CN107803972B - Automatic stacking plate material receiving machine - Google Patents
Automatic stacking plate material receiving machine Download PDFInfo
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- CN107803972B CN107803972B CN201711121369.8A CN201711121369A CN107803972B CN 107803972 B CN107803972 B CN 107803972B CN 201711121369 A CN201711121369 A CN 201711121369A CN 107803972 B CN107803972 B CN 107803972B
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- jig
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/17—Component parts, details or accessories; Auxiliary operations
- B29C45/18—Feeding the material into the injection moulding apparatus, i.e. feeding the non-plastified material into the injection unit
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/14—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor incorporating preformed parts or layers, e.g. injection moulding around inserts or for coating articles
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
Abstract
The application discloses an automatic stacking and receiving machine, which is characterized in that a rack is provided with a center distance shrinkage mechanism, a material taking and feeding tray mechanism, a tray jig displacement mechanism and a tray jig lifting mechanism, when the automatic stacking and receiving machine is used, a manipulator is matched with a product manufacturing procedure to place a product on a product jig of the center distance shrinkage mechanism, after center distance shrinkage adjustment, the product is sucked and placed into the tray jig of the tray jig displacement mechanism in batches through the material taking and feeding tray mechanism, wherein the tray jig displacement mechanism can take and place the tray jig from the tray jig lifting mechanism and can be matched with the material taking and feeding tray mechanism to move in a positioning manner during batch feeding.
Description
Technical Field
The application relates to an automatic material receiving mechanism, in particular to an automatic stacking tray material receiving machine, and belongs to the technical field of mechanical automation.
Background
In the field of automated processing technology, in order to implement batch processing of products, it is often necessary to place a plurality of parts to be processed in a tray and then perform batch feeding. In the prior art, batch feeding mostly adopts a purely manual mode to place a material tray, and adopts a manual mode to sequentially discharge parts to be processed on the material tray, but the operation mode has low efficiency and can not meet the requirement of automatic batch processing.
Disclosure of Invention
In order to solve the technical problems, the application provides an automatic stacking and receiving machine, which can realize full-automatic batch feeding of a material tray and improve production efficiency.
The technical scheme of the application is as follows:
an automatic stacking and receiving machine comprises a frame, wherein the frame is provided with a center distance shrinkage mechanism, a material taking and tray feeding mechanism, a tray jig displacement mechanism and a tray jig lifting mechanism, and the frame is horizontally and transversely taken as an X direction, horizontally and longitudinally taken as a Y direction and vertically taken as a Z direction;
the center distance shrinkage mechanism comprises a rotary base which is positioned on the frame and can rotate around a central shaft of the rotary base, a first connecting plate is fixedly arranged on the upper surface of the rotary base, longitudinal shrinkage mechanisms are respectively positioned on two sides of the upper surface of the first connecting plate along the Y direction, a second connecting plate which can slide along the longitudinal shrinkage mechanisms is arranged on the upper surface of the two longitudinal shrinkage mechanisms along the X direction in a crossing manner, a third connecting plate is fixedly arranged at a position which is spaced from the second connecting plate along the X direction and is consistent with the horizontal height of the first connecting plate, transverse shrinkage mechanisms are respectively arranged on the second connecting plate and the third connecting plate, a plurality of product jigs are positioned on the transverse shrinkage mechanisms at intervals, the product jigs can be close to the center along the Y direction under the driving of the longitudinal shrinkage mechanisms, and the product jigs can be close to the center along the X direction under the driving of the transverse shrinkage mechanisms;
the material taking upper tray mechanism comprises two movable guide rods which are arranged on the frame and positioned above the center distance shrinkage mechanism along the X direction, a pneumatic adsorption device capable of sliding along the movable guide rods is positioned on the movable guide rods, a plurality of pneumatic sucking discs which can move up and down along Z and can adsorb product parts are orderly arranged at the lower part of the pneumatic adsorption device, and the pneumatic sucking discs can carry the product parts on the center distance shrinkage mechanism product jig to a tray jig positioned on the tray jig displacement mechanism at one time;
the tray jig displacement structure comprises a sliding rail and a servo driving device, wherein the sliding rail and the servo driving device are fixedly arranged on the frame, are positioned below the material taking upper tray mechanism, are close to the center distance contraction mechanism and are distributed along the X direction, a tray clamping device is positioned on a moving shaft of the servo driving device, the tray clamping device can clamp a tray jig positioned on the tray jig rack lifting mechanism under the driving of a clamping cylinder, and the tray jig can slide on the sliding rail along the X direction in a positioning and intermittent manner under the driving action of the servo driving device;
the tray jig material frame lifting mechanism comprises a support frame positioned at the rear of the tray jig displacement mechanism and a material frame positioned on the support frame, wherein a material frame lifting driving motor is positioned at the top of the support frame, a first driving wheel which rotates synchronously is fixedly arranged on two sides of a rotating shaft of the material frame lifting driving motor corresponding to the support frame respectively, a second driven wheel is positioned at the bottom of the material frame corresponding to the two first driving wheels respectively, a lifting chain is wound on the first driving wheel and the second driving wheel which are positioned at the same side, two ends of the lifting chain are fixedly connected with the upper part and the lower part of the same side of the material frame respectively, a plurality of layers of brackets for placing tray jigs are arranged at the stacked interval on the material frame, and the material frame can move along the Z upward and downward positioning direction under the driving of the material frame lifting driving motor so that the brackets are opposite to the tray clamping device.
