CN113135325A

CN113135325A - Novel assembly production line device

Info

Publication number: CN113135325A
Application number: CN202110544797.1A
Authority: CN
Inventors: 阮伟光
Original assignee: Guangdong Weixiang Sanitary Ware Co ltd
Current assignee: Guangdong Weixiang Sanitary Ware Co ltd
Priority date: 2021-05-19
Filing date: 2021-05-19
Publication date: 2021-07-20

Abstract

The invention provides a novel assembly production line device, relates to the technical field of production lines, and solves the problems that the production efficiency is low and the labor intensity is high due to the fact that a shower post assembly production line adopts a common flow operation mode and workers operate on each station. A novel assembly production line device comprises a production line main body; the production line main body consists of a first production line, a second production line and a third production line. When the material moved to the vanning platform, the arrival of material was sensed to sensor B of vanning platform both sides, the work of conveying platform A and conveying platform B that starts two directions, wherein conveying platform B conveying outer container reachs the vanning platform predetermined position, two baffles open the outer container simultaneously, the foam box of being convenient for gets into the outer container, the back is opened to the outer container, control switch starts the fly leaf, send into the material into the outer container, after all actions were accomplished, the cylinder begins work, with material propelling movement to conveying platform A.

Description

Novel assembly production line device

Technical Field

The invention belongs to the technical field of production lines, and particularly relates to a novel assembly production line device.

Background

The common shower post assembly production line is in a common flow operation mode, one worker works at each station, the production efficiency is low, the labor intensity is high, in order to solve the problem, a novel assembly production line device is specially developed, the labor productivity is greatly improved through an automatic device, and the labor intensity of the production line is reduced.

As in application No.: 202011529436.1, the invention discloses an assembly line and an automatic assembly device thereof, the automatic assembly device comprises: the feeding mechanism is used for providing a fixing part and a screwing part required by the assembling process, conveying the fixing part to a specified position in order and fixing, and conveying the screwing part to automatic screwing equipment in order; the automatic screwing device is provided with a clamping component for fixing the screwing component and an electric screwdriver component for screwing the screwing component into the fixing component, and the electric screwdriver component is connected with the clamping component and drives the clamping component to rotate. The automatic assembling device does not need manual feeding in the using process, the feeding mechanism can feed the fixed part and the screwing part in order, the feeding process is performed in order, the complex manual assembling process is avoided, and the assembling efficiency is improved; in addition, compared with manual feeding operation in the prior art, the occupied space can be reduced, and the space utilization is more reasonable.

One is that the existing shower post assembly production line adopts a common flow production mode, and each station is operated by staff, so that the production efficiency is low, and the labor intensity is high; moreover, the efficiency of the whole production line is directly affected by the work efficiency of a single worker during packaging, and the production organization is difficult.

Therefore, in view of the above, research and improvement are made on the existing structure and defects, and a novel assembly line device is provided to achieve the purpose of higher practical value.

Disclosure of Invention

In order to solve the technical problems, the invention provides a novel assembly production line device which aims to solve the problems that the production efficiency is low and the labor intensity is high due to the fact that an existing shower post assembly production line adopts a common flow production mode and workers work at each station.

The invention relates to a novel assembly production line device, which is achieved by the following specific technical means:

a novel assembly production line device comprises a production line main body; the production line main body consists of a first production line, a second production line and a third production line; the second production line comprises two baffles, a sensor B, an air cylinder and a conveying table A, wherein the two baffles are symmetrically arranged on the front side of the boxing table; the two sensors B are symmetrically arranged on the top end face of the packing table; the cylinder is installed in the bottom right side position of vanning platform, and the place ahead of vanning platform has placed conveying platform A to conveying platform A is the slope form.

Further, first production line includes assembly station, motor and puts thing platform A, install the motor on the assembly station, and be connected with conveyer on the assembly station to put thing platform A has been placed to the rear of assembly station.

Further, the first production line further comprises a control console, a control box and a sensor A, wherein the control console is placed on the left side of the assembling table, the control console is connected with a conveying belt, and the control box is installed behind the control console; the sensor A is provided with two sensors in total, and the two sensors A are symmetrically arranged on the console.

Further, the second production line comprises a storage table B, a box sealing table A, a box sealing machine A, a box loading table, a control switch and a movable plate, wherein the storage table B is placed on the left side of the control table, the box sealing table A is placed on the left side of the storage table B, and the box sealing machine A is mounted on the box sealing table A; the boxing platform is placed on the left side of the box sealing platform A, a control switch is installed behind the boxing platform, and a movable plate is movably arranged on the boxing platform.

