass 300 in the lens barrel 200 on these numerical digit gauge 72 each tools 13 of detection.
Shown in Fig. 2,40, the residual inspection unit 80 of this lens barrel is that the throughput direction along described tool 13 is arranged at this camera lens and takes out between station 50 and this lens barrel group inbound 20, mount pad 81 that is installed on this board 100 of residual inspection unit 80 tools of this lens barrel, and a reflection type optical fiber 82 that is installed on this mount pad 81.When described tool 13 along this throughput direction during through the residual inspection unit 80 of this lens barrel, the residual inspection unit 80 of this lens barrel can cooperate move the intermittence of described tool 13, and borrows this reflection type optical fiber 82 to check on each tool 13 the whether residual lens barrel of not removing 200 that has.
The above is the member of present embodiment and the assembled relation between each member, and the procedure declaration of now utilizing present embodiment to assemble automatically is as follows:
One, described tool 13 is intermittently moved circularly along this throughput direction:
Consult Fig. 5,10,11, when these power unit 60 (see figure 4)s drive this cam unit 15, this cam unit 15 can drive this main disk 11 and drive described tool 13 with per second one-period I and intermittently rotate along this counterclockwise throughput direction circularly, simultaneously and can drive this cam disc 12 and drive described depression bar 14 with per second one-period II be upper and lower off and on mobile between this height point and this low spot.
Two, make described lens barrel 200 cooperate move the intermittence of described tool 13, and the pallet 223 from this platform 243 of getting the raw materials ready moves on the described tool 13 in order:
Before moving to described lens barrel 200 on the tool 13, must earlier one of them pallet 223 be moved on this platform 243 of getting the raw materials ready, its process is as follows: consult Figure 19, at first, the elevating bracket 2521 of the lift cylinders 252 of this supply unit 25 can drive this towing hook 254 and be moved downward to the location along this first direction Z, at this moment, this rotating cylinder 253 can drive protruding button 2231 rotations of this towing hook 254 towards one of them tray 223 front end, and make this towing hook 254 collude groove 2541 and these protruding button 2231 inlay cards, then, the mobile seat 2511 of this no bar cylinder 251 can drive this towing hook 254 and put unit 23 along this second direction X temporarily towards this and move, and this towing hook 254 is moved to this pallet 223 on this carriage of putting unit 23 temporarily 231 from this storage cabinet 222, at this moment, this rotating cylinder 253 can drive this towing hook 254 backward rotation, and make the groove 2541 that colludes of this towing hook 254 throw off this protruding button 2231, then, the elevating bracket 2521 of this lift cylinders 252 can oppositely drive on this towing hook 254 and move to starting altitude.Then, consult Figure 20,21, this cam unit 233 can drive this cam disc 232 and do to move, rotate 180 °, the continuous action that moves down, this cam disc 232 is pushed up this pallet 223 from described carriage 231, and turn to towards this platform 243 of getting the raw materials ready, then this pallet 223 is displaced downwardly to and puts on this gets the raw materials ready platform 243 and break away from this cam disc 232.Then, consult Figure 22, this linear slide rail 242 can be gone into device 21 towards this lens barrel group along this linear slide rail 241 and be moved, and this platform 243 of getting the raw materials ready is moved to one of them lens barrel anchor clamps 212 below together with this pallet 223, and, after this cam disc 232 moves to this pallet 223 on this platform 243 of getting the raw materials ready, this driver element 224 can drive these underframe 221 these storage cabinets 222 of drive and move up along this first direction Z, make the mode of motion that the towing hook 254 of this supply unit 25 can be identical and again another pallet 223 moved on the described carriage 231, with after preparing with the platform 243 of getting the raw materials ready at this on pallet 223 change.
Consult Figure 11,14,23, when this phase rotated phase III1 stops, this main disk 11 just is respectively 30 ° and 90 ° with the rotational angle of this cam disc 211, at this moment, this main disk 11 has driven one of them tool 13 and has aligned this lens barrel group inbound 20, and, this cam disc 211 has driven one of them lens barrel anchor clamps 212 and has moved to this tool 13 tops, and driven another lens barrel anchor clamps 212 and moved to pallet 223 tops on this platform 243 of getting the raw materials ready, then, during this moves down phase V4, this cam disc 2 11 can drive described lens barrel anchor clamps 212 and move down stroke L4, during this low spot pauses phase IV5, lens barrel anchor clamps 212 above this gets the raw materials ready platform 243 can grasp one of them lens barrel 200, then, consult Figure 11,24, when on this, moving phase IV6 termination, this cam disc 211 can drive described lens barrel anchor clamps 212 together with the journey L4 that divides a word with a hyphen at the end of a line on one of them lens barrel 200, and the pallet 223 that this lens barrel 200 is broken away from this platform 243 of getting the raw materials ready, and, stop back (the phase I3 that promptly pauses stops the back) at this pause phase II2, this cam disc 211 can drive again and move on the described lens barrel anchor clamps 212 simultaneously and be rotated further, and, this cam disc 12 can drive on the described depression bar 14 and move, this main disk 11 can drive described tool 13 and is rotated further then, so, motion periodically according to this, consult Figure 11,25, when this presses off phase II5 termination (when this phase rotated phase III1 stops), this cam disc 211 can drive described lens barrel anchor clamps 212 lens barrel 200 that is grasped is moved to the top of one of them tool 13 and moves down stroke L3, this cam disc 12 can drive wherein, and a depression bar 14 presses down the angle lever group 132 of this tool 13 and makes described clamp piece 131 unclamp (see figure 8), and, during this moves down phase IV4, this cam disc 211 can drive described lens barrel anchor clamps 212 and move down stroke L4, during this low spot pauses phase IV5, lens barrel 200 releases of grasping can be inserted between the described clamp piece 131 that is open at the lens barrel anchor clamps 212 above this tool 13, and the lens barrel anchor clamps 212 above this gets the raw materials ready platform 243 can grasp one of them lens barrel 200, then, consult Figure 11,26, when on this, moving phase IV6 termination, this cam disc 211 can drive the journey L4 that divides a word with a hyphen at the end of a line on described lens barrel anchor clamps 212 and the lens barrel 200 that is grasped, break away from lens barrel 200 on these tools 13 and make at lens barrel anchor clamps above this tool 13 212, and, when this clamps phase II1 termination, this cam disc 12 can drive the journey L2 that divides a word with a hyphen at the end of a line on the described depression bar 14, make its this depression bar 14 break away from the angle lever group 132 of this tool 13, and make described clamp piece 131 clamp these lens barrel 200 (see figure 6)s.