The further technical scheme is as follows:
the longitudinal shrinkage mechanism comprises a first line rail fixedly arranged on two sides of the upper surface of a first connecting plate along the Y direction, a sliding block is respectively arranged on the first line rail, two ends of a second connecting plate are fixedly connected to the two sliding blocks respectively, a first driving cylinder is positioned and arranged in the middle of the lower surfaces of the second connecting plate and the third connecting plate along the Y direction on the first connecting plate, and a driving end of the first driving cylinder is connected with the second connecting plate in a positioning manner and can drive the second connecting plate to slide along the Y direction on the first line rail.
The transverse shrinkage mechanism comprises a second line rail which is fixedly arranged on a second connecting plate and a third connecting plate along the X-direction positioning, two groups of product jigs are symmetrically arranged on the second line rail along the X-direction, each group of product jigs comprises a plurality of product jigs which are arranged along the X-direction at intervals, each product jig in each group of product jigs is connected together through a connecting rod in a positioning way, each group of product jigs is respectively correspondingly positioned and connected with a second driving cylinder which is positioned on the upper surface of the first connecting plate, and each group of product jigs can slide along the X-direction on the second line rail or back to back under the driving of the second driving cylinder.
The pneumatic adsorption device comprises a first sliding block positioned on two movable guide rods, a connecting plate is arranged on the first sliding block along the X direction in a crossing manner, an up-and-down suction cylinder arranged along the Z direction is positioned on the connecting plate, an adsorption connecting plate is positioned at the moving end of the up-and-down suction cylinder, the pneumatic sucking discs are arranged on the lower surface of the adsorption connecting plate in a matrix manner, a front-and-back movement cylinder is positioned on the fixed end of the up-and-down suction cylinder along the X direction, the pneumatic sucking discs can move up and down along the Z direction under the driving of the up-and-down suction cylinder, and the pneumatic sucking discs can move forward and backward along the X direction under the driving of the front-and-back movement cylinder.
The tray clamping device comprises a clamping support fixedly arranged on a moving shaft of the servo driving device, a plurality of clamping jaws which are arranged at intervals are formed on one side, facing to a lifting mechanism of the tray jig material rack, of the clamping support, the clamping jaws are all connected with a clamping cylinder in a positioning manner, and the clamping jaws can be used for clamping and loosening the tray jig under the driving of the clamping cylinder.
The tray jig comprises a tray jig, wherein a Y-shaped frame is arranged on one side of the tray jig, triangular protruding teeth are formed on the upper surface of the Y-shaped frame in an upward protruding mode, each clamping jaw comprises a clamping and engaging part located on the upper half portion and a tight supporting and positioning part located on the lower half portion, a groove matched with the teeth is formed on the lower surface of the clamping and engaging part, the teeth are just embedded in the groove when the clamping jaw clamps the tray jig, and the tight supporting and positioning part supports against the lower surface of the tray jig.
The tray jig is characterized in that sliding grooves matched with the sliding rails are respectively arranged on two sides of the lower surface of the tray jig along the X direction, and the sliding grooves are connected with the sliding rails in a sliding mode and can slide along the sliding rails.
The two sides of the support frame are respectively provided with a group of third linear rails, a plurality of sliding rods are fixedly arranged on the material frame along the Y direction, two ends of each sliding rod are respectively provided with a second sliding block, and the second sliding blocks are matched with the third linear rails and can slide up and down along the third linear rails in the Z direction.