Further, the third production line comprises a box sealing table B, a box sealing machine B, a storage table C and a conveying table B, wherein the box sealing machine B is mounted on the box sealing table B, the storage table C is placed on the right side of the box sealing table B, and pulleys are arranged on the storage table C; the conveying table B is transversely placed between the object placing table C and the boxing table and is inclined.

Compared with the prior art, the invention has the following beneficial effects:

improved the encapsulation platform, replaced artifical packing through improving, reduced intensity of labour simultaneously, improved the production efficiency of production line, specifically as follows:

firstly, placing part materials on a placing table A, placing all the materials on the placing table A in a preposed manner, taking the materials out of the placing table A by a person on an assembly table, placing the materials in a foam box, enabling the materials to flow into a next station, enabling the materials to enter a control table, sensing the positions of the materials by sensors A on two sides, starting a control box, rotating a conveying belt of the control table, transferring the materials to the next station, simultaneously starting working modes of other stations, enabling the materials to enter a placing table B after passing through the control table, and enabling the materials to run in a buffer area;

second, get into joint sealing platform A when the material through putting thing platform B, the fixed foam case of two sets of gyro wheels of joint sealing platform A upside, there is the fixed both sides of fixing device in the both sides, there is the drive belt in the fixing device simultaneously, drive the foam case motion, when moving to joint sealing machine A position, paste on the foam case through the joint sealing area, seal the foam case, the conveyer belt of side continues to rotate, drive foam case to the joint sealing platform, the automatic vanning of joint sealing platform, get into joint sealing platform B encapsulation outer container through putting thing platform C, reduce production intensity of labour through automatic joint sealing, and replace artifical packing and improve whole production line main part production efficiency.

Drawings

Fig. 1 is a schematic axial view of the present invention.

FIG. 2 is a schematic axial view of a first production line according to the present invention.

FIG. 3 is a schematic axial view of a second manufacturing line according to the present invention.

Fig. 4 is a schematic axial view of the packing table of the present invention.

FIG. 5 is a schematic axial view of a third line of the present invention.

Fig. 6 is an axial view of the console of the present invention.

FIG. 7 is a schematic axial view of the box sealing station B of the present invention.

Fig. 8 is a schematic axial view of the assembly table of the present invention.

In the drawings, the corresponding relationship between the component names and the reference numbers is as follows:

1. a production line main body; 2. a first production line; 201. an assembly table; 202. a motor; 203. a placing table A; 204. a console; 205. a control box; 206. a sensor A; 3. a second production line; 301. a placing table B; 302. a box sealing table A; 303. a case sealer A; 304. a boxing table; 305. a control switch; 306. a movable plate; 307. a baffle plate; 308. a sensor B; 309. a cylinder; 310. a transfer table A; 4. a third production line; 401. a box sealing table B; 402. a case sealer B; 403. a placing table C; 404. and a conveying table B.

Detailed Description

The embodiments of the present invention will be described in further detail with reference to the drawings and examples. The following examples are intended to illustrate the invention but are not intended to limit the scope of the invention.

In the description of the present invention, "a plurality" means two or more unless otherwise specified; the terms "upper", "lower", "left", "right", "inner", "outer", "front", "rear", "head", "tail", and the like, indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, are only for convenience in describing and simplifying the description, and do not indicate or imply that the device or element referred to must have a particular orientation, be constructed in a particular orientation, and be operated, and thus, should not be construed as limiting the invention. Furthermore, the terms "first," "second," "third," and the like are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.

In the description of the present invention, it is to be noted that, unless otherwise explicitly specified or limited, the terms "connected" and "connected" are to be interpreted broadly, e.g., as being fixed or detachable or integrally connected; can be mechanically or electrically connected; may be directly connected or indirectly connected through an intermediate. The specific meanings of the above terms in the present invention can be understood in specific cases to those skilled in the art.