So, by the process shown in Figure 23 to 26, the lens barrel anchor clamps 212 that this lens barrel group is gone into device 21 can cooperate rotate the intermittence of described tool 13, and with described lens barrel 200 in order the pallet 223 from this platform 243 of getting the raw materials ready move on the described tool 13, certainly, in this process, this platform 243 of getting the raw materials ready needs to move (seeing Figure 13) along this second and third direction X, Y sequentially, so that described lens barrel anchor clamps 212 can grasp each lens barrel 200 on this pallet 223 in order.
In addition, consult Figure 26, pallet 223 on this gets the raw materials ready platform 243 ccontaining lens barrel 200 when all being removed by described lens barrel anchor clamps 212, this platform 243 of getting the raw materials ready can move towards this cam disc 232 of putting unit 23 temporarily, so that this cam disc 232 can be done to move, rotate 180 °, the continuous action that moves down, and with another pallet 223 transpositions on empty pallet on this platform 243 of getting the raw materials ready 223 and the described carriage 23 1, and then another pallet 233 moved on this platform 243 of getting the raw materials ready, then, 254 of the towing hooks of this supply unit 25 can be retracted the empty pallet 223 on the described carriage 231 in this storage cabinet 222 with mode of motion opposite shown in Fig. 22, then, this driver element 224 can be again drives this underframe 221 as shown in figure 22 and drives these storage cabinets 222 and move up along this first direction Z, so that the mode of motion that this towing hook 254 can the be shown in Figure 22 and pallet 223 that again another is equipped with described lens barrel 200 moves on the described carriage 231 from this storage cabinet 222.
Three, make described eyeglass 300 cooperate move the intermittence of described tool 13, and the pallet 323 from this platform 343 of getting the raw materials ready moves in the lens barrel 200 on the described tool 13 in order:
Before in the lens barrel 200 that described eyeglass 300 is moved on the described tool 13, must earlier one of them pallet 323 be moved on this platform 343 of getting the raw materials ready, its process is similar to above-mentioned lens barrel group inbound 20 this pallet 223 is moved on this platform 243 of getting the raw materials ready, be summarized as follows, that is: consult Figure 27, the towing hook 354 of this supply unit 35 also can move to one of them pallet 323 on this carriage of putting unit 33 temporarily 331 from this storage cabinet 322, then, this cam unit 333 also can drive this cam disc 332 and do to move, rotate 180 °, the continuous action that moves down, and this pallet 323 is moved on this platform 343 of getting the raw materials ready, then, this linear slide rail 342 platform 343 of also this can being got the raw materials ready moves to one of them eyeglass suction nozzle 312 below together with this pallet 323, and, after this cam disc 332 moves to this pallet 323 on this platform 343 of getting the raw materials ready, this driver element 324 also can drive these underframe 321 these storage cabinets 322 of drive and move up along this first direction Z, make the mode of motion that the towing hook 354 of this supply unit 35 also can be identical and again another pallet 323 moved on the described carriage 331, with after preparing with the platform 343 of getting the raw materials ready at this on pallet 323 change.
