CN208289381U - Gearbox fully-automatic intelligent assembly line with fully-automatic intelligent screw driving mechanism - Google Patents

Gearbox fully-automatic intelligent assembly line with fully-automatic intelligent screw driving mechanism Download PDF

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Publication number
CN208289381U
CN208289381U CN201820778008.4U CN201820778008U CN208289381U CN 208289381 U CN208289381 U CN 208289381U CN 201820778008 U CN201820778008 U CN 201820778008U CN 208289381 U CN208289381 U CN 208289381U
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China
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fully
automatic intelligent
motor
gearbox
bottom case
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CN201820778008.4U
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Chinese (zh)
Inventor
韩笑
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Shenzhen Proscenic Technology Co Ltd
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Zhongshan Vibrating Sky Automation Co Ltd
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Priority to CN201820778008.4U priority Critical patent/CN208289381U/en
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Abstract

The utility model relates to gearbox production fields, more particularly to the gearbox fully-automatic intelligent assembly line with fully-automatic intelligent screw driving mechanism, including rotating disc type assembly or fitting table, several positioning seats for positioning assembled gearbox and being transported on each assembling station with rotating disc type assembly or fitting table rotation are additionally provided on rotating disc type assembly or fitting table periphery, the positioning seat is equipped with bottom case positioning region and motor positioning region;Bolting machine tool hand is set to the outer side of the rotating disc type assembly or fitting table;And screw device is beaten automatically set on the bolting machine tool hand side.Gearbox fully-automatic intelligent assembly line provided by the utility model with fully-automatic intelligent screw driving mechanism, positioning seat is fixed in assembling by multiple positioning, realize accurate reliable positioning, and by with bolting machine tool hand and the automatic cooperation for beating screw device, realize the automatic operation for playing screw, packaging efficiency is high.

Description

Gearbox fully-automatic intelligent assembly line with fully-automatic intelligent screw driving mechanism
[technical field]
The utility model relates to gearbox production fields, more particularly to the gearbox with fully-automatic intelligent screw driving mechanism Fully-automatic intelligent assembly line.
[background technique]
Micromotor gearbox is widely used in various electric mechanical equipments, as shown in Fig. 2, such gearbox mainly includes Motor 10, bottom case 20, cap 50 and multiple gears, bottom case 20 and cap 50 are combined into an enclosure space, and multiple gears are mutual It is engaged in the enclosure space, the motor-shaft extending of motor 10 is dynamic into being provided in enclosure space with the assembly of one of gear Power.Currently, the mechanization degree for producing such gearbox is lower, most of still to be produced using semi-hand mode, labor intensity is high, Quality is difficult to control, and production efficiency is low, and realizes that playing the automation of screw is one of problem therein in an assembling process.
[summary of the invention]
In order to solve the above technical problems, the purpose of this utility model is to provide have fully-automatic intelligent screw driving mechanism Gearbox fully-automatic intelligent assembly line, positioning seat are fixed in assembling by multiple positioning, realize accurate reliable positioning, and By realizing the automatic operation for playing screw with bolting machine tool hand and the automatic cooperation for beating screw device, packaging efficiency is high.
The utility model is achieved through the following technical solutions:
Gearbox fully-automatic intelligent assembly line with fully-automatic intelligent screw driving mechanism, comprising: rotating disc type assembly or fitting table, institute State be additionally provided on rotating disc type assembly or fitting table periphery it is several for position assembled gearbox and with the rotating disc type assembly or fitting table rotate it is defeated The positioning seat being sent on each assembling station, the positioning seat are equipped with bottom case positioning region and motor positioning region;Bolting machine tool Hand is set to the outer side of the rotating disc type assembly or fitting table;And screw device is beaten automatically set on the bolting machine tool hand side.
The gearbox fully-automatic intelligent assembly line as described above for having fully-automatic intelligent screw driving mechanism, the bottom case are fixed Position portion includes pedestal, and the pedestal is equipped with bottom case location hole, and the bottom case location hole includes circular hole and in the circular hole four All equally distributed three empty avoiding notches.
The as described above gearbox fully-automatic intelligent assembly line for having fully-automatic intelligent screw driving mechanism, on the pedestal It is additionally provided with the vacuum cups for bottom case to be sucked, is set side by side with the bottom case location hole.
The as described above gearbox fully-automatic intelligent assembly line for having fully-automatic intelligent screw driving mechanism, on the pedestal Be additionally provided with two for further positioning bottom case positioning pin, be respectively provided at bottom case location hole and the vacuum cups two sides.