The beneficial technical effects of the application are as follows: this automatic fold dish material machine is equipped with centre-to-centre spacing shrink mechanism in the frame, get the material and go up tray mechanism, tray tool displacement mechanism and tray tool work or material rest elevating system, on the product tool of centre-to-centre spacing shrink mechanism is placed to the manipulator in the finished piece production process when using, through getting the material and go up tray mechanism and absorb and place the product finished piece in batches in the tray tool of tray tool displacement mechanism through getting after centre-to-centre spacing shrink adjustment, wherein tray tool displacement mechanism can take out the tray tool from tray tool work or material rest elevating system and place, and can cooperate to get the material and go up tray mechanism location removal when the batch blowing, this automatic fold dish material machine has solved the unable real full automatization of current injection molding and has gone up, the unloading problem, can effectively improve production efficiency and reduce workman intensity of labour.
Drawings
FIG. 1 is a front elevational view of the overall structure of the present application;
FIG. 2 is a right side elevational view of the overall structure of the present application;
FIG. 3 is a front view of the center distance contracting mechanism of the present application;
FIG. 4 is a right side view of the center distance contraction mechanism according to the present application;
FIG. 5 is a top view of the center distance contracting mechanism of the present application;
FIG. 6 is a front view of the take-up and tray mechanism of the present application;
FIG. 7 is a right side view of the take-up and tray mechanism of the present application;
FIG. 8 is a top view of the take-up and tray mechanism of the present application;
FIG. 9 is a front view of a displacement structure of the tray jig according to the present application;
FIG. 10 is a right side view of the displacement structure of the tray jig according to the application;
FIG. 11 is a top view of a displacement structure of the pallet fixture according to the present application;
FIG. 12 is an enlarged schematic view of portion A of FIG. 9;
FIG. 13 is a front view of a pallet fixture stack lifting mechanism of the present application;
FIG. 14 is a right side view of the pallet fixture stack lifting mechanism of the present application;
FIG. 15 is a top view of a pallet fixture stack lifting mechanism according to the present application;
wherein:
1-a frame;
2-a center distance contraction mechanism; 21-a rotating base; 22-a first connection plate; 23-a longitudinal retraction mechanism; 23 a-a first gauge; 23 b-a first drive cylinder; 24-a second connection plate; 25-a third connecting plate; 26-a lateral retraction mechanism; 26 a-a second gauge; 26 b-a product jig; 26c a second drive cylinder;
3-a material taking upper tray mechanism; 31-moving the guide rod; 32-a pneumatic adsorption device; 32 a-a first slider; 32 b-a connection plate; 32 c-sucking up and down the cylinder; 32 d-adsorbing a connecting plate; 32 e-a back and forth movement cylinder; 33-a pneumatic chuck;
4-a tray jig displacement mechanism; 41-sliding rails; 42-servo drive means; 43-a tray gripping device; 43 a-clamping the bracket; 43 b-clamping jaw; 43 c-clamping cylinder; 43 d-clamping the pressing part; 43 e-abutting the positioning part; 43 f-groove; 44-a tray jig; 44 a-teeth;
5-a pallet jig material rack lifting mechanism; 51-supporting frames; 51 a-third track; 52-a material rack; 52 a-a sliding bar; 52 b-a second slider; 53-a lifting driving motor of the material rack; 54-a first drive wheel; 55 a second driven wheel; 56-lifting chain; 57-bracket.
Detailed Description
In order that the manner in which the above recited features of the present application are attained and can be understood in detail, a more particular description of the application, briefly summarized below, may be had by reference to the appended drawings and examples, which are illustrated in their embodiments, but are not intended to limit the scope of the application.
The application discloses an automatic stacking and receiving machine, which is described by taking a horizontal transverse direction as an X direction, a horizontal longitudinal direction as a Y direction and a vertical direction as a Z direction in the following specific embodiment.
The automatic stacking and receiving machine comprises a frame 1, wherein the frame is designed into a two-stage step structure, namely a low-stage table top and a high-stage table top, the top of the frame is provided with a top beam corresponding to a frame of the frame, and the top beam comprises a top beam arranged along the X direction and a top beam arranged along the Y direction; the machine frame is sequentially provided with a center distance contraction mechanism 2, a material taking and tray loading mechanism 3, a tray jig displacement mechanism 4 and a tray jig material frame lifting mechanism 5 according to the working procedure steps.