Consult Figure 11,27, when this phase rotated phase III1 stops, this main disk 11 just is respectively 30 ° and 90 ° with the rotational angle of this cam disc 311, at this moment, this main disk 11 has driven one of them tool 13 and has moved to from this lens barrel group inbound 20 and align this lens set inbound 30, and, this cam disc 311 has driven one of them eyeglass suction nozzle 312 and has moved to this tool 13 tops, and driven another eyeglass suction nozzle 312 and moved to pallet 323 tops on this platform 343 of getting the raw materials ready, then, during this moves down phase IV4, this cam disc 311 can drive described eyeglass suction nozzle 312 and move down stroke L4, during this low spot pauses phase IV5, eyeglass suction nozzle 312 above this gets the raw materials ready platform 343 can be drawn wherein a slice eyeglass 300, then, consult Figure 11,28, when on this, moving phase IV6 termination, this cam disc 311 can drive described eyeglass suction nozzle 312 together with the journey L4 that divides a word with a hyphen at the end of a line on a slice eyeglass 300 wherein, and the pallet 323 that this eyeglass 300 is broken away from this platform 343 of getting the raw materials ready, and, stop back (promptly should pause phase I3 stop the back) at this phase III2 that pauses, this cam disc 311 can drive again and move on the described eyeglass suction nozzle 312 simultaneously and be rotated further, and, this cam disc 12 can on move, this main disk 11 can drive described tool 13 and is rotated further then, so, motion periodically according to this, consult Figure 11,29,30, when this presses off phase II5 termination (when this phase rotated phase III1 stops), this cam disc 311 can drive described eyeglass suction nozzle 312 with the eyeglass of being drawn 300 move to one of them clamping have lens barrel 200 tool 13 the top and move down stroke L3, this cam disc 12 can drive wherein, and a depression bar 14 presses down the angle lever group 132 of this tool 13 and makes described clamp piece 131 unclamp (see figure 8), and, during this moves down phase IV4, this cam disc 311 can drive described eyeglass suction nozzle 312 and move down stroke L4, during this low spot pauses phase IV5, eyeglass suction nozzle 312 above this tool 13 can discharge the eyeglass of drawing 300 inserts in the lens barrel 200 released on this tool 13, and the eyeglass suction nozzle 312 above this gets the raw materials ready platform 343 can be drawn wherein a slice eyeglass 300, then, consult Figure 11,31,32, when on this, moving phase IV6 termination, this cam disc 311 can drive the journey L4 that divides a word with a hyphen at the end of a line on described eyeglass suction nozzle 312 and the eyeglass of being drawn 300, make the eyeglass suction nozzle 312 of these tool 13 tops break away from eyeglass 300 in this lens barrel 200, and, when this clamps phase II1 termination, this cam disc 12 can drive the journey L2 that divides a word with a hyphen at the end of a line on the described depression bar 14, make this depression bar 14 break away from the angle lever group 132 of this tool 13, and make described clamp piece 131 clamp these lens barrel 200 (see figure 6)s.
So, by the process shown in Figure 27 to 31 (32), the eyeglass suction nozzle 312 that this lens set is gone into device 31 can cooperate rotate the intermittence of described tool 13, and with described eyeglass 300 in order the pallet 323 from this platform 343 of getting the raw materials ready move in the lens barrel 200 on the described tool 13, certainly, in this process, this platform 343 of getting the raw materials ready also needs to move (seeing Figure 16) along this second and third direction X, Y sequentially, so that described eyeglass suction nozzle 312 can be drawn each eyeglass 300 on this pallet 323 in order.
In addition, consult Figure 31, pallet 323 on this gets the raw materials ready platform 343 ccontaining eyeglass 300 when all being removed by described eyeglass suction nozzle 312, this platform 343 of getting the raw materials ready can move towards this cam disc 332 of putting unit 33 temporarily, so that this cam disc 332 can be done to move, rotate 180 °, the continuous action that moves down, and with another pallet 323 transpositions on empty pallet on this platform 343 of getting the raw materials ready 323 and the described carriage 331, and then another pallet 323 moved on this platform 343 of getting the raw materials ready, then, 354 of the towing hooks of this supply unit 35 can be retracted the empty pallet 323 on the described carriage 331 in this storage cabinet 322 with opposite mode of motion shown in Figure 27, then, this driver element 324 can be again drives this underframe 321 as shown in figure 27 and drives these storage cabinets 322 and move up along this first direction Z, so that the mode of motion that this towing hook 354 can the be shown in Figure 27 and pallet 323 that again another is equipped with described eyeglass 300 moves on the described carriage 331 from this storage cabinet 322.
Four, the group that detects the eyeglass 300 in the lens barrel 200 on each tool 13 is gone into the back height:
Consult Figure 31,32, when this tool 13 inbound 30 the time along this throughput direction through first lens set, the lens set of first lens set inbound 30 is gone into device 31 and 300 groups on first eyeglass can be gone in the lens barrel 200 on this tool 13, then, periodic motion according to this, consult Fig. 2,33,34, when this main disk 11 drives this tool 13 again in regular turn through second, three, inbound 30 o'clock of four lens set, the lens set of second lens set inbound 30 is gone into device 31 and 300 groups on second eyeglass can be gone in this lens barrel 200, and be stacked and placed on first eyeglass 300, then, the lens set of the 3rd lens set inbound 30 is gone into device 31 and 300 groups on the 3rd eyeglass can be gone in this lens barrel 200, and be stacked and placed on second eyeglass 300, at last, the lens set of the 4th lens set inbound 30 is gone into device 31 and the 4th eyeglass can be gone in this lens barrel 200 for 300 groups, and is stacked and placed on the 3rd eyeglass 300.So, before this tool 13 took out station 50 along this throughput direction through this height detection unit 70, this camera lens, described lens set inbound 30 can be gone into 300 groups on described eyeglass in the lens barrel 200 on this tool 13 in order, and finished the assembling of camera lens.