Example (b):

as shown in figures 1 to 5:

the invention provides a novel assembly production line device, which comprises a production line main body 1; the production line main body 1 consists of a first production line 2, a second production line 3 and a third production line 4; the second production line 3 comprises two baffles 307, a sensor B308, a cylinder 309 and a conveying table A310, wherein the two baffles 307 are symmetrically arranged on the front side of the boxing table 304; the number of the sensors B308 is two, and the two sensors B308 are symmetrically arranged on the top end face of the packing table 304; cylinder 309 installs the bottom right side position at vanning platform 304, and vanning platform 304's the place ahead has placed conveying platform A310, and conveying platform A310 is the slope form, when the material moved vanning platform 304, the arrival of material is sensed to sensor B308 of vanning platform 304 both sides, start conveying platform A310 and the work of conveying platform B404 of two directions, wherein conveying platform B404 conveying outer container reaches vanning platform 304 predetermined position, two baffles 307 open the outer container simultaneously, be convenient for the foam box gets into the outer container, the outer container is opened the back, control switch 305 starts movable plate 306, send the material into the outer container, after all actions are accomplished, cylinder 309 begins work, with material propelling movement to conveying platform A310.

Referring to fig. 2, the first production line 2 includes an assembly table 201, a motor 202, and a placing table a203, the motor 202 is installed on the assembly table 201, a conveyor belt is connected to the assembly table 201, and the placing table a203 is placed behind the assembly table 201.

Referring to fig. 2, the first production line 2 further includes a console 204, a console box 205, and a sensor a206, the console 204 is placed at the left side of the assembly station 201, and a conveyor belt is attached to the console 204, and the console box 205 is installed at the rear of the console 204; the two sensors A206 are arranged, the two sensors A206 are symmetrically arranged on the control console 204, part materials are placed on the object placing platform A203, all the materials are arranged in a front position and placed on the object placing platform A203, a person on the assembling platform 201 takes out the materials from the object placing platform A203, the materials are placed in a foam box and flow into the next station, the materials enter the control console 204, the position of the materials is sensed by the sensors A206 on the two sides, the control box 205 is started, the conveying belt of the control console 204 is rotated to transfer the materials to the next station, meanwhile, the working modes of other stations are started, and the materials enter the object placing platform B301 after passing through the control console 204, and the operation of the materials is buffered by the buffer zone.

Referring to fig. 3 and 4, the second production line 3 includes a shelf B301, a box sealing table a302, a box sealing machine a303, a box packing table 304, a control switch 305, and a movable plate 306, the shelf B301 is placed on the left side of the console 204, the box sealing table a302 is placed on the left side of the shelf B301, and the box sealing machine a303 is mounted on the box sealing table a 302; the left side at vanning platform A302 is placed to vanning platform 304, and control switch 305 is installed at the rear of vanning platform 304, and the activity is provided with fly leaf 306 on the vanning platform 304, get into vanning platform A302 through putting thing platform B301 when the material, the fixed foam case of two sets of gyro wheels of vanning platform A302 upside, there is the fixed both sides of fixing device in both sides, there is the drive belt in the fixing device simultaneously, drive the foam case motion, when moving to vanning machine A303 position, paste on the foam case through the vanning area, seal the foam case, the conveyer belt of side continues to rotate, drive the foam case to vanning platform 304, the automatic vanning of vanning platform 304, reduce production intensity of labour through automatic vanning, and replace artifical packing and improve whole production line main part 1 production efficiency.

Referring to fig. 5, the third production line 4 includes a box sealing table B401, a box sealing machine B402, a placing table C403, and a conveying table B404, the box sealing machine B402 is mounted on the box sealing table B401, the placing table C403 is placed on the right side of the box sealing table B401, and a pulley is provided on the placing table C403; conveying platform B404 transversely places between thing platform C403 and vanning platform 304 to conveying platform B404 is the slope form, and the material gets into thing platform C403 from conveying platform B404, gets into the outer container of joint sealing platform B401 through putting thing platform C403.

The specific use mode and function of the embodiment are as follows:

when the packaging box is used, when packaging is carried out, firstly, part materials are placed on the object placing table A203, all the materials are placed in the front and placed on the object placing table A203, a person on the assembling table 201 takes the materials out of the object placing table A203, places the materials in a foam box and flows into the next station, the materials enter the control table 204, the position of the materials is sensed by the sensors A206 on the two sides, the control box 205 is started, the conveying belt of the control table 204 is rotated, the materials are conveyed to the next station, meanwhile, the working modes of other stations are started, and the materials enter the object placing table B301 after passing through the control table 204, namely a buffer area for buffering the operation of the materials;

