CN113148306A - Multi-shaft automatic tray loading equipment - Google Patents
Multi-shaft automatic tray loading equipment Download PDFInfo
- Publication number
- CN113148306A CN113148306A CN202110538808.5A CN202110538808A CN113148306A CN 113148306 A CN113148306 A CN 113148306A CN 202110538808 A CN202110538808 A CN 202110538808A CN 113148306 A CN113148306 A CN 113148306A
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- China
- Prior art keywords
- tray
- pushing
- charging tray
- fixed
- rotary
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B35/00—Supplying, feeding, arranging or orientating articles to be packaged
- B65B35/30—Arranging and feeding articles in groups
- B65B35/40—Arranging and feeding articles in groups by reciprocating or oscillatory pushers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B35/00—Supplying, feeding, arranging or orientating articles to be packaged
- B65B35/30—Arranging and feeding articles in groups
- B65B35/44—Arranging and feeding articles in groups by endless belts or chains
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B43/00—Forming, feeding, opening or setting-up containers or receptacles in association with packaging
- B65B43/42—Feeding or positioning bags, boxes, or cartons in the distended, opened, or set-up state; Feeding preformed rigid containers, e.g. tins, capsules, glass tubes, glasses, to the packaging position; Locating containers or receptacles at the filling position; Supporting containers or receptacles during the filling operation
- B65B43/46—Feeding or positioning bags, boxes, or cartons in the distended, opened, or set-up state; Feeding preformed rigid containers, e.g. tins, capsules, glass tubes, glasses, to the packaging position; Locating containers or receptacles at the filling position; Supporting containers or receptacles during the filling operation using grippers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B43/00—Forming, feeding, opening or setting-up containers or receptacles in association with packaging
- B65B43/42—Feeding or positioning bags, boxes, or cartons in the distended, opened, or set-up state; Feeding preformed rigid containers, e.g. tins, capsules, glass tubes, glasses, to the packaging position; Locating containers or receptacles at the filling position; Supporting containers or receptacles during the filling operation
- B65B43/48—Feeding or positioning bags, boxes, or cartons in the distended, opened, or set-up state; Feeding preformed rigid containers, e.g. tins, capsules, glass tubes, glasses, to the packaging position; Locating containers or receptacles at the filling position; Supporting containers or receptacles during the filling operation using reciprocating or oscillating pushers
Abstract
The invention belongs to the technical field of industrial automation, and particularly relates to automatic tray loading equipment. A multi-axis automatic tray loading device comprises a workbench; the feeding conveyer belt mechanism is used for receiving the products and conveying the products to the material pushing mechanism; the pushing mechanism pushes the product to the transverse moving mechanism; the transverse moving mechanism can move back and forth and is provided with a transverse moving material channel, and the pushing mechanism pushes the product into the transverse moving material channel; the pushing roller mechanism pushes the products in the transverse material channel to the rotary transfer mechanism; the rotary transfer mechanism is provided with a rotary material channel, the pushing roller mechanism pushes the product to the rotary material channel, and the rotary transfer mechanism can rotate to drive the rotary material channel to rotate; the material transferring tray is positioned at the tray loading station on the left side of the rotary transferring mechanism and is provided with a material tray channel which receives products on the rotary material channel; and the roller pushing-in disc mechanism is used for pushing the product on the rotating material channel into the material channel of the material disc. The invention realizes the automatic receiving, carrying and loading of the bearing roller and improves the working efficiency.
Description
Technical Field
The invention belongs to the technical field of industrial automation, and particularly relates to automatic tray loading equipment.
Background
The roller is a component bearing load when the bearing operates, is the weakest part in the roller bearing, and the manufacturing quality of the roller bearing has great influence on the working performance of the bearing, such as rotation precision, vibration, noise, flexibility and the like, and is a main factor influencing the service life of the bearing. The rollers are various in types, and are divided into tapered rollers, cylindrical rollers, spherical rollers, spiral rollers, various needle rollers and the like according to shapes and sizes.
Current roller processingequipment when using, when needing to have enough to meet the need the transport to the roller, turn to through adopting artifical or simple instrument, can appear the cost of labor too high and use comparatively trouble problem:
1. manual operation can affect production efficiency, and intermittent supply occurs;
2. the requirement on labor is high, and tools such as protective clothing need to be worn for a long time;
3. the manual packing can not ensure that the products can not have appearance and quality problems such as collision and the like.
Disclosure of Invention
The invention aims to solve the technical problems and provides multi-shaft automatic tray loading equipment.
The utility model provides an automatic sabot equipment of multiaxis, includes the workstation, still includes the setting on the workstation:
the feeding conveyer belt mechanism is used for receiving the product processed by the machine tool and conveying the product to the material pushing mechanism;
the pushing mechanism pushes the products in the feeding conveyer belt mechanism to the transverse moving mechanism;
the transverse moving mechanism can move back and forth and is provided with a transverse moving material channel, the length direction of the transverse moving material channel is the left-right direction, and the material pushing mechanism pushes a product into the transverse moving material channel;
the pushing roller mechanism pushes the products in the transverse material channel to the rotary transfer mechanism;
the rotary transfer mechanism is provided with a rotary material channel, the length direction of the rotary material channel is the left-right direction, the pushing roller mechanism pushes the product to the rotary material channel, and the rotary transfer mechanism can rotate to drive the rotary material channel to rotate;
the transfer loading tray is positioned at a tray loading station on the left side of the rotary transfer mechanism and is provided with a tray channel, the length direction of the tray channel is the left-right direction, and the tray channel receives products on the rotary channel;
and the roller pushing and disc feeding mechanism is used for pushing the products on the rotating material channel into the material disc and material channel.
