CN108500585A - Gearbox fully-automatic intelligent assembly line with the automatic dispenser of motor - Google Patents
Gearbox fully-automatic intelligent assembly line with the automatic dispenser of motor Download PDFInfo
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- CN108500585A CN108500585A CN201810500065.0A CN201810500065A CN108500585A CN 108500585 A CN108500585 A CN 108500585A CN 201810500065 A CN201810500065 A CN 201810500065A CN 108500585 A CN108500585 A CN 108500585A
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- motor
- disk
- transport
- sliding block
- automatic
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/001—Article feeders for assembling machines
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P21/00—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control
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- Mechanical Engineering (AREA)
- Automatic Assembly (AREA)
Abstract
The present invention relates to gearbox production fields, more particularly to the gearbox fully-automatic intelligent assembly line with the automatic dispenser of motor, including main body pedestal, and one side is equipped with accommodating chamber；Motor transport loads disk；Transport vehicle is separably installed in the accommodating chamber, and main body pedestal is transported for the motor transport that motor is housed to be loaded disk；Lifting mechanism is located in the main body pedestal, and the lifting mechanism is equipped with the loading disc holder for being lifted at the top of the motor transport loading disk to the accommodating chamber equipped with motor；Motor transfer manipulator is dispensed into next assembling station for motor to be transported the motor in loading disk；Intelligent gripping body is located above the main body pedestal, is transplanted below the motor transfer manipulator for the motor transport at the top of the accommodating chamber to be loaded disk.Gearbox fully-automatic intelligent assembly line provided by the invention with the automatic dispenser of motor realizes the automatic dispatching on motor to assembly line.
Description
【Technical field】
The present invention relates to gearbox production fields, more particularly to the gearbox full-automatic intelligent with the automatic dispenser of motor
It can assembly line.
【Background technology】
Micromotor gearbox is widely used in various electric mechanical equipments, as shown in Fig. 2, such gearbox includes mainly
Motor 10, bottom case 20, shell cover 50 and multiple gears, bottom case 20 and shell cover 50 are combined into an enclosure space, and multiple gears are mutual
Engagement is arranged in the enclosure space, and the motor-shaft extending of motor 10 is dynamic into being provided with the assembly of one of gear in enclosure space
Power.Currently, the mechanization degree for producing such gearbox is relatively low, most of still to be produced using semi-hand mode, labor intensity is high,
Quality is difficult to control, and production efficiency is low, and the automation of motor dispatching is one of problem therein.
【Invention content】
In order to solve the above technical problems, the purpose of the present invention is to provide the gearbox with the automatic dispenser of motor is complete
Automated intelligent assembly line realizes the automatic dispatching on motor to assembly line.
The present invention is achieved by the following technical solutions：
Gearbox fully-automatic intelligent assembly line with the automatic dispenser of motor, the automatic dispenser packet of motor
It includes：Main body pedestal, one side are equipped with accommodating chamber；Motor transport loads disk, for placing multiple motors and being transported；Transport
Vehicle is separably installed in the accommodating chamber, and main body pedestal is transported for the motor transport that motor is housed to be loaded disk
On；Lifting mechanism is located in the main body pedestal, and the lifting mechanism is equipped with for being lifted the motor that motor is housed
Transport loads the loading disc holder at the top of disk to the accommodating chamber；Motor transfer manipulator is loaded for transporting motor in disk
Motor be dispensed into next assembling station；Intelligent gripping body is located above the main body pedestal, is used for the accommodating chamber
The motor transport at top loads disk and is transplanted below the motor transfer manipulator.
The gearbox fully-automatic intelligent assembly line of the automatic dispenser of motor is carried as described above, is set on the transport vehicle
Have and loads disk positioning seat and positioned at the intermediate support of the both sides loaded between disk positioning seat positioned at the transport vehicle both sides
Bearing portion, described load are equipped between disk positioning seat and the intermediate support bearing portion for avoiding the relief portion for loading disc holder,
The disk positioning seat side that loads is equipped with roll pulley, perpendicular skid wheel and for ensureing the card in place of the transport vehicle dispatching in place
, offer vertical slot in place on the deck in place.
The as described above gearbox fully-automatic intelligent assembly line for carrying the automatic dispenser of motor, on the main body pedestal
Equipped with guide rail is dispensed with the matched transport vehicle of the loading disk positioning seat, the transport vehicle dispatching guide rail, which is equipped with, works as the fortune
Defeated vehicle puts in the spring catch of the vertical slot in place when dispensing in place.
The gearbox fully-automatic intelligent assembly line as described above for carrying the automatic dispenser of motor, the lifting mechanism packet
It includes fixing bracket, the lifting driving motor on the fixing bracket, be located on the output end of the lifting driving motor
The synchronous belt of driving wheel, the driven wheel above the driving wheel, the connection driving wheel and the driven wheel, the synchronization
Band includes the first side band and the second side band for making opposite direction movement, loads pan arrest and is erected at first side and takes with described the
The movement of side band and move up and down.
