CN113147118A - 生物降解性环保材料及其制造方法 - Google Patents

生物降解性环保材料及其制造方法 Download PDF

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Publication number
CN113147118A
CN113147118A CN202110258160.6A CN202110258160A CN113147118A CN 113147118 A CN113147118 A CN 113147118A CN 202110258160 A CN202110258160 A CN 202110258160A CN 113147118 A CN113147118 A CN 113147118A
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Prior art keywords
base fabric
biodegradable
weight
parts
leather layer
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CN202110258160.6A
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English (en)
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高恩英
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Mankeleisu Co ltd
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Mankeleisu Co ltd
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Abstract

本发明公开一种生物降解性环保材料及其制造方法。生物降解性环保材料包括：生物降解性的基底面料，其由构树原纱和棉原纱混合织造而成；生物降解性材质的皮革层，其附着于基底面料的一侧面；涂层，其附着于基底面料的另一侧面。其中，基底面料可通过混合74重量份至76重量份的棉原纱和24重量份至26重量份的构树原纱织造而成。

Description

生物降解性环保材料及其制造方法
技术领域
本发明涉及一种生物降解性环保材料，其包括构树原纱和棉原纱，能够生物降解。
背景技术
一般，生产普通手提包及钱包时所使用的材料使用PVC或皮革(牛、蛇等的毛皮)，加固材料包括化学纤维而得以制造。
但是，前述的生产手提包及钱包时所使用的材料存在的问题是，使用的材料在废弃的状态下不会自然降解，会产生环境污染。
先行技术文献
专利文献
(专利文献0001)公开专利公报10-2018-0040463
发明内容
本发明的一个实施例想要提供一种利用混合构树原纱和棉原纱而织造的基底面料能够生物降解的环保材料。
本发明的一个实施例，包括：生物降解性的基底面料，其由构树原纱和棉原纱混合织造而成；生物降解性材质的皮革层，其附着于基底面料的一侧面；涂层，其附着于基底面料的另一侧面。
基底面料可通过混合74重量份至76重量份的棉原纱和24重量份至26重量份的构树原纱织造而成。
基底面料可以通过混合75重量份的棉原纱和25重量份的构树原纱织造而成，可以是以颜色涂在构树原纱或棉原纱上的状态织造的面料。
基底面料和皮革层通过粘合剂相互附着，粘合剂可以是水性粘合剂。
皮革层由粉碎牛皮的步骤以及对粉碎的牛皮进行挤压并接合的步骤形成，可以附着于基底面料的另一侧面。
涂层包括动物蛋白质成分，通过喷雾喷射涂布在基底面料的表面，可以对基底面料的表面进行透明疏水涂覆。
本发明的一个实施例，包括以下步骤：(a)混合74重量份至76重量份的棉原纱和24重量份至26重量份的构树原纱而织造基底面料；(b)在(a)步骤的基底面料上形成透明的疏水性涂层；(c)在(a)步骤的基底面料的侧面附着生物降解性材质的皮革层。
还可以包括以下步骤：(d)使得在(c)步骤中附着了皮革层的基底面料熟成；(e)对在(d)步骤熟成了的表面实施压花作业；(f)对(e)步骤的经压花作业的表面实施水性粘合作业；(g)在(f)步骤之后实施基底面料和皮革层的热挤压粘合；(h)在(g)步骤之后实施表面染料作业及抛光作业。
根据本发明的一个实施例，通过混合构树原纱和棉原纱并织造而构成基底面料，基底面料可以通过混合24重量份至26重量份的构树原纱和74重量份至76重量份的棉原纱织造而成，由能够生物降解的环保材料制造。因此，在废弃的状态下最多5年内的时间便可自然降解，可以有效地防止发生环境污染。
附图说明
图1是概略示出根据本发明的一个实施例的生物降解性环保材料的立体图。
图2是概略示出使得图1的生物降解性环保材料的边缘的一部分分离的状态的立体图。
图3是概略示出根据本发明的一个实施例的生物降解性环保材料的平面。
图4是沿着图1的A-A线截开观察到的截面图。
图5是概略示出根据本发明的一个实施例的生物降解性环保材料的制造方法的流程图。
标号说明
10：基底面料12：花纹
20：皮革层21：水性粘合剂
30：涂层
具体实施方式
以下，参照附图对本发明的实施例进行详细说明，以便在本发明所属的技术领域具有通常知识的人可以容易实施。但是本发明可以实现为多种不同的形态，并不限定于在此说明的实施例。为了明确说明本发明，附图中省略了和说明无关的部分，通过整个说明书对相同或相似的构成要素赋予了相同的参照标号。
图1是概略示出根据本发明的一个实施例的生物降解性环保材料的立体图，图2是概略示出使得图1的生物降解性环保材料的边缘的一部分分离的状态的立体图，图3是概略示出根据本发明的一个实施例的生物降解性环保材料的平面，图4是沿着图1的A-A线截开观察到的截面图。
如图1至图4所示，根据本发明的第一实施例的生物降解性环保材料100包括：基底面料10，其由构树原纱和棉原纱混合织造而成，混合74重量份至76重量份的棉原纱和24重量份至26重量份的构树原纱而织造；皮革层20，其附着于基底面料10的一侧面，为天然材料，基底面料10由生物降解性材料形成，由在废弃的状态下最多5年内便可自然降解的材料形成。
基底面料10在本实施例中可以以由构树原纱和棉原纱混合的状态织造。
