CN113283053A - Method for establishing pecvd coating process parameters of crystalline silicon battery - Google Patents
Method for establishing pecvd coating process parameters of crystalline silicon battery Download PDFInfo
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- CN113283053A CN113283053A CN202110414857.8A CN202110414857A CN113283053A CN 113283053 A CN113283053 A CN 113283053A CN 202110414857 A CN202110414857 A CN 202110414857A CN 113283053 A CN113283053 A CN 113283053A
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- G—PHYSICS
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- G06F30/00—Computer-aided design [CAD]
- G06F30/20—Design optimisation, verification or simulation
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- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C16/00—Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes
- C23C16/44—Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes characterised by the method of coating
- C23C16/50—Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes characterised by the method of coating using electric discharges
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- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C16/00—Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes
- C23C16/44—Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes characterised by the method of coating
- C23C16/52—Controlling or regulating the coating process
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Abstract
The invention relates to the field of solar cell production. A method for establishing a pecvd coating process parameter of a crystalline silicon battery comprises an equipment initial parameter establishing method, an equipment process parameter optimizing method, an equipment initial parameter establishing method, determination of a total flow initial value of process gas, determination of a pressure initial value of a process cavity and determination of a deposition power initial value of the process gas; the method comprises the steps of optimizing the technological parameters of the equipment, determining the optimal value of the total gas flow of the technological cavity and determining the optimal value of the pressure of the technological cavity. The invention can effectively reduce the difficulty of establishing the process parameters of the new equipment, simultaneously ensure the rationality of parameter optimization and provide convenience for the optimization and adjustment of the process parameters.
Description
Technical Field
The invention relates to the field of solar cell production.
Background
With the large-area popularization and application of the PECVD dielectric film preparation technology in the photovoltaic manufacturing field, the technology is mature day by day, and the establishment of process parameters and the later process improvement become more important in the process of preparing different dielectric films by utilizing the PECVD technology.
Disclosure of Invention
The technical problem to be solved by the invention is as follows: how to quickly establish process parameters suitable for different equipment.
The technical scheme adopted by the invention is as follows: a method for establishing the pecvd coating process parameters of a crystalline silicon cell comprises an equipment initial parameter establishing method and an equipment process parameter optimizing method
The method for establishing the initial parameters of the equipment comprises the following steps
Step one, determining an initial value of total flow of process gas, setting the pressure of a process cavity equal to an empirical value of the pressure of the process cavity, the deposition power of the process gas equal to an empirical value of the deposition power of the process gas, the flow stabilizing time of the process gas as the ventilation time before the pressure reaches the empirical value of the pressure of the process cavity, and the opening value of a butterfly valve of a vacuum pump as 0, and measuring to obtain the total flow of the process gas, namely the initial value of the total flow of the process gas;
step two, determining an initial value of the pressure of the process cavity, setting the total flow of the process gas to be equal to the initial value of the total flow of the process gas, the deposition power of the process gas to be equal to an empirical value of the deposition power of the process gas, the steady flow time of the process gas to be ventilation time before the pressure reaches the empirical value of the pressure of the process cavity, and the opening value of a butterfly valve of a vacuum pump to be 40-60%, and measuring to obtain the pressure of the process cavity, namely the initial value of the pressure of the process cavity; determining an initial value of the deposition power of the process gas, setting the total flow of the process gas to be equal to the initial value of the total flow of the process gas, the pressure of the process cavity to be equal to the initial value of the pressure of the process cavity, the flow stabilizing time of the process gas to be the ventilation time before the pressure reaches an empirical value of the pressure of the process cavity, and the opening value of a butterfly valve of a vacuum pump to be 40-60%, and measuring to obtain the deposition power of the process gas, namely the initial value of the deposition power of the process gas;
the method for optimizing the technological parameters of the equipment comprises the following steps
Step 1, determining a process cavity gas total flow optimization value, setting the opening of a butterfly valve of a vacuum pump to be 40-60%, setting the process cavity pressure to be equal to an initial process cavity pressure value, setting the process gas deposition power to be equal to an initial process gas deposition power value, setting the process gas steady flow time to be ventilation time before the pressure reaches an empirical process cavity pressure value, and measuring to obtain the process gas total flow which is the process cavity gas total flow optimization value;
step 2, determining a process cavity pressure optimized value, setting the total flow of process gas to be equal to the process cavity gas total flow optimized value, the process gas deposition power to be equal to the process gas deposition power initial value, the process gas steady flow time to be the ventilation time before the pressure reaches the process cavity pressure empirical value, and the opening value of a butterfly valve of a vacuum pump to be 40-60%, and measuring to obtain the process cavity pressure which is the process cavity pressure optimized value;
and 3, determining an optimized value of the deposition power of the process gas, setting the total flow of the process gas to be equal to the optimized value of the total flow of the process gas, the pressure of the process cavity to be equal to the optimized value of the pressure of the process cavity, the flow stabilizing time of the process gas to be the ventilation time before the pressure reaches the empirical value of the pressure of the process cavity, and the opening value of a butterfly valve of a vacuum pump to be 40-60%, and measuring to obtain the deposition power of the process gas, namely the initial value of the deposition power of the process gas.