The gearbox fully-automatic intelligent assembly line as described above for carrying the automatic dispenser of motor, the intelligence catching device
Structure includes that motor transport loads disk gripping body, is located on the main body pedestal and carries out alternating translational movement, the motor fortune
The first clamping head for folding or opening and the second clamping head being provided symmetrically on defeated loading disk gripping body, described first
Clamping head includes fully loaded disk bare terminal end and unloaded disk bare terminal end, the clamping of the fully loaded disk bare terminal end and the unloaded disk bare terminal end
Face is in the same plane.
The gearbox fully-automatic intelligent assembly line as described above for carrying the automatic dispenser of motor, further includes for unloading
The motor transport loads the loading disk intelligence feel trim actuator of disk.
Compared with prior art, the present invention has the following advantages：
The present invention realizes the batch-automated transport of motor by above structure, and mechanization degree is high, transport vehicle can
Separate design can make the transport of motor more flexible, can realize from multiple places and receive the motor that transport comes.
【Description of the drawings】
To describe the technical solutions in the embodiments of the present invention more clearly, make required in being described below to embodiment
Attached drawing is briefly described, it should be apparent that, drawings in the following description are only some embodiments of the invention, for
For those of ordinary skill in the art, without creative efforts, other are can also be obtained according to these attached drawings
Attached drawing.
Fig. 1 is the structural schematic diagram of gearbox fully-automatic intelligent assembly line described in the present embodiment；
Fig. 2 is the structural decomposition diagram of gearbox described in the present embodiment；
Fig. 3 is the structural decomposition diagram of the positioning seat of the present embodiment with gearbox；
Fig. 4 is structural representation Fig. 1 of the automatic dispenser of motor described in the present embodiment；
Fig. 5 is structural representation Fig. 2 of the automatic dispenser of motor described in the present embodiment；
Fig. 6 is structural representation Fig. 3 of the automatic dispenser of motor described in the present embodiment；
Fig. 7 is structural representation Fig. 4 of the automatic dispenser of motor described in the present embodiment；
Fig. 8 is the structural schematic diagram of transport vehicle described in the present embodiment；
Fig. 9 is the enlarged drawing in the portions A in Fig. 5 described in the present embodiment；
Figure 10 is the structural schematic diagram of correcting mechanism described in the present embodiment；
Figure 11 is the structural schematic diagram of screw driving mechanism described in the present embodiment；
Figure 12 is the structural schematic diagram of gear automatic assembling mechanism described in the present embodiment；
Figure 13 is the structural schematic diagram of pin automatic assembling mechanism described in the present embodiment；
Figure 14 is the structural schematic diagram of press-loading head described in the present embodiment；
Figure 15 is the partial structural diagram of pin automatic assembling mechanism described in the present embodiment；
Figure 16 is the flow chart of gearbox fully-automatic intelligent packaging technology described in the present embodiment.
【Specific implementation mode】
In order to make the technical problems, technical solutions and beneficial effects solved by the present invention be more clearly understood, below in conjunction with
Accompanying drawings and embodiments, the present invention will be described in further detail.It should be appreciated that specific embodiment described herein is only used
To explain the present invention, it is not intended to limit the present invention.
It is as shown in Figure 1 the gearbox fully-automatic intelligent assembly line of proposition of the embodiment of the present invention, including rack 1, in rack 1
Equipped with rotating disc type assembly or fitting table 2, along 2 outside of rotating disc type assembly or fitting table at least provided with motor bottom case assembling mechanism 3, screw driving mechanism 4,
Gear automatic assembling mechanism 5, pin automatic assembling mechanism 6, bottom case shell cover assembling mechanism 7 and shedding mechanism 8.Gearbox is full-automatic
Intelligent assembly line mechanization degree is high, ensures stable and reliable quality improving production efficiency simultaneously.
It is additionally provided on 2 periphery of rotating disc type assembly or fitting table several for positioning assembled gearbox and with rotating disc type assembly or fitting table
2 rotations are transported to the positioning seat A on each assembling station, as shown in figure 3, positioning seat A is equipped with bottom case positioning region A1 and motor
Positioning region A2.Bottom case positioning region A1 includes pedestal A10, and pedestal A10 is equipped with bottom case location hole A11, vacuum cups A12 and positioning
A13 is sold, bottom case location hole A11 includes circular hole A111 and in the equally distributed three empty avoiding notches A112 of circular hole A111 surroundings；
Vacuum cups A12 is set up in parallel with bottom case location hole A11.Positioning pin A13 is respectively provided at bottom case location hole A11 and vacuum cups
The both sides A12.Motor positioning region A2 is located at below bottom case location hole A11, and motor positioning region A2 includes pedestal A21 and is uniformly distributed
Three pillar A211 in the upper surfaces pedestal A21, pillar A211 are extended upwardly into respectively in three empty avoiding notch A112.Assembling process
In, the motor 10 of motor shaft upward is first placed on the A2 of motor positioning region, and motor 10 is by three pillar A211 defined positions at this time,
Then the corresponding aperture position on bottom case 20, which is inserted in, makes the corresponding position of bottom case 20 put into bottom case location hole A11 on positioning pin A13, together
When motor-shaft extending into bottom case 20, start vacuum cups A12 stickings bottom case 20, increase its position stability.And positioning seat A is logical
Excessive reorientation is fixed, and realizes accurate reliable positioning.