The center distance contraction mechanism 2 comprises a rotating base 21, wherein the rotating base is positioned on a low-stage table top of the frame and can rotate around a central shaft of the rotating base in a positioning way, and in the embodiment of the application, the rotating base can rotate by 90 degrees in a positioning way, namely, the rotating base 21 can rotate by 90 degrees each time under the driving of a servo driving device connected with the rotating base, so that the arrangement direction of a product jig positioned on the rotating base is consistent with the arrangement direction of pneumatic sucking discs on a carrying mechanism of an injection molding machine in the previous working procedure and a feeding and discharging mechanism of a feeding tray mechanism in the subsequent working procedure, and the feeding and discharging of product pieces on the product jig of the rotating base are facilitated. The upper surface of rotating base 21 has set firmly a first connecting plate 22, the both sides department of this first connecting plate upper surface is equipped with a vertical shrink mechanism 23 along Y orientation location respectively, this vertical shrink mechanism 23 includes along Y orientation setting firmly the first linear rail 23a of first connecting plate upper surface both sides department, be equipped with a slider on this first linear rail respectively, it is equipped with second connecting plate 24 along X orientation to stride on these two sliders to locate, the both ends of second connecting plate 24 link firmly respectively on these two sliders promptly, first connecting plate is last to be equipped with a third connecting plate 25 along X orientation and this second connecting plate interval and level consistency department, be located the lower surface intermediate position of second, three connecting plates on the first connecting plate along Y orientation and be equipped with first actuating cylinder 23b, the drive end of this first actuating cylinder is connected with the second connecting plate location and can drive the second connecting plate is followed Y orientation and is slided on first linear rail, it is followed X orientation to locate two vertical shrink mechanism upper surfaces and can be followed to the vertical shrink mechanism to slide promptly to the second connecting plate along X orientation. The second connecting plate 24 and the third connecting plate 25 are respectively provided with a transverse contraction mechanism 26. The transverse contraction mechanism 26 comprises a second line rail 26a which is fixedly arranged on a second connecting plate and a third connecting plate along the X-direction positioning, a plurality of product jigs 26b are arranged on the second line rail at intervals, namely two groups of product jigs are symmetrically arranged on the second line rail along the X-direction, each group of product jigs comprises a plurality of product jigs 26b which are arranged along the X-direction at intervals, each product jig in each group of product jigs is connected together through a connecting rod in a positioning way, each group of product jigs in the specific embodiment comprises four product jigs, namely eight product jigs are arranged on each line rail, the four product jigs are a group, and sixteen product jigs are counted in total for the two line rails. Each group of product jigs is correspondingly and fixedly connected with a second driving cylinder 26c which is fixedly arranged on the upper surface of the first connecting plate, and each group of product jigs can slide along the X direction on the second linear rail or back to back under the driving of the second driving cylinder. Under the drive of the longitudinal contraction mechanism, the product jig on the second connecting plate can be closed towards the center along the Y direction; under the drive of the X-direction shrinkage mechanism, the product jigs on the second connecting plate and the third connecting plate can be arranged towards the center along the X direction. When the device is used, the spacing of the product jigs in the X direction and the Y direction and the direction of the first connecting plate are both in initial positions, namely the spacing of the product jigs in the X direction and the Y direction is far, and the direction of the first connecting plate is arranged along the X direction in the second line rail; after the injection molding machine is started, the mechanical arm of the injection molding machine automatically places the product parts on sixteen product jigs of the center distance contraction mechanism in a 16/group mode; then the transverse contraction mechanism drives the four groups of product jigs on the second linear rail to slide along the X direction in the opposite direction, so that sixteen product jigs are close towards the center, and the center distance in the X direction is reduced; then the longitudinal contraction mechanism drives the second connecting plate to slide towards the third connecting plate along the first linear rail in the Y direction, so that the distance between the second connecting plate and the third connecting plate is reduced, namely the center distance between product jigs on the second connecting plate and the third connecting plate is reduced; after the transverse and longitudinal center distance shrinkage process is completed, the rotating base drives the first connecting plate to rotate by 90 degrees, so that the arrangement of the second wire rail from an initial state along the X direction is changed into the arrangement along the Y direction, and the arrangement direction of the product jig is consistent with the direction of the pneumatic sucker in the material taking upper tray mechanism 3 and the direction of the tray jig in the tray jig displacement mechanism 4; after the rotating action of the rotating base is completed, waiting for the material to be taken by the material taking upper tray mechanism; meanwhile, the transverse and longitudinal contraction mechanisms of the product jigs drive the product jigs to slide back to the initial positions on the second linear rail and the first linear rail, and simultaneously the rotary base reversely rotates for 90 degrees to return to the initial positions, and the next batch of product workpieces are placed.
