CN113276518A - 一种环保型静音地板的制备方法 - Google Patents

一种环保型静音地板的制备方法 Download PDF

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CN113276518A
CN113276518A CN202110171626.9A CN202110171626A CN113276518A CN 113276518 A CN113276518 A CN 113276518A CN 202110171626 A CN202110171626 A CN 202110171626A CN 113276518 A CN113276518 A CN 113276518A
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parts
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pvc
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倪清兰
董玉娇
韦余康
陆伟
李进
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Digaoli Decoration Materials Jiangsu Co ltd
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Abstract

本发明公开了一种环保型静音硬质PVC地板的制备方法，此款硬质PVC地板不使用增塑剂，且最下层采用新型发泡PE垫层，将PE发泡交联成型后，背面背压敏胶，贴上离型膜，在实际生产使用时，只需撕去离型膜，将其贴于常规硬质PVC地板后面即可，不使用热熔胶，节省涂胶工序，避免胶在融化状态下所产生的有害物质，环保无污染，改善员工的工作环境，提高产品的环保性；此外，有效加快生产过程，提高效率；且放料机、辊涂机、压料辊以及收料机等设备都无需使用，每条生产线可节省5‑6名员工，从而降低人工、物料、设备成本。简化了生产工序，缩短了生产周期，整个地板生产周期可缩短3‑5天，大大节省时间成本。制备的地板平整度好，剥离强度和翘曲都符合国家或行业相关标准。