The motor bottom case assembling mechanism 3, for motor 10 to be installed in bottom case 20, wherein bottom case 20 is shaken by bottom case
Moving plate dispenses in place, and carries out transfer placement by bottom case assembly mechanical hand.It is additionally provided on motor bottom case assembling mechanism 3 for will be electric
The automatic dispenser 9 of motor that machine 10 is transported on rotating disc type assembly or fitting table 2, as shown in Fig. 4 to Figure 10, the automatic dispenser of motor
9 include main body pedestal 91, motor transport loading disk 97, transport vehicle 92, lifting mechanism 93, motor transfer manipulator 94, intelligence folder
It takes mechanism 95 and loads disk intelligence feel trim actuator 96.
Wherein, the main body pedestal 91, one side are equipped with accommodating chamber 911.
The motor transport loads disk 97, and for placing multiple motors 10 and being transported, specifically, motor transport loads
The material of disk 97 is preferably foamed plastics and it is preferably shaped to rectangular plate-like in the present embodiment, and motor transport loads disk 97 and makees
For the transport agent of motor, bulk transport can be carried out, is manufactured as raw material using foamed plastics, good damping effect, Ke Yi
Effective protection motor in transportational process, and foamed plastics quality is slim and graceful, mitigates carriage load significantly.
The transport vehicle 92 is separably installed in accommodating chamber 911, the motor transport dress for that will be equipped with motor 10
Load plate 97 transports on main body pedestal 91, transport vehicle 92 be equipped with positioned at 92 both sides of transport vehicle loading disk positioning seat 922 and
Positioned at both sides load between disk positioning seat 922 it is intermediate hold in the palm bearing portion 921, load disk positioning seat 922 and intermediate support bearing portion 921 it
Between be equipped with relief portion 926, load 922 side of disk positioning seat and be equipped with roll pulley 923, perpendicular skid wheel 924 and for ensureing transport
Deck 925 in place of the dispatching of vehicle 92 in place, centre support bearing portion 921 can effectively support motor transport to load 97 middle part of disk, prevent
Wherein subordinate falls.Vertical slot 9251 in place are offered on deck 925 in place, main body pedestal 91 is equipped with and loads disk positioning seat 922
Matched transport vehicle dispenses guide rail 91a, and transport vehicle dispenses guide rail 91a and is equipped with spring catch 91b, when transport vehicle 92 dispenses in place
For Shi Shenjin in place in vertical slot 9251, accurate positioning is reliable, and basis is provided for next step transport, and when transport, multiple motors are arranged in
Motor transport loads in disk, and multiple motor transport loading disks overlay to be transported on transport vehicle, in this way can be more in large quantity
It is transported, reduces transportational process, improving production efficiency, in addition, the separable transport that can be designed so that motor of transport vehicle
It is more flexible, it can realize from multiple and different places and receive the motor that transport comes.
The lifting mechanism 93 is located in main body pedestal 91, and lifting mechanism 93 is equipped with is equipped with motor 10 for being lifted
Motor transport load disk 97 to the loading disc holder 930 at the top of accommodating chamber 911, be equipped with positioned at 911 top of accommodating chamber for examining
Measured motor transport loads whether disk 97 is lifted the loading disk lift detection device of the lifting of mechanism 93 in place.Lifting mechanism 93 includes
Fixing bracket 931, the lifting driving motor on fixing bracket 931, the active being located on the output end of lifting driving motor
Wheel 933, the driven wheel above driving wheel 933, the synchronous belt 935 for connecting driving wheel 933 and driven wheel, synchronous belt 935 wrap
The the first side band 9351 and the second side band 9352 for making opposite direction movement are included, disc holder 930 is loaded and is located on the first side band 9351
It is moved up and down with the movement of the first side band 9351, when transport vehicle enters in accommodating chamber, loads disc holder and rise through evacuation
Portion 926 holds up the motor transport stacked and loads disk, and transports and loaded when disk reaches at the top of accommodating chamber in pause in the motor of top layer
It rises, when the transport of the motor of top layer, which loads disk, to be removed, then is risen.
The motor transfer manipulator 94 is dispensed into next assembling work for motor to be transported the motor 10 in loading disk 97
Position, motor transfer manipulator 94 include：Vertical rack 941 is fixedly connected on main body pedestal 91；First moves radially arm
942, it is located on vertical rack 941, first, which moves radially arm 942, is internally provided with rotatable first lead screw, the first lead screw one
End is connected with the second driving motor for driving the first lead screw to rotate, and is equipped with above the first lead screw and moves radially arm first
The first sliding block to move along a straight line on 942, the first sliding block are connect with the first wire rod thread；First tangential moving arm 943, first
The length direction that tangential moving arm 943 can move radially arm 942 along first moves back and forth, the first tangential moving arm 943 and first
Sliding block upper surface is fixedly connected, and the first tangential moving arm 943 is internally provided with rotatable second lead screw, the connection of second lead screw one end
It is useful for the third driving motor of driving the second lead screw rotation, is equipped with above the second lead screw enterprising in the first tangential moving arm 943
Second sliding block of row linear motion, the second sliding block are connect with the second wire rod thread；First axis moving arm 944, first axis are moved
Swing arm 944 can be moved back and forth along the length direction of the first tangential moving arm 943, first axis moving arm 944 and the second sliding block
Side is fixedly connected, and first axis moving arm 944 is internally provided with rotatable third lead screw, and third lead screw one end, which is connected with, to be used for
The 4th driving motor of third lead screw rotation is driven, third lead screw, which is equipped on first axis moving arm 944, carries out straight line fortune
Dynamic third sliding block, third sliding block are connect with third wire rod thread；5th driving motor is located at first axis moving arm 944
Lower section, the output end of the 5th driving motor are equipped with the motor collet 945 that motor 10 in disk 97 is loaded for gripping motor transport, electricity
Machine grip holder 945 is equipped with the motor detection apparatus 946 that direction is clamped for detecting motor 10；Motor detection apparatus can be infrared
Probe, ultrasonic probe or camera by detecting motor shaft direction downwards when axial be clamped, and rotate electricity according to detection parameters
Machine grip holder is conveyed again with correcting its direction.