The material taking upper tray mechanism 3 comprises two movable guide rods 31 which are arranged on the frame and are arranged above the center distance contraction mechanism along the X direction, the two movable guide rods are arranged below a top beam arranged on the frame along the X direction, and the movable guide rods are fixed on the frame through fixing pieces at two movable ends. The pneumatic adsorption device 32 capable of sliding along the moving guide rod is positioned on the moving guide rod, specifically, the pneumatic adsorption device 32 comprises first sliding blocks 32a positioned on the two moving guide rods, the two first sliding blocks can synchronously slide along the moving guide rod 31, a connecting plate 32b is arranged on the two first sliding blocks along the X direction in a crossing manner, an up-and-down suction cylinder 32c arranged along the Z direction is positioned on the connecting plate, an adsorption connecting plate 32d is positioned at the moving end of the up-and-down suction cylinder, a plurality of pneumatic suckers 33 are arranged on the lower surface of the adsorption connecting plate in a matrix manner, the number of the pneumatic suckers is 16 in this embodiment, 2 rows are arranged in total, 8 pneumatic suckers are arranged in each row, each pneumatic sucker is arranged along the Y direction, the arrangement direction of the pneumatic suction device is consistent with the arrangement direction of product workpieces on a product jig after the rotation of the center distance contraction mechanism rotating base, and the up-and-down suction cylinder drives the adsorption connecting plate to move up-and-down to-suck the product workpieces and place the pneumatic suckers. The fixed end of the up-down suction cylinder 32c is provided with a forward-backward movement cylinder 32e along the X direction, namely the moving end of the forward-backward movement cylinder is connected with the fixed end of the up-down suction cylinder in a positioning way, so that the up-down movement cylinder moves forward and backward along Z under the driving of the up-down suction cylinder, namely the pneumatic sucking disc can move forward and backward along X under the driving of the forward-backward movement cylinder, and the pneumatic sucking disc can carry the product part on the product jig 26b of the center distance contraction mechanism onto the tray jig 44 on the tray jig displacement mechanism at one time. When the device is used, the up-and-down moving cylinder is started to drive the up-and-down moving cylinder to move forwards along the X direction, then the up-and-down moving cylinder is started to drive the adsorption connecting plate to move downwards, so that the pneumatic sucking disc adsorbs a product workpiece in the product jig on the center distance contraction mechanism, the up-and-down moving cylinder drives the adsorption connecting plate to move upwards, then the up-and-down moving cylinder is started to drive the up-and-down moving cylinder to move backwards along the X direction, then the product workpiece on the pneumatic sucking disc is placed in the tray jig of the tray jig displacement mechanism after the up-and-down moving cylinder moves upwards and forwards again to the initial position to wait for next suction.
The tray jig displacement structure 4 comprises two slide rails 41 which are fixedly arranged on the frame, positioned below the material taking upper tray mechanism, close to the center distance contraction mechanism and arranged along the X direction at intervals, and a servo driving device 42 which is positioned between the two slide rails and arranged along the X direction, wherein a tray clamping device 43 is positioned on the movement axis of the servo driving device 42. The tray clamping device 43 comprises a clamping bracket 43a fixedly arranged on a moving shaft of the servo driving device 42, a plurality of clamping jaws 43b which are arranged at intervals are formed on one side, facing the tray jig material frame lifting mechanism 5, of the clamping bracket, the clamping jaws are convenient to clamp and can firmly clamp the tray jig for design, two clamping jaws are arranged in the specific embodiment and are both in positioning connection with a clamping cylinder 43c, the clamping jaws can clamp and loosen the tray jig 44 under the driving of the clamping cylinder 43c, namely, the tray clamping device can clamp the tray jig 44 positioned on the tray jig material frame lifting mechanism under the driving of the clamping cylinder 43 c. Wherein the clamping jaw clamps the structure of getting the tray tool and does: the Y of one side of tray tool 44 is upwards protruding to be formed with the bellied tooth 44a of triangle, clamping jaw 43b is including the clamp that is located the upper portion and get interlock portion 43d and be located the tight location portion 43e of support of lower half, clamp the lower surface of getting interlock portion be formed with tooth matched recess 43f, the tooth just inlays in the recess when clamping jaw clamp gets the tray tool, support tight location portion to support tightly in the lower surface of tray tool, through the cooperation effect of tooth and recess on the clamp portion of getting, and support tight location portion's cooperation and realize pressing from both sides and get the tray tool. The sliding grooves matched with the sliding rail 41 are respectively arranged on the two sides of