Description

一种环保型静音地板的制备方法
技术领域
本发明涉及一种地板的制备领域，尤其是涉及一种环保型静音地板的制备方法。
背景技术
静音PVC地板柔软、安静、舒适、耐磨，其独有的隔音效果和保温性能非常适合应用于卧室、会议室、图书馆、录音棚等场所。但目前市场上的静音PVC地板产品生产工艺主要为传统工艺，采用热溶胶将IXPE或者软木贴于PVC地板背面，存在不少缺点。
一方面热熔胶在固体热熔胶在使用过程中，在融化状态下，会产生一定有害物质，影响操作人员的身体健康；另一方面涂胶工序在实际生产使用时也无形增加了操作难度，若能省去，将会提高生产效率。
发明内容
发明目的：为了解决现有技术中所存在的问题，本发明提出了一种环保型静音地板的制备方法，环保无有害物质产生，节省工序，提高生产效率。
技术方案：为达以上目的，本发明采取以下技术方案：
一种环保型静音地板的制备方法，具体的将新型发泡PE垫层贴于硬质PVC地板背面，具体包括如下步骤：
(1)硬质PVC地板半成品的生产：将所需量的PVC树脂，石粉，内润滑剂，硬脂酸，抗冲改性剂、着色剂充分混合后，喂料进双螺杆挤出机，彩膜和透明片直接贴合于硬质基材表面，得到硬质PVC大张地板半成品；
(2)将大张地板再进行UV、回火等处理，再恒温房静置72h后，开槽、冲切制成所需尺寸；
(3)将相应尺寸的背胶新型发泡PE垫层的底层撕去离型膜，贴于地板背面得成品。
更进一步的，步骤(1)中具体生产工艺如下：称取相应重量份的各原料，将PVC树脂，石粉、硬脂酸、内润滑剂、抗冲改性剂，着色剂添加到高速混合机，设定温度为100～120℃后，一边升高温度一边在转速为200～320r/min的速度下混合搅拌均匀，达到温度后同时启动冷混，将高速混合机里的物料卸至冷混机搅拌10～15min；冷混好的物料卸至储料罐内，喂料进双螺杆挤出机，螺杆区域温度190-210℃，出口模具的温度185-195℃；压延温度190-225℃，得到硬质PVC基材，为直贴型地板，在基材出压延辊时，彩膜和透明片直接贴合于基材表面，贴合辊的温度为165-190℃，得到硬质PVC大张地板。不需要经过模压机进行压制，减少加工工序。
更进一步的，地板背面采用深压纹，增加表面粗糙度，有利于后续胶黏力的提升。
更进一步的，所述硬质PVC地板半成品的配方以重量计算包括如下物质：PVC树脂90～120份、石粉250～400份、硬脂酸0～10份，内润滑剂0～6份、抗冲加工改性剂2-10份、着色剂1～4份。
更进一步的，所述背胶新型发泡PE垫层的制备方法如下：将PE发泡交联成型后，PE垫经电晕机电晕；电晕后，表面张力较大，有利于增大压敏胶的粘结力，PE垫背面背压敏胶，贴上离型膜既得。
更进一步的，所述压敏胶为改性丙烯酸酯压敏胶。
更进一步的，所述压敏胶的涂胶厚度控制在0.01-0.05mm。
由于底层PE和上层PVC为不同材料，因此回收时需将两种材料分开，控制胶黏力，不能太小粘不牢，也不能太大，撕不开，不利于回收；采用自定义胶黏力测试方法，需符合一定要求，所贴PE垫在负重100g的情况下可移动10cm的所需时间大于30s以上。
有益效果：
(1)新型PE垫层的发泡倍数，隔音效果都能达到现有隔音地板的效果；
(2)新型PE垫层与地板的粘结力强，不亚于热熔胶处理的地板。
(3)在实际生产使用时，只需撕去离型膜，粘贴使用即可，避免使用热熔胶，节省涂胶工序，避免了固体热熔胶在使用过程中，在融化状态下所产生的有害物质，环保无污染，改善员工的工作环境，提高产品的环保性；
(4)此外，有效加快生产过程，提高效率；且放料机、辊涂机、压料辊以及收料机等设备都无需使用，每条生产线可节省5-6名员工，从而降低人工、物料、设备成本。
(5)不受温湿度影响，产品的良率得以提高。
(6)简化了生产工序，缩短了生产周期，整个地板生产周期可缩短3-5天，大大节省时间成本。
(7)制备的地板平整度好，剥离强度和翘曲都符合国家或行业相关标准。
具体实施方式
实施例1：
一种环保型静音地板的制备方法，具体的将新型发泡PE垫层贴于硬质PVC地板背面，具体包括如下步骤：
(1)硬质PVC地板半成品的生产：称取相应重量份的各原料，将PVC树脂100份、石粉280份、硬脂酸3份，内润滑剂5份、抗冲加工改性剂5份、着色剂3份添加到高速混合机，设定温度为110℃后，一边升高温度一边在转速为250r/min的速度下混合搅拌均匀，达到温度后同时启动冷混，将高速混合机里的物料卸至冷混机搅拌12min；冷混好的物料卸至储料罐内，喂料进双螺杆挤出机，螺杆区域温度195℃，出口模具的温度185℃；压延温度195℃，得到硬质PVC基材，为直贴型地板，在基材出压延辊时，彩膜和透明片直接贴合于基材表面，贴合辊的温度为170℃，得到硬质PVC大张地板。不需要经过模压机进行压制，减少加工工序；地板背面采用深压纹，增加表面粗糙度，有利于后续胶黏力的提升。
(2)将大张地板再进行UV、回火等处理，再恒温房静置72h后，开槽、冲切制成所需尺寸；
(3)将相应尺寸的背胶新型发泡PE垫层的底层撕去离型膜，贴于地板背面得成品；所述背胶新型发泡PE垫层的制备方法如下：将PE发泡交联成型后，PE垫经电晕机电晕；电晕后，表面张力较大，有利于增大压敏胶的粘结力，PE垫背面背压敏胶，贴上离型膜既得；所述压敏胶为改性丙烯酸酯压敏胶；涂胶厚度控制在0.02mm。
实施例2：
一种环保型静音地板的制备方法，具体的将新型发泡PE垫层贴于硬质PVC地板背面，具体包括如下步骤：
(1)硬质PVC地板半成品的生产：称取相应重量份的各原料，将PVC树脂110份、石粉350份、硬脂酸8份，内润滑剂4份、抗冲加工改性剂8份、着色剂1～4份添加到高速混合机，设定温度为110℃后，一边升高温度一边在转速为300r/min的速度下混合搅拌均匀，达到温度后同时启动冷混，将高速混合机里的物料卸至冷混机搅拌13min；冷混好的物料卸至储料罐内，喂料进双螺杆挤出机，螺杆区域温度200℃，出口模具的温度190℃；压延温度215℃，得到硬质PVC基材，为直贴型地板，在基材出压延辊时，彩膜和透明片直接贴合于基材表面，贴合辊的温度为185℃，得到硬质PVC大张地板。不需要经过模压机进行压制，减少加工工序；地板背面采用深压纹，增加表面粗糙度，有利于后续胶黏力的提升；
(2)将大张地板再进行UV、回火等处理，再恒温房静置72h后，开槽、冲切制成所需尺寸；
(3)将相应尺寸的背胶新型发泡PE垫层的底层撕去离型膜，贴于地板背面得成品；所述背胶新型发泡PE垫层的制备方法如下：将PE发泡交联成型后，PE垫经电晕机电晕；电晕后，表面张力较大，有利于增大压敏胶的粘结力，PE垫背面背压敏胶，贴上离型膜既得；所述压敏胶为改性丙烯酸酯压敏胶；涂胶厚度控制在0.04mm。
另设对比例1，
对比例1：
制备方法基本与实施例1相同，不同之处在于使用的为普通的PE垫层，背敏胶也为普通背敏胶。
对实施例1-2制备而成的地板成品以及对比例1制备的地板性能进行测试，具体性能指标为平整度，剥离强度，翘曲、隔音效果，分别利用塞尺、拉力机测试翘曲，根据ASTME492测试隔音效果，通过撞击隔音等级(IIC)来评判隔音效果，并测试使用的IXPE性能。
测试结果如表1所示：
表1实施例1-2以及对比例1地板成品综合性能测试结果
Figure BDA0002939070200000041
表1的数据可以看出，本发明实施例1-2制备的环保型静音地板在翘曲，平整度以及隔音效果上等方面指标与对比例1接近，都满足行业标准，但是在剥离强度上对比例1较差，对比例1相对于实施例1-2来说，在实际生产使用时，只需撕去离型膜，粘贴使用即可，避免使用热熔胶，节省涂胶工序，避免了固体热熔胶在使用过程中，在融化状态下所产生的有害物质，环保无污染，改善员工的工作环境，提高产品的环保性；且放料机、辊涂机、压料辊以及收料机等设备都无需使用，每条生产线可节省5-6名员工，从而降低人工、物料、设备成本。简化了生产工序，缩短了生产周期，整个地板生产周期可缩短3-5天，大大节省时间成本。