即，构树(或堂山树)指的是制造韩纸时使用的材料。构树也叫作蜀葵等，在制造韩纸等时作为非常重要的材料使用，作为制造窗户纸、复印纸等的重要原料受到关注。
在本实施例中，构树原纱由类似线的纤维质成分形成，构成基底面料10的一部分，相对于基底面料10的整体100重量份，可以以24重量份至26重量份的范围构成。
更加具体地，构树原纱相对于基底面料10的100重量份可以包括25重量份。这种构树原纱以和棉原纱混合的状态织造，从而构成基底面料10。
如此，相对于基底面料10的100重量份包括25重量份构树原纱并以形成基底面料10的形式织造，由此可用能够自然降解的生物降解材料构成基底面料10。
因此，基底面料10包括生物降解材质的构树原纱材料，在废弃的状态下5年以内可容易实现自然降解作用，从而能够防止发生环境污染，提高使用者满意度。
另外，棉原纱相对于基底面料10的100重量份，包括74重量份至76重量份的范围，以和构树原纱混合的状态织造，从而构成基底面料10。
更加具体地，棉原纱相对于基底面料10的100重量份可以包括75重量份。这种棉原纱以和构树原纱混合的状态织造，从而构成基底面料10。
如此，相对于基底面料10的100重量份包括75重量份棉原纱并以形成基底面料10的形式织造，由此可用能够自然降解的生物降解材料构成基底面料10。
因此，基底面料10包括生物降解材质的棉原纱材料，在废弃的状态下5年以内可容易实现自然降解作用，从而能够防止发生环境污染，提高使用者满意度。
即，构成基底面料10的棉原纱最多3年时间在废弃的状态下可生物降解，构树原纱最多5年以内在废弃的状态下可生物降解，可以有效防止发生环境污染。
所述基底面料10可以是以颜色涂在构树原纱或棉原纱上的状态织造的面料。
即，基底面料10被织造，其可以在将颜色涂在构树原纱或棉原纱的一部分或全部的状态下得以织造。因此，织造完成基底面料10的同时可以在基底面料10的表面形成花纹21。
另外，在基底面料10的一侧面可以附着有生物降解材质的皮革层20。
皮革层20以覆盖基底面料10的一侧面整体的形式附着，由在废弃的天然状态下可生物降解的材料形成，可以附着在基底面料10的一侧面。
皮革层20由粉碎的牛皮接合于基底面料10的一侧面而形成，牛皮材质被粉碎后以混合为糊状的状态制作，接合于基底面料10的一侧面。
即，皮革层20由粉碎牛皮的步骤以及对粉碎的牛皮进行挤压并接合的步骤形成，可以附着于基底面料10的侧面。
如此，皮革层20以附着在基底面料10的一侧面的状态提供基底面料10形状的支撑力，可以提高耐久性。
皮革层20既可以以一层附着于基底面料10的一侧面，也可以以多层附着。
另外，皮革层20可以通过水性粘合剂21牢固付附着于基底面料10。
水性粘合剂21涂布于基底面料10和皮革层20相面对的表面整体，使得基底面料10和皮革层20可以牢固粘结。
另外，可以在基底面料10的另一侧面形成涂层30。
涂层30以将基底面料10置于中间的形式形成于和设置在皮革层20的表面相对的表面，可以通过喷雾喷射涂布于基底面料10的表面。
所述涂层30包括动物蛋白质成分，可以通过喷雾喷射涂布于基底面料10的表面。
涂层30通过喷雾等喷射涂布于基底面料10的表面整体，可以对基底面料10表面进行疏水涂覆。涂层30由透明材质涂覆，以便可以确认基底面料10的表面，可以防止因接触水而发生污染损坏。
如此，涂层3由动物蛋白质成分涂布，能够自然降解，可以防止发生环境污染。
如上所述，本实施例的生物降解性环保材料100通过混合织造构树原纱和棉原纱而构成基底面料10，基底面料10通过混合24重量份至26重量份的构树原纱和74重量份至76重量份的棉原纱而得以织造，可以由能够生物降解的环保材料制造。因此，在废弃状态下最多5年内的时间可以自然降解，从而可以有效地防止发生环境污染。
图5是概略示出根据本发明的一个实施例的生物降解性环保材料的制造方法的流程图。和图1至图4相同的参照标号指代相同或相似功能的相同或相似部件。以下对相同的参照标号省略其详细说明。下面，对环保材料的制造方法进行具体说明。
首先，混合24重量份至26重量份的构树原纱和74重量份至76重量份的棉原纱而织造基底面料10S10。
更加优选地，S10步骤可以混合25重量份的构树原纱和75重量份的棉原纱而织造基底面料10。
基底面料10可以是以将颜色涂在构树原纱或棉原纱上的状态织造的面料。
即，基底面料10可以以将颜色涂在构树原纱或棉原纱的一部分或整体的状态进行织造。因此，织造完成基底面料10的同时，在基底面料10的表面可以形成花纹。
接着，在S10步骤的基底面料的一侧面附着皮革层S20。
S20步骤的皮革层20为生物降解性材料，粉碎牛皮材料后以混合为糊状的状态制造，可以以这样制造的状态接合于基底面料10的一侧面。
S20步骤的皮革层20由粉碎牛皮的步骤以及对粉碎的牛皮进行挤压并接合的步骤形成，可以附着于基底面料10的侧面。S20步骤的皮革层20的接合通过水性粘合剂21牢固地附着于基底面料10。
接着，在S10步骤的基底面料10的另一侧面形成透明的疏水性涂层S30。
S30步骤的涂层30包括动物蛋白质成分，通过喷雾喷射涂布于基底面料10的表面，可以对基底面料10的表面进行透明疏水涂覆。
S30步骤是通过喷雾等将涂层30喷射涂布在基底面料10的表面整体，可以对基底面料10表面进行疏水涂覆。涂层30由透明材质涂覆，以便可以确认基底面料10的表面，可以防止因接触水而发生污染损坏。
接着，对附着了皮革层20的基底面料10进行熟成S40。
S40步骤中，通过对附着了皮革层20的基底面料10进行熟成，可以使得皮革层20和基底面料10更加牢固地结合。
通过S40步骤使得基底面料10的韩纸所具有的低拉伸强度的补充效果极大化，形成更有韧性的材质，切断可以渗透至基底面料10的湿气，提高耐久性。
接着，对S40步骤中熟成了的表面实施压花作业S50。通过S50步骤的表面压花作业可以实现美丽的外观，提高商品性。
接着，对S50步骤的完成压花作业的表面实施水性粘合作业S60。
S60步骤为通过水性粘合作业可以在表面形成涂膜，能够增强制造的强度。
接着，S60步骤之后对基底面料10和皮革层20实施热挤压粘合S70。通过执行S70步骤的挤压热粘合步骤，可以实现粘合状态的更加牢固的挤压状态的粘合制造。
接着，S70步骤之后实施表面染料作业及抛光作业S80。
S80步骤中，通过染料作业可以赋予表面合适的颜色，随着抛光作业的结束可以提高商品性。
通过以上对本发明的优选实施例进行了说明，但本发明不限定于此，在权利要求书和发明的详细说明及附图的范围内，可以实施多种变形，这也当然属于本发明的范围。