The intelligence gripping body 95 is located at 91 top of main body pedestal, for the motor at 911 top of accommodating chamber to be transported dress
Load plate 97 is transplanted on 94 lower section of motor transfer manipulator；Intelligent gripping body 95 includes that motor transport loads disk gripping body 951,
It, which is located on main body pedestal 91, carries out alternating translational movement, is provided symmetrically on motor transport loading disk gripping body 951
The first clamping head 952 and the second clamping head 953 that can be folded or open have been placed equidistant on main body pedestal 91 and have loaded disk etc. successively
It waits for station, motor gripping station and loads disk unloading station, the first clamping head 952 is across loading disk waiting station and motor gripping
Station unloads station across motor gripping station with disk is loaded, and the first clamping head 952 includes fully loaded disk bare terminal end 9521 and sky
The clamping face of load plate bare terminal end 9522, fully loaded disk bare terminal end 9521 and unloaded disk bare terminal end 9522 is in the same plane.Specifically,
First clamping head 952 is in long plate shape, and the output end of the first driving unit is connect with 952 middle part of the first clamping head, motor transport dress
Load plate gripping body 951 includes：Portal frame 954, is horizontally set with to transport in motor and loads 951 translation direction of disk gripping body, and first
Clamping head 952 and the second clamping head 953 are respectively provided at 954 lower section both sides of portal frame；For driving the first clamping head 952 to act
First driving unit and the second driving unit for driving the second clamping head 953 to act, are respectively provided at the lower section of portal frame 954
Both sides, the output end of the first driving unit are connect with the first clamping head 952, the output end of the second driving unit and the second clamping head
953 connections.Third driving unit loads disk gripping body 951 for driving motor transport and carries out alternating translational movement, and third is driven
Moving cell fixing end is located on main body pedestal 91, and the output end of third driving unit is connected with 954 side of portal frame.Specifically
The type of drive of ground, the first driving unit and the second driving unit is cylinder driving.Main body pedestal 91 is equipped with the linear guide
91c and the gripping body sliding block being connect with the linear guide 91c interactions, motor transport loads to be fixed on disk gripping body 951
On gripping body sliding block, it should be noted that the motor transport being previously mentioned loads disk and rises at the top of accommodating chamber, is motor
Transport loads disk and reaches loading disk waiting station, and motor gripping station is to load disk below motor transfer manipulator and unload work
Position is transported to outside assembly line for empty motor transport to be loaded disk.When motor, which transports, loads the work of disk gripping body,
Motor transport loads disk gripping body and folds with while the motor transport loaded in disk waiting station and motor gripping station is clamped
Disk is loaded, then translates and opens afterwards in place so that the motor transport loading disk equipped with motor loaded in disk waiting station is fallen
Motor grips on station, and the motor transport for being removed motor on the station of motor gripping simultaneously loads disk and falls in loading disk
It unloads on station.Intelligent gripping body is with its simple structure, you can by between few mechanical action three stations of realization
Switching, it is convenient and efficient.
The loading disk intelligence feel trim actuator 96 comprising be opened in 91 side of main body pedestal loading disk outlet 961 with
And it is erected in main body pedestal 91 for guiding motor transport to load the guide channel 962 of 97 free-falling of disk, guide channel 962
It is vertically arranged and is equipped with to transport in motor below and load 97 crosswise pushing of disk to the delivery device loaded at disk outlet 961, separately
Outside, it loads disk and exports 961 equipped with loading whether disk is pushed to the outlet detection device for loading disk and exporting 961 for detecting, go out
Mouth detection device is preferably photoelectric sensor；Loading disk intelligence feel trim actuator utilizes gravity to realize that motor transport loads disk along guiding
Channel falls loads disk outlet so that delivery device is pushed to, and the motor transport that cooperation foamed plastics makes loads disk, simple side
It can lean on；
Delivery device includes：Bottom plate 9631 is located at 962 lower section of guide channel；Push guide rail group 9632 comprising first
It pushes the push of guide rail 9632a and second guide rail 9632b, the first push guide rail 9632a and the second push guide rail 9632b is parallel is located at
Loading disk outlet 961 is simultaneously led in 9631 both sides of bottom plate；Push sliding block group 9633 comprising the first push sliding block 9633a and second
Sliding block 9633b is pushed, first, which pushes sliding block 9633a, is slidably connected on the first push guide rail 9632a, the second push sliding block
9633b is slidably connected on the second push guide rail 9632b, is set between the first push sliding block 9633a and the second push sliding block 9633b
There are sliding block interconnecting piece 9633c, sliding block interconnecting piece 9633c to be equipped with the rear locating piece for loading disk 97 for positioning motor transport
9633d；Locating piece 9633d includes an at least push rod afterwards, and the minimum point of rear locating piece 9633d is less than bottom plate 9631, bottom plate
9631 are equipped with the escape groove 9633f in locating piece 9633d push path after empty avoiding；Push cylinder 9634 is located at main body pedestal 91
On, the output end of push cylinder 9634, which is directed toward, to be loaded disk outlet 961 and is connect with sliding block interconnecting piece 9633c to push push sliding block
Group 9633；Guide channel bottom is fallen on when work, under multiple motor transport loading disks to stack, and is arrived when motor transports loading disk quantity
Up to it is a certain amount of in other words after reaching the time of setting or say when detection motor transport load disk height sensor actuation
When, motor is transported loading disk and pushes to the outlet of loading disk by delivery device action, and then guide channel can be carried out next round
Motor transport load disk fall.It is simple in structure, motor is transported when push load disk to stack required precision low.