The gearbox fully-automatic intelligent assembly line as described above for having fully-automatic intelligent screw driving mechanism, the motor are fixed Position portion is located at below the bottom case location hole, and the motor positioning region includes pedestal and is evenly distributed on the base upper surface Three pillars, the pillar extends upwardly into respectively in three empty avoiding notches.
The gearbox fully-automatic intelligent assembly line as described above for having fully-automatic intelligent screw driving mechanism, further includes being used for Dispense the screw vibrating disk of screw, the screw vibrating disk automatic beaten screw device and connect with described.
The gearbox fully-automatic intelligent assembly line as described above for having fully-automatic intelligent screw driving mechanism, it is described to play screw Manipulator is equipped with for moving radially arm to the second of rotating disc type assembly or fitting table direction movement.
Compared with prior art, the utility model has the following advantages:
The gearbox fully-automatic intelligent assembly line of the fully-automatic intelligent screw driving mechanism of the utility model, positioning seat are assembling When fixed by multiple positioning, realize accurate reliable positioning, and by with bolting machine tool hand and automatic beating screw device Cooperation, realize and play the automatic operation of screw, packaging efficiency height.
[Detailed description of the invention]
It, below will be to required in embodiment description in order to illustrate more clearly of the technical scheme in the embodiment of the utility model Attached drawing to be used is briefly described, it should be apparent that, the accompanying drawings in the following description is only some realities of the utility model Example is applied, it for those of ordinary skill in the art, without creative efforts, can also be according to these attached drawings Obtain other attached drawings.
Fig. 1 is the structural schematic diagram of gearbox fully-automatic intelligent assembly line described in the present embodiment;
Fig. 2 is the structural decomposition diagram of gearbox described in the present embodiment;
Fig. 3 is the structural decomposition diagram of the positioning seat of the present embodiment with gearbox;
Fig. 4 is structural representation Fig. 1 of the automatic dispenser of motor described in the present embodiment;
Fig. 5 is structural representation Fig. 2 of the automatic dispenser of motor described in the present embodiment;
Fig. 6 is structural representation Fig. 3 of the automatic dispenser of motor described in the present embodiment;
Fig. 7 is structural representation Fig. 4 of the automatic dispenser of motor described in the present embodiment;
Fig. 8 is the structural schematic diagram of transport vehicle described in the present embodiment;
Fig. 9 is the enlarged drawing in the portion A in Fig. 5 described in the present embodiment;
Figure 10 is the structural schematic diagram of correcting mechanism described in the present embodiment;
Figure 11 is the structural schematic diagram of screw driving mechanism described in the present embodiment;
Figure 12 is the structural schematic diagram of gear automatic assembling mechanism described in the present embodiment;
Figure 13 is the structural schematic diagram of pin automatic assembling mechanism described in the present embodiment;
Figure 14 is the structural schematic diagram of press-loading head described in the present embodiment;
Figure 15 is the partial structural diagram of pin automatic assembling mechanism described in the present embodiment;
Figure 16 is the flow chart of gearbox fully-automatic intelligent packaging technology described in the present embodiment.
[specific embodiment]
The technical issues of in order to keep the utility model solved, technical solution and beneficial effect are more clearly understood, below In conjunction with accompanying drawings and embodiments, the present invention will be further described in detail.It should be appreciated that specific implementation described herein Example is only used to explain the utility model, is not used to limit the utility model.
The gearbox fully-automatic intelligent assembly line proposed as shown in Figure 1 for the utility model embodiment, including rack 1, machine Frame 1 is equipped with rotating disc type assembly or fitting table 2, along the outside of rotating disc type assembly or fitting table 2 at least provided with motor bottom case assembling mechanism 3, play screw Mechanism 4, gear automatic assembling mechanism 5, pin automatic assembling mechanism 6, bottom case cap assembling mechanism 7 and shedding mechanism 8.Gearbox Fully-automatic intelligent assembly line mechanization degree is high, guarantees stable and reliable quality improving production efficiency simultaneously.