Further comprising:
the material tray feeding mechanism is used for stacking and storing a moving and carrying material tray of the air and is provided with a clamping and discharging mechanism for clamping and discharging the material;
the feeding mechanism is used for pushing the empty shifting material tray placed by the material tray feeding mechanism out to the material tray loading station;
the lifting and carrying mechanism is used for lifting and lowering, can extend out of or lower down from the workbench and is used for carrying the full transfer material tray on the tray loading station to the turnover vehicle;
and the turnover vehicle is positioned below the workbench, bears the transfer material tray sent by the lifting and carrying mechanism and sends out the transfer material tray.
The pushing equipment includes:
the material pushing cylinder is fixed on the front side of the feeding conveyer belt mechanism, and a piston rod of the material pushing cylinder horizontally stretches back and forth;
and the material pushing plate is fixed with a piston rod of the material pushing cylinder and does front and back telescopic motion above the feeding conveyer belt mechanism.
The traversing mechanism comprises:
the top surface and the left and right side surfaces of the transverse moving material channel are both open structures, and the front side surface of the transverse moving block extends forwards to form a material pushing and receiving surface;
the transverse moving cylinder is fixed on the side edge of the transverse moving block, and a piston rod of the transverse moving cylinder is fixed with the transverse moving block through a transverse moving connecting block to drive the transverse moving block to move back and forth;
the bottom surface of the transverse moving block is provided with a transverse moving slide block, a transverse moving guide rail is arranged on the workbench, the length direction of the transverse moving guide rail is the front-back direction, and the transverse moving slide block slides back and forth on the transverse moving guide rail.
The roller pushing mechanism comprises:
the roller pushing frame is fixed on the workbench;
the first pushing roller linear moving mechanism is fixed on the pushing roller rack and moves left and right;
the pushing roller plate is fixed with the moving end of the first pushing roller linear moving mechanism and is driven by the first pushing roller linear moving mechanism to move left and right;
the bottom of the pushing roller plate is provided with a pushing roller pushing block, the pushing roller pushing block is located on the left side of the transverse moving block, the shape of the pushing roller pushing block is the same as that of the transverse moving channel, and when the first pushing roller linear moving mechanism drives the pushing roller plate to move rightwards, the pushing roller pushing block moves rightwards in the transverse moving channel to drive products in the transverse moving channel to move transversely to the rotating channel of the rotating transfer mechanism.
The rotary transfer mechanism comprises:
the servo motor is used for providing shifting power;
the chain transmission mechanism is connected with the servo motor, and the servo motor drives a chain on the chain transmission mechanism to rotate;
the rotary transfer blocks are fixed on the outer side of the chain and move along with the chain, each rotary transfer block is provided with one rotary material channel in an excavating mode, and the top surface and the left side surface of each rotary material channel are both of an open structure;
the moving and carrying tray is characterized in that the number of the tray material channels is at least one, the right side face of each tray material channel is of an open structure, the size and the shape of each tray material channel are consistent with those of the rotary material channels, and when the servo motor stops rotating, the central line of at least one tray material channel is superposed with the central line of at least one rotary material channel.
Chain drive include with servo motor's rotation axis connected driving shaft, with driving sprocket, the driven shaft that the driving shaft is connected and with driven sprocket that driven shaft is connected, both ends about the driving shaft both ends about the driven shaft are fixed respectively through the bearing on moving the year bottom plate, it fixes on the workstation to move the year bottom plate, the driving shaft with the driven shaft sets up along the fore-and-aft direction, the chain closure is fixed driving sprocket with on the driven sprocket.
And a circle of rotary transfer blocks are fixed on the outer side of the chain.
The chain is at least two, the at least two chains are arranged side by side along the left-right direction, the at least two driving sprockets are also arranged side by side along the left-right direction, the at least two driven sprockets are also arranged side by side along the left-right direction, and each chain is fixed on one group of driving sprockets and driven sprockets in a closed manner;
and at least two chains are respectively fixed at the bottom of the rotary transfer block.
Be located the sabot station department the left side that moves the year charging tray is equipped with charging tray fixed establishment, charging tray fixed establishment includes:
the material tray fixing cylinder moves left and right;
the charging tray fixing plate is fixed with a piston rod of the charging tray fixing cylinder and is driven by the charging tray fixing cylinder to move left and right;
when the products are moved to the transfer material tray from the rotary transfer mechanism, the left side of the material tray is fixed together by the material tray fixing mechanism, so that the transfer material tray is prevented from being pushed to the left side by transfer force during transfer.
The roller pushing and disc inserting mechanism comprises:
the roller is pushed into the disc plate and is fixed on the workbench;
the second pushing roller linear moving mechanism is fixed on the pushing roller disc plate and moves left and right;
the tray-entering push plate is fixed with the moving end of the second pushing roller linear moving mechanism and is driven by the second pushing roller linear moving mechanism to move left and right;
the bottom of going into the dish push pedal is equipped with at least one and goes into a dish propelling movement piece, it is located to go into a dish propelling movement piece rotatory move and carry mechanism right side, go into a dish propelling movement piece the shape with rotatory material is said the same, works as second pushes away roller rectilinear movement mechanism and drives when going into a dish push pedal and remove left, go into one of dish push pedal bottom go into one of dish propelling movement piece in the below remove left in the rotatory material is said, drive the product in the rotatory material is said move to move in the material tray material is said that moves the charging tray.
Two pushing roller disc-in guide rails are arranged on the bottom surface of the pushing roller disc-in plate side by side along the front-back direction, and the length direction of each pushing roller disc-in guide rail is the left-right direction;
the second pushes away the fixed roller that pushes away of removal end of roller rectilinear movement mechanism and goes into the dish connecting plate, it goes into the dish slider to be equipped with two rollers on the roller that pushes away goes into the dish connecting plate, two it goes into the dish slider sliding connection two respectively to push away the roller and goes into the dish guide rail, go into the top of dish push pedal with it is fixed to push away the roller and go into the dish connecting plate.
