CN113206223B - 一种锂电池极片处理方法及其锂电池制备方法 - Google Patents

一种锂电池极片处理方法及其锂电池制备方法 Download PDF

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CN113206223B
CN113206223B CN202110498781.1A CN202110498781A CN113206223B CN 113206223 B CN113206223 B CN 113206223B CN 202110498781 A CN202110498781 A CN 202110498781A CN 113206223 B CN113206223 B CN 113206223B
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汪依水
白科
孙玉龙
徐子俊
陈富源
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Abstract

本发明属于锂离子电池技术领域,具体涉及一种锂电池极片处理方法及其锂电池制备方法,锂电池制造分为:合浆→涂布→辊压→分切→卷绕→热压→入壳→烘烤→注液→化成→分容。锂电池的极片处理方法主要通过在正极或者负极涂布时,同时在极片活性物质的两边表面涂覆PVDF层,极片烘干组装成电芯后,通过控制热压温度、时间、压力,使极片表面的PVDF熔融,在一定压力下与干法隔膜紧密粘结。采用本发明的极片处理方法,可在锂电池制作过程中达到抑制隔膜吸液产生的应力,消除隔膜褶皱的目的。

Description

一种锂电池极片处理方法及其锂电池制备方法
技术领域
本发明属于锂离子电池技术领域,具体涉及一种极片处理方法及其锂电池制备方法。
背景技术
由于储能基站等新兴领域的发展,电池材料成本要求进一步提高,其中干法隔膜工艺简单较湿法隔膜具有明显的价格优势,但干法隔膜本身的特性,通过拉伸晶型转换成孔,MD方向进行拉伸,TD方向基本无拉伸或拉伸量小,存在两向差异性,电芯注液后,隔膜吸收电解液应力释放不均导致褶皱,一定程度上制约了干法隔膜应用。
为解决上述问题,现有技术中做了相应的改进,如CN108767171A发明专利,隔膜分切前或组装成电池前,提前浸润溶剂释放吸液产生的应力,此方法带来二次加工,溶剂回收等成本,过程繁琐且较难实现;如CN112350027A发明专利,只适用于软包电池,在方形铝壳电池上无法实现,且技术创新点不具备说服力,干法隔膜褶皱发生在注液过程,该发明专利注液后通过给电池热压,此时隔膜已受吸液应力影响发生变形,存在明显不足;
发明内容
本发明目的在于克服现有技术的不足,提供一种锂电池极片处理方法及其锂电池制备方法,通过在正极或者负极涂布时,同时在极片表面涂覆PVDF层,极片烘干组装成电芯后,通过控制热压温度、时间、压力,使极片表面的PVDF熔融,在一定压力下与干法隔膜紧密粘结,达到抑制隔膜吸液产生的应力,消除隔膜褶皱。
为达到上述目的,本发明采用的技术方案如下:
一种锂电池极片处理方法,在锂电池正极或者负极涂布步骤中,正极活性物质或者负极活性物质涂布在集流体上后,在正极活性物质或者负极活性物质表面涂覆PVDF层。
进一步地,PVDF层的涂覆于正极活性物质或者负极活性物质的两侧,PVDF层宽度为5~10mm。
进一步地,PVDF层的涂覆厚度为1~10μm。
进而提供一种锂电池制备方法,其步骤包括:正极/负极合浆获得所述正极/负极活性物质→涂布制得正极/负极极片→分别辊压→分别分切→卷绕→热压→入壳→烘烤→注液→化成→分容,涂布步骤中,正极片或负极片经上述方法处理。
进一步地,锂电池正极材料包含钴酸锂、锰酸锂、三元、钛酸锂、磷酸铁锂中的一种;负极材料包含石墨、硬碳、活性炭、钛酸锂中的一种。