It is additionally provided on 2 periphery of rotating disc type assembly or fitting table several for positioning assembled gearbox and with rotating disc type assembly or fitting table 2 rotations are transported to the positioning seat A on each assembling station, as shown in figure 3, positioning seat A is equipped with bottom case positioning region A1 and motor Positioning region A2.Bottom case positioning region A1 includes pedestal A10, and pedestal A10 is equipped with bottom case location hole A11, vacuum cups A12 and positioning A13 is sold, bottom case location hole A11 includes circular hole A111 and in the equally distributed three empty avoiding notches A112 of circular hole A111 surrounding; Vacuum cups A12 is set side by side with bottom case location hole A11.Positioning pin A13 is respectively provided at bottom case location hole A11 and vacuum cups The two sides A12.Motor positioning region A2 is located at below bottom case location hole A11, and motor positioning region A2 includes pedestal A21 and is uniformly distributed Three pillar A211 in the upper surface pedestal A21, pillar A211 are extended upwardly into respectively in three empty avoiding notch A112.Assembling process In, the motor 10 of motor shaft upward is first placed on the A2 of motor positioning region, and motor 10 is by three pillar A211 defined positions at this time, Then the correspondence hole location on bottom case 20, which is inserted on positioning pin A13, puts into the corresponding position of bottom case 20 in bottom case location hole A11, together When motor-shaft extending into bottom case 20, start vacuum cups A12 sticking bottom case 20, increase its position stability.And positioning seat A is logical Excessive reorientation is fixed, and realizes accurate reliable positioning.
The motor bottom case assembling mechanism 3, for motor 10 to be installed in bottom case 20, wherein bottom case 20 is shaken by bottom case Moving plate dispenses in place, and carries out transfer placement by bottom case assembly mechanical hand.It is additionally provided on motor bottom case assembling mechanism 3 for will be electric The automatic dispenser 9 of the motor that machine 10 is transported on rotating disc type assembly or fitting table 2, as shown in Fig. 4 to Figure 10, the automatic dispenser of motor 9 include main body pedestal 91, motor transport loading disk 97, transport vehicle 92, lifting mechanism 93, motor transfer manipulator 94, intelligence folder It takes mechanism 95 and loads disk intelligence feel trim actuator 96.
Wherein, the main body pedestal 91, one side are equipped with accommodating chamber 911.
The motor transport loads disk 97, and for placing multiple motors 10 and being transported, specifically, motor transport is loaded The material of disk 97 is preferably foamed plastics and it is preferably shaped to rectangular plate-like in the present embodiment, and motor transport loads disk 97 and makees For the transport agent of motor, bulk transport can be carried out, is manufactured using foamed plastics as raw material, good damping effect, Ke Yi Effective protection motor in transportational process, and foamed plastics quality is slim and graceful, mitigates carriage load significantly.
The transport vehicle 92, is separably installed in accommodating chamber 911, and the motor for that will be equipped with motor 10 transports dress Load plate 97 transports on main body pedestal 91, transport vehicle 92 be equipped with positioned at 92 two sides of transport vehicle loading disk positioning seat 922 and Positioned at two sides load between disk positioning seat 922 it is intermediate hold in the palm bearing portion 921, load disk positioning seat 922 and intermediate support bearing portion 921 it Between be equipped with relief portion 926, load 922 side of disk positioning seat and be equipped with roll pulley 923, perpendicular skid wheel 924 and for guaranteeing transport Deck 925 in place of the dispatching of vehicle 92 in place, centre support bearing portion 921 can effectively support motor transport to load 97 middle part of disk, prevent Wherein subordinate falls.Vertical slot 9251 in place are offered on deck 925 in place, main body pedestal 91 is equipped with and loads disk positioning seat 922 The transport vehicle dispatching guide rail 91a matched, transport vehicle dispense guide rail 91a and are equipped with spring catch 91b, when transport vehicle 92 dispenses in place For Shi Shenjin in place in vertical slot 9251, accurate positioning is reliable, provides basis for next step transport, and when transport, multiple motors are arranged in Motor transport loads in disk, and multiple motor transport loading disks overlay to be transported on transport vehicle, in this way can be more in large quantity It is transported, reduces transportational process, improving production efficiency, in addition, the separable transport that can be designed so that motor of transport vehicle It is more flexible, it can be realized from multiple and different places and receive the motor that transport comes.
The lifting mechanism 93, is located in main body pedestal 91, and lifting mechanism 93, which is equipped with, is equipped with motor 10 for being lifted Motor transport load disk 97 to the loading disc holder 930 at the top of accommodating chamber 911, be equipped with positioned at 911 top of accommodating chamber for examining Measured motor transport loads whether disk 97 is lifted the loading disk lift detection device of the lifting of mechanism 93 in place.Lifting mechanism 93 includes Fixed bracket 931, is located at the active being lifted on the output end of driving motor at the lifting driving motor on fixed bracket 931 Wheel 933, the driven wheel above driving wheel 933, the synchronous belt 935 for connecting driving wheel 933 and driven wheel, synchronous belt 935 wrap The the first side band 9351 and second side band 9352 for making opposite direction movement are included, disc holder 930 is loaded and is located on the first side band 9351 It is moved up and down with the movement of the first side band 9351, when transport vehicle enters in accommodating chamber, loads disc holder and rise through evacuation Portion 926 holds up the motor transport stacked and loads disk, and transports and loaded when disk reaches at the top of accommodating chamber in pause in the motor of top layer It rises, when the transport of the motor of top layer, which loads disk, to be removed, then is risen.