Then shown in Fig. 2,35, when described tool 13 when this throughput direction drive is organized into the lens barrel 200 that described eyeglass 300 is arranged through these height detection units 70, during this pause phase I3 (seeing Figure 11), the numerical digit gauge 72 of this height detection unit 70 can compress described eyeglass 300 downwards, after going into the group that measures the eyeglass 300 in the lens barrel 200 on each tool 13 highly whether in specification limit.
Five, cooperate move the intermittence of described tool 13, the lens barrel 200 on the described tool 13 moved to this from described tool 13 in order stop expecting on the pallet 523 on the platform 543:
Lens barrel 200 on the described tool 13 is being moved to before this stops expecting on the empty pallet 523 on the platform 543, must earlier one of them pallet 523 be moved to this stops expecting on the platform 543, its process is similar to above-mentioned camera lens and takes out station 20 this pallet 223 is moved on this platform 243 of getting the raw materials ready, be summarized as follows, that is: consult Figure 36, the towing hook 554 of this supply unit 55 also can move to one of them empty pallet 523 on this carriage of putting unit 53 temporarily 531 from this storage cabinet 522, then, this cam unit 533 also can drive this cam disc 532 and do to move, rotate 180 °, the continuous action that moves down, and being moved to this, this pallet 523 stops expecting on the platform 543, then, this linear slide rail 542 also can stop this to expect that platform 543 moves to one of them lens barrel anchor clamps 512 below together with this pallet 523, and, after this cam disc 532 moves to this with this pallet 523 and stops expecting on the platform 543, this driver element 524 also can drive these underframe 521 these storage cabinets 522 of drive and move up along this first direction Z, make the mode of motion that the towing hook 554 of this supply unit 55 also can be identical and another empty pallet 523 is moved on the described carriage 531, to change with stop to expect the pallet 523 on the platform 543 at this after preparing.
Consult Figure 11,36, when this phase rotated phase III1 stops (when this presses off phase II5 termination), this main disk 11 just is respectively 30 ° and 90 ° with the rotational angle of this cam disc 511, at this moment, this main disk 11 has driven one of them tool 13 and has moved to from the 4th lens set inbound 30 and align this camera lens and take out station 50, this cam disc 12 has driven wherein, and a depression bar 14 presses down the angle lever group 132 of this tool 13 and makes described clamp piece 131 unclamp this lens barrel 200, and, this cam disc 511 has driven one of them lens barrel anchor clamps 512 and has moved to this tool 13 tops, and driven another lens barrel anchor clamps 512 and move to this and stop expecting pallet 523 tops on the platform 543, then, during this moves down phase IV4, this cam disc 511 can drive described lens barrel anchor clamps 512 and move down stroke L4, during this low spot pauses phase IV5, lens barrel anchor clamps 512 above this tool 13 can grasp this lens barrel 200, then, consult Figure 11,37, when on this, moving phase IV6 termination, this cam disc 511 can drive described lens barrel anchor clamps 512 together with the journey L4 that divides a word with a hyphen at the end of a line on this lens barrel 200, and make this lens barrel 200 break away from this tool 13, and, stop back (promptly should pause phase I3 stop the back) at this phase III2 that pauses, this cam disc 511 can drive again and move on the described lens barrel anchor clamps 512 simultaneously and be rotated further, and, this cam disc 12 can drive on the described depression bar 14 and move, and the clamp piece 131 that makes this tool 13 recovers clamped condition, this main disk 11 can drive described tool 13 and is rotated further then, so, motion periodically according to this, consult Figure 11,38, when this phase rotated phase III1 stops, this cam disc 511 can drive described lens barrel anchor clamps 512 lens barrel 200 that is grasped is moved to the top that this stops expecting the pallet 523 on the platform 543, during this moves down phase IV4, this cam disc 511 can drive described lens barrel anchor clamps 512 and move down stroke L4, during this low spot pauses phase IV5, stop expecting that at this lens barrel anchor clamps 512 above platform 543 can be released to the lens barrel 200 that grasps in this pallet 523, and can grasp lens barrel 200 on another tool 13 at the lens barrel anchor clamps 512 above this tool 13, then, consult Figure 11,39, when on this, moving phase IV6 termination, this cam disc 511 can drive the journey L4 that divides a word with a hyphen at the end of a line on the described lens barrel anchor clamps 512, and make the lens barrel anchor clamps 512 above this tool 13 that the lens barrel 200 that is grasped is moved apart this tool 13, and make at the lens barrel anchor clamps 512 above this pallet 523 and move apart lens barrel 200 on this pallet 523.In addition, if highly be not inconsistent specification limit after 300 groups on the eyeglass in the lens barrel on the described tool 13 200 is gone into, then the lens barrel 200 that is grasped is moved to before this stops expecting pallet 523 on the platform 543 at described lens barrel anchor clamps 512, described lens barrel anchor clamps 512 can be decontroled the lens barrel 200 that is grasped, and make substandard lens barrel 200 fall into a recovery area (figure does not show).
So, by the process shown in Figure 36 to 39, the lens barrel anchor clamps 512 of this camera lens withdrawing device 51 can cooperate rotate the intermittence of described tool 13, and being moved to this from described tool 13 in order, described lens barrel 200 stops expecting in the pallet 523 on the platform 543, certainly, in this process, this stops expecting that platform 543 needs to move (seeing Figure 18) along this second and third direction X, Y sequentially, so that described lens barrel anchor clamps 512 can move to the lens barrel 200 on the described tool 13 on the diverse location of this pallet 523 in order.So, the camera lens that assembling can be finished is removed from described tool 13, and make described tool 13 can be again to move to this lens barrel group along this throughput direction inbound 20, organize once again to go in the described tool 13 for different lens barrels 200.