Charging tray feeding mechanism includes:
the stacking storage frame is used for storing a shifting material tray of air and comprises four vertically arranged frames which are encircled to form the stacking storage frame;
the two material tray clamping mechanisms are respectively and symmetrically arranged in front of and behind the stacking storage frame and are used for clamping the transfer material tray at the lowest part;
charging tray fixture includes charging tray grip block and charging tray centre gripping cylinder, charging tray centre gripping cylinder's piston rod with the charging tray grip block is fixed, charging tray centre gripping cylinder drives the charging tray grip block is the seesaw, two among the charging tray fixture charging tray centre gripping cylinder relative motion drives two charging tray grip block relative motion, and the centre gripping is moved and is carried the charging tray, two among the charging tray fixture charging tray centre gripping cylinder back of the body motion drives two charging tray centre gripping back of the body motion mutually, and it moves the charging tray to release.
The feeding mechanism comprises:
the feeding linear moving mechanism is fixed on the workbench and moves back and forth;
the feeding push plate is fixed with the moving end of the feeding linear moving mechanism, and the feeding linear moving mechanism drives the feeding push plate to move back and forth;
the pay-off push pedal is located the back below of storehouse storage frame, move the charging tray when the bottom and release and fall into back on the workstation of storehouse storage frame below, the sabot station is located the front below of storehouse storage frame, by pay-off rectilinear movement mechanism drives the forward motion is done to the pay-off push pedal, will move the charging tray and deliver to the sabot station.
The lifting and carrying mechanism comprises:
the two lifting mechanisms do lifting motion and can extend out of or descend to the workbench;
the two material tray clamping mechanisms are respectively fixed with the two lifting mechanisms and driven by the lifting mechanisms to extend out of or descend to the workbench;
the two material tray clamping mechanisms are respectively and symmetrically arranged in front of and behind the material tray loading station and used for clamping a material tray to be transferred on the material tray loading station, and when the material tray to be transferred on the material tray loading station is filled, the two material tray clamping mechanisms and the material tray to be transferred are driven by the lifting mechanism to descend to the turnover vehicle together;
charging tray fixture includes charging tray grip block and charging tray centre gripping cylinder, charging tray centre gripping cylinder's piston rod with the charging tray grip block is fixed, charging tray centre gripping cylinder drives the charging tray grip block is the seesaw, two among the charging tray fixture charging tray centre gripping cylinder relative motion drives two charging tray grip block relative motion, and the centre gripping is moved and is carried the charging tray, two among the charging tray fixture charging tray centre gripping cylinder back of the body motion drives two charging tray centre gripping back of the body motion mutually, and it moves the charging tray to release.
The transverse moving material channel, the rotating material channel and the material tray material channel are all V-shaped support grooves or V-shaped support grooves with plane bottom surfaces;
the roller pushing block and the tray pushing block are both V-shaped pushing blocks or V-shaped pushing blocks with plane bottom surfaces.
Has the advantages that: compared with manual material carrying, the automatic material receiving, carrying and tray loading of the bearing roller are realized, manual contact with products is not needed, the product quality and the personnel safety are ensured, and the working efficiency is improved.
Drawings
FIG. 1 is a schematic view of an overall structure of the present invention;
FIG. 2 is a schematic view of a portion of the present invention;
FIG. 3 is a schematic structural diagram of a rotary transfer mechanism and a push roller tray-entering mechanism according to the present invention;
FIG. 4 is a schematic structural diagram of the tray feeding mechanism of the present invention;
fig. 5 is a schematic structural diagram of the lifting and carrying mechanism of the present invention.
Detailed Description
In order to make the technical means, the creation characteristics, the achievement purposes and the effects of the invention easy to understand, the invention is further described with the specific drawings.
Referring to fig. 1 to 5, the multi-axis automatic tray loading equipment comprises a workbench, and further comprises a feeding and conveying belt mechanism 1, a material pushing mechanism 2, a transverse moving mechanism 3, a roller pushing mechanism 4, a rotary transfer mechanism 5, a transfer tray 6, a roller pushing tray mechanism 7, a tray feeding mechanism 8, a feeding mechanism 9, a lifting and carrying mechanism 10 and a turnover vehicle 11, wherein the feeding and conveying belt mechanism 1 is arranged on the workbench.
Referring to fig. 2, the feeding conveyor belt mechanism 1 receives the product 12 processed by the machine tool, and conveys the product 12 to the pusher mechanism 2.
The pushing mechanism 2 pushes the products 12 in the feeding conveyer belt mechanism 1 to the cross moving mechanism 3. The pushing mechanism 2 comprises a pushing cylinder 21 and a pushing plate 22, the pushing cylinder 21 is fixed on the front side of the feeding conveyer belt mechanism 1, and a piston rod of the pushing cylinder 21 horizontally stretches back and forth; the material pushing plate 22 is fixed with a piston rod of the material pushing cylinder 21 and makes a front-back telescopic motion above the feeding conveyer belt mechanism 1.