The motor transfer manipulator 94 is dispensed into next assembling work for motor to be transported the motor 10 in loading disk 97 Position, motor transfer manipulator 94 includes: vertical rack 941, is fixedly connected on main body pedestal 91;First moves radially arm 942, it is located on vertical rack 941, first moves radially inside arm 942 equipped with rotatable first screw rod, the first screw rod one End is connected with the second driving motor for driving the first screw rod to rotate, and is equipped with above the first screw rod and moves radially arm first The first sliding block to move along a straight line on 942, the first sliding block are connect with the first wire rod thread;First tangential moving arm 943, first The length direction that tangential moving arm 943 can move radially arm 942 along first moves back and forth, the first tangential moving arm 943 and first Sliding block upper surface is fixedly connected, and rotatable second screw rod, the connection of second screw rod one end are equipped with inside the first tangential moving arm 943 There is the third driving motor for driving the second screw rod to rotate, is equipped with above the second screw rod enterprising in the first tangential moving arm 943 Second sliding block of row linear motion, the second sliding block are connect with the second wire rod thread;First axis moving arm 944, first axis are moved Swing arm 944 can be moved back and forth along the length direction of the first tangential moving arm 943, first axis moving arm 944 and the second sliding block Side is fixedly connected, and rotatable third screw rod is equipped with inside first axis moving arm 944, third screw rod one end, which is connected with, to be used for The 4th driving motor of third screw rod rotation is driven, third screw rod, which is equipped on first axis moving arm 944, carries out straight line fortune Dynamic third sliding block, third sliding block are connect with third wire rod thread;5th driving motor is located at first axis moving arm 944 Lower section, the output end of the 5th driving motor are equipped with the motor collet 945 that motor 10 in disk 97 is loaded for gripping motor transport, electricity Machine grip holder 945 is equipped with the motor detection apparatus 946 that direction is clamped for detecting motor 10;Motor detection apparatus can be infrared Probe, ultrasonic probe or camera by detecting motor shaft direction downwards when axial clamp, and rotate electricity according to detection parameters Machine grip holder is conveyed again with correcting its direction.
The intelligence gripping body 95 is located at 91 top of main body pedestal, for the motor at 911 top of accommodating chamber to be transported dress Load plate 97 is transplanted on 94 lower section of motor transfer manipulator;Intelligent gripping body 95 includes that motor transport loads disk gripping body 951, It, which is located on main body pedestal 91, carries out alternating translational movement, is provided symmetrically on motor transport loading disk gripping body 951 The first clamping head 952 and the second clamping head 953 that can be folded or open successively have been placed equidistant on main body pedestal 91 and have loaded disk etc. To station, motor clamping station and disk unloading station is loaded, the first clamping head 952 is across loading disk waiting station and motor clamping Station unloads station across motor clamping station and loading disk, and the first clamping head 952 includes fully loaded disk clamping end 9521 and sky The clamping face of load plate clamping end 9522, fully loaded disk clamping end 9521 and unloaded disk clamping end 9522 is in the same plane.Specifically, First clamping head 952 is in long plate shape, is connected in the middle part of the output end of the first driving unit and the first clamping head 952, motor transport dress Load plate gripping body 951 includes: portal frame 954, be horizontally set with motor transport load 951 translation direction of disk gripping body, first Clamping head 952 and the second clamping head 953 are respectively provided at 954 lower section two sides of portal frame;For driving the first clamping head 952 to act First driving unit and the second driving unit for driving the second clamping head 953 to act, are respectively provided at the lower section of portal frame 954 Two sides, the output end of the first driving unit are connect with the first clamping head 952, the output end of the second driving unit and the second clamping head 953 connections.Third driving unit loads disk gripping body 951 for driving motor transport and carries out alternating translational movement, and third is driven Moving cell fixing end is located on main body pedestal 91, and the output end of third driving unit is connected with 954 side of portal frame.Specifically The driving method of ground, the first driving unit and the second driving unit is cylinder driving.Main body pedestal 91 is equipped with linear guide 91c and the gripping body sliding block that connection is interacted with linear guide 91c, motor transport loads to be fixed on disk gripping body 951 On gripping body sliding block, it should be noted that the motor transport being previously mentioned loads disk and rises at the top of accommodating chamber, is motor Transport loads disk and reaches loading disk waiting station, and motor clamping station is to load disk below motor transfer manipulator and unload work Position is transported to outside assembly line for empty motor transport to be loaded disk.When motor, which transports, loads the work of disk gripping body, Motor transport loads disk gripping body and folds with while clamping the motor transport loaded in disk waiting station and motor clamping station Disk is loaded, then translates and opens afterwards in place, so that the motor transport loading disk equipped with motor loaded in disk waiting station is fallen in Motor clamps on station, and the motor transport for being removed motor on the station of motor clamping simultaneously loads disk and falls in loading disk It unloads on station.Intelligent gripping body can be realized between three stations with its simple structure by few mechanical action Switching, it is convenient and efficient.