In addition, consult Figure 39, when this stops expecting that the diverse location of the pallet 523 on the platform 543 is all filled up by described lens barrel 200, this stops expecting that platform 543 can move towards this cam disc 532 of putting unit 53 temporarily, so that this cam disc 532 can be done to move, rotate 180 °, the continuous action that moves down, and this is stopped expecting another empty pallet 523 transpositions on pallet 523 and the described carriage 531 on the platform 543, and then another pallet 533 is moved to this stop expecting on the platform 543, then, 554 of the towing hooks of this supply unit 55 can be retracted the pallet 523 on the described carriage 531 in this storage cabinet 522 with mode of motion opposite shown in Fig. 36, then, this driver element 524 can be again drives this underframe 521 as shown in figure 36 and drives these storage cabinets 522 and move up along this first direction Z, so that the mode of motion that this towing hook 554 can be shown in Figure 36 and again another empty pallet 523 being moved on the described carriage 531 from this storage cabinet 522.
Six, check on each tool 13 the whether residual lens barrel of not removing 200 that has:
Shown in Fig. 2,40, when described tool 13 along this throughput direction during through the residual inspection unit 80 of this lens barrel, during this pause phase I3 (seeing Figure 11), the light that the reflection type optical fiber 82 of the residual inspection unit 80 of this lens barrel is reflected by residual lens barrel 200 by light that projects predetermined power and reception, can check on each tool 13 whether residual have not by this camera lens take out the lens barrel 200 that the camera lens withdrawing device 51 at station 50 is removed, if residual on this tool 13 have a lens barrel of not removing 200, the present invention can suspend running to the residual lens barrel 200 on this tool 13 and be removed.
Via above explanation, can again advantage of the present invention be summarized as follows:
Sharp this lens barrel group of the present invention is inbound 20, described lens set inbound 30 and this camera lens take out to stand and 50 cooperates move the intermittence of the tool 13 of this main workstation1 0, can automatically 300 groups on described eyeglass be gone in this lens barrel 200 (seeing Figure 33,34), and finish the assembly working of camera lens, therefore, the present invention not only can effectively avoid causing assembly defect because of artificial careless mistake, more production can be assembled fast, and assembly cost can be significantly reduced.
Claims (32)
1. the automatic assembly system of a camera lens comprises a main workstation, one the lens barrel group is inbound, at least one lens set is inbound, and a camera lens takes out the station, it is characterized in that:
This main workstation has most tools, and described tool intermittently moves along a throughput direction capable of circulationly;
This lens barrel group is inbound, it is the side that is arranged at this main workstation, this lens barrel group is inbound to be had a lens barrel group and goes into device, and Material Staging Area that can supply most lens barrels to place, when described tool is inbound along this this lens barrel group of throughput direction process, this lens barrel group is gone into device and can be cooperated move the intermittence of described tool, and described lens barrel is moved on the described tool from this Material Staging Area in order;
This lens set is inbound, it is the side that is arranged at this main workstation along the throughput direction of described tool, this lens set is inbound to be had a lens set and goes into device, and Material Staging Area that can supply most sheet eyeglasses to place, when described tool drives described lens barrel through this lens set when inbound along this throughput direction, this lens set is gone into device and can be cooperated move the intermittence of described tool, and described eyeglass is organized in the lens barrel that is positioned on the described tool in order; And
This camera lens takes out the station, it is the side that is arranged at this main workstation, this camera lens takes out the station and has a camera lens withdrawing device, and material storing region, when described tool is organized when taking out the station into the lens barrel that described eyeglass arranged through this camera lens along this throughput direction drive, this camera lens withdrawing device can cooperate move the intermittence of described tool, and described lens barrel is moved to this material storing region from described tool in order.
2. the automatic assembly system of camera lens as claimed in claim 1 is characterized in that:
This automatic assembly system comprises four along the throughput direction of described tool and to be arranged at the lens set of this main workstation side inbound, when driving one of them lens barrel along this throughput direction, one of them tool passes through described lens set in regular turn when inbound, the inbound lens set of first lens set is gone into device and first lens set can be gone in this lens barrel, second inbound lens set of lens set gone into device and second lens set can be gone in this lens barrel, and be stacked and placed on first eyeglass, the 3rd lens set that lens set is inbound gone into device and the 3rd lens set can be gone in this lens barrel, and be stacked and placed on second eyeglass, the 4th lens set that lens set is inbound gone into device and the 4th lens set can be gone in this lens barrel, and is stacked and placed on the 3rd eyeglass.