secondly, when materials enter a box sealing platform A302 through a material placing platform B301, two groups of rollers on the upper side of the box sealing platform A302 fix a foam box, fixing devices are arranged on two sides to fix two sides, meanwhile, a transmission belt is arranged in the fixing devices to drive the foam box to move, when the materials move to a box sealing machine A303 position, the foam box is adhered to the foam box through a box sealing belt to seal the foam box, the transmission belt on the side surface continues to rotate to drive the foam box to a box packaging platform 304, when the materials move to the box packaging platform 304, sensors B308 on two sides of the box packaging platform 304 sense the arrival of the materials, a conveying platform A310 and a conveying platform B404 in two directions are started to work, wherein the conveying platform B404 conveys the outer box to a preset position of the box packaging platform 304, and meanwhile, two baffles 307 open the outer box to facilitate the foam box to enter the outer box;

thirdly, after the outer box is opened, the control switch 305 starts the movable plate 306 to send the materials into the outer box, after all actions are completed, the air cylinder 309 starts to work to push the materials to the conveying table A310, the materials enter the object placing table C403 from the conveying table B404, the materials enter the box sealing table B401 through the object placing table C403 to seal the outer box, the production labor intensity is reduced through automatic box sealing, and manual packing is replaced to improve the production efficiency of the whole production line main body 1.

The embodiments of the present invention have been presented for purposes of illustration and description, and are not intended to be exhaustive or limited to the invention in the form disclosed. Many modifications and variations will be apparent to those of ordinary skill in the art. The embodiment was chosen and described in order to best explain the principles of the invention and the practical application, and to enable others of ordinary skill in the art to understand the invention for various embodiments with various modifications as are suited to the particular use contemplated.

Claims

1. The utility model provides a novel equipment production line device which characterized in that: comprises a production line main body (1); the production line main body (1) consists of a first production line (2), a second production line (3) and a third production line (4); the second production line (3) comprises two baffles (307) and a sensor B (308), the two baffles (307) are arranged, and the two baffles (307) are symmetrically arranged on the front side of the boxing platform (304); the number of the sensors B (308) is two, and the two sensors B (308) are symmetrically arranged on the top end face of the packing table (304).

2. A novel assembly line device as claimed in claim 1, wherein: first production line (2) are including assembly station (201), motor (202) and put thing platform A (203), install motor (202) on assembly station (201), and be connected with conveyer on assembly station (201) to put thing platform A (203) have been placed to the rear of assembly station (201).

3. A novel assembly line device as claimed in claim 1, wherein: the first production line (2) further comprises a control console (204) and a control box (205), the control console (204) is placed on the left side of the assembling table (201), a conveying belt is connected to the control console (204), and the control box (205) is installed behind the control console (204).

4. A novel assembly line device as claimed in claim 1, wherein: the first production line (2) further comprises two sensors A (206), the two sensors A (206) are symmetrically arranged on the console (204), and the two sensors A (206) are located at inlets of the console (204).

5. A novel assembly line device as claimed in claim 1, wherein: the second production line (3) comprises an object placing table B (301), a box sealing table A (302) and a box sealing machine A (303), the object placing table B (301) is placed on the left side of the control table (204), the box sealing table A (302) is placed on the left side of the object placing table B (301), and the box sealing machine A (303) is installed on the box sealing table A (302).

6. A novel assembly line device as claimed in claim 1, wherein: the second production line (3) further comprises a boxing platform (304), a control switch (305) and a movable plate (306), the boxing platform (304) is placed on the left side of the box sealing platform A (302), the control switch (305) is installed behind the boxing platform (304), and the movable plate (306) is movably arranged on the boxing platform (304).

7. A novel assembly line device as claimed in claim 1, wherein: the second production line (3) further comprises an air cylinder (309) and a conveying table A (310), the air cylinder (309) is installed at the right side position of the bottom of the boxing table (304), the conveying table A (310) is placed in front of the boxing table (304), and the conveying table A (310) is inclined.

8. A novel assembly line device as claimed in claim 1, wherein: the third production line (4) comprises a box sealing table B (401), a box sealing machine B (402) and a storage table C (403), wherein the box sealing machine B (402) is installed on the box sealing table B (401), the storage table C (403) is placed on the right side of the box sealing table B (401), and pulleys are arranged on the storage table C (403).

9. A novel assembly line device as claimed in claim 1, wherein: the third production line (4) further comprises a conveying table B (404), the conveying table B (404) is transversely placed between the object placing table C (403) and the boxing table (304), and the conveying table B (404) is inclined.