The loading disk intelligence feel trim actuator 96 comprising be provided with 91 side of main body pedestal loading disk outlet 961 with And it is erected in main body pedestal 91 for guiding motor transport to load the guide channel 962 of 97 free-falling of disk, guide channel 962 It is vertically arranged and is equipped with to transport in motor below and load 97 crosswise pushing of disk to the delivery device loaded at disk outlet 961, separately Outside, it loads disk and exports 961 equipped with loading whether disk is pushed to the outlet detection device for loading disk and exporting 961 for detecting, out Mouth detection device is preferably photoelectric sensor;It loads disk intelligence feel trim actuator and realizes that motor transport loads disk along guiding using gravity Channel, which falls, loads disk outlet so that delivery device is pushed to, and the motor transport of cooperation foamed plastics production loads disk, simple side It can lean on;
Delivery device includes: bottom plate 9631, is located at 962 lower section of guide channel;Push guide rail group 9632 comprising first The push of guide rail 9632a and second guide rail 9632b, the first push guide rail 9632a and the second push guide rail 9632b is pushed to be located in parallel Loading disk outlet 961 is simultaneously led in 9631 two sides of bottom plate;Push sliding block group 9633 comprising the first push sliding block 9633a and second Sliding block 9633b is pushed, the first push sliding block 9633a is slidably connected on the first push guide rail 9632a, the second push sliding block 9633b is slidably connected on the second push guide rail 9632b, is set between the first push sliding block 9633a and the second push sliding block 9633b There are sliding block interconnecting piece 9633c, sliding block interconnecting piece 9633c to be equipped with the rear locating piece for loading disk 97 for positioning motor transport 9633d;Locating piece 9633d includes at least one push rod afterwards, and the minimum point of rear locating piece 9633d is lower than bottom plate 9631, bottom plate 9631 are equipped with the escape groove 9633f in locating piece 9633d push path after empty avoiding;Push cylinder 9634 is located at main body pedestal 91 On, the output end of push cylinder 9634, which is directed toward, to be loaded disk outlet 961 and connect with sliding block interconnecting piece 9633c to push push sliding block Group 9633;When work, guide channel bottom is fallen under multiple motor transport loading disks and is stacked, arrive when motor transports loading disk quantity Up to it is a certain amount of in other words when setting time reach after or says when detection motor transport loading disk height sensor actuation When, motor is transported loading disk and pushes to the outlet of loading disk by delivery device movement, and then guide channel can be carried out next round Motor transport load disk fall.Structure is simple, motor is transported when push load disk to stack required precision low.
Correspondingly, the first push sliding block 9633a is equipped with the left locating piece that 97 side of disk is loaded for positioning motor transport 9633g, left locating piece 9633g are equipped with the first bending part 9633h and the second bending part 9633i, the first bending part 9633h connection On the first push sliding block 9633a, the locating rod 9633j upwardly extended is installed on the second bending part 9633i.Second push is slided Block 9633b is equipped with the right locating piece symmetrically arranged with left locating piece 9633g.It is fixed at the top of guide channel 962 for keeping off Firmly loading disk side makes to load the block 962a that disk accurately falls into guide channel 962.The structure is easy to process, and assembly is simple.