进一步地,热压步骤中,热压温度为80~120℃、时间为20~100s、压力为0.5~3MPa。
与现有技术相比,本发明制备方法简便,无需增加锂电池制作工序,涂布时PVDF层与正/负极浆料同时涂布烘干,热压工序将干法隔膜与极片粘结在一起,达到抑制隔膜吸液褶皱的效果,且该技术可同时应用于方形铝壳及软包电池。
附图说明
图1为本发明的工艺流程图;
图2为本发明的涂布极片效果图;
图3为实施例1制备的满电锂电池拆解极片效果图片;
图4为实施例2制备的满电锂电池拆解极片效果图片;
图5为对比例1制备的满电锂电池拆解极片效果图片。
其中,图2中,1、集流体;2、PVDF涂层;3、活性物质层
具体实施方式
为使本发明的目的、技术方案和优点更加明白清楚,结合具体实施方式,对本发明做进一步描述,但是本发明并不限于这些实施例。在不相冲突的前提下,以下描述的各实施例之间或各技术特征之间可以任意组合形成新的实施例。
为便于比较,下述实施例中采用的电池均为卷绕式工艺制作理论容量为61.5Ah的方形电池,所用正极材料为磷酸铁锂,负极材料为石墨,所述的电池电解液为1.02mol/LLiPF6/(EC+PC+DMC+EMC)(体积比30:5:10:55),隔膜为PP材质,厚度20μm,电芯的生产工艺相同。
实施例1
S1:采用极片表面涂覆PVDF技术,PVDF胶液涂覆于正极片边缘,涂覆厚度5μm,宽度为10mm,烘干后将极片制成卷芯;
S2:卷芯通过热压,热压温度90℃,卷芯表面压力1.02MPa,保证此温度、压力延长时间30s对卷芯整形,将卷芯压平,排出极片与隔膜之间的气体;
S3:热压后卷芯按正常流程完成入壳、烘烤、注液、化成、分容制成电池。
实施例2
S1:采用极片表面涂覆PVDF技术,PVDF胶液涂覆于正极片边缘,涂覆厚度10μm,宽度为5mm,烘干后将极片制成卷芯;
S2:卷芯通过热压,热压温度80℃,卷芯表面压力0.56MPa,保证此温度、压力延长时间40s对卷芯整形,将卷芯压平,排出极片与隔膜之间的气体;
S3:热压后卷芯按正常流程完成入壳、烘烤、注液、化成、分容制成电池。
对比例1
隔膜与实施例1和实施例2的厚度、批次均相同,除涂布工序不同外,其它与实施例1均相同。
S1:极片正常涂布,无PVDF涂层,烘干后将制成卷芯;
S2:卷芯通过热压,热压温度90℃,卷芯表面压力1.02MPa,保证此温度、压力延长时间30s对卷芯整形,将卷芯压平,排出极片与隔膜之间的气体;
S3:热压后卷芯按正常流程完成入壳、烘烤、注液、化成、分容制成电池。
测试实施例1、实施例2和对比例1的电池容量,将制得电池拆解,分析其100%SOC满电拆解隔膜褶皱情况。
表1电池容量及100%SOC满电拆解隔膜褶皱情况
Figure BDA0003055560630000041
上述实施例仅是本发明的较优实施方式,凡是依据本发明的技术实质对以上实施例所做的任何简单修饰、修改及替代变化,均属于本发明技术方案的范围内。

Claims (1)

1.一种锂电池制备方法,其步骤包括:正极/负极合浆获得所述正极/负极活性物质→涂布制得正极/负极极片→分别辊压→分别分切→卷绕→热压→入壳→烘烤→注液→化成→分容,其特征在于,在锂电池正极或者负极涂布步骤中,正极活性物质或者负极活性物质涂布在集流体上后,在所述正极活性物质或者负极活性物质表面涂覆PVDF层;
所述PVDF层的涂覆于所述正极活性物质或者负极活性物质的两侧,所述PVDF层宽度为5~10mm;所述PVDF层的涂覆厚度为1~10μm;
所述锂电池正极材料包含钴酸锂、锰酸锂、三元、钛酸锂、磷酸铁锂中的一种;负极材料包含石墨、硬碳、活性炭、钛酸锂中的一种;
所述热压步骤中,热压温度为80~120℃、时间为20~100s、压力为0.5~3MPa。
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