the lower surface of the tray jig 44 along the X direction, the sliding grooves are slidably connected with the sliding rail and can slide along the sliding rail, so that the tray jig can slide discontinuously along the X direction on the sliding rail 41 under the driving action of the servo driving device, and the positioning discontinuous sliding mode is described below. In this embodiment, 48 stations are disposed on the upper surface of the tray fixture 44, 6 rows of 8 stations are disposed on the upper surface, the arrangement direction of each row is along the Y direction, and the ends of two adjacent rows are staggered. When the tray jig lifting mechanism is used, the empty tray jig 44 is placed at the same height as the tray jig displacement mechanism by the tray jig lifting mechanism 5, the servo driving device of the tray jig displacement mechanism drives the clamping bracket to slide forwards along the sliding rail 41, and the clamping cylinder on the clamping jaw is started to clamp the tray jig and slide to the initial position along the sliding rail. Then, the pneumatic chuck in the above-mentioned material taking and loading tray mechanism firstly places 16 product pieces on 16 stations closest to one end of the servo driving device 42 on the tray jig, after the placement is finished, the servo driving device 42 pneumatically moves the tray jig 44 backwards once (namely, moves one interval), waits for the placement of 16 product pieces for the second time, waits for the placement of 16 product pieces for the third time after the placement is finished for the second time, so that after the pneumatic chuck in the material taking and loading tray mechanism places the products on the tray jig in a manner of dividing the products into three groups of 16 pieces each time, the motion axis of the servo driving device 42 moves forwards to push the tray jig onto the tray jig lifting mechanism, and then clamps one tray jig to place on the initial position to wait for the placement of 48 product pieces for the next batch.
Wherein tray tool work or material rest elevating system 5 locates the support frame 51 at tray tool displacement mechanism rear and locates the work or material rest 52 on this support frame including the location, and the setting mode of work or material rest 52 is: two sides of the supporting frame 51 are respectively provided with a group of third rails 51a, and a plurality of sliding rods 52a are fixedly arranged on the material frame 52 along the Y direction, in this embodiment, the number of the sliding rods is two, and the number of the sliding rods can be determined according to the height of the material frame, but at least two sliding rods are required to be arranged. Two ends of the sliding rod are respectively provided with a second sliding block 52b, the second sliding blocks are matched with the third linear rail and can slide up and down along the third linear rail in Z direction, so that the material rack can be ensured to be relatively stable in the up-and-down movement process, and the conditions such as tilting and the like can not occur. The top of the support frame is positioned and provided with a material frame lifting driving motor 53, two sides of the rotating shaft of the material frame lifting driving motor, which correspond to the support frame, are respectively and fixedly provided with a first driving wheel 54 which rotates synchronously, the bottom of the material frame, which correspond to the two first driving wheels, are respectively positioned and provided with a second driven wheel 55, the first driving wheel and the second driving wheel which are positioned at the same side are respectively and fixedly connected with the upper part and the lower part of the same side of the material frame by winding a lifting chain 56. The material rack is provided with a plurality of layers of brackets 57 for placing the tray jigs at intervals, and the material rack can be driven by a material rack lifting driving motor to move up and down along Z-direction positioning so that the brackets are opposite to the tray clamping device 43. When the tray jig displacement mechanism is used, when the tray jig is clamped or placed, a layer of corresponding bracket with an empty tray jig or a layer of bracket without the tray jig is required to be opposite to the height of the tray jig displacement mechanism, the height of the material rack is required to be adjusted, when the height is adjusted, the material rack lifting driving motor 53 is started to drive the first driving wheel to rotate, the lifting chain on the first driving wheel is wound to drive the second driven wheel to rotate, and as the lifting chain is fixed in length and two ends of the lifting chain are respectively fixed at the upper end and the lower end of the material rack, when the first driving wheel drives the second driven wheel to start transmission, the material rack is driven to ascend or descend, for example, the material rack lifting driving motor drives the first driving wheel to rotate clockwise, and the material rack is driven to ascend; the lifting driving motor drives the first driving wheel to rotate anticlockwise, so that the material rack descends, a layer of required brackets is controlled to correspond to the position of the tray jig displacement mechanism by controlling the ascending or descending distance of the material rack, and the tray jig is waited for being put in or taken out.