Claims (3)

1.一种生物降解性环保材料制造方法，其特征在于，
生物降解性环保材料包括：
生物降解性的基底面料(10)，其由构树原纱和棉原纱混合织造而成；
生物降解性材质的皮革层(20)，其附着于基底面料(10)的一侧面；以及
涂层(30)，其附着于基底面料(10)的另一侧面，
为了制造生物降解性环保材料，包括以下步骤：
(a)混合74重量份至76重量份的棉原纱和24重量份至26重量份的构树原纱而织造基底面料(10)；
(b)在(a)步骤的基底面料(10)上形成透明的疏水性涂层(30)；
(c)在(a)步骤的基底面料(10)的侧面附着生物降解性材质的皮革层(20)；
(d)使得在(c)步骤中附着了皮革层的基底面料熟成；
(e)对在(d)步骤熟成了的表面实施压花作业；
(f)对(e)步骤的经压花作业的表面实施水性粘合作业；
(g)在(f)步骤之后实施基底面料和皮革层的热挤压粘合，
基底面料(10)和皮革层(20)通过水性粘合剂相互附着，
皮革层(20)由粉碎牛皮的步骤以及对粉碎的牛皮进行挤压并接合的步骤形成，附着于基底面料(10)的另一侧面，
涂层(30)包括动物蛋白质成分。
2.根据权利要求1所述的生物降解性环保材料制造方法，其特征在于，包括以下步骤：
(h)在(g)步骤之后实施表面染料作业及抛光作业。
3.根据权利要求1所述的生物降解性环保材料制造方法，其特征在于，
在(a)混合74重量份至76重量份的棉原纱和24重量份至26重量份的构树原纱而织造基底面料(10)的步骤中，
织造基底面料(10)，以颜色涂在构树原纱或棉原纱的一部分的状态进行织造，织造完成的同时在基底面料(10)的表面形成花纹(21)。
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