The transverse moving mechanism 3 can move back and forth and is provided with a transverse moving material channel 31, the length direction of the transverse moving material channel 31 is the left-right direction, and the pushing mechanism 2 pushes the products 12 into the transverse moving material channel 31. The transverse moving mechanism 3 comprises a transverse moving block 32 and a transverse moving cylinder 33, a transverse moving material channel 31 is dug downwards on the top surface of the middle part of the transverse moving block 32, the top surface and the left and right side surfaces of the transverse moving material channel 31 are both open structures, and the front side surface of the transverse moving block 32 extends forwards to form a material pushing and receiving surface. The transverse moving cylinder 33 is fixed on the side edge of the transverse moving block 32, and a piston rod of the transverse moving cylinder 33 is fixed with the transverse moving block 32 through a transverse moving connecting block to drive the transverse moving block 32 to move back and forth; the bottom surface of the transverse moving block 32 is provided with a transverse moving slide block, the workbench is provided with a transverse moving guide rail, the length direction of the transverse moving guide rail is the front-back direction, and the transverse moving slide block slides back and forth on the transverse moving guide rail. Preferably, two traverse guide rails are arranged on the workbench side by side in the left-right direction, and two traverse sliders are arranged on the bottom surface of the traverse block 32 and are respectively connected with the two traverse guide rails in a sliding manner.
The pushing roller mechanism 4 pushes the products 12 in the transverse material channel 31 to the rotary transfer mechanism 5. The roller pushing mechanism 4 comprises a roller pushing rack 41, a first roller pushing linear moving mechanism 42 and a roller pushing plate 43, and the roller pushing rack 41 is fixed on the workbench; the first pushing roller linear moving mechanism 42 is fixed on the pushing roller frame 41, and the first pushing roller linear moving mechanism 42 moves left and right; the pushing roller plate 43 is fixed with the moving end of the first pushing roller linear moving mechanism 42 and is driven by the first pushing roller linear moving mechanism 42 to move left and right; the bottom of the pushing roller plate 43 is provided with a pushing roller pushing block 431, the pushing roller pushing block 431 is positioned on the left side of the transverse moving block 32, the shape of the pushing roller pushing block 431 is the same as that of the transverse moving channel 31, when the first pushing roller linear moving mechanism 42 drives the pushing roller plate 43 to move rightwards, the pushing roller pushing block 431 moves rightwards in the transverse moving channel 31, and the products 12 in the transverse moving channel 31 are driven to move transversely to the rotary channel 51 of the rotary transfer mechanism 5.
Referring to fig. 3, the rotary transfer mechanism 5 has a rotary material path 51, the length direction of the rotary material path 51 is the left-right direction, the pushing roller mechanism 4 pushes the products 12 to the rotary material path 51, and the rotary transfer mechanism 5 can rotate to drive the rotary material path 51 to rotate. The rotary transfer mechanism 5 comprises a servo motor 52, a chain transmission mechanism 53 and at least one rotary transfer block 54, wherein the servo motor 52 is used for providing transfer power; the chain transmission mechanism 53 is connected with the servo motor 52, and the servo motor 52 drives the chain thereon to rotate; at least one of the rotary transfer blocks 54 is preferably fixed with one rotation of the transfer block 54 on the outer side of the chain. Fixed at the chain outside and follow the chain and remove, dig on every rotatory transfer piece 54 and be equipped with a rotatory material way 51, rotatory material way 51's top surface and left surface are open structure. The chain transmission mechanism 53 includes a driving shaft connected to the rotation shaft of the servo motor 52, a driving sprocket connected to the driving shaft, a driven shaft, and a driven sprocket connected to the driven shaft, the left and right ends of the driving shaft and the left and right ends of the driven shaft are fixed to the transfer base plate through bearings, the transfer base plate is fixed to the table, the driving shaft and the driven shaft are arranged in the front-back direction, and the chain is fixed to the driving sprocket and the driven sprocket in a closed manner. Preferably, the number of the chains is at least two, the at least two chains are arranged side by side along the left-right direction, the number of the driving sprockets is at least two, the driving sprockets are arranged side by side along the left-right direction, the number of the driven sprockets is at least two, the driven sprockets are arranged side by side along the left-right direction, and each chain is fixed on one group of driving sprockets and driven sprockets in a closed mode; at least two chains are fixed to the bottom of the rotary transfer block 54.
The transfer tray 6 is positioned at a tray loading station on the left side of the rotary transfer mechanism 5 and is provided with at least one tray channel 61, five tray channels 61 are preferably arranged on the transfer tray 6, the length direction of the tray channels 61 is the left-right direction, the right side surface of the tray channel 61 is an open structure, and the tray channels 61 receive the products 12 on the rotary channel 51. The size and shape of the material channel 61 of the material tray are consistent with those of the rotary material channel 51, and when the servo motor 52 stops rotating, the central line of at least one material channel 61 of the material tray is superposed with the central line of at least one rotary material channel 51.
A material tray fixing mechanism 62 is arranged on the left side of the transfer material tray 6 positioned at the tray loading station, the material tray fixing mechanism 62 comprises a material tray fixing cylinder and a material tray fixing plate, and the material tray fixing cylinder moves left and right; the material tray fixing plate is fixed with a piston rod of the material tray fixing cylinder and is driven by the material tray fixing cylinder to move left and right; preferably, the charging tray fixed cylinder has two and sets up side by side along the fore-and-aft direction, and the piston rod of two charging tray fixed cylinders fixes the front and back both sides of charging tray fixed plate respectively. When the products 12 are transferred from the rotary transfer mechanism 5 to the transfer tray 6, the left side of the tray is also fixed by the tray fixing mechanism, so that the transfer tray 6 is prevented from being pushed to the left side by the transfer force during transfer.