The invention has the beneficial effects that: the invention provides a method for establishing the pecvd coating process parameters of a crystalline silicon battery, which can effectively reduce the difficulty of establishing the process parameters of new equipment, simultaneously ensure the rationality of parameter optimization and provide convenience for the optimization and adjustment of the process parameters.
Detailed Description
A method for establishing the pecvd coating process parameters of a crystalline silicon cell comprises an equipment initial parameter establishing method and an equipment process parameter optimizing method
The method for establishing initial parameters of the equipment comprises the following steps of taking the longitudinal uniformity of a coated sample as a measurement standard
Step one, determining an initial value of total process gas flow, setting process cavity pressure equal to 2000mtorr (empirical value of process cavity pressure), process gas deposition power equal to 9000W (empirical value of process gas deposition power), process gas steady flow time of 10s (ventilation time before pressure reaches the empirical value of process cavity pressure), and a vacuum pump butterfly valve opening value of 0, and measuring to obtain the total process gas flow which is the initial value of the total process gas flow;
step two, determining an initial value of the pressure of the process cavity, setting the total flow of the process gas to be equal to the initial value of the total flow of the process gas, the deposition power of the process gas to be equal to 9000W (empirical value of the deposition power of the process gas), the steady flow time of the process gas to be 10s (ventilation time before the pressure reaches the empirical value of the pressure of the process cavity), and the opening value of a butterfly valve of a vacuum pump to be 40-60%, and measuring to obtain the pressure of the process cavity, namely the initial value of the pressure of the process cavity; step three, determining an initial value of the deposition power of the process gas, setting the total flow of the process gas to be equal to the initial value of the total flow of the process gas, the pressure of the process cavity to be equal to the initial value of the pressure of the process cavity, the flow stabilizing time of the process gas to be 10s (the ventilation time before the pressure reaches the empirical value of the pressure of the process cavity), the opening value of a butterfly valve of a vacuum pump to be 40-60%, and measuring to obtain the deposition power of the process gas, namely the initial value of the deposition power of the process gas;
the method for optimizing the technological parameters of the equipment is carried out according to the following steps of taking the longitudinal uniformity of a coating sample as a measurement standard
Step 1, determining a process cavity gas total flow optimization value, setting the opening of a butterfly valve of a vacuum pump to be 40-60%, setting the process cavity pressure to be equal to an initial value of the process cavity pressure, setting the process gas deposition power to be equal to an initial value of the process gas deposition power, setting the process gas steady flow time to be 10s (ventilation time before the pressure reaches an empirical value of the process cavity pressure), and measuring to obtain the process gas total flow which is the process cavity gas total flow optimization value;
step 2, determining an optimized value of the pressure of the process cavity, setting the total flow of the process gas to be equal to the optimized value of the total flow of the process cavity gas, the deposition power of the process gas to be equal to the initial value of the deposition power of the process gas, the steady flow time of the process gas to be 10s (the ventilation time before the pressure reaches the empirical value of the pressure of the process cavity), and the opening value of a butterfly valve of a vacuum pump to be 40-60%, and measuring to obtain the pressure of the process cavity, namely the optimized value of the pressure of the process cavity;
and 3, determining an optimized value of the deposition power of the process gas, setting the total flow of the process gas to be equal to the optimized value of the total flow of the process gas, the pressure of the process cavity to be equal to the optimized value of the pressure of the process cavity, the flow stabilizing time of the process gas to be 10s (the ventilation time before the pressure reaches the empirical value of the pressure of the process cavity), and the opening value of a butterfly valve of a vacuum pump to be 40-60%, and measuring to obtain the deposition power of the process gas, namely the initial value of the deposition power of the process gas.