The screw driving mechanism 4 is as shown in figure 11, for motor 10 to be locked at bottom case 20, screw driving mechanism with screw 4 include rotating disc type assembly or fitting table 2, set on the bolting machine tool hand 41 of the outer side of rotating disc type assembly or fitting table 2 and for dispensing screw Screw vibrating disk, screw vibrating disk with beat screw device 42 automatically and connect.Bolting machine tool hand 41 is equipped with for rotating disc type The second of 2 direction of assembly or fitting table movement moves radially arm.
The gear automatic assembling mechanism 5 is as shown in figure 12, for gear 30 to be installed in the motor shaft of motor 10, tooth Taking turns automatic assembling mechanism 5 includes: gear positioning device 51, is equipped with gear positioning seat 513, and gear positioning seat 513 can be one Type groove equipped with gear entrance, gear entrance are connect with gear vibration disk, are additionally provided in gear positioning device 51 for detecting tooth Whether wheel 30 dispenses gear detector in place, specifically, gear detector can be infrared probe, ultrasonic probe or Camera;Gear assembling device 52 comprising gear assembly mechanical hand 521, gear assembly mechanical hand 521 include that gear assembles diameter To moving arm 5211, it is located at that gear assembling moves radially on arm 5211 and opposed gear assembling moves radially the mobile tooth of arm 5211 Wheel assembles vertically movable arm 5212.Gear assembly mechanical hand 521 is equipped with for clamping the press-loading head with press fitting gear 30 downwards 522,522 lower end of press-loading head is equipped with the spindle nose 523 for putting in 30 wheel hub of gear, and spindle nose 523 is equipped with centered on spindle nose 523 Annular gear wheel suction nozzle 526,522 upper end of press-loading head are equipped with the driving device being connected with spindle nose 523 to drive spindle nose 523 to rotate 524;The driving method of driving device 524 is motor driven.The profit for adding lubricant for gear is additionally provided on press-loading head 522 Sliding device 525.When gear assembles, spindle nose 523 is put in the gear in gear positioning seat, and gear is sucked in annular gear wheel suction nozzle, Then by the gear being sucked be transplanted on assembling station above, then rotating shaft head pushes simultaneously, make gear swimmingly with reduction gearbox Interior other gears engagement.Gear automatic assembling mechanism structure is simple, and mechanization degree is high, by suction sticking gear and utilizes Rotation gear is assembled, and assembly method is effectively reliable.
The pin automatic assembling mechanism 6 as shown in FIG. 13 to 15, for pin 40 to be installed in bottom case 20, wraps It includes: pin assembling machine tool hand 61;Jack unit 62 is fixed on pin assembling machine tool hand 61, the installing of 62 lower part of jack unit There is the last item 621 for pressing pin downwards, for pin 40 to be pressed into assembled gearbox;Last item guiding device 63, it is set to 621 lower section of last item, last item guiding device 63 is equipped with pilot hole corresponding with last item 621;Pin arranging apparatus 64, the pins 40 for placing multiple settings are successively transversely arranged and make single 40 face pilot hole of pin, pin ranking dress Set 64 and be located at the lower section of last item guiding device 63, pin arranging apparatus 64 include the ranking hole 541 being vertically connected to pilot hole and For by the pin driving means 542 of 40 crosswise pushing of pin, pin arranging apparatus 64 is additionally provided with to be connected with ranking hole 541 And the pin hole out with pilot hole face, pin hole is located at the lower section of the ranking hole end out, and pin driving means 542 includes push driving Device 543, the output end of propelling driving device 543 are connected with the push head 544 put in ranking hole 541, in the present embodiment, There are three pin arranging apparatus is set, correspondingly, 621 quantity of last item is 3, and pin automatic assembling mechanism can assemble three simultaneously Pin, packaging efficiency are high;Pin automatic charging disk 65 is equipped between pin arranging apparatus 64 for pin 40 to be transported to The transfer passage 651 in hole 541 is ranked, specifically, pin automatic charging disk is pin vibrating disk.
When pin is installed, pin assembling machine tool hand is corresponding on the corresponding position of bottom case by pin hole out, and jack unit pushes, Last item is pressed against the pin ranked in hole in bottom case by pilot hole, and then pin is pushed into the end by pin driving means, this When ranking hole vacate vacancy, pin free-falling in transfer passage supplement vacancy is to prepare the assembling of next round pin.Pin is certainly Dynamic assemble mechanism may be implemented pin and automatically continuously dispense installation, and clever structure is sensitive, and packaging efficiency is high.