The roller-pushing-in tray mechanism 7 pushes the products 12 on the rotary material path 51 into the tray material path 61. The roller pushing-in disk mechanism 7 includes a roller pushing-in disk plate 71, a second roller pushing-in linear movement mechanism 72, and a disk pushing-in plate 73. The roller pushing-in disc plate 71 is fixed on the workbench; the second pushing roller linear moving mechanism 72 is fixed on the pushing roller disc-inserting plate 71, and the second pushing roller linear moving mechanism 72 moves left and right; the tray entering push plate 73 is fixed with the moving end of the second pushing roller linear moving mechanism 72 and is driven by the second pushing roller linear moving mechanism 72 to move left and right; the bottom of the tray-in push plate 73 is provided with at least one tray-in push block 731, the number of the tray-in push blocks 731 is the same as that of the tray material channels 61 on the transfer tray 6, so that the tray material channels 61 on the transfer tray 6 can be filled at one time through the plurality of tray-in push blocks 731 on the tray-in push plate 73. The tray pushing block 731 is located on the right side of the rotary transfer mechanism 5, the shape of the tray pushing block 731 is the same as that of the rotary material channel 51, when the second pushing roller linear moving mechanism 72 drives the tray pushing plate 73 to move leftward, one tray pushing block 731 at the bottom of the tray pushing plate 73 moves leftward in one rotary material channel 51 below, and drives the products 12 in the rotary material channel 51 to be transferred to the tray material channel 61 of the transfer tray 6.
Two push roller disc-in guide rails are arranged on the bottom surface of the push roller disc-in plate 71 side by side along the front-back direction, and the length direction of each push roller disc-in guide rail is the left-right direction; the moving end of the second pushing roller linear moving mechanism 72 is fixed with a pushing roller disk-in connecting plate, two pushing roller disk-in sliders are arranged on the pushing roller disk-in connecting plate, the two pushing roller disk-in sliders are respectively connected with two pushing roller disk-in guide rails in a sliding manner, and the top of the disk-in pushing plate 73 is fixed with the pushing roller disk-in connecting plate.
Referring to fig. 4, the tray feeding mechanism 8 is used for stacking empty transfer trays 6, and has a holding and discharging mechanism for holding and discharging. The tray feeding mechanism 8 includes a stack storage frame 81 and two tray holding mechanisms 82. The stack storage frame 81 is used for storing the empty transfer tray 6, the stack storage frame 81 comprises four vertically arranged frames, and the four frames surround the stack storage frame 81; the two tray clamping mechanisms 82 are respectively and symmetrically arranged in front of and behind the stack storage frame 81, and the two tray clamping mechanisms 82 are used for clamping the transfer tray 6 at the lowest part; so as to realize the first-in first-out purpose of the empty transfer tray 6.
Charging tray fixture 82 includes charging tray grip block and charging tray centre gripping cylinder, and the piston rod of charging tray centre gripping cylinder is fixed with the charging tray grip block, and charging tray centre gripping cylinder drives the charging tray grip block and makes the seesaw, and charging tray centre gripping cylinder relative motion among two charging tray fixture 82 drives two charging tray grip block relative motion, and the centre gripping is moved and is carried charging tray 6, and the charging tray centre gripping cylinder back of the body motion among two charging tray fixture 82 drives two charging tray centre gripping back of the body motions mutually, and it moves charging tray 6 to release and carry. Because the side surfaces of the front side and the rear side of the upper part of the transfer tray 6 are provided with the tray side lugs, the tray clamping plates on the front side and the rear side can be rightly supported below the tray side lugs, so that the transfer tray 6 can be clamped, and a plurality of transfer trays 6 overlapped above can be supported.
The feeding mechanism 9 is used for pushing the empty shifting tray 6 placed by the tray feeding mechanism 8 out to the tray loading station. The feeding mechanism 9 includes a feeding linear moving mechanism 91 and a feeding push plate 92. The feeding linear moving mechanism 91 is fixed on the workbench, and the feeding linear moving mechanism 91 moves back and forth; the feeding push plate 92 is fixed with the moving end of the feeding linear moving mechanism 91, and the feeding linear moving mechanism 91 drives the feeding push plate 92 to move back and forth; the feeding push plate 92 is positioned at the rear lower part of the stack storage frame 81, the tray loading station is positioned at the front lower part of the stack storage frame 81, and when the transfer tray 6 at the lowest part is released and falls onto the workbench below the stack storage frame 81, the feeding linear moving mechanism 91 drives the feeding push plate 92 to move forwards to send the transfer tray 6 to the tray loading station.
Referring to fig. 5, the lifting/lowering mechanism 10 moves up and down, and the lifting/lowering mechanism 10 can extend or lower on the table to move the transfer tray 6 filled in the tray loading station to the transfer cart 11. The lifting and carrying mechanism 10 includes two lifting mechanisms 101 and two tray clamping mechanisms 102. The two lifting mechanisms 101 do lifting movement, and the two lifting mechanisms 101 can extend out of or fall down on the workbench; the two tray clamping mechanisms 102 are respectively fixed with the two lifting mechanisms 101 and can extend out or descend to the workbench under the driving of the lifting mechanisms 101.
The two tray clamping mechanisms 102 are respectively and symmetrically arranged in front of and behind the tray loading station and used for clamping the transfer tray 6 on the tray loading station, and when the transfer tray 6 on the tray loading station is filled, the lifting mechanism 101 drives the two tray clamping mechanisms 102 and the transfer tray 6 to descend to the turnover vehicle 11 together. Therefore, the workbench below the tray loading station is hollow, so that the transfer tray 6 can conveniently descend along with the lifting mechanism 101.
Charging tray fixture 102 includes charging tray grip block and charging tray centre gripping cylinder, and the piston rod of charging tray centre gripping cylinder is fixed with the charging tray grip block, and charging tray centre gripping cylinder drives the charging tray grip block and makes the seesaw, and charging tray centre gripping cylinder relative motion among two charging tray fixture 102 drives two charging tray grip block relative motion, and the centre gripping is moved and is carried charging tray 6, and the charging tray centre gripping cylinder back of the body motion among two charging tray fixture 102 drives two charging tray centre gripping back of the body motions mutually, and it moves charging tray 6 to release and carry.