The above description is only of the preferred embodiments of the present application and is not intended to limit the present application, and it should be noted that it is possible for those skilled in the art to make several improvements and modifications without departing from the technical principle of the present application, and these improvements and modifications should also be regarded as the protection scope of the present application.
Claims (6)
1. The utility model provides an automatic pile of dish material machine of receiving, includes frame (1) to horizontal X is to, is Y to with horizontal vertically, is Z to with vertical orientation, its characterized in that: the machine frame is provided with a center distance contraction mechanism (2), a material taking upper tray mechanism (3), a tray jig displacement mechanism (4) and a tray jig material rack lifting mechanism (5);
the center distance shrinkage mechanism (2) comprises a rotating base (21) which is positioned on the frame and can rotate around the central axis of the rotating base, a first connecting plate (22) is fixedly arranged on the upper surface of the rotating base, a longitudinal shrinkage mechanism (23) is respectively positioned on two sides of the upper surface of the first connecting plate along the Y direction, a second connecting plate (24) which can slide along the longitudinal shrinkage mechanism is arranged on the upper surface of the two longitudinal shrinkage mechanisms along the X direction in a straddling manner, a third connecting plate (25) is fixedly arranged on the first connecting plate along the X direction at a position which is spaced from the second connecting plate and has the same horizontal height, a transverse shrinkage mechanism (26) is respectively arranged on the second connecting plate and the third connecting plate, a plurality of product jigs (26 b) are positioned on the transverse shrinkage mechanism at intervals, and a plurality of product jigs can be close to the center along the Y direction under the driving of the longitudinal shrinkage mechanism and can be distributed close to the center along the X direction under the driving of the transverse shrinkage mechanism;
the material taking upper tray mechanism (3) comprises two movable guide rods (31) which are arranged on the frame and positioned above the center distance contraction mechanism along the X direction, pneumatic adsorption devices (32) which can slide along the movable guide rods are positioned on the movable guide rods, a plurality of pneumatic sucking discs (33) which can move up and down along Z and can adsorb product parts are orderly arranged at the lower parts of the pneumatic adsorption devices, and the pneumatic sucking discs can carry the product parts on the center distance contraction mechanism product jig (26 b) to a tray jig (44) positioned on the tray jig displacement mechanism at one time;
the tray jig displacement mechanism (4) comprises a sliding rail (41) and a servo driving device (42), wherein the sliding rail (41) and the servo driving device (42) are fixedly arranged on the frame, are positioned below the material taking upper tray mechanism, are close to the center distance contraction mechanism and are distributed along the X direction, a tray clamping device (43) is positioned on a moving shaft of the servo driving device, the tray clamping device can clamp a tray jig (44) positioned on the tray jig lifting mechanism under the driving of a clamping cylinder (43 c), and the tray jig can slide on the sliding rail (41) along the X direction in a positioning and intermittent manner under the driving action of the servo driving device;
the tray jig material rack lifting mechanism (5) comprises a supporting frame (51) positioned at the rear of the tray jig displacement mechanism and a material rack (52) positioned on the supporting frame, a material rack lifting driving motor (53) is positioned at the top of the supporting frame, a first driving wheel (54) which synchronously rotates is fixedly arranged on the rotating shaft of the material rack lifting driving motor corresponding to the two sides of the supporting frame respectively, a second driven wheel (55) is positioned at the bottom of the material rack corresponding to the two first driving wheels respectively, a lifting chain (56) is wound on the first driving wheel and the second driving wheel positioned on the same side, two ends of the lifting chain are respectively fixedly connected with the upper part and the lower part of the same side of the material rack respectively, a plurality of layers of brackets (57) for placing the tray jig are arranged on the material rack at intervals in a stacking mode, and the material rack can move downwards along Z upward positioning under the driving of the material rack lifting driving motor so that the brackets are opposite to the tray jig clamping device (43);
the longitudinal shrinkage mechanism (23) comprises a first line rail (23 a) fixedly arranged on two sides of the upper surface of a first connecting plate along the Y direction, a sliding block is respectively arranged on the first line rail, two ends of a second connecting plate (24) are fixedly connected to the two sliding blocks respectively, a first driving cylinder (23 b) is positioned and arranged on the first connecting plate and positioned in the middle of the lower surfaces of the second connecting plate and the third connecting plate along the Y direction, and the driving end of the first driving cylinder is connected with the second connecting plate in a positioning way and can drive the second connecting plate to slide along the Y direction on the first line rail;
the transverse contraction mechanism (26) comprises a second line rail (26 a) which is fixedly arranged on the second connecting plate and the third connecting plate along the X direction, two groups of product jigs are symmetrically arranged on the second line rail along the X direction, each group of product jigs comprises a plurality of product jigs (26 b) which are arranged along the X direction at intervals, each product jig in each group of product jigs is connected together through a connecting rod in a positioning way, each group of product jigs is correspondingly and fixedly connected with a second driving cylinder (26 c) which is fixedly arranged on the upper surface of the first connecting plate, and each group of product jigs can slide along the X direction on the second line rail under the driving of the second driving cylinder.