Correspondingly, the first push sliding block 9633a is equipped with the left locating piece that 97 side of disk is loaded for positioning motor transport
9633g, left locating piece 9633g are equipped with the first bending part 9633h and the second bending part 9633i, the first bending part 9633h connections
On the first push sliding block 9633a, the locating rod 9633j upwardly extended is installed on the second bending part 9633i.Second push is slided
Block 9633b is equipped with the right locating piece symmetrically arranged with left locating piece 9633g.962 top of guide channel is fixed with for keeping off
Firmly load the block 962a that disk side makes loading disk accurately fall into guide channel 962.The structure is easy to process, and assembly is simple.
The screw driving mechanism 4 is as shown in figure 11, for using screw lock in bottom case 20, screw driving mechanism in motor 10
4 include rotating disc type assembly or fitting table 2, set on the bolting machine tool hand 41 of 2 outer side of rotating disc type assembly or fitting table and for dispensing screw
Screw vibrating disk, screw vibrating disk are beaten screw device 42 and are connect with automatic.Bolting machine tool hand 41 is equipped with for rotating disc type
The second of 2 direction of assembly or fitting table movement moves radially arm.
The gear automatic assembling mechanism 5 is as shown in figure 12, the motor shaft for gear 30 to be installed in motor 10, tooth
Taking turns automatic assembling mechanism 5 includes：Gear positioning device 51, is equipped with gear positioning seat 513, and gear positioning seat 513 can be one
Type groove equipped with gear entrance, gear entrance are connect with gear vibration disk, are additionally provided in gear positioning device 51 for detecting tooth
Whether wheel 30 dispenses gear detector in place, specifically, gear detector can be infrared probe, ultrasonic probe or
Camera；Gear assembling device 52 comprising gear assembly mechanical hand 521, gear assembly mechanical hand 521 include that gear assembles diameter
To moving arm 5211, it is located at that gear assembling moves radially on arm 5211 and opposed gear assembling moves radially the tooth that arm 5211 moves
Wheel assembles vertically movable arm 5212.Gear assembly mechanical hand 521 is equipped with for the press-loading head with press fitting gear 30 to be clamped downwards
522,522 lower end of press-loading head is equipped with the spindle nose 523 for putting in 30 wheel hub of gear, and spindle nose 523 is equipped with centered on spindle nose 523
Annular gear wheel suction nozzle 526,522 upper end of press-loading head are equipped with the driving device being connected with spindle nose 523 to drive spindle nose 523 to rotate
524；The type of drive of driving device 524 drives for motor.The profit for adding lubricant for gear is additionally provided on press-loading head 522
Sliding device 525.When gear assembles, spindle nose 523 is put in the gear in gear positioning seat, and gear is sucked in annular gear wheel suction nozzle,
Then by the gear being sucked be transplanted on assembling station above, then rotating shaft head pushes simultaneously, make gear swimmingly with reduction box
Interior other gears engagement.Gear automatic assembling mechanism is simple in structure, and mechanization degree is high, by suction sticking gear and utilizes
Rotation gear is assembled, and assembly method is effectively reliable.
The pin automatic assembling mechanism 6 is as shown in FIG. 13 to 15, for pin 40 to be installed in bottom case 20, wraps
It includes：Pin assembling machine tool hand 61；Jack unit 62 is fixed on pin assembling machine tool hand 61, the installing of 62 lower part of jack unit
It is useful for the last item 621 of downward top pressure pin, for pin 40 to be pressed into assembled gearbox；Last item guider
63, it is set to 621 lower section of last item, last item guider 63 is equipped with pilot hole corresponding with last item 621；Pin arranging apparatus
64, the pins 40 for placing multiple settings are transversely arranged successively and make 40 face pilot hole of single pin, pin ranking dress
Set 64 and be located at the lower section of last item guider 63, pin arranging apparatus 64 include the ranking hole 541 being vertically connected to pilot hole and
For by the pin pusher 542 of 40 crosswise pushing of pin, pin arranging apparatus 64 is additionally provided with to be connected with ranking hole 541
And go out pin hole with pilot hole face, go out the lower section that pin hole is located at the ranking hole end, pin pusher 542 includes that push drives
Device 543, the output end of propelling driving device 543 are connected with the push head 544 put in ranking hole 541, in the present embodiment,
There are three pin arranging apparatus is set, correspondingly, 621 quantity of last item is 3, and pin automatic assembling mechanism can assemble three simultaneously
Pin, packaging efficiency are high；Pin automatic charging disk 65 is equipped between pin arranging apparatus 64 for pin 40 to be transported to
The transfer passage 651 in hole 541 is ranked, specifically, pin automatic charging disk is pin vibrating disk.