Claims (1)
1. A method for establishing the pecvd coating process parameters of a crystalline silicon battery is characterized by comprising the following steps: comprises an equipment initial parameter establishing method and an equipment process parameter optimizing method
The method for establishing the initial parameters of the equipment comprises the following steps
Step one, determining an initial value of total flow of process gas, setting the pressure of a process cavity equal to an empirical value of the pressure of the process cavity, the deposition power of the process gas equal to an empirical value of the deposition power of the process gas, the flow stabilizing time of the process gas as the ventilation time before the pressure reaches the empirical value of the pressure of the process cavity, and the opening value of a butterfly valve of a vacuum pump as 0, and measuring to obtain the total flow of the process gas, namely the initial value of the total flow of the process gas;
step two, determining an initial value of the pressure of the process cavity, setting the total flow of the process gas to be equal to the initial value of the total flow of the process gas, the deposition power of the process gas to be equal to an empirical value of the deposition power of the process gas, the steady flow time of the process gas to be ventilation time before the pressure reaches the empirical value of the pressure of the process cavity, and the opening value of a butterfly valve of a vacuum pump to be 40-60%, and measuring to obtain the pressure of the process cavity, namely the initial value of the pressure of the process cavity; determining an initial value of the deposition power of the process gas, setting the total flow of the process gas to be equal to the initial value of the total flow of the process gas, the pressure of the process cavity to be equal to the initial value of the pressure of the process cavity, the flow stabilizing time of the process gas to be the ventilation time before the pressure reaches an empirical value of the pressure of the process cavity, and the opening value of a butterfly valve of a vacuum pump to be 40-60%, and measuring to obtain the deposition power of the process gas, namely the initial value of the deposition power of the process gas;
the method for optimizing the technological parameters of the equipment comprises the following steps
Step 1, determining a process cavity gas total flow optimization value, setting the opening of a butterfly valve of a vacuum pump to be 40-60%, setting the process cavity pressure to be equal to an initial process cavity pressure value, setting the process gas deposition power to be equal to an initial process gas deposition power value, setting the process gas steady flow time to be ventilation time before the pressure reaches an empirical process cavity pressure value, and measuring to obtain the process gas total flow which is the process cavity gas total flow optimization value;
step 2, determining a process cavity pressure optimized value, setting the total flow of process gas to be equal to the process cavity gas total flow optimized value, the process gas deposition power to be equal to the process gas deposition power initial value, the process gas steady flow time to be the ventilation time before the pressure reaches the process cavity pressure empirical value, and the opening value of a butterfly valve of a vacuum pump to be 40-60%, and measuring to obtain the process cavity pressure which is the process cavity pressure optimized value;
and 3, determining an optimized value of the deposition power of the process gas, setting the total flow of the process gas to be equal to the optimized value of the total flow of the process gas, the pressure of the process cavity to be equal to the optimized value of the pressure of the process cavity, the flow stabilizing time of the process gas to be the ventilation time before the pressure reaches the empirical value of the pressure of the process cavity, and the opening value of a butterfly valve of a vacuum pump to be 40-60%, and measuring to obtain the deposition power of the process gas, namely the initial value of the deposition power of the process gas.
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