3. the automatic assembly system of camera lens as claimed in claim 1 is characterized in that:
This lens barrel group is inbound to have more a storage unit, this storage unit is equipped with on most, following at interval stacked and can be for the pallet that stores described lens barrel, described pallet can be along on the first direction, move down, this lens barrel group is gone between device and this storage unit can define a second direction vertical with this first direction, and, this lens barrel group is inbound to be had more one and is arranged at along this second direction and puts the unit temporarily between this storage unit and this Material Staging Area, one is arranged at this along this second direction and puts temporarily that unit and this lens barrel group are gone between the device and the unit of getting the raw materials ready that is positioned at this Material Staging Area, and supply unit that can move back and forth along this second direction, this supply unit can move to this with one of them pallet along this second direction and put on the unit temporarily, this is put on the platform of getting the raw materials ready that the unit can move to this pallet this unit of getting the raw materials ready temporarily, this get the raw materials ready platform can along this second direction and one with this first, the vertical third direction of two directions moves, and each lens barrel on this pallet can be moved on the described tool in order so that this lens barrel group is gone into device.
4. the automatic assembly system of camera lens as claimed in claim 3 is characterized in that:
After this is put the unit temporarily and this pallet is moved on this platform of getting the raw materials ready, this supply unit can move to another pallet this and put on the unit temporarily, then, when the lens barrel on this pallet is all gone into device when removing by this lens barrel group, this platform of getting the raw materials ready can be put cell moving temporarily towards this, so that this puts the position of interchangeable this empty pallet in unit and another pallet temporarily, and another pallet is moved on this platform of getting the raw materials ready, and this supply unit then can be retracted this empty pallet in this storage unit.
5. the automatic assembly system of camera lens as claimed in claim 1 is characterized in that:
This lens set is inbound to have more a storage unit, this storage unit is equipped with on most, following at interval stacked and can be for the pallet that stores described eyeglass, described pallet can be along on the first direction, move down, this lens set is gone between device and this storage unit can define a second direction vertical with this first direction, and, this lens set is inbound to be had more one and is arranged at along this second direction and puts the unit temporarily between this storage unit and this Material Staging Area, one is arranged at this along this second direction and puts temporarily that unit and this lens set are gone between the device and the unit of getting the raw materials ready that is positioned at this Material Staging Area, and supply unit that can move back and forth along this second direction, this supply unit can move to this with one of them pallet along this second direction and put on the unit temporarily, this is put on the platform of getting the raw materials ready that the unit can move to this pallet this unit of getting the raw materials ready temporarily, this get the raw materials ready platform can along this second direction and one with this first, the vertical third direction of two directions moves, and each eyeglass on this pallet can be moved in the described lens barrel in order so that this lens set is gone into device.
6. the automatic assembly system of camera lens as claimed in claim 5 is characterized in that:
After this is put the unit temporarily and this pallet is moved on this platform of getting the raw materials ready, this supply unit can move to another pallet this and put on the unit temporarily, then, when the eyeglass on this pallet is all gone into device when removing by this lens set, this platform of getting the raw materials ready can be put cell moving temporarily towards this, so that this puts the position of interchangeable this empty pallet in unit and another pallet temporarily, and another pallet is moved on this platform of getting the raw materials ready, and this supply unit then can be retracted this empty pallet in this storage unit.
7. the automatic assembly system of camera lens as claimed in claim 1 is characterized in that:
This camera lens takes out the station and has more a storage unit, this storage unit is equipped with on most, following stacked at interval empty pallet, described pallet can be along on the first direction, move down, can define a second direction vertical between this camera lens withdrawing device and this storage unit with this first direction, and, this camera lens takes out station and has more one and be arranged at along this second direction and put the unit temporarily between this storage unit and this material storing region, one is arranged at this along this second direction and puts temporarily between unit and this camera lens withdrawing device and the material unit that stops that is positioned at this material storing region, and supply unit that can move back and forth along this second direction, this supply unit can move to this with one of them pallet along this second direction and put on the unit temporarily, this is put the unit temporarily and this pallet can be moved to this of stopping material unit and stop expecting on the platform, this stop expecting platform can along this second direction and one with this first, the vertical third direction of two directions moves, so that this camera lens withdrawing device can move to the lens barrel on the described tool on the diverse location of this pallet in order.
8. the automatic assembly system of camera lens as claimed in claim 7 is characterized in that:
After this is put the unit temporarily and this pallet is moved to this and stop expecting on the platform, this supply unit can move to another empty pallet this and put on the unit temporarily, then, when this pallet is put completely described lens barrel, this stops expecting that platform can put cell moving temporarily towards this, so that this puts the position of interchangeable this pallet in unit and another empty pallet temporarily, stops expecting on the platform and another empty pallet is moved to this, and this supply unit then can be retracted this pallet in this storage unit.
9. the automatic assembly system of camera lens as claimed in claim 1 is characterized in that:
This main workstation has 12 tools, and described tool intermittently rotates along this throughput direction capable of circulationly.
10. the automatic assembly system of camera lens as claimed in claim 9 is characterized in that:
The inbound lens barrel group of this lens barrel group is gone into device and is had four lens barrel anchor clamps that are provided with at interval, and described lens barrel anchor clamps can cooperate rotate and rotate around a center of rotation intermittence of described tool.
11. the automatic assembly system of camera lens as claimed in claim 9 is characterized in that:
The inbound lens set of this lens set is gone into device and is had four eyeglass suction nozzles that are provided with at interval, and described eyeglass suction nozzle can cooperate rotate and rotate around a center of rotation intermittence of described tool.