Referring to fig. 1, the transfer vehicle 11 is located below the table, and carries the transfer tray 6 sent thereto by the lifting/lowering conveyance mechanism 10, and the transfer vehicle 11 is used to send out the transfer tray 6.
The transverse moving material channel 31, the rotating material channel 51 and the material tray material channel 61 adopt V-shaped supporting grooves or V-shaped supporting grooves with plane bottom surfaces; the roller pushing block 431 and the disc pushing block 731 are both V-shaped pushing blocks or V-shaped pushing blocks with plane bottom surfaces.
When the feeding and conveying mechanism works, a product processed by a machine tool is taken by the feeding and conveying belt mechanism 1 and conveyed to the material pushing mechanism 2, the transverse moving cylinder 33 of the transverse moving mechanism 3 works to push the transverse moving block 32 forwards, and the material pushing and receiving surface on the front side of the transverse moving block 32 is close to the material pushing mechanism 2. The material pushing cylinder 21 of the material pushing mechanism 2 drives the material pushing plate 22 to move backwards, so that the products on the feeding conveyer belt mechanism 1 are pushed into the transverse material channel 31 of the transverse moving mechanism 3, the transverse moving cylinder 33 of the transverse moving mechanism 3 returns, and the transverse material channel 31 of the transverse moving mechanism 3 faces the rotary material channel 51 of the rotary transferring mechanism 5. The first pushing roller linear moving mechanism 42 of the pushing roller mechanism 4 works to drive the pushing roller plate 43 to move rightwards, and the products are driven to transversely move from the transverse moving channel 31 to the rotating channel 51 of the rotating transfer mechanism 5. After the traversing is finished, the first pushing roller linear moving mechanism 42 returns, and the pushing mechanism 2 and the traversing mechanism 3 continue to push materials in the next round.
The servo motor 52 of the rotary transfer mechanism 5 rotates to drive the rotary material channel 51 with the product to move backward for a preset distance, so that the rotary material channel 51 with the empty front side faces the transverse moving mechanism 3 to prepare for receiving the product of the next transverse movement of the transverse moving mechanism 3. When the rotary transfer mechanism 5 stores enough disk products, the plurality of rotary material channels 51 filled with the products are moved backward to the right side of the disk loading station under the continuous driving of the servo motor 52. The second pushing roller linear moving mechanism 72 of the roller pushing tray mechanism 7 works to drive the tray pushing plate 73 to move leftwards, and drive the products in the plurality of rotating material channels 51 to be transferred to the material tray channel 61 of the left transfer material tray 6 at one time. After the transfer is completed, the second pushing roller linear movement mechanism 72 returns to wait for the next transfer.
Before the transfer, the two tray clamping mechanisms 82 in the tray feeding mechanism 8 drop the empty transfer tray 6 at the bottom to the workbench, and the two tray clamping mechanisms 82 continue to clamp the next empty transfer tray 6 to wait for the next work. The feeding linear moving mechanism 91 of the feeding mechanism 9 works to drive the feeding push plate 92 to move forward, so as to drive the empty shifting material tray 6 in front of the feeding push plate to move forward, and finally, the shifting material tray 6 is conveyed to the tray loading station. At this time, the left and right sides of the tray loading station support and receive the empty transfer tray 6 sent by the feeding push plate 92 through the two tray clamping mechanisms 102, and then the front and rear sides of the transfer tray 6 are clamped and fixed. The lifting mechanism 101 operates to drive the two tray holding mechanisms 102 to hold the empty transfer tray 6 and lift, and the plurality of tray lanes 61 on the transfer tray 6 face the plurality of rotary lanes 51 to prepare for transfer. The tray fixing mechanism 62 on the left side of the transfer tray 6 simultaneously fixes the left side of the transfer tray 6. The product is transferred by a transfer tray 6 clamped by the front side, the rear side and the left side through a pushing roller tray feeding mechanism 7. The feeding linear moving mechanism 91 returns to wait for the next tray pushing.
After the transfer is completed, the tray fixing mechanism 62 returns, the lifting mechanism 101 works to drive the two tray clamping mechanisms 102 to clamp the transfer tray 6 full of products and descend to the transfer vehicle 11 below, the two tray clamping mechanisms 102 return to release the transfer tray 6 full of products, and the transfer tray 6 full of products is stably placed on the transfer vehicle 11. The lifting mechanism 101 returns to the original position, and the two tray clamping mechanisms 102 wait for supporting the empty transfer tray 6 conveyed by the receiving and feeding push plate 92 next time.
The positioning in each working process of the invention can be realized by a position sensor or a proximity switch and other devices in the prior art.
The invention realizes the automatic receiving, carrying and loading of the bearing roller without manual contact of products, ensures the product quality and the personnel safety and improves the working efficiency.
The foregoing shows and describes the general principles, essential features, and advantages of the invention. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, which are described in the specification and illustrated only to illustrate the principle of the present invention, but that various changes and modifications may be made therein without departing from the spirit and scope of the present invention, which fall within the scope of the invention as claimed. The scope of the invention is defined by the appended claims and equivalents thereof.