When pin is installed, pin assembling machine tool hand will go out pin hole and correspond on the corresponding position of bottom case, and jack unit pushes,
Last item will rank the pin top pressure in hole in bottom case by pilot hole, and then pin is pushed into the end by pin pusher, this
When ranking hole vacate vacancy, pin free-falling in transfer passage supplement vacancy is to prepare the assembling of next round pin.Pin is certainly
Dynamic assemble mechanism may be implemented pin and automatically continuously dispense installation, and clever structure is active in one's movements, and packaging efficiency is high.
The bottom case shell cover assembling mechanism 7, for bottom case 20 and shell cover 50 to be press fit together, wherein shell cover is shaken by shell cover
Moving plate transports, and is assembled by the movement of shell cover manipulator clamping, and the shell cover collet for being used to be clamped shell cover can be that vacuum is inhaled
Shell cover and bottom case due to being equipped with buckle structure between shell cover and bottom case, therefore need to be only directed at position, will fastened naturally by head.
The shedding mechanism 8 can be by unloading to dismantle assembled gearbox from rotating disc type assembly or fitting table 2
Material manipulator crawl, which is placed into flowing water belt line after assembled gearbox, transports outside assembly line.
It should be noted that the manipulator for referring in the present embodiment and not elaborating can be ABB industrial robots.
The gearbox of such as Fig. 2 can be assembled using above-mentioned gearbox fully-automatic intelligent assembly line, the gearbox is complete certainly
The step of dynamic intelligence packaging technology, is as follows：
Motor 10 is positioned：The motor 10 come from the automatic conveying of dispenser 9 of motor is put by motor assembling machine tool hand
It sets on positioning seat 9, the motor shaft of motor 10 is placed upward, and positioning seat 9 is distributed on rotating disc type assembly or fitting table 2, passes through rotating disc type
The rotation of assembly or fitting table 2 carries out the switching between adjacent assembling steps, and rotating disc type assembly or fitting table 2 includes the first turntable and the second turntable,
It is equipped between first turntable and the second turntable for the turntable on the Workpiece transfer on the first turntable to the second turntable to be joined machine
Tool hand；
Fill bottom case 20：The bottom case 20 come from the conveying of bottom case vibrating disk, which is manually placed at by bottom case machinery in positioning seat 9, to be made
Motor 10 and bottom case 20 are combined；
Play the first screw 601：Motor 10 and first screw 601 of bottom case 20 are locked downwards on the first screw driving mechanism
Tightly；
Play the second screw 602：On the second screw driving mechanism by motor 10 and bottom case 20 with the first screw 601 downwards into one
Step is locked, and in the present embodiment, the first screw 601 and the second screw 602 are the screws of same specification, separate two stations into
Row installation can reduce the stand-by period of single station, to promote packaging efficiency；
Cogged 30：The gear 30 come from the conveying of first gear vibrating disk is fitted in by gear automatic assembling mechanism 5
On motor shaft；
Fill pin 40：Pin 40 include the first pin 401, the second pin 402 and third pin 403, the first pin 401,
Second pin 402 and third pin 403 are pressed into the corresponding position of bottom case 20 by pin automatic assembling mechanism 6 together；
Fill second gear 302：The second gear 302 come from the conveying of second gear vibrating disk is filled automatically by second gear
Fitting mechanism is sleeved on the first pin 401；
Fill third gear 303：The third gear 303 come from the conveying of third gear vibration disk is filled automatically by third gear
Fitting mechanism is sleeved on the second pin 402；
Fill the 4th gear 304：The 4th gear 304 come from the conveying of the 4th gear vibration disk is filled automatically by the 4th gear
Fitting mechanism is sleeved on third pin 403；
Fill shell cover 50：The shell cover 50 come from the conveying of shell cover vibrating disk is fitted on bottom case 20, shell cover 50 and bottom case 20 are made
Mutual clamping；
Dismantle gearbox：Assembled gearbox is dismantled from rotating disc type assembly or fitting table 2.
The gearbox fully-automatic intelligent packaging technology mechanization degree is high, and stable quality is reliable, and packaging efficiency is high.
Wherein, second gear automatic assembling mechanism, third gear automatic assembling mechanism, the 4th gear automatic assembling mechanism
The structure of these three mechanisms of structure is similar to the structure of gear automatic assembling mechanism 5, only because the specification of gear and assembly
The difference of position and have adaptability difference on collet and assembly path.
To sum up, the present invention is had the advantages that by the improvement in structure：
1, gearbox fully-automatic intelligent assembly line mechanization degree is high, and stable quality is reliable, and packaging efficiency is high.