12. the automatic assembly system of camera lens as claimed in claim 9 is characterized in that:
The camera lens withdrawing device that this camera lens takes out the station has four lens barrel anchor clamps that are provided with at interval, and described lens barrel anchor clamps can cooperate rotate and rotate around a center of rotation intermittence of described tool.
13. the automatic assembly system of camera lens as claimed in claim 1 is characterized in that:
This automatic assembly system more comprises a power unit, but the tool of this this main workstation of power unit driven in synchronism, the inbound lens barrel group of this lens barrel group are gone into device, the inbound lens set of this lens set goes into device and this camera lens takes out the camera lens withdrawing device at station.
14. the automatic assembly system of camera lens as claimed in claim 1 is characterized in that:
This automatic assembly system more comprises a height detection unit, this height detection unit is that the throughput direction along described tool is arranged at inbound and this camera lens of this lens set and takes out between the station, when described tool when this throughput direction drive is organized into the lens barrel that described eyeglass arranged through this height detection unit, this height detection unit can cooperate move the intermittence of described tool, and the group that detects the eyeglass in the lens barrel on each tool is gone into the back height.
15. the automatic assembly system of camera lens as claimed in claim 1 is characterized in that:
This automatic assembly system more comprises a residual inspection unit of lens barrel, the residual inspection unit of this lens barrel be the throughput direction along described tool be arranged at this camera lens take out station and this lens barrel group inbound between, when described tool along this throughput direction during through the residual inspection unit of this lens barrel, the residual inspection unit of this lens barrel can cooperate move the intermittence of described tool, and checks on each tool the whether residual lens barrel of not removing that has.
16. the automatized assembly method of a camera lens is characterized in that:
This method comprises:
(A) most tools are intermittently moved along a throughput direction;
(B) make most lens barrels cooperate move the intermittence of described tool, and move on the described tool from a Material Staging Area in order;
(C) make most sheet eyeglasses cooperate move the intermittence of described tool, and go in the described lens barrel from a Material Staging Area group in order; And
(D) cooperate move the intermittence of described tool, described lens barrel is moved to a material storing region from described tool in order.
17. the automatized assembly method of camera lens as claimed in claim 16 is characterized in that:
This method more comprises one in step (C) step (C1) afterwards, makes most sheet eyeglasses cooperate move the intermittence of described tool, and goes in the described lens barrel from a Material Staging Area group in order, and be stacked and placed on first eyeglass in the described lens barrel.
18. the automatized assembly method of camera lens as claimed in claim 17 is characterized in that:
This method more comprises one in step (C1) step (C2) afterwards, makes most sheet eyeglasses cooperate move the intermittence of described tool, and goes in the described lens barrel from a Material Staging Area group in order, and be stacked and placed on second eyeglass in the described lens barrel.
19. the automatized assembly method of camera lens as claimed in claim 18 is characterized in that:
This method more comprises one in step (C2) step (C3) afterwards, makes most sheet eyeglasses cooperate move the intermittence of described tool, and goes in the described lens barrel from a Material Staging Area group in order, and be stacked and placed on the 3rd eyeglass in the described lens barrel.
20. the automatized assembly method of camera lens as claimed in claim 16 is characterized in that:
In step (B), it is inbound to prepare a lens barrel group, this lens barrel group is inbound to be had a lens barrel group and goes into device, and storage unit, this storage unit is equipped with on most, following at interval stacked and can be for the pallet that stores described lens barrel, described pallet can be along on the first direction, move down, this lens barrel group is gone between device and this storage unit can define a second direction vertical with this first direction, and, this lens barrel group is inbound to be had more one and is arranged at along this second direction and puts the unit temporarily between this storage unit and this Material Staging Area, one is arranged at this along this second direction and puts temporarily that unit and this lens barrel group are gone between the device and the unit of getting the raw materials ready that is positioned at this Material Staging Area, and supply unit that can move back and forth along this second direction, one of this unit of getting the raw materials ready get the raw materials ready platform can along this second direction and one with this first, the vertical third direction of two directions moves, then, making this supply unit along this second direction one of them pallet be moved to this puts on the unit temporarily, and make this put the unit temporarily this pallet to be moved on this platform of getting the raw materials ready, each lens barrel on this pallet is moved on the described tool in order so that this lens barrel group is gone into device.
21. the automatized assembly method of camera lens as claimed in claim 20 is characterized in that:
In step (B), after this is put the unit temporarily and this pallet is moved on this platform of getting the raw materials ready, making this supply unit that another pallet is moved to this puts on the unit temporarily, then, all gone into device when removing when the lens barrel on this pallet, make this platform of getting the raw materials ready put cell moving temporarily, so that this puts the position of interchangeable this empty pallet in unit and another pallet temporarily towards this by this lens barrel group, and another pallet is moved on this platform of getting the raw materials ready, and this supply unit is retracted this empty pallet in this storage unit.