The bottom case cap assembling mechanism 7, for bottom case 20 and cap 50 to be press fit together, wherein cap is shaken by cap Moving plate transport, and assembled by the movement of cap manipulator clamping, the cap collet for being used to clamp cap can be vacuum suction Cap and bottom case due to being equipped with buckle structure between cap and bottom case, therefore need to be only directed at position, will fastened naturally by head.
The shedding mechanism 8 can be by unloading to dismantle assembled gearbox from rotating disc type assembly or fitting table 2 Material manipulator crawl, which is placed into flowing water belt line after assembled gearbox, transports outside assembly line.
It should be noted that the manipulator for referring in the present embodiment and not elaborating can be ABB industrial robot.
The gearbox of such as Fig. 2 can be assembled using above-mentioned gearbox fully-automatic intelligent assembly line, the gearbox is complete certainly The step of dynamic intelligence packaging technology, is as follows:
Motor 10 is positioned: the motor 10 come from the automatic conveying of dispenser 9 of motor is put by motor assembling machine tool hand It sets on positioning seat 9, the motor shaft of motor 10 is placed upward, and positioning seat 9 is distributed on rotating disc type assembly or fitting table 2, passes through rotating disc type The rotation of assembly or fitting table 2 carries out the switching between adjacent assembling steps, and rotating disc type assembly or fitting table 2 includes the first turntable and the second turntable, It is equipped between first turntable and the second turntable for the turntable on the Workpiece transfer on the first turntable to the second turntable to be joined machine Tool hand;
Dress bottom case 20: the bottom case 20 come from the conveying of bottom case vibrating disk is manually placed in positioning seat 9 by bottom case machinery to be made Motor 10 and bottom case 20 are combined;
It plays the first screw 601: locking motor 10 and first screw 601 of bottom case 20 downwards on the first screw driving mechanism Tightly;
Play the second screw 602: on the second screw driving mechanism by motor 10 and bottom case 20 with the first screw 601 downwards into one Step is locked, and in the present embodiment, the first screw 601 and the second screw 602 are the screws of same specification, separate two stations into Row installation can reduce the waiting time of single station, to promote packaging efficiency;
Cogged 30: the gear 30 come from the conveying of first gear vibrating disk is fitted in by gear automatic assembling mechanism 5 On motor shaft;
Fill pin 40: pin 40 include the first pin 401, the second pin 402 and third pin 403, the first pin 401, Second pin 402 and third pin 403 are pressed into the corresponding position of bottom case 20 by pin automatic assembling mechanism 6 together;
Dress second gear 302: the second gear 302 come from the conveying of second gear vibrating disk is filled automatically by second gear Fitting mechanism is sleeved on the first pin 401;
Dress third gear 303: the third gear 303 come from the conveying of third gear vibration disk is filled automatically by third gear Fitting mechanism is sleeved on the second pin 402;
It fills the 4th gear 304: the 4th gear 304 come from the conveying of the 4th gear vibration disk is filled automatically by the 4th gear Fitting mechanism is sleeved on third pin 403;
Dress cap 50: the cap 50 come from the conveying of cap vibrating disk is fitted on bottom case 20, cap 50 and bottom case 20 are made Mutual clamping;
Disassembly gearbox: assembled gearbox is dismantled from rotating disc type assembly or fitting table 2.
The gearbox fully-automatic intelligent packaging technology mechanization degree is high, and quality is reliable and stable, and packaging efficiency is high.
Wherein, second gear automatic assembling mechanism, third gear automatic assembling mechanism, the 4th gear automatic assembling mechanism The structure of these three mechanisms of structure is similar to the structure of gear automatic assembling mechanism 5, only because the specification and assembly of gear The difference of position and have adaptability difference on collet and assembly path.
To sum up, the utility model is had the advantages that by the improvement in structure
1, gearbox fully-automatic intelligent assembly line mechanization degree is high, and quality is reliable and stable, and packaging efficiency is high.
2, when the automatic dispenser of motor transports motor, multiple motors are arranged in motor transport and load in disk, multiple motors Transport loading disk overlays to be transported on transport vehicle, can be transported more in large quantity in this way, reduce transportational process, promoted Production efficiency, in addition, the separable transport that can be designed so that motor of transport vehicle is more flexible, it can also be directly raw in motor It is transported between producing line and gearbox fully-automatic intelligent assembly line.
3, intelligent gripping body can be realized between three stations with its simple structure by few mechanical action Switching, it is convenient and efficient.
4, it loads disk intelligence feel trim actuator and is fallen along guide channel using gravity realization motor transport loading disk to push Mechanism, which is pushed to, loads disk outlet, and the motor transport of cooperation foamed plastics production loads disk, simple and convenient reliable.