2, when the automatic dispenser of motor transports motor, multiple motors are arranged in motor transport and load in disk, multiple motors
Transport loading disk overlays to be transported on transport vehicle, can be transported more in large quantity in this way, reduce transportational process, promoted
Production efficiency can also directly give birth in motor in addition, the separable of transport vehicle can be designed so that the transport of motor is more flexible
It is transported between producing line and gearbox fully-automatic intelligent assembly line.
3, intelligent gripping body is with its simple structure, you can by between few mechanical action three stations of realization
Switching, it is convenient and efficient.
4, disk intelligence feel trim actuator is loaded to be fallen along guide channel to push using gravity realization motor transport loading disk
Mechanism, which is pushed to, loads disk outlet, and the motor transport that cooperation foamed plastics makes loads disk, simple and convenient reliable.
5, positioning seat is fixed in assembling by multiple positioning, realizes accurate reliable positioning.
6, gear automatic assembling mechanism is simple in structure, and mechanization degree is high, by suction sticking gear and utilizes rotary teeth
Wheel is assembled, and assembly method is effectively reliable.
7, pin automatic assembling mechanism may be implemented pin and automatically continuously dispense installation, and clever structure is active in one's movements, assembling
It is efficient.
It is as described above the one or more embodiments for combining particular content to provide, does not assert the specific reality of the present invention
It applies and is confined to these explanations.It is all approximate with method of the invention, structure etc., identical, or for present inventive concept under the premise of
It makes several technologies to deduce, or replaces and all should be considered as protection scope of the present invention.
Claims (10)
1. the gearbox fully-automatic intelligent assembly line with the automatic dispenser of motor, which is characterized in that the motor is matched automatically
The device is sent to include：
Main body pedestal (91), one side are equipped with accommodating chamber (911)；
Motor transport loads disk (97), for placing multiple motors (10) and being transported；
Transport vehicle (92) is separably installed in the accommodating chamber (911), and the motor for that will be equipped with motor (10) transports
Disk (97) is loaded to transport on main body pedestal (91)；
Lifting mechanism (93) is located in the main body pedestal (91), and the lifting mechanism (93) is equipped with described for being lifted
Motor transport equipped with motor (10) loads the loading disc holder (930) at the top of disk (97) to the accommodating chamber (911)；
Motor transfer manipulator (94) is dispensed into next assembling work for motor to be transported the motor (10) in loading disk (97)
Position；
Intelligent gripping body (95) is located above the main body pedestal (91), is used for the electricity at the top of the accommodating chamber (911)
Machine transport loads disk (97) and is transplanted below the motor transfer manipulator (94).
2. the gearbox fully-automatic intelligent assembly line according to claim 1 with the automatic dispenser of motor, feature
It is, the transport vehicle (92) is equipped with positioned at the loading disk positioning seat (922) of the transport vehicle (92) both sides and positioned at institute
State the intermediate support bearing portion (921) between the loading disk positioning seat (922) of both sides, the loadings disk positioning seat (922) and it is described in
Between relief portion (926) for avoiding the loading disc holder (930) is equipped between support bearing portion (921), the loadings disk positions
Seat (922) side is equipped with roll pulley (923), perpendicular skid wheel (924) and for ensureing that the transport vehicle (92) dispenses in place
Deck (925) in place offer vertical slot (9251) in place on the deck in place (925).
3. the gearbox fully-automatic intelligent assembly line according to claim 2 with the automatic dispenser of motor, feature
It is, the main body pedestal (91) is equipped with dispenses guide rail with the matched transport vehicle of the loading disk positioning seat (922)
(91a), the transport vehicle dispatching guide rail (91a), which is equipped with when the transport vehicle (92) dispenses in place, puts in the vertical slot in place
(9251) spring catch (91b).
4. the gearbox fully-automatic intelligent assembly line according to claim 1 with the automatic dispenser of motor, feature
Be, the lifting mechanism (93) include fixing bracket (931), be located at the fixing bracket (931) on lifting driving motor,
Be located at it is described lifting driving motor output end on driving wheel (933), be located at the driving wheel (933) above driven wheel,
The synchronous belt (935) of the driving wheel (933) and the driven wheel is connected, the synchronous belt (935) includes making opposite direction fortune
The first dynamic side band (9351) and the second side band (9352), load disc holder (930) be located on first side band (9351) with
The movement of first side band (9351) and move up and down.
5. the gearbox fully-automatic intelligent assembly line according to claim 1 with the automatic dispenser of motor, feature
It is, the intelligence gripping body (95) includes that motor transport loads disk gripping body (951), is located at the main body pedestal
(91) alternating translational movement is carried out on, what is be provided symmetrically on the motor transport loading disk gripping body (951) folds
Or the first clamping head (952) and the second clamping head (953) opened, first clamping head (952) include fully loaded disk bare terminal end
(9521) and unloaded disk bare terminal end (9522), the folder of the fully loaded disk bare terminal end (9521) and the zero load disk bare terminal end (9522)
Hold face in the same plane.
6. the gearbox fully-automatic intelligent assembly line according to claim 1 with the automatic dispenser of motor, feature
It is, further includes loading disk intelligence feel trim actuator (96) comprising the loading disk for being opened in main body pedestal (91) side goes out
It mouthful (961) and is erected in the main body pedestal (91) for guiding the motor transport to load leading for disk (97) free-falling
To channel (962), the guide channel (962), which is vertically arranged and is equipped with to transport in the motor below, loads disk (97) laterally
The delivery device being pushed at the loading disk outlet (961).