2. The automatic stacking and receiving machine according to claim 1, wherein: the pneumatic suction device (32) comprises a first sliding block (32 a) positioned on two movable guide rods, a connecting plate (32 b) is arranged on the first sliding block along the X direction in a crossing manner, an up-and-down suction cylinder (32 c) arranged along the Z direction is positioned on the connecting plate, a suction connecting plate (32 d) is positioned at the moving end of the up-and-down suction cylinder, pneumatic sucking discs (33) are arranged on the lower surface of the suction connecting plate in a matrix manner, a front-and-back movement cylinder (32 e) is positioned along the X direction on the fixed end of the up-and-down suction cylinder, the pneumatic sucking discs can move up and down along the Z direction under the driving of the up-and-down suction cylinder, and the pneumatic sucking discs can move forward and backward along the X direction under the driving of the front-and-back movement cylinder.
3. The automatic stacking and receiving machine according to claim 1, wherein: the tray clamping device (43) comprises a clamping support (43 a) fixedly arranged on a moving shaft of the servo driving device (42), a plurality of clamping jaws (43 b) which are arranged at intervals are formed on one side, facing to the lifting mechanism (5) of the tray jig, of the clamping support, the clamping jaws are all connected with a clamping cylinder (43 c) in a positioning mode, and the clamping jaws can grasp and loosen the tray jig (44) under the driving of the clamping cylinder.
4. An automatic stacking and receiving machine according to claim 3, wherein: the tray jig comprises a tray jig (44), wherein triangular protruding teeth (44 a) are formed on the upper surface of a Y-direction frame on one side of the tray jig (44) in an upward protruding mode, clamping jaws (43 b) comprise clamping and clamping portions (43 d) located on the upper half portion and abutting and positioning portions (43 e) located on the lower half portion, grooves (43 f) matched with the teeth are formed on the lower surface of the clamping and clamping portions, the teeth are just embedded in the grooves when the clamping jaws clamp the tray jig, and the abutting and positioning portions abut against the lower surface of the tray jig.
5. An automatic stacking and receiving machine according to claim 3, wherein: the tray jig is characterized in that sliding grooves matched with the sliding rails (41) are respectively arranged on two sides of the lower surface of the tray jig (44) along the X direction, and the sliding grooves are connected with the sliding rails in a sliding mode and can slide along the sliding rails.
6. The automatic stacking and receiving machine according to claim 1, wherein: the two sides of the supporting frame (51) are respectively provided with a group of third tracks (51 a), a plurality of sliding rods (52 a) are fixedly arranged on the material frame (52) along the Y direction, two ends of each sliding rod are respectively provided with a second sliding block (52 b), and the second sliding blocks are matched with the third tracks and can slide up and down in the Z direction along the third tracks.
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| CN201711121369.8A CN107803972B (en) | 2017-11-14 | 2017-11-14 | Automatic stacking plate material receiving machine |
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| CN107803972B true CN107803972B (en) | 2023-09-15 |
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| CN108483021B (en) * | 2018-05-29 | 2023-04-18 | 宁波丞达精机股份有限公司 | Camera motor shell vibration separation and typesetting equipment |
| CN109502336B (en) * | 2018-12-18 | 2023-12-08 | 连云港中蓝光电科技有限公司 | Feeding method of lens tray cleaning machine |
| CN113581772B (en) * | 2021-07-26 | 2022-06-28 | 平显智能装备(深圳)有限责任公司 | Flat-layer vertical material receiving machine |
| CN114249119A (en) * | 2021-12-24 | 2022-03-29 | 博众精工科技股份有限公司 | Unloading mechanism and wireless gasket aftertreatment system that charges in duplex position |
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