Claims (7)

1.一种环保型静音地板的制备方法，其特征在于将新型发泡PE垫层贴于硬质PVC地板背面，具体包括如下步骤：
(1)硬质PVC地板半成品的生产：将所需量的PVC树脂，石粉，内润滑剂，硬脂酸，抗冲改性剂、着色剂充分混合后，喂料进双螺杆挤出机，彩膜和透明片直接贴合于硬质基材表面，得到硬质PVC大张地板半成品；
(2)将大张地板再进行UV、回火等处理，再恒温房静置72h后，开槽、冲切制成所需尺寸；
(3)将相应尺寸的背胶新型发泡PE垫层的底层撕去离型膜，贴于地板背面得成品。
2.根据权利要求1所述的环保型静音地板的制备方法，其特征在于：步骤(1)中具体生产工艺如下：称取相应重量份的各原料，将PVC树脂，石粉、硬脂酸、内润滑剂、抗冲改性剂，着色剂添加到高速混合机，设定温度为100～120℃后，一边升高温度一边在转速为200～320r/min的速度下混合搅拌均匀，达到温度后同时启动冷混，将高速混合机里的物料卸至冷混机搅拌10～15min；冷混好的物料卸至储料罐内，喂料进双螺杆挤出机，螺杆区域温度190-210℃，出口模具的温度185-195℃；压延温度190-225℃，得到硬质PVC基材，为直贴型地板，在基材出压延辊时，彩膜和透明片直接贴合于基材表面，贴合辊的温度为165-190℃，得到硬质PVC大张地板。
3.根据权利要求1所述的环保型静音地板的制备方法，其特征在于：所示硬质PVC大张地板背面采用深压纹设计。
4.根据权利要求1或2所述的环保型静音地板的制备方法，其特征在于：所述硬质PVC地板半成品的配方以重量计算包括如下物质：PVC树脂90～120份、石粉250～400份、硬脂酸0～10份，内润滑剂0～6份、抗冲加工改性剂2-10份、着色剂1～4份。
5.根据权利要求1所述的环保型静音地板的制备方法，其特征在于：所述背胶新型发泡PE垫层的制备方法如下：将PE发泡交联成型后，PE垫经电晕机电晕；PE垫背面背压敏胶，贴上离型膜既得。
6.根据权利要求5所述的环保型静音地板的制备方法，其特征在于：所述压敏胶为改性丙烯酸酯压敏胶。
7.根据权利要求6所述的环保型静音地板的制备方法，其特征在于：所述压敏胶的涂胶厚度控制在0.01-0.05mm。
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