7. the gearbox fully-automatic intelligent assembly line according to claim 6 with the automatic dispenser of motor, feature
It is, the delivery device includes：
Bottom plate (9631) is located at below the guide channel (962)；
Push guide rail group (9632) comprising the first push guide rail (9632a) and the second push guide rail (9632b), described first
Push guide rail (9632a) is parallel with second push guide rail (9632b) to be located at the bottom plate (9631) both sides and leads to described
Load disk outlet (961)；
Push sliding block group (9633) comprising the first push sliding block (9633a) and the second push sliding block (9633b), described first
Push sliding block (9633a) is slidably connected on the first push guide rail (9632a), and the second push sliding block (9633b) is sliding
It is dynamic to be connected on the second push guide rail (9632b), the first push sliding block (9633a) and the second push sliding block
Sliding block interconnecting piece (9633c) is equipped between (9633b), the sliding block interconnecting piece (9633c) is equipped with transports for positioning motor
Load the rear locating piece (9633d) of disk (97)；
Push cylinder (9634) is located on the main body pedestal (91), and the output end of the push cylinder (9634) is directed toward institute
It states and loads disk outlet (961) and connect with the sliding block interconnecting piece (9633c) to push the push sliding block group (9633).
8. the gearbox fully-automatic intelligent assembly line according to claim 6 with the automatic dispenser of motor, feature
It is, the material that the motor transport loads disk (97) is foamed plastics.
9. being assembled according to gearbox fully-automatic intelligent of the claim 1-9 any one of them with the automatic dispenser of motor
Line, which is characterized in that be located at the accommodating chamber (911) top equipped with whether described for detecting motor transport loading disk (97)
The loading disk lift detection device of lifting mechanism (93) lifting in place.
10. the gearbox fully-automatic intelligent assembly line according to claim 1 with the automatic dispenser of motor, feature
It is, the motor transfer manipulator (94) includes：
Vertical rack (941) is fixedly connected on the main body pedestal (91)；
First moves radially arm (942), is located on the vertical rack (941), and described first moves radially arm (942) inside
Equipped with rotatable first lead screw, first lead screw one end is connected with the second driving for driving the first lead screw rotation
Motor is equipped with above first lead screw and moves radially the first sliding block to move along a straight line on arm (942), institute described first
The first sliding block is stated to connect with first wire rod thread；
First tangential moving arm (943), the first tangential moving arm (943) can move radially arm (942) along described first
Length direction moves back and forth, and the first tangential moving arm (943) is fixedly connected with first sliding block upper surface, and described first
Tangential moving arm (943) is internally provided with rotatable second lead screw, and second lead screw one end is connected with for driving described the
The third driving motor of two lead screws rotation is equipped with above second lead screw and is carried out on the described first tangential moving arm (943)
Second sliding block of linear motion, second sliding block are connect with second wire rod thread；
First axis moving arm (944), the first axis moving arm (944) can be along the described first tangential moving arms (943)
Length direction moves back and forth, and the first axis moving arm (944) is fixedly connected with the side of second sliding block, and described first
Axial movement arm (944) is internally provided with rotatable third lead screw, and third lead screw one end is connected with for driving described the
4th driving motor of three lead screws rotation, the third lead screw is equipped with to carry out directly on the first axis moving arm (944)
The third sliding block of line movement, the third sliding block are connect with the third wire rod thread；
5th driving motor is located at below the first axis moving arm (944), the output end dress of the 5th driving motor
It is useful for the motor collet (945) that gripping motor transport loads disk (97) interior motor (10).
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| CN201810500065.0A CN108500585B (en) | 2018-05-23 | 2018-05-23 | Full-automatic intelligent assembly line of gearbox with automatic motor distribution device |
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| CN201810500065.0A CN108500585B (en) | 2018-05-23 | 2018-05-23 | Full-automatic intelligent assembly line of gearbox with automatic motor distribution device |
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| CN109277825A (en) * | 2018-11-28 | 2019-01-29 | 济南大学 | A kind of novel gearbox assembly device |
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| CN115338630A (en) * | 2022-09-15 | 2022-11-15 | 宁波九菱电机有限公司 | Gear motor installation equipment and control method |
| CN115805432A (en) * | 2023-02-03 | 2023-03-17 | 山东骏玛道机械有限公司 | Tractor is equipment for gearbox of shifting |
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| CN115805432A (en) * | 2023-02-03 | 2023-03-17 | 山东骏玛道机械有限公司 | Tractor is equipment for gearbox of shifting |
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Effective date of registration: 20230718 Address after: 518000 808-812, block a, building 5, Edix Xiexin, 333 Longfei Avenue, huanggekeng community, Longcheng street, Longgang District, Shenzhen City, Guangdong Province Patentee after: PROCENIC POLYTRON TECHNOLOGIES Inc. Address before: Room 603-3, Jinyi building, No.2, Dongzhen Avenue, Torch Development Zone, Zhongshan City, Guangdong Province 528400 Patentee before: ZHONGSHAN ZHENTIAN AUTOMATION Co.,Ltd. |