22. the automatized assembly method of camera lens as claimed in claim 16 is characterized in that:
In step (C), it is inbound to prepare a lens set, this lens set is inbound to be had a lens set and goes into device, and storage unit, this storage unit is equipped with on most, following at interval stacked and can be for the pallet that stores described eyeglass, described pallet can be along on the first direction, move down, this lens set is gone between device and this storage unit can define a second direction vertical with this first direction, and, this lens set is inbound to be had more one and is arranged at along this second direction and puts the unit temporarily between this storage unit and this Material Staging Area, one is arranged at this along this second direction and puts temporarily that unit and this lens set are gone between the device and the unit of getting the raw materials ready that is positioned at this Material Staging Area, and supply unit that can move back and forth along this second direction, one of this unit of getting the raw materials ready get the raw materials ready platform can along this second direction and one with this first, the vertical third direction of two directions moves, then, making this supply unit along this second direction one of them pallet be moved to this puts on the unit temporarily, and make this put the unit temporarily this pallet to be moved on this platform of getting the raw materials ready, each eyeglass on this pallet is moved in the described lens barrel in order so that this lens set is gone into device.
23. the automatized assembly method of camera lens as claimed in claim 22 is characterized in that:
In step (C), after this is put the unit temporarily and this pallet is moved on this platform of getting the raw materials ready, making this supply unit that another pallet is moved to this puts on the unit temporarily, then, all gone into device when removing when the eyeglass on this pallet, make this platform of getting the raw materials ready put cell moving temporarily, so that this puts the position of interchangeable this empty pallet in unit and another pallet temporarily towards this by this lens set, and another pallet is moved on this platform of getting the raw materials ready, and this supply unit is retracted this empty pallet in this storage unit.
24. the automatized assembly method of camera lens as claimed in claim 16 is characterized in that:
In step (D), prepare a camera lens and take out the station, this camera lens takes out the station and has a camera lens withdrawing device, and storage unit, this storage unit is equipped with on most, following stacked at interval empty pallet, described pallet can be along on the first direction, move down, can define a second direction vertical between this camera lens withdrawing device and this storage unit with this first direction, and, this camera lens takes out station and has more one and be arranged at along this second direction and put the unit temporarily between this storage unit and this material storing region, one is arranged at this along this second direction and puts temporarily between unit and this camera lens withdrawing device and the material unit that stops that is positioned at this material storing region, and supply unit that can move back and forth along this second direction, this of stopping material unit stop expecting platform can along this second direction and one with this first, the vertical third direction of two directions moves, then, making this supply unit along this second direction one of them pallet be moved to this puts on the unit temporarily, and make this put the unit temporarily this pallet is moved to this to stop expecting on the platform, so that this camera lens withdrawing device moves to the lens barrel on the described tool on the diverse location of this pallet in order.
25. the automatized assembly method of camera lens as claimed in claim 24 is characterized in that:
In step (D), after this is put the unit temporarily and this pallet is moved to this and stop expecting on the platform, making this supply unit that another empty pallet is moved to this puts on the unit temporarily, then, when this pallet is put completely described lens barrel, make this stop expecting that platform puts cell moving temporarily towards this, so that this puts the position of interchangeable this pallet in unit and another empty pallet temporarily, stop expecting on the platform and make another pallet move to this, and this supply unit is retracted this pallet in this storage unit.
26. the automatized assembly method of camera lens as claimed in claim 16 is characterized in that:
In step (A), prepare 12 tools, described tool is intermittently rotated along this throughput direction circularly.
27. the automatized assembly method of camera lens as claimed in claim 26 is characterized in that:
In step (B), it is inbound to prepare a lens barrel group, and an inbound lens barrel group of this lens barrel group is gone into device and had four lens barrel anchor clamps that are provided with at interval, makes described lens barrel anchor clamps cooperate rotate and rotate around a center of rotation intermittence of described tool.
28. the automatized assembly method of camera lens as claimed in claim 26 is characterized in that:
In step (C), it is inbound to prepare a lens set, and an inbound lens set of this lens set is gone into device and had four eyeglass suction nozzles that are provided with at interval, makes described eyeglass suction nozzle cooperate rotate and rotate around a center of rotation intermittence of described tool.
29. the automatized assembly method of camera lens as claimed in claim 26 is characterized in that:
In step (D), to prepare a camera lens and take out the station, the camera lens withdrawing device that this camera lens takes out the station has four lens barrel anchor clamps that are provided with at interval, makes described lens barrel anchor clamps cooperate rotate and rotate around a center of rotation intermittence of described tool.
30. the automatized assembly method of camera lens as claimed in claim 16 is characterized in that:
Step (A), (B), (C), (D) are carried out synchronously.
31. the automatized assembly method of camera lens as claimed in claim 16 is characterized in that:
This method more comprises one in step (C) step (C1) afterwards, detect the group of the eyeglass in the lens barrel on each tool and go into the back height, height is not inconsistent with the specification height if group is gone into the back, then in step (D), this lens barrel is moved to a recovery area from this tool, and on the contrary, height conforms to the specification height if group is gone into the back, then in step (D), this lens barrel is moved to this material storing region from this tool.
32. the automatized assembly method of camera lens as claimed in claim 16 is characterized in that:
This method more comprises one in step (D) step (E) afterwards, checks on each tool the whether residual lens barrel of not removing that has.
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CNB2004100496906A CN100353202C (en) | 2004-06-23 | 2004-06-23 | Automatic assembling system and method for lens |
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CNB2004100496906A CN100353202C (en) | 2004-06-23 | 2004-06-23 | Automatic assembling system and method for lens |
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CN100353202C true CN100353202C (en) | 2007-12-05 |
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