Claims (10)
1. The utility model provides an automatic sabot equipment of multiaxis, includes the workstation, its characterized in that still includes the setting on the workstation:
the feeding conveyer belt mechanism is used for receiving the product processed by the machine tool and conveying the product to the material pushing mechanism;
the pushing mechanism pushes the products in the feeding conveyer belt mechanism to the transverse moving mechanism;
the transverse moving mechanism can move back and forth and is provided with a transverse moving material channel, the length direction of the transverse moving material channel is the left-right direction, and the material pushing mechanism pushes a product into the transverse moving material channel;
the pushing roller mechanism pushes the products in the transverse material channel to the rotary transfer mechanism;
the rotary transfer mechanism is provided with a rotary material channel, the length direction of the rotary material channel is the left-right direction, the pushing roller mechanism pushes the product to the rotary material channel, and the rotary transfer mechanism can rotate to drive the rotary material channel to rotate;
the transfer loading tray is positioned at a tray loading station on the left side of the rotary transfer mechanism and is provided with a tray channel, the length direction of the tray channel is the left-right direction, and the tray channel receives products on the rotary channel;
and the roller pushing and disc feeding mechanism is used for pushing the products on the rotating material channel into the material disc and material channel.
2. The multi-axis auto-palletizing apparatus according to claim 1, further comprising:
the material tray feeding mechanism is used for stacking and storing a moving and carrying material tray of the air and is provided with a clamping and discharging mechanism for clamping and discharging the material;
the feeding mechanism is used for pushing the empty shifting material tray placed by the material tray feeding mechanism out to the material tray loading station;
the lifting and carrying mechanism is used for lifting and lowering, can extend out of or lower down from the workbench and is used for carrying the full transfer material tray on the tray loading station to the turnover vehicle;
and the turnover vehicle is positioned below the workbench, bears the transfer material tray sent by the lifting and carrying mechanism and sends out the transfer material tray.
3. The multi-axis automatic palletizing apparatus according to claim 1, wherein the pushing mechanism comprises:
the material pushing cylinder is fixed on the front side of the feeding conveyer belt mechanism, and a piston rod of the material pushing cylinder horizontally stretches back and forth;
the material pushing plate is fixed with a piston rod of the material pushing cylinder and does front-back telescopic motion above the feeding conveyer belt mechanism;
the traversing mechanism comprises:
the top surface and the left and right side surfaces of the transverse moving material channel are both open structures, and the front side surface of the transverse moving block extends forwards to form a material pushing and receiving surface;
the transverse moving cylinder is fixed on the side edge of the transverse moving block, and a piston rod of the transverse moving cylinder is fixed with the transverse moving block through a transverse moving connecting block to drive the transverse moving block to move back and forth;
the bottom surface of the transverse moving block is provided with a transverse moving slide block, a transverse moving guide rail is arranged on the workbench, the length direction of the transverse moving guide rail is the front-back direction, and the transverse moving slide block slides back and forth on the transverse moving guide rail.
4. The multi-axis automatic disc loading apparatus as claimed in claim 1, wherein the push roller mechanism comprises:
the roller pushing frame is fixed on the workbench;
the first pushing roller linear moving mechanism is fixed on the pushing roller rack and moves left and right;
the pushing roller plate is fixed with the moving end of the first pushing roller linear moving mechanism and is driven by the first pushing roller linear moving mechanism to move left and right;
the bottom of the pushing roller plate is provided with a pushing roller pushing block, the pushing roller pushing block is positioned on the left side of the transverse moving block, the shape of the pushing roller pushing block is the same as that of the transverse moving channel, and when the first pushing roller linear moving mechanism drives the pushing roller plate to move rightwards, the pushing roller pushing block moves rightwards in the transverse moving channel to drive products in the transverse moving channel to move transversely to the rotating channel of the rotary transfer mechanism;
the pushing roller pushing block is a V-shaped pushing block or a V-shaped pushing block with a plane bottom surface.
5. The multi-axis automatic palletizing apparatus according to claim 1, wherein the rotary transfer mechanism comprises:
the servo motor is used for providing shifting power;
the chain transmission mechanism is connected with the servo motor, and the servo motor drives a chain on the chain transmission mechanism to rotate;
the rotary transfer blocks are fixed on the outer side of the chain and move along with the chain, each rotary transfer block is provided with one rotary material channel in an excavating mode, and the top surface and the left side surface of each rotary material channel are both of an open structure;
the moving and carrying tray is characterized in that the number of the tray material channels is at least one, the right side face of each tray material channel is of an open structure, the size and the shape of each tray material channel are consistent with those of the rotary material channels, and when the servo motor stops rotating, the central line of at least one tray material channel is superposed with the central line of at least one rotary material channel.
6. The multi-axis automatic disc loading apparatus according to claim 5, wherein the chain transmission mechanism includes a driving shaft connected to a rotation shaft of the servo motor, a driving sprocket connected to the driving shaft, a driven shaft, and a driven sprocket connected to the driven shaft, left and right ends of the driving shaft and left and right ends of the driven shaft are fixed to a transfer base plate through bearings, respectively, the transfer base plate is fixed to the table, the driving shaft and the driven shaft are arranged in a front-rear direction, and the chain is fixed to the driving sprocket and the driven sprocket in a closed state;
a circle of rotary transfer blocks is fixed on the outer side of the chain;
the chain is at least two, the at least two chains are arranged side by side along the left-right direction, the at least two driving sprockets are also arranged side by side along the left-right direction, the at least two driven sprockets are also arranged side by side along the left-right direction, and each chain is fixed on one group of driving sprockets and driven sprockets in a closed manner;
at least two chains are respectively fixed at the bottom of the rotary transfer block;
the transverse moving material channel, the rotating material channel and the material tray material channel are all V-shaped support grooves or V-shaped support grooves with plane bottom surfaces;
be located the sabot station department the left side that moves the year charging tray is equipped with charging tray fixed establishment, charging tray fixed establishment includes:
the material tray fixing cylinder moves left and right;
the charging tray fixing plate is fixed with a piston rod of the charging tray fixing cylinder and is driven by the charging tray fixing cylinder to move left and right;
when the products are moved to the transfer material tray from the rotary transfer mechanism, the left side of the material tray is fixed together by the material tray fixing mechanism, so that the transfer material tray is prevented from being pushed to the left side by transfer force during transfer.