5, positioning seat is fixed in assembling by multiple positioning, realizes accurate reliable positioning.
6, gear automatic assembling mechanism structure is simple, and mechanization degree is high, passes through suction sticking gear and utilizes rotary teeth Wheel is assembled, and assembly method is effectively reliable.
7, pin automatic assembling mechanism may be implemented pin and automatically continuously dispense installation, and clever structure is sensitive, assembling It is high-efficient.
It is the one or more embodiments provided in conjunction with particular content as described above, does not assert the tool of the utility model Body implementation is only limited to these instructions.It is all approximate with the method for the utility model, structure etc., identical or practical new for this It makes several technologies under type concept thereof to deduce, or replacement all should be considered as the protection scope of the utility model.

Claims (7)

1. having the gearbox fully-automatic intelligent assembly line of fully-automatic intelligent screw driving mechanism characterized by comprising
Rotating disc type assembly or fitting table (2) is additionally provided on rotating disc type assembly or fitting table (2) periphery several for positioning assembled gearbox simultaneously It is transported to the positioning seat (A) on each assembling station with the rotating disc type assembly or fitting table (2) rotation, the positioning seat (A) is equipped with Bottom case positioning region (A1) and motor positioning region (A2);
Bolting machine tool hand (41) is set to the outer side of the rotating disc type assembly or fitting table (2);And
Screw device (42) are beaten automatically set on bolting machine tool hand (41) side.
2. the gearbox fully-automatic intelligent assembly line according to claim 1 with fully-automatic intelligent screw driving mechanism, It being characterized in that, the bottom case positioning region (A1) includes pedestal (A10), and the pedestal (A10) is equipped with bottom case location hole (A11), The bottom case location hole (A11) includes circular hole (A111) and lacks in equally distributed three empty avoidings of the circular hole (A111) surrounding Mouth (A112).
3. the gearbox fully-automatic intelligent assembly line according to claim 2 with fully-automatic intelligent screw driving mechanism, It is characterized in that, the vacuum cups (A12) for bottom case (20) to be sucked is additionally provided on the pedestal (A10), it is fixed with the bottom case Position hole (A11) is set side by side.
4. the gearbox fully-automatic intelligent assembly line according to claim 3 with fully-automatic intelligent screw driving mechanism, Be characterized in that, be additionally provided on the pedestal (A10) two for further position bottom case (20) positioning pin (A13), distinguish It is located at bottom case location hole (A11) and the two sides the vacuum cups (A12).
5. the gearbox fully-automatic intelligent assembly line according to claim 2 with fully-automatic intelligent screw driving mechanism, It is characterized in that, the motor positioning region (A2) is located at below the bottom case location hole (A11), and the motor positioning region (A2) includes Pedestal (A21) and three pillars (A211) for being evenly distributed on the upper surface the pedestal (A21), the pillar (A211) is respectively It extends upwardly into three empty avoiding notches (A112).
6. the gearbox fully-automatic intelligent assembly line according to claim 1 with fully-automatic intelligent screw driving mechanism, It is characterized in that, further includes the screw vibrating disk for dispensing screw, the screw vibrating disk beats screw device with described automatically (42) it connects.
7. the gearbox fully-automatic intelligent assembly line according to claim 1 with fully-automatic intelligent screw driving mechanism, It is characterized in that, the bolting machine tool hand (41) is equipped with for second diameter mobile to rotating disc type assembly or fitting table (2) direction To moving arm.
CN201820778008.4U 2018-05-23 2018-05-23 Gearbox fully-automatic intelligent assembly line with fully-automatic intelligent screw driving mechanism Active CN208289381U (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108500617A (en) * 2018-05-23 2018-09-07 中山振天自动化有限公司 Gearbox fully-automatic intelligent assembly line with fully-automatic intelligent screw driving mechanism
CN116329909A (en) * 2023-03-23 2023-06-27 深圳市爱德泰科技有限公司 Automatic assembly equipment for optical fiber jumper wires

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108500617A (en) * 2018-05-23 2018-09-07 中山振天自动化有限公司 Gearbox fully-automatic intelligent assembly line with fully-automatic intelligent screw driving mechanism
CN116329909A (en) * 2023-03-23 2023-06-27 深圳市爱德泰科技有限公司 Automatic assembly equipment for optical fiber jumper wires
CN116329909B (en) * 2023-03-23 2023-11-03 深圳市爱德泰科技有限公司 Automatic assembly equipment for optical fiber jumper wires

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