7. The multi-axis automatic disc loading apparatus as claimed in claim 1, wherein the push roller disc loading mechanism comprises:
the roller is pushed into the disc plate and is fixed on the workbench;
the second pushing roller linear moving mechanism is fixed on the pushing roller disc plate and moves left and right;
the tray-entering push plate is fixed with the moving end of the second pushing roller linear moving mechanism and is driven by the second pushing roller linear moving mechanism to move left and right;
the bottom of the tray-feeding push plate is provided with at least one tray-feeding push block, the tray-feeding push block is positioned on the right side of the rotary transfer mechanism, the shape of the tray-feeding push block is the same as that of the rotary material channel, when the second push roller linear movement mechanism drives the tray-feeding push plate to move leftwards, one tray-feeding push block at the bottom of the tray-feeding push plate moves leftwards in the rotary material channel below, and products in the rotary material channel are driven to be transferred to the tray material channel of the transfer material tray;
two pushing roller disc-in guide rails are arranged on the bottom surface of the pushing roller disc-in plate side by side along the front-back direction, and the length direction of each pushing roller disc-in guide rail is the left-right direction;
a moving end of the second pushing roller linear moving mechanism is fixed with a pushing roller disc connecting plate, two pushing roller disc sliding blocks are arranged on the pushing roller disc connecting plate, the two pushing roller disc sliding blocks are respectively connected with two pushing roller disc guide rails in a sliding mode, and the top of the disc pushing plate is fixed with the pushing roller disc connecting plate;
the tray pushing block adopts a V-shaped pushing block or a V-shaped pushing block with a plane bottom surface.
8. The multi-axis automatic palletizing apparatus according to claim 2, wherein the tray feeding mechanism comprises:
the stacking storage frame is used for storing a shifting material tray of air and comprises four vertically arranged frames which are encircled to form the stacking storage frame;
the two material tray clamping mechanisms are respectively and symmetrically arranged in front of and behind the stacking storage frame and are used for clamping the transfer material tray at the lowest part;
charging tray fixture includes charging tray grip block and charging tray centre gripping cylinder, charging tray centre gripping cylinder's piston rod with the charging tray grip block is fixed, charging tray centre gripping cylinder drives the charging tray grip block is the seesaw, two among the charging tray fixture charging tray centre gripping cylinder relative motion drives two charging tray grip block relative motion, and the centre gripping is moved and is carried the charging tray, two among the charging tray fixture charging tray centre gripping cylinder back of the body motion drives two charging tray centre gripping back of the body motion mutually, and it moves the charging tray to release.
9. The multi-axis automatic palletizing apparatus as claimed in claim 2, wherein the feeding mechanism comprises:
the feeding linear moving mechanism is fixed on the workbench and moves back and forth;
the feeding push plate is fixed with the moving end of the feeding linear moving mechanism, and the feeding linear moving mechanism drives the feeding push plate to move back and forth;
the pay-off push pedal is located the back below of storehouse storage frame, move the charging tray when the bottom and release and fall into back on the workstation of storehouse storage frame below, the sabot station is located the front below of storehouse storage frame, by pay-off rectilinear movement mechanism drives the forward motion is done to the pay-off push pedal, will move the charging tray and deliver to the sabot station.
10. The multi-axis automatic palletizing apparatus according to claim 2, wherein the lifting and carrying mechanism comprises:
the two lifting mechanisms do lifting motion and can extend out of or descend to the workbench;
the two material tray clamping mechanisms are respectively fixed with the two lifting mechanisms and driven by the lifting mechanisms to extend out of or descend to the workbench;
the two material tray clamping mechanisms are respectively and symmetrically arranged in front of and behind the material tray loading station and used for clamping a material tray to be transferred on the material tray loading station, and when the material tray to be transferred on the material tray loading station is filled, the two material tray clamping mechanisms and the material tray to be transferred are driven by the lifting mechanism to descend to the turnover vehicle together;
charging tray fixture includes charging tray grip block and charging tray centre gripping cylinder, charging tray centre gripping cylinder's piston rod with the charging tray grip block is fixed, charging tray centre gripping cylinder drives the charging tray grip block is the seesaw, two among the charging tray fixture charging tray centre gripping cylinder relative motion drives two charging tray grip block relative motion, and the centre gripping is moved and is carried the charging tray, two among the charging tray fixture charging tray centre gripping cylinder back of the body motion drives two charging tray centre gripping back of the body motion mutually, and it moves the charging tray to release.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110538808.5A CN113148306B (en) | 2021-05-18 | 2021-05-18 | Multi-shaft automatic tray loading equipment |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110538808.5A CN113148306B (en) | 2021-05-18 | 2021-05-18 | Multi-shaft automatic tray loading equipment |
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| CN113148306A true CN113148306A (en) | 2021-07-23 |
| CN113148306B CN113148306B (en) | 2022-09-13 |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115231330A (en) * | 2022-09-19 | 2022-10-25 | 江苏永涛实业有限公司 | Automatic tray feeding mechanism of seedling raising seeder tray |
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| CN112141386A (en) * | 2020-10-20 | 2020-12-29 | 洛阳市人诚轴承配件有限责任公司 | Bearing roller tray filler |
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| CN102556397A (en) * | 2011-03-07 | 2012-07-11 | 上海松川远亿机械设备有限公司 | Roll paper packing machine |
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| CN115231330A (en) * | 2022-09-19 | 2022-10-25 | 江苏永涛实业有限公司 | Automatic tray feeding mechanism of seedling raising seeder tray |
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|---|---|
| CN113148306B (en) | 